Integrated equipment for reprocessing mixed materials for tobacco production

Abstract

Provided is a mixed material reprocessing integrated equipment for tobacco production, belonging to the technical field of cigarette production, comprising a base, an outer cover shell is fixedly connected to the top of the base, an automatic propelling feeding funnel is fixedly connected to the top of one end of the outer cover shell, a conveying device a and a conveying device b22 are fixedly arranged on the inner side wall of the outer cover shell, the conveying device a is located below the automatic propelling feeding funnel, one end of the conveying device b penetrates the outer cover shell and extends outward, a plurality of push rod motors c, a drying device and two push rod motors d are fixedly connected to the inner top of the outer cover shell in sequence, a cutting device is installed on the top of the base, and the cutting device is located between the conveying device a and the conveying device b. The present invention has the functions of axial pressing, drying and cutting of tobacco reprocessing mixed materials in one body, and can complete the axial pressing, drying and cutting of tobacco reprocessing mixed materials without the need for a combination of multiple devices, and has a high integration, reduces procurement costs, and alleviates the burden on enterprises.

Description

Technical Field

[0001] The invention belongs to the technical field of cigarette production, and in particular relates to a mixed material reprocessing integrated device for tobacco production. Background Art

[0002] In tobacco production enterprises, the existing methods for producing reconstituted tobacco flakes generally include papermaking, rolling, thick slurry, etc. The rolling method is to mix (knead) tobacco powder, natural fiber, adhesive, water and other ingredients, generally into a mass, and then roll it into a strip of tobacco flakes by rollers, and then dry it. However, when the rolling method is used to make tobacco flakes, a combination of multiple equipment is usually used to axially press, dry and cut the mixed materials, resulting in high equipment costs for making tobacco flakes by rolling, and the equipment occupies a large area, the equipment structure is complex, and it is inconvenient to maintain. The site cost required is relatively high, which increases the burden on the enterprise. To this end, we propose an integrated equipment for reprocessing mixed materials for tobacco production to solve the above problems. Summary of the invention

[0003] The technical problem solved by the present invention is: to provide an integrated device for reprocessing mixed materials for tobacco production, which has the functions of axial pressing, drying and cutting of the tobacco reprocessed mixed materials. It can complete the axial pressing, drying and cutting of the tobacco reprocessed mixed materials without the need for a combination of multiple devices. It has a high degree of integration, reduces procurement costs, alleviates the burden on enterprises, has a simple structure, and is easy to maintain.

[0004] The technical solution adopted by the present invention is as follows: a mixed material reprocessing integrated device for tobacco production, comprising a base, the top of the base is fixedly connected to an outer cover shell, and the top of one end of the outer cover shell is fixedly connected to an automatic propelling feeding funnel; the inner side wall of the outer cover shell is fixedly provided with a conveying device a and a conveying device b, the conveying device a is located below the automatic propelling feeding funnel, one end of the conveying device b penetrates the outer cover shell and extends outward, and the outer cover shell is provided with a mounting port corresponding to the conveying device b; a plurality of push rod motors c, a drying device and two push rod motors d are fixedly connected in sequence to the inner top of the outer cover shell, and the bottom of the output shaft of the push rod motor c is fixedly connected There is a U-shaped plate a, the inner side wall of the U-shaped plate a is rotatably connected to the rotating shaft a, and the outer side wall of the rotating shaft a is fixedly sleeved with a roller pressing cylinder; the bottom of the output shaft of the push rod motor d is fixedly connected to the U-shaped plate b, the inner side wall of the U-shaped plate b is rotatably connected to the rotating shaft b, and the outer side wall of the rotating shaft b is fixedly sleeved with a pressing cylinder; a cutting device is installed on the top of the base, and the cutting device is located between the conveying device a and the conveying device b; a controller is fixedly arranged on the outer side wall of the outer cover shell, and the controller is electrically connected to the drying device, the control part of the automatic propulsion feeding funnel, the push rod motor c, the push rod motor d, the conveying devices a and b, and the control part of the cutting device.

[0005] To further define the above technical solution, the outer cover shell is provided with a mounting port corresponding to the automatic propelling feeding funnel, the bottom of the automatic propelling feeding funnel is fixedly connected to a discharge barrel, the top of the automatic propelling feeding funnel is fixedly connected to a fixing plate, the top of the fixing plate is fixedly connected to a driving motor a and a feeding pipe, the driving motor a is electrically connected to the controller, the output shaft of the driving motor a passes through the fixing plate and is fixedly connected to a rotating rod, the bottom of the rotating rod passes through the automatic propelling feeding funnel and extends into the discharge barrel, and a spiral guide plate is fixedly sleeved on the outer side wall of the rotating rod.

[0006] To further define the above technical solution, the two U-shaped plates b are respectively located at the top of one end of the conveying device a close to the conveying device b and the top of one end of the conveying device b close to the conveying device a.

[0007] As a further limitation of the above technical solution, the drying device is located between the push rod motor c and the push rod motor d.

[0008] To further define the above technical solution, the inner side wall of the outer cover shell is fixedly connected to two vertically arranged baffles, the drying device is located between the two baffles, and the two baffles are respectively located between the push rod motor c and the drying device and between the push rod motor d and the drying device.

[0009] To further define the above technical solution, the cutting device includes a push rod motor b fixedly connected to a base, the output shaft of the push rod motor b is fixedly connected to a supporting cross plate, a movable U-shaped block is installed on the outer wall of the supporting cross plate, a drive motor b is fixedly connected to the outer wall of the U-shaped block, the drive motor b is electrically connected to a controller, the output shaft of the drive motor b passes through the U-shaped block and is fixedly connected to a cutting blade, and the cutting blade is located between the conveying device a and the conveying device b.

[0010] To further limit the above technical solution, the top of the supporting cross plate is fixedly connected with a fixed block a, the outer wall of the fixed block a is connected with a fixed block b through a push rod motor a, and the fixed block b is fixedly connected to the outer wall of the U-shaped block.

[0011] To further limit the above technical solution, a roller is slidably connected to the supporting cross plate, a movable cavity corresponding to the roller is provided on the supporting cross plate, the U-shaped block is connected to the roller via a connecting shaft, and a movable opening corresponding to the connecting shaft is provided on the supporting cross plate.

[0012] To further limit the above technical solution, the bottom of the supporting cross plate, the top of the U-shaped plate a and the top of the U-shaped plate b are all fixedly connected with telescopic rods, and the telescopic rods are respectively connected to the top of the base and the inner top of the outer cover shell.

[0013] As a further limitation of the above technical solution, a plurality of legs are fixedly connected to the bottom of the base.

[0014] The advantages of the present invention compared with the prior art are:

[0015] 1. Compared with the existing technology, this solution has the functions of axial pressing, drying and cutting of tobacco reprocessing mixed materials in one. It can complete the axial pressing, drying and cutting of tobacco reprocessing mixed materials without the combination of multiple equipments. It has a high degree of integration, reduces procurement costs, and alleviates the burden on enterprises;

[0016] 2. The tobacco reprocessing mixing material equipment disclosed in this scheme has a small structure and volume, a simple internal structure, is easy to maintain, and occupies a small area, thereby reducing site costs and alleviating the burden on enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the external structure of the present invention;

[0018] Figure 2 It is a schematic diagram of the internal structure of the present invention;

[0019] Figure 3 for Figure 2 A schematic diagram of the structure enlargement at the center A;

[0020] Figure 4 It is a schematic diagram of the connection structure of the U-shaped plate a, the rotating shaft a, the push rod motor c and the telescopic rod in the present invention;

[0021] Figure 5 It is a schematic diagram of the connection structure of the U-shaped plate b, the rotating shaft b, the push rod motor d and the telescopic rod in the present invention;

[0022] Figure 6 It is a schematic diagram of the structure of the cutting device in the present invention.

[0023] In the figure: 1. outer cover shell; 2. base; 3. support foot; 4. automatic propulsion feeding funnel; 5. fixed plate; 6. feeding pipe; 7. driving motor a; 8. rotating rod; 9. spiral guide plate; 10. discharging cylinder; 11. conveying device a; 12. push rod motor a; 13. telescopic rod; 14. U-shaped plate a; 15. rotating shaft a; 16. roller cylinder; 17. baffle; 18. drying device; 19. U-shaped plate b; 20. rotating shaft b; 21. pressing cylinder; 22. conveying device b; 23. push rod motor b; 24. push rod motor c; 25. push rod motor d; 26. driving motor b; 27. cutting disc; 28. U-shaped block; 29. ​​roller; 30. connecting shaft; 31. supporting cross plate; 32. fixed block a; 33. fixed block b; 34. controller. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] It should be noted that, in this article, the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0026] See also Figure 1-6 , describe the embodiments of the present invention in detail.

[0027] Integrated equipment for reprocessing mixed materials for tobacco production, reference Figure 1-Figure 2, including a base 2, the top of the base 2 is fixedly connected to an outer cover shell 1, the top of one end of the outer cover shell 1 is fixedly connected to an automatic feeding funnel 4, and the outer cover shell 1 is provided with a mounting port corresponding to the automatic feeding funnel 4. Specifically, the bottom of the automatic feeding funnel 4 is fixedly connected to a discharge barrel 10, the top of the automatic feeding funnel 4 is fixedly connected to a fixed plate 5, the top of the fixed plate 5 is fixedly connected to a driving motor a7 and a feeding pipe 6, the output shaft of the driving motor a7 passes through the fixed plate 5 and is fixedly connected to a rotating rod 8, the bottom of the rotating rod 8 passes through the automatic feeding funnel 4 and extends into the discharge barrel 10, and a spiral guide plate 9 is fixedly sleeved on the outer side wall of the rotating rod 8.

[0028] The inner wall of the outer cover shell 1 is fixedly provided with a conveying device a11 and a conveying device b22. The conveying device a11 is located below the discharge barrel 10. One end of the conveying device b22 passes through the outer cover shell 1 and extends outward. The outer cover shell 1 is provided with an installation port corresponding to the conveying device b22.

[0029] The inner top of the outer cover shell 1 is fixedly connected with multiple push rod motors c24, a drying device 18 and two push rod motors d25 in sequence, the bottom of the output shaft of the push rod motor c24 is fixedly connected with a U-shaped plate a14, the inner wall of the U-shaped plate a14 is rotatably connected with a rotating shaft a15, the outer wall of the rotating shaft a15 is fixedly sleeved with a roller cylinder 16, the bottom of the output shaft of the push rod motor d25 is fixedly connected with a U-shaped plate b19, the inner wall of the U-shaped plate b19 is rotatably connected with a rotating shaft b20, and the outer wall of the rotating shaft b20 is fixedly sleeved with a pressing cylinder 21.

[0030] A cutting device is installed on the top of the base 2, and the cutting device is located between the conveying device a11 and the conveying device b22.

[0031] A controller 34 is fixedly mounted on the outer wall of the outer cover shell 1, and the controller 34 is electrically connected to the drying device 18, the driving motor a7, the push rod motor c24, the push rod motor d25, the conveying devices a11 and b22, and the control unit of the cutting device.

[0032] The driving motor a7 in the automatic propelling feeding funnel 4 drives the rotating rod 8 to rotate, and the rotation of the rotating rod 8 can drive the spiral guide plate 9 to rotate, so as to realize the quantitative delivery of the tobacco reprocessing mixture in the automatic propelling feeding funnel 4 to the conveying device a11. During the conveying process of the conveying device a11, it is rolled, dried and cut in sequence through multiple push rod motors c24, a drying device 18, two push rod motors d25 and a cutting device.

[0033] It should be noted that both the conveying device a11 and the conveying device b22 are belt conveyors. The conveyor belt of the conveying device a11 is a metal conveyor belt, which can withstand high temperatures and a certain amount of pressure.

[0034] The function of the push rod motor c24 is to adjust the roller pressing cylinder 16 to press downward, so as to roller-press the tobacco reprocessing mixture on the conveying device a11.

[0035] The drying device 18 is a high-temperature drying device, which is used to dry the flattened tobacco material and dry out the moisture inside the tobacco to facilitate cutting by the cutting device.

[0036] To further explain, the cutting device includes a push rod motor b23 fixedly connected to the base 2, the output shaft of the push rod motor b23 is fixedly connected to the supporting cross plate 31, the outer wall of the supporting cross plate 31 is installed with a movable U-shaped block 28, the outer wall of the U-shaped block 28 is fixedly connected with a driving motor b26, the driving motor b26 is electrically connected to the controller 34, the output shaft of the driving motor b26 passes through the U-shaped block 28 and is fixedly connected with a cutting blade 27, and the cutting blade 27 is located between the conveying device a11 and the conveying device b22.

[0037] The top of the supporting cross plate 31 is fixedly connected with a fixing block a32 , and the outer wall of the fixing block a32 is connected with a fixing block b33 via a push rod motor a12 , and the fixing block b33 is fixedly connected to the outer wall of the U-shaped block 28 .

[0038] The function of the push rod motor a12 is to adjust the U-shaped block 28 to move on the supporting cross plate 31 to facilitate cutting of the tobacco long strips.

[0039] The roller 29 is slidably connected to the supporting transverse plate 31 , and a movable cavity corresponding to the roller 29 is provided on the supporting transverse plate 31 . The U-shaped block 28 is connected to the roller 29 via a connecting shaft 30 , and a movable opening corresponding to the connecting shaft 30 is provided on the supporting transverse plate 31 .

[0040] The function of the roller 29 is to support the U-shaped block 28 so as to improve the stability of the cutting blade 27 moving left and right on the base 2 .

[0041] The function of the cutting device is to cut the tobacco after rolling and drying for easy transportation. The cutting length is determined by the running time of the conveying device a11 and the conveying device b22 controlled by the controller 34. In addition, the controller 34 can be used to control the conveying device a11 and the conveying device b22 to stop once every 30 seconds, and the stop time is 5 seconds. When the conveying device a11 and the conveying device b22 stop running, the driving motor a7 also stops working. Then, the cutting device cuts the tobacco long thin slices between the conveying device a11 and the conveying device b22 during the interval when the conveying device a11 and the conveying device b22 stop, so as to facilitate transportation.

[0042] To further explain, the two U-shaped plates b19 are respectively located at the top of one end of the conveying device a11 close to the conveying device b22 and the top of one end of the conveying device b22 close to the conveying device a11.

[0043] Two pressing cylinders 21 mounted on the U-shaped plate 19 press and limit the tobacco long strips on the conveying device a11 and the conveying device b22 to prevent the position of the tobacco long strips from changing when the cutting device cuts the tobacco long strips, thereby affecting the processing efficiency of the tobacco. The tobacco long strips are long strips formed after the tobacco material is rolled and dried.

[0044] To further explain, the drying device 18 is located between the push rod motor c24 and the push rod motor d25.

[0045] Two vertically arranged baffles 17 are fixedly connected to the inner side wall of the outer cover shell 1, and the drying device 18 is located between the two baffles 17, and the two baffles 17 are respectively located between the push rod motor c24 and the drying device 18 and between the push rod motor d25 and the drying device 18.

[0046] The baffle 17 blocks the heat from the drying device 18 to prevent the heat from filling the entire outer shell 1 and causing heat waste, so that the heat from the drying device 18 is directly blown onto the rolled tobacco material to dry the tobacco material.

[0047] To further explain, the bottom of the supporting cross plate 31, the top of the U-shaped plate a14 and the top of the U-shaped plate b19 are all fixedly connected with a telescopic rod 13, and the telescopic rod 13 is respectively connected to the top of the base 2 and the inner top of the outer cover shell 1.

[0048] The function of the telescopic rod 13 is to facilitate supporting the supporting transverse plate 31, the U-shaped plate a14 and the U-shaped plate b19 to prevent the supporting transverse plate 31, the U-shaped plate a14 and the U-shaped plate b19 from tilting when they move up and down.

[0049] To further explain, a plurality of legs 3 are fixedly connected to the bottom of the base 2 .

[0050] In the present invention, when tobacco needs to be reprocessed, first, tobacco powder, natural fiber, adhesive, water and ingredients are mixed and then enter the automatic propulsion feeding funnel 4 through the feeding pipe 6, and the driving motor a7 rotates to drive the spiral guide plate 9 to quantitatively transport the material to the conveying device a11. The tobacco material on the conveying device a11 is pressed into long tobacco strips by the roller pressing cylinder 16, and the tobacco strips are dried by the drying device 18, and then transported to the conveying device b22 through the conveying device a11. At the position where the conveying device a11 and the conveying device b22 are close, the cutting device cuts the dried tobacco strips at equal distances for easy transportation. The tobacco mixed material reprocessing integrated equipment has the functions of axial pressing, drying and cutting of tobacco reprocessing mixed materials. It does not need to be combined with multiple equipment to complete the axial pressing, drying and cutting of tobacco reprocessing mixed materials. It has a high degree of integration, a simple structure, and convenient maintenance, which reduces the procurement cost and alleviates the burden on the enterprise.

