Viscoelastic shock absorbers
By using base polymer, silica and OA-containing rosin derivatives in high-attenuation compositions, the component ratio and reaction conditions are optimized, and the problems of reduced processability and high temperature dependence of high-attenuation compositions in the prior art are solved. Excellent attenuation performance and stable temperature performance are achieved.
Patent Information
- Application Number
- CN202110197444.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2020-03-27
- Filing Date
- 2021-02-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2041-02-22
AI Technical Summary
The viscosity of the existing high-attenuation compositions during kneading increases, resulting in a decrease in processability, and its attenuation properties are highly dependent on temperature, making it difficult to maintain stability in a temperature-changing environment, affecting production efficiency and cost.
Using a high attenuation composition containing base polymer, silica and OA-containing rosin derivatives, a viscoelastomer with excellent attenuation properties and small temperature dependence is formed by optimizing the component ratio and reaction conditions.
The high attenuation composition is achieved with good processability and excellent attenuation performance, while reducing the temperature dependence of attenuation performance, improving production efficiency and reducing costs.
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Figure CN113444295B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a high-attenuation composition and a viscoelastic shock absorber including a viscoelastic body formed of the high-attenuation composition and installed in a building or the like for use in shock absorption or the like. Background Art
[0002] The viscoelastic body of the viscoelastic damper is generally formed using a high damping composition in which an inorganic filler such as carbon black and silica and a tackifier such as rosin or petroleum resin are blended with a base polymer (see Patent Document 1, etc.).
[0003] [Prior art literature]
[0004] [Patent Document]
[0005] [Patent Document 1] Japanese Patent Application Publication No. 2016-17092 Summary of the invention
[0006] [Problems to be solved by the invention]
[0007] By blending an inorganic filler and a tackifier into the base polymer, the hysteresis loss when vibration is applied to the viscoelastic body formed of the high attenuation composition can be increased, thereby improving the performance of efficiently and quickly attenuating the vibration energy, that is, the attenuation performance.
[0008] In order to further improve the attenuation performance compared with the current situation, it is conceivable to increase the amount of the inorganic filler and the tackifier compared with the current situation.
[0009] However, the viscosity of a high damping composition containing a large amount of inorganic filler during kneading, for example, the Mooney viscosity when the base polymer is a crosslinkable rubber, increases, and the processability of the high damping composition may decrease.
[0010] In addition, a high attenuation composition containing a large amount of a tackifier may have increased tackiness and may also have reduced processability.
[0011] Furthermore, in any of the above cases, it is sometimes difficult to knead the components for preparing the high attenuation composition, or to knead the high attenuation composition or to mold the high attenuation composition into an arbitrary three-dimensional shape for producing a viscoelastic body.
[0012] In particular, when viscoelastic materials are mass-produced at a factory level, low processability is not desirable because it significantly reduces productivity, increases the energy required for production, and further increases production costs.
[0013] In addition, for example, the viscoelastic body of a viscoelastic shock absorber installed in a building, etc. is required to have a low temperature dependence of the attenuation performance, even if it is installed on the outer wall of a building with a large temperature difference.
[0014] However, depending on the type of tackifier, the temperature dependency of the damping performance of the viscoelastic body increases, and this requirement may not be fully met.
[0015] The object of the present invention is to provide a high attenuation composition and a viscoelastic shock absorber, wherein the high attenuation composition has good processability and can form a viscoelastic body with excellent attenuation performance and low temperature dependence of the attenuation performance. The viscoelastic shock absorber includes a viscoelastic body formed by the high attenuation composition and is installed in a building, etc. for use.
[0016] [Technical means to solve the problem]
[0017] The present invention is a high attenuation composition comprising:
[0018] Base polymer;
[0019] Silicon dioxide; and
[0020] The rosin derivative is a reaction product of rosins and oxyalkylene compounds, and one molecule of the reaction product contains two or more oxyