Drum plate, percussion instrument and method for manufacturing drum plate

By filling the compressed ring assembly formed by soft plastics using injection molding process during the drum production process, the mesh assembly is fixed on the base, which solves the problem of cumbersome processes, high defect rate and high labor costs in the existing drum production process. Problem, process simplification and production efficiency improvement have been achieved.

CN113362787BActive Publication Date: 2025-02-11惠州市阿诺玛科技有限公司
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Patent Information

Application Number
CN202110666407.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-06-16
Publication Date
2025-02-11
Estimated Expiration
2041-06-16

AI Technical Summary

Technical Problem

There are problems such as cumbersome processes, high defect rate and high labor costs in the production process of existing drum discs, mainly because there are many parts that make up the drum disc and the assembly process is complicated.

Method used

The press ring assembly, including plastic parts and software components, is used to fill the soft plastic parts through the injection molding process to form an integral press ring assembly, and the mesh assembly is fixed to the base through the assembly, simplifying the process of fixing the mesh.

Benefits of technology

The process of fixed mesh surface is simplified, the steps of manually installing software are reduced, the production costs and labor costs are reduced, and the production and assembly efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a drum disc, a percussion instrument and a manufacturing method of the drum disc, belonging to the technical field of musical instruments. The drum disc comprises: a pressure ring assembly, the pressure ring assembly comprises a plastic part and a soft rubber part, the soft rubber part is filled on the plastic part through an injection molding process; a mesh assembly, the mesh assembly comprises a mesh and an outer frame, the outer frame frames the mesh and is fixedly connected to the mesh, and the mesh is a retractable membrane; a base, the base is provided with a bearing part, and the pressure ring assembly fixes the mesh assembly on the bearing part; wherein the mesh assembly is provided with a striking part for a user to strike, the plastic part is provided with a hollow part for a user to strike the striking part, and the soft rubber part is arranged on the outer side of the hollow part, thereby solving the problems of complicated procedures, high defective rate and high labor cost in the prior art during the later stage of production assembly of the drum disc.
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Description

Technical Field

[0001] The invention relates to the technical field of musical instruments, and in particular to a drum plate, a percussion instrument and a method for manufacturing the drum plate. Background Art

[0002] A drum plate is a component of a percussion instrument. A general drum plate is provided with a drumhead for the user to hit, and then the user hits the drumhead with the hand or a drum stick to make a sound. In the prior art, there are many components that constitute the drum plate, resulting in complicated procedures, high defective rate and high labor cost during assembly in the later stage of production. Summary of the invention

[0003] In view of the above problems, in a first aspect, an embodiment of the present invention provides a drum disc, the drum disc comprising: a pressing ring assembly, the pressing ring assembly comprising a plastic part and a soft plastic part, the soft plastic part being filled on the plastic part by an injection molding process;

[0004] A mesh surface assembly, the mesh surface assembly comprising a mesh surface and an outer frame, the outer frame frames the mesh surface and is fixedly connected to the mesh surface, and the mesh surface is a retractable membrane;

[0005] A base, wherein the base is provided with a bearing portion, and the pressing ring assembly fixes the mesh surface assembly on the bearing portion;

[0006] The mesh component is provided with a striking portion for a user to strike, the plastic component is provided with a hollow portion for a user to strike the striking portion, and the soft plastic component is arranged on the outer side of the hollow portion.

[0007] In one embodiment, the plastic part is provided with a protrusion, and the soft plastic part wraps the protrusion.

[0008] In one embodiment, the soft rubber part is a ring-shaped structure.

[0009] In one embodiment, the soft rubber part consists of a first part and a second part, the first part is the edge striking part, the second part is the buffer part, and a membrane switch is provided at the bottom of the first part.

[0010] In one embodiment, the color of the first portion is different from the color of the second portion.

[0011] In one embodiment, the mesh surface is made of nylon material, and the outer frame is made of metal material.

[0012] In one embodiment, the pressure ring assembly is bolted to the base, and the mesh assembly is clamped between the pressure ring assembly and the base.

[0013] In a second aspect, an embodiment of the present invention provides a percussion instrument, comprising the drum plate as described in the above aspect.

[0014] In a third aspect, an embodiment of the present invention provides a method for manufacturing a drum plate, based on any of the drum plates mentioned above, the method comprising:

[0015] Filling the soft plastic part on the plastic part through an injection molding process, thereby forming the pressing ring assembly;

[0016] Placing the mesh assembly on the bearing portion of the base;

[0017] The mesh surface assembly is pressed by the pressing ring assembly, and then the pressing ring assembly is fixedly connected to the base.

[0018] In one embodiment, when the soft glue is filled on the plastic part by an injection molding process, the method further includes:

[0019] The soft rubber part forms a ring structure with an opening;

[0020] Install a membrane switch at the position of the plastic part corresponding to the opening;

[0021] A soft rubber strip is installed at the opening, and the soft rubber piece and the soft rubber strip form a closed annular structure.

[0022] The above one or more technical solutions in the embodiments of the present application have at least one or more of the following technical effects:

[0023] A drum disc provided in an embodiment of the present invention includes a pressure ring assembly, a mesh assembly and a base. In actual use, the mesh assembly is directly fixed to the base by adopting the pressure ring assembly, thereby achieving fixation of the mesh assembly, making the process of fixing the mesh surface simpler and more convenient. At the same time, since the soft rubber part is filled on the plastic part through the injection molding process to form an integral pressure ring assembly, the drum disc has a buffering function while reducing the process of manually installing the soft rubber part, so that the overall production process is simple, the production and assembly efficiency is improved, and the labor cost is reduced.

[0024] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented according to the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 This is a schematic diagram of the first overall structure decomposition in an embodiment of the present invention;

[0027] Figure 2 It is a three-dimensional schematic diagram of a first overall structure in an embodiment of the present invention;

[0028] Figure 3 It is a schematic top view of a first overall structure in an embodiment of the present invention;

[0029] Figure 4 Taken from Figure 3 A schematic side view of the midline AA;

[0030] Figure 5 It is a schematic diagram of the second overall structure decomposition in an embodiment of the present invention;

[0031] Figure 6 It is a three-dimensional schematic diagram of a second overall structure in an embodiment of the present invention;

[0032] Figure 7 is a schematic top view of a second overall structure in an embodiment of the present invention;

[0033] Figure 8 Taken from Figure 7 Schematic side view of the section line BB.

[0034] Explanation of the reference numerals: 100, pressure ring assembly; 110, plastic part; 120, soft plastic part; 121, first part; 1210, membrane switch; 122, second part; 130, hollow part; 140, outer part; 150, raised part; 200, mesh assembly; 210, mesh; 211, striking part; 220, outer frame; 300, base; 310, bearing part. DETAILED DESCRIPTION

[0035] The overall idea of ​​the technical solution provided by the present invention is as follows:

[0036] See also Figures 1 to 8The drum plate includes: a pressing ring assembly 100, the pressing ring assembly 100 includes a plastic part 110 and a soft rubber part 120, and the soft rubber part 120 is filled on the plastic part 110 through an injection molding process; a mesh assembly 200, the mesh assembly 200 includes a mesh 210 and an outer frame 220, the outer frame 220 frames the mesh 210 and is fixedly connected to the mesh 210, and the mesh 210 is a retractable membrane; a base 300, the base 300 is provided with a bearing part 310, and the pressing ring assembly 100 fixes the mesh assembly 200 on the bearing part 310; wherein the mesh assembly 200 is provided with a striking part 211 for a user to strike, and the plastic part 110 is provided with a The hollow portion 130 of the striking part 211, and the soft rubber part 120 are arranged on the outer side 140 of the hollow portion 130. In actual use, the mesh component 200 is directly fixed on the base 300 by adopting the pressure ring assembly 100, so as to realize the fixation of the mesh component 200, making the process of fixing the mesh 210 simpler and more convenient. At the same time, since the soft rubber part 120 is filled on the plastic part 110 through the injection molding process to form an integral pressure ring assembly 100, the drum plate has a buffering function while reducing the process of manually installing the soft rubber part 120, so that the overall production process is simple, the production and assembly efficiency is improved, and the labor cost is reduced.

[0037] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Example 1.

[0039] See also Figures 1 to 8 A drum disc provided by an embodiment of the present invention includes: a pressure ring assembly 100, a mesh assembly 200 and a base 300.

[0040] In this embodiment, please refer to Figures 1 to 4The pressing ring assembly 100 includes a plastic part 110 and a soft rubber part 120. The soft rubber part 120 is filled on the plastic part 110 through an injection molding process. The plastic part 110 is provided with a hollow part 130 for a user to hit the striking part 211. The soft rubber part 120 is arranged on the outer side 140 of the hollow part 130. Specifically, the plastic part 110 is made by an injection molding process. The plastic part 110 is an annular structure with a hollow part 130. The soft rubber part 120 is a soft rubber material. The outer side of the plastic part 110 is formed by a two-color injection molding production process of an injection molding machine. Soft rubber is filled on the outer portion 140 to form a soft rubber part 120. The soft rubber part 120 is mainly used to prevent the user from accidentally touching the outer portion 140 and making abnormal noise when hitting the drum head with a drumstick. The soft rubber part 120 is filled on the plastic part 110 through the injection molding process, so that the pressure ring assembly 100 becomes an integrated structure. In the subsequent assembly, the process and time of assembling the soft rubber part 120 are omitted, and the original complex manufacturing process of multiple parts is integrated into injection molding, which effectively reduces the difficulty and overall cost of the drum plate manufacturing process and improves quality assurance.