[0051] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0052] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An integrated device for reprocessing mixed materials for tobacco production, comprising a base (2), characterized in that: The top of the base (2) is fixedly connected to an outer cover shell (1), and the top of one end of the outer cover shell (1) is fixedly connected to an automatic propelling feeding funnel (4); the inner side wall of the outer cover shell (1) is fixedly provided with a conveying device a (11) and a conveying device b (22), the conveying device a (11) is located below the automatic propelling feeding funnel (4), one end of the conveying device b (22) passes through the outer cover shell (1) and extends outward, and the outer cover shell (1) is provided with a mounting port corresponding to the conveying device b (22); the inner top of the outer cover shell (1) is fixedly connected to a plurality of push rod motors c (24), a drying device (18) and two push rod motors d (25) in sequence, the bottom of the output shaft of the push rod motor c (24) is fixedly connected to a U-shaped plate a (14), and the inner side wall of the U-shaped plate a (14) is rotatably connected to a rotating shaft a (15), the outer side wall of the rotating shaft a (15) is fixedly sleeved with a roller pressing cylinder (16); the bottom of the output shaft of the push rod motor d (25) is fixedly connected with a U-shaped plate b (19), the inner side wall of the U-shaped plate b (19) is rotatably connected with the rotating shaft b (20), and the outer side wall of the rotating shaft b (20) is fixedly sleeved with a pressing cylinder (21); a cutting device is installed on the top of the base (2), and the cutting device is located between the conveying device a (11) and the conveying device b (22); a controller (34) is fixedly arranged on the outer side wall of the outer cover shell (1), and the controller (34) is electrically connected to the drying device (18), the control unit of the automatic propulsion feeding funnel (4), the push rod motor c (24), the push rod motor d (25), the conveying devices a (11) and the conveying device b (22) and the control unit of the cutting device; The cutting device comprises a push rod motor b (23) fixedly connected to the base (2), the output shaft of the push rod motor b (23) is fixedly connected to a supporting transverse plate (31), the outer side wall of the supporting transverse plate (31) is installed with a movable U-shaped block (28), the outer side wall of the U-shaped block (28) is fixedly connected to a driving motor b (26), the driving motor b (26) is electrically connected to a controller (34), the output shaft of the driving motor b (26) passes through the U-shaped block (28) and is fixedly connected to a cutting blade (27), and the cutting blade (27) is located between the conveying device a (11) and the conveying device b (22); The top of the supporting cross plate (31) is fixedly connected with a fixing block a (32), the outer side wall of the fixing block a (32) is connected with a fixing block b (33) via a push rod motor a (12), and the fixing block b (33) is fixedly connected to the outer side wall of the U-shaped block (28).

2. The mixed material reprocessing integrated equipment for tobacco production according to claim 1, characterized in that: The outer cover shell (1) is provided with an installation port corresponding to the automatic propelling feeding funnel (4), the bottom of the automatic propelling feeding funnel (4) is fixedly connected to a discharge barrel (10), the top of the automatic propelling feeding funnel (4) is fixedly connected to a fixing plate (5), the top of the fixing plate (5) is fixedly connected to a driving motor a (7) and a feeding pipe (6), the output shaft of the driving motor a (7) passes through the fixing plate (5) and is fixedly connected to a rotating rod (8), the bottom of the rotating rod (8) passes through the automatic propelling feeding funnel (4) and extends into the discharge barrel (10), the outer side wall of the rotating rod (8) is fixedly sleeved with a spiral guide plate (9), and the driving motor a (7) is electrically connected to a controller (34).

3. The mixed material reprocessing integrated equipment for tobacco production according to claim 1, characterized in that: The two U-shaped plates b (19) are respectively located at the top of one end of the conveying device a (11) close to the conveying device b (22) and the top of one end of the conveying device b (22) close to the conveying device a (11).

4. The mixed material reprocessing integrated equipment for tobacco production according to claim 1, characterized in that: The drying device (18) is located between the push rod motor c (24) and the push rod motor d (25).

5. The mixed material reprocessing integrated equipment for tobacco production according to claim 4, characterized in that: The inner side wall of the outer cover shell (1) is fixedly connected to two vertically arranged baffles (17), the drying device (18) is located between the two baffles (17), and the two baffles (17) are respectively located between the push rod motor c (24) and the drying device (18) and between the push rod motor d (25) and the drying device (18).

6. The mixed material reprocessing integrated equipment for tobacco production according to claim 1, characterized in that: The supporting transverse plate (31) is slidably connected to a roller (29), and a movable cavity corresponding to the roller (29) is provided on the supporting transverse plate (31). The U-shaped block (28) is connected to the roller (29) via a connecting shaft (30), and a movable opening corresponding to the connecting shaft (30) is provided on the supporting transverse plate (31).

7. The mixed material reprocessing integrated equipment for tobacco production according to claim 1, characterized in that: The bottom of the supporting horizontal plate (31), the top of the U-shaped plate a (14) and the top of the U-shaped plate b (19) are all fixedly connected with telescopic rods (13), and the telescopic rods (13) are respectively connected to the top of the base (2) and the inner top of the outer cover shell (1).

8. The mixed material reprocessing integrated equipment for tobacco production according to claim 1, characterized in that: A plurality of supporting legs (3) are fixedly connected to the bottom of the base (2).

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