A robot hot transfer workstation for liquor packaging boxes
The robot hot transfer workstation automates liquor packaging box production, addressing labor intensity and efficiency issues by using a controlled system with robots and machines to enhance product quality and stability.
Patent Information
- Application Number
- CN202110157282.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-02-04
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2041-02-04
AI Technical Summary
Traditional liquor packaging box production is labor-intensive, hazardous, affects product quality and stability, and has low efficiency due to manual processes like positioning, hot stamping, and transfer.
A robot hot transfer workstation comprising a positioning conveyor line, first, second, and third robots, hot stamping and transfer machines, and a flipping device, controlled by a PLC, to automate the production of liquor packaging boxes, using six-axis MINI robots with multifunctional grippers for various sizes and shapes.
Reduces labor intensity, improves product stability and quality, and enhances production efficiency through unmanned, high-speed, and precise automation.
Smart Images

Figure CN112810231B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of packaging equipment, and in particular to a robot hot transfer printing workstation for liquor packaging boxes. Background Art
[0002] With the rapid development of modern industry and the continuous improvement of people's living standards, people's demand for packaging boxes will continue to increase, and higher requirements are also put forward for liquor packaging boxes. At present, traditional liquor packaging boxes need to go through a series of processes such as positioning, hot stamping, transfer, and flipping. They are produced manually, which has high labor intensity for workers, certain safety hazards, and will affect product quality and stability, and have low production efficiency. To this end, we propose a liquor packaging box robot hot stamping transfer workstation. Summary of the invention
[0003] Based on the technical problems existing in the background technology, the present invention proposes a robot hot-transfer workstation for liquor packaging boxes, which can realize unmanned production of hot-transfer / printing of liquor packaging boxes, which not only reduces the labor intensity of workers, but also improves the stability and quality of products, and solves the problems of poor quality and stability of manually produced products and low production efficiency.
[0004] The present invention provides the following technical solutions: a white wine packaging box robot hot stamping and transfer workstation, comprising a positioning conveyor line, a first robot, a hot stamping machine, a second robot, a transfer machine, a third robot, a flipping device and a material unloading conveyor line;
[0005] The positioning conveyor line is used to convey the packaging box to the operating station of the first robot;
[0006] The first robot is used to grab the packaging box that has been positioned on the positioning conveyor line and place it on the hot stamping machine for hot stamping;
[0007] The second robot is used to grab the packaging box that has been hot stamped by the hot stamping machine, and rotate the packaging box and place it in the transfer machine for transfer printing;
[0008] The third robot is used to grab the packaging box after transfer, place the packaging box that does not need to be turned over on the unloading conveyor line, and place the packaging box that needs to be turned over on the turning device; the turning device is used to turn the packaging box over and place it on the unloading conveyor line.
[0009] Preferably, the positioning conveyor line includes a bracket, a variable frequency conveying motor, a positioning belt line and a guide roller;
[0010] The positioning belt line and the variable frequency conveying motor are both installed on the bracket. The variable frequency conveying motor drives the positioning belt line to rotate and convey the packaging box. The guide roller is used to correct the direction of the packaging box on the positioning belt line, and the guide roller is symmetrically installed on the bracket. The end of the positioning belt line is equipped with a photoelectric sensor for detecting whether the packaging box is in place and an end limit plate for limiting the position of the packaging box. The end of the positioning belt line is also equipped with a positioning cylinder for pushing the packaging box to make it close to the side positioning plate.
[0011] Preferably, the turning device comprises a bracket, a lifting cylinder, a rotating cylinder, a clamping cylinder and a discharge plate;
[0012] A lifting cylinder is installed on one side of the bracket, and the rotating cylinder is installed on the vertical guide rail on the other side of the bracket. The lifting cylinder drives the rotating cylinder to slide up and down along the guide rail. A material discharge plate for receiving materials and a clamping cylinder for fixing the packaging box on the material discharge plate are fixed on the rotating panel of the rotating cylinder.
[0013] Preferably, a buffer which can buffer the rotating cylinder is provided at both the top maximum displacement position and the bottom maximum displacement position of the guide rail.
[0014] Preferably, the unloading conveyor line includes a bracket, an unloading belt line and an unloading motor. The unloading motor installed on the bracket drives the unloading belt line to rotate. The receiving position of the unloading conveyor line is provided with an in-place detection sensor for detecting whether the packaging box is in place.
[0015] Preferably, the first robot, the second robot and the third robot are all six-axis MINI robots, and the six-axis MINI robots grab materials through multifunctional grippers.
[0016] Preferably, the workstation is controlled by a PLC controller.
[0017] Preferably, the workstation is also provided with a safety fence for protection.
[0018] The present invention provides a white wine packaging box robot hot transfer workstation, which uses the high speed, flexibility and high precision of standardized robots to achieve high-intensity box hot transfer, simplify manual workload, improve product yield and improve production efficiency. There are many sizes of packaging boxes, and the packaging box hot transfer robot workstation is controlled by a PLC program, and various sizes of packaging boxes can be automatically hot transferred.
[0019] It can complete a series of process including automatic positioning, hot stamping, transfer, flipping, etc. of liquor packaging boxes of different types and shapes, and realize unmanned production of hot stamping / transfer of liquor packaging boxes, which not only reduces the labor intensity of workers, but also improves the stability and quality of products. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the present invention;
[0021] Figure 2 This is a schematic diagram of the structure of the positioning conveyor line of the present invention;
[0022] Figure 3 It is a schematic diagram of the structure of the flipping device of the present invention;
[0023] Figure 4 This is a schematic diagram of the structure of the material unloading conveying line of the present invention;
[0024] Figure 5 It is a schematic diagram of the structure of the six-axis MINI robot of the present invention.
[0025] In the figure: 1. Positioning conveyor line; 101. Frequency conversion conveying motor; 102. Positioning belt line; 103. Guide roller; 104. End limit plate; 105. Side positioning plate; 106. Positioning cylinder; 107. Photoelectric sensor; 2. First robot; 3. Hot stamping machine; 4. Second robot; 5. Transfer machine; 6. Third robot; 7. Turning equipment; 701. Lifting cylinder; 702. Rotating cylinder; 703. Gripping cylinder; 704. Feeding plate; 705. Guide rail; 706. Buffer; 8. Unloading conveyor line; 801. Unloading belt line; 802. Unloading motor; 803. In-place detection sensor. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] like Figure 1 As shown, the present invention provides a technical solution: a white wine packaging box robot hot transfer workstation, including a positioning conveyor line 1, a first robot 2, a hot stamping machine 3, a second robot 4, a transfer machine 5, a third robot 6, a flipping device 7 and a material unloading conveyor line 8;
[0028] The positioning conveyor line 1 is used to convey the packaging box to the operating station of the first robot 2;
[0029] The first robot 2 is used to grab the positioned packaging box on the positioning conveyor line 1 and place it on the hot stamping machine 3 for hot stamping;
[0030] The second robot 4 is used to grab the packaging box printed by the hot stamping machine 3, and rotate the packaging box and place it in the transfer machine 5 for transfer printing;
[0031] The third robot 6 is used to grab the packaging boxes after transfer, place the packaging boxes that do not need to be turned over on the unloading conveyor line 8, and place the packaging boxes that need to be turned over on the turning device 7; the turning device 7 is used to turn the packaging boxes over and place them on the unloading conveyor line 8.
[0032] like Figure 2 As shown, the positioning conveyor line 1 includes a bracket, a variable frequency conveying motor 101, a positioning belt line 102 and a guide roller 103;
[0033] The positioning belt line 102 and the variable frequency conveying motor 101 are both installed on the bracket. The variable frequency conveying motor 101 drives the positioning belt line 102 to rotate and convey the packaging box. The guide roller 103 is used to correct the direction of the packaging box on the positioning belt line 102, and the guide roller 103 is symmetrically installed on the bracket. The end of the positioning belt line 102 is installed with a photoelectric sensor 107 for detecting whether the packaging box is in place and an end limit plate 104 for limiting the packaging box. The end of the positioning belt line 102 is also installed with a positioning cylinder 106 that pushes the packaging box to make it close to the side positioning plate 105. The conveying and positioning of packaging boxes of various sizes and specifications are realized under the control of the control system.
[0034] The packaging box is manually placed on the positioning conveyor line 1. Under the control of the control system, the packaging box is conveyed forward via the positioning belt line 102, and the direction of the packaging box is corrected by the guide roller 103, and finally conveyed to the end close to the end limit plate 104. At this time, the photoelectric sensor 107 detects that the packaging box is in place, and the positioning cylinder 106 pushes the packaging box forward and close to the side positioning plate 105 to accurately position the packaging box.
[0035] like Figure 3 As shown, the turning device 7 includes a bracket, a lifting cylinder 701, a rotating cylinder 702, a clamping cylinder 703 and a discharge plate 704;
[0036] A lifting cylinder 701 is installed on one side of the bracket, and a rotating cylinder 702 is installed on a vertical guide rail 705 on the other side of the bracket. The lifting cylinder 701 drives the rotating cylinder 702 to slide up and down along the guide rail 705. A discharge plate 704 for receiving materials and a clamping cylinder 703 for fixing the packaging box on the discharge plate 704 are fixed on the rotating panel of the rotating cylinder 702.
[0037] Buffers 706 are provided at the top maximum displacement position and the bottom maximum displacement position of the guide rail 705 to buffer the rotating cylinder 702 .
[0038] When the workstation is running, the lifting cylinder 701 of the flipping device 7 rises to the top, the clamping cylinder 703 opens, and the rotating cylinder 702 rotates the material discharge plate 704 to the material receiving position. The robot grabs the finished packaging box and places it on the material discharge plate 704. Under the control of the control system, the clamping cylinder 703 clamps the packaging box, and the rotating cylinder 702 flips it again, and the lifting cylinder 701 descends to place the flipped packaging box on the unloading conveyor line 8.
[0039] like Figure 4 As shown, the unloading conveyor line 8 includes a bracket, an unloading belt line 801 and an unloading motor 802. The unloading motor 802 installed on the bracket drives the unloading belt line 801 to rotate. A receiving position of the unloading conveyor line 8 is provided with an in-place detection sensor 803 for detecting whether the packaging box is in place. Under the control of the control system, the unloading conveyor line 8 rotates, and the unloading motor 802 drives the unloading belt line 801 to transport the packaging box through the gear, chain and transmission shaft.
[0040] like Figure 5 As shown, the first robot 2, the second robot 4 and the third robot 6 are all six-axis MINI robots, which grab materials through multifunctional grippers. The structure and convenient programming of the six-axis robot can meet the requirements of grabbing, loading and unloading of packaging boxes of various sizes.
[0041] The workstation is controlled by a PLC controller. A safety fence is also installed on the workstation for protection. The packaging boxes come in a variety of sizes and specifications. The packaging box hot stamping / transfer robot workstation is controlled by a PLC program, and all sizes of packaging boxes can be automatically hot stamped / transferred.
[0042] Working process,
[0043] 1. Manually place the liquor packaging boxes on the positioning conveyor line 1 as required;
[0044] 2. The packaging box is transported to the end through the guide mechanisms on both sides of the positioning conveyor line 1 and is close to the end baffle;
[0045] 3. After the positioning mechanism at the end of the positioning belt line 102 detects the packaging box, it precisely positions the packaging box and sends the material picking information to the first robot 2;
[0046] 4. The first robot 2 grabs the precisely positioned packaging box and places it on the hot stamping machine 3 for hot stamping. After it is placed in place, the first robot 2 retreats to a safe position and returns to continue to take the precisely positioned packaging box for hot stamping;
[0047] 5. After the hot stamping of the packaging box is completed and the first robot 2 retreats to a safe position, the second robot 4 grabs the hot stamped packaging box, rotates the packaging box to a certain angle according to the process requirements and places it on the transfer machine 5 for transfer printing. After it is placed in place, the second robot 4 retreats to a safe position and returns to continue to take the hot stamped packaging box for transfer printing;
[0048] 6. After the transfer of the packaging box is completed and the second robot 4 retreats to a safe position, the third robot 6 grabs the packaging box that has been transferred and places it on the unloading conveyor line 8; after being placed in place, the third robot 6 retreats to a safe position and continues to grab the packaging box that has been transferred and unload it;
[0049] 7. If the box body needs to be turned, the third robot 6 directly places the transferred packaging box on the flipping device 7. After being placed in place, the third robot 6 retreats to a safe position to continue grabbing the transferred packaging box for unloading, and then the flipping device 7 flips the packaging box and places it on the unloading conveyor line 8.
[0050] The present invention uses the high-speed, flexible and high-precision characteristics of standardized robots to achieve high-intensity box hot stamping / transfer printing, simplify manual workload, improve product yield and improve production efficiency. The packaging boxes come in a variety of sizes and specifications. The packaging box hot stamping / transfer printing robot workstation is controlled by a PLC program, and various specifications and sizes of packaging boxes can be automatically hot stamped / transferred. It can complete a series of process processes such as automatic positioning, hot stamping, transfer, and flipping of liquor packaging boxes of different types and shapes, and realize unmanned production of hot stamping / transfer printing of liquor packaging boxes, which not only reduces the labor intensity of workers, but also improves the stability and quality of products.
[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A white wine packaging box robot hot transfer workstation, characterized by: It comprises a positioning conveyor line (1), a first robot (2), a hot stamping machine (3), a second robot (4), a transfer machine (5), a third robot (6), a turning device (7) and a material unloading conveyor line (8); The positioning conveyor line (1) is used to convey the packaging box to the operating station of the first robot (2); The first robot (2) is used to grab the positioned packaging boxes on the positioning conveyor line (1) and place them on the hot stamping machine (3) for hot stamping; The second robot (4) is used to grab the packaging box that has been hot-stamped by the hot-stamping machine (3), rotate the packaging box, and place it in the transfer machine (5) for transfer printing; The third robot (6) is used to grab the packaging boxes that have been transferred, place the packaging boxes that do not need to be turned over on the unloading conveyor line (8), and place the packaging boxes that need to be turned over on the turning device (7); the turning device (7) is used to turn over the packaging boxes and place them on the unloading conveyor line (8); The positioning conveyor line (1) comprises a bracket, a variable frequency conveying motor (101), a positioning belt line (102) and a guide roller (103); The positioning belt line (102) and the variable frequency conveying motor (101) are both mounted on a bracket, the variable frequency conveying motor (101) drives the positioning belt line (102) to rotate and convey packaging boxes, the guide rollers (103) are used to correct the direction of the packaging boxes on the positioning belt line (102), and the guide rollers (103) are symmetrically mounted on the bracket, the end of the positioning belt line (102) is mounted with a photoelectric sensor (107) for detecting whether the packaging boxes are in place and an end limit plate (104) for limiting the position of the packaging boxes, and the end of the positioning belt line (102) is also mounted with a positioning cylinder (106) for pushing the packaging boxes to make them close to the side positioning plate (105); The turning device (7) comprises a bracket, a lifting cylinder (701), a rotating cylinder (702), a clamping cylinder (703) and a material discharge plate (704); A lifting cylinder (701) is installed on one side of the bracket, and the rotating cylinder (702) is installed on a vertical guide rail (705) on the other side of the bracket. The lifting cylinder (701) drives the rotating cylinder (702) to slide up and down along the guide rail (705). A material discharge plate (704) for receiving materials and a clamping cylinder (703) for fixing the packaging box on the material discharge plate (704) are fixed on the rotating panel of the rotating cylinder (702).
2. A white wine packaging box robot hot transfer workstation according to claim 1, characterized in that: A buffer (706) capable of buffering the rotating cylinder (702) is provided at both the top maximum displacement position and the bottom maximum displacement position of the guide rail (705).
3. The white wine packaging box robot hot transfer workstation according to claim 1 is characterized by: The unloading conveyor line (8) comprises a bracket, an unloading belt line (801) and an unloading motor (802). The unloading motor (802) mounted on the bracket drives the unloading belt line (801) to rotate. A receiving position of the unloading conveyor line (8) is provided with an in-place detection sensor (803) for detecting whether a packaging box is in place.
4. A white wine packaging box robot hot transfer workstation according to any one of claims 1 to 3, characterized in that: The first robot (2), the second robot (4) and the third robot (6) are all six-axis MINI robots, and the six-axis MINI robots grasp materials through multifunctional grippers.
5. The white wine packaging box robot hot transfer workstation according to claim 4 is characterized by: The workstation is controlled by a PLC controller.
6. The white wine packaging box robot hot transfer workstation according to claim 4, characterized in that: The workstation is also provided with a safety fence which plays a protective role.