[0041] Preferably, see Figure 4 , Figure 5 and Figure 8 The plastic part 110 is provided with a protrusion 150, and the soft rubber part 120 wraps the protrusion 150. The provision of the protrusion 150 increases the contact area between the soft rubber part 120 and the plastic part 110. When the soft rubber part 120 is filled on the plastic part 110 through the injection molding process, the soft rubber part 120 and the plastic part 110 are connected more firmly.

[0042] Preferably, see Figures 1 to 3 The soft rubber part 120 is a ring-shaped structure. Specifically, the soft rubber part 120 layer of the ring-shaped structure covers the outer part 140 of the hollow part 130, thereby preventing the user from accidentally touching the outer part 140 and making abnormal noise when hitting the drum head with a drumstick.

[0043] In this embodiment, please refer to 1. Figure 4 , Figure 5 and Figure 8 The mesh assembly 200 includes a mesh 210 and an outer frame 220. The outer frame 220 frames the mesh 210 and is fixedly connected to the mesh 210. The mesh 210 is a retractable membrane. Specifically, the mesh 210 is made of nylon material, and the outer frame 220 is made of metal material. Figure 2 and Figure 5 The mesh assembly 200 is provided with a striking portion 211 for a user to strike, and a fixing portion for fixing the mesh 210 is provided on the outer peripheral side of the striking portion 211. The outer frame 220 is fixedly connected to the fixing portion so as to fix the mesh to the outer frame 220. The middle portion of the outer frame 220 is hollow, and the striking portion 211 of the mesh 210 is exposed from the hollow position of the outer frame 220.

[0044] In this embodiment, please refer to Figure 1 , Figure 4 , Figure 5 and Figure 8 The base 300 is provided with a bearing portion 310, and the pressing ring assembly 100 fixes the mesh assembly 200 on the bearing portion 310. Specifically, the bearing portion 310 can be a raised columnar structure, and the pressing ring assembly 100 can clamp the mesh 210 or the outer frame 220 on the bearing portion 310, thereby achieving the effect of fixing the pressing ring assembly 100. For example, the pressing ring assembly 100 is bolted to the base 300, and the mesh assembly 200 is clamped between the pressing ring assembly 100 and the base 300. After the pressing ring assembly 100 is fixed to the base 300 by bolts, the pressing ring assembly 100 and the base 300 are relatively fixed, the mesh assembly 200 is framed between the pressing ring assembly 100 and the bearing portion 310, and the mesh assembly 200 is also fixed. During the later production and assembly, only the pressing ring assembly 100 and the base 300 need to clamp the mesh assembly 200, and there is no need to additionally install the soft rubber part 120, and there is no need to fix the mesh 210 to the base 300 by glue or screws, which effectively improves the efficiency of the later production and assembly.

[0045] Example 2.

[0046] The difference between this embodiment and embodiment 1 is that, see Figures 5 to 8 The soft rubber part 120 is composed of a first part 121 and a second part 122. The first part 121 is a side-hitting part, and the second part 122 is a buffer part. A membrane switch 1210 is provided at the bottom of the first part 121. In some specific cases, such as a snare drum, a side-hitting function is required. At this time, the soft rubber part 120 is divided into the first part 121 and the second part 122. The first part 121 is used to realize the side-hitting function. Specifically, a membrane switch 1210 can be provided at the bottom of the first part 121. When a user taps the first part 121, the membrane switch 1210 is triggered. 10, to achieve the side-hitting function, the second part 122 is the buffer part, the buffer part is mainly used to prevent the user from accidentally touching the outer part 140 and making abnormal noise when hitting the drum head with the drumstick. It can be understood that the membrane switch 1210 is also called a light-touch keyboard. It adopts an overall sealed structure composed of a flat multi-layer combination. It is a new type of electronic component that integrates light, machinery and electricity by sealing a key switch, a panel, a mark, a symbol display and a lining plate together. It is a fundamental change in the appearance structure of electronic products. It can replace the keys of conventional discrete components and more reliably perform the tasks of the operating system.

[0047] Preferably, the color of the first part 121 is different from the color of the second part 122. The first part 121 and the second part 122 of different colors are different in color, which facilitates the user to distinguish the first part 121 from the second part 122. The other structures and working principles of this embodiment are the same as those of embodiment 1 and will not be described here.

[0048] An embodiment of the present invention further provides a percussion instrument, including a drum plate as in the aforementioned embodiment. The various variations and specific embodiments in the aforementioned embodiment are also applicable to a percussion instrument in this embodiment. Through the aforementioned detailed description of a drum plate, those skilled in the art can clearly know the implementation method of a percussion instrument in this embodiment. For the sake of brevity of the specification, it will not be described in detail here.

[0049] An embodiment of the present invention further provides a method for manufacturing a drum plate. Based on the drum plate of any one of the above-mentioned embodiments, the manufacturing method specifically includes:

[0050] The soft plastic part 120 is filled on the plastic part 110 by injection molding process, so as to form the pressing ring assembly 100;

[0051] Place the mesh assembly 200 on the supporting portion 310 of the base 300;

[0052] The mesh surface assembly 200 is pressed by the pressing ring assembly 100 , and then the pressing ring assembly 100 is fixedly connected to the base 300 .

[0053] By filling the soft rubber part 120 on the plastic part 110 through the injection molding process, the pressure ring assembly 100 becomes an integrated structure, and the process and time of assembling the soft rubber part 120 are omitted in the subsequent assembly, and the original complex manufacturing process of multiple parts is integrated into injection molding, which effectively reduces the difficulty and overall cost of the drum plate manufacturing process and improves quality assurance. During the later production and assembly, only the pressure ring assembly 100 and the base 300 need to clamp the mesh assembly 200, and there is no need to install the soft rubber part 120 additionally, and there is no need to fix the mesh 210 to the base 300 with glue or screws, which effectively improves the efficiency of later production and assembly.

[0054] Preferably, when filling the plastic part 110 with soft glue by injection molding, the following steps are also included:

[0055] The soft plastic part 120 forms a ring structure with an opening;

[0056] Install a membrane switch 1210 at the position of the plastic part 110 corresponding to the opening;

[0057] A soft rubber strip is installed at the opening, and the soft rubber piece 120 and the soft rubber strip form a closed ring structure.

[0058] Specifically, when the pressure ring assembly 100 is produced, an annular structure with an opening is formed on the plastic part 110 through an injection molding process. The remaining opening position is mainly for realizing the side-clicking function. The membrane switch 1210 is installed at the position of the plastic part 110 corresponding to the opening, and then a soft rubber strip is installed at the opening. The soft rubber strip can be glued to the opening position by glue. When the user needs to side-click, the position of the soft rubber strip can be tapped to trigger the membrane switch 1210, thereby realizing the side-clicking function. The soft rubber part 120 and the soft rubber strip form a closed annular structure, making the structure more complete and beautiful.

[0059] Although the preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.

[0060] Obviously, those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if these modifications and variations of the embodiments of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A drum plate, characterized in that: include: A pressing ring assembly, the pressing ring assembly comprising a plastic part and a soft plastic part, the soft plastic part is filled on the plastic part by an injection molding process; A mesh surface assembly, the mesh surface assembly comprising a mesh surface and an outer frame, the outer frame frames the mesh surface and is fixedly connected to the mesh surface, and the mesh surface is a retractable membrane; A base, wherein the base is provided with a bearing portion, and the pressing ring assembly fixes the mesh surface assembly on the bearing portion; The mesh component is provided with a striking portion for a user to strike, the plastic component is provided with a hollow portion for a user to strike the striking portion, and the soft plastic component is provided on the outer side of the hollow portion; The plastic part is provided with a raised portion, and the soft plastic part wraps the raised portion; The soft rubber part is a ring-shaped structure; The soft rubber part consists of a first part and a second part, the first part is an edge striking part, the second part is a buffer part, and a membrane switch is arranged at the bottom of the first part.

2. A drum according to claim 1, characterized in that: The color of the first portion is different from the color of the second portion.

3. A drum according to claim 1, characterized in that: The mesh surface is made of nylon material, and the outer frame is made of metal material.

4. A drum according to claim 1, characterized in that: The pressing ring assembly is connected to the base with bolts, and the mesh surface assembly is clamped between the pressing ring assembly and the base.

5. A percussion instrument, characterized in that: The invention comprises a drum disc as claimed in any one of claims 1 to 4.

6. A method for manufacturing a drum disc, characterized in that: The method is applied to the drum disc according to any one of claims 1 to 4, and the method comprises: Filling the soft plastic part on the plastic part through an injection molding process, thereby forming the pressing ring assembly; Placing the mesh assembly on the bearing portion of the base; The mesh surface assembly is pressed by the pressing ring assembly, and then the pressing ring assembly is fixedly connected to the base.

7. The method for manufacturing a drum disc according to claim 6, characterized in that: When the soft glue is filled on the plastic part by injection molding, it also includes: The soft rubber part forms a ring structure with an opening; Install a membrane switch at the position of the plastic part corresponding to the opening; A soft rubber strip is installed at the opening, and the soft rubber piece and the soft rubber strip form a closed annular structure.

Citation Information

Patent Citations

  • Drum disc and percussion instrument

    CN215895946U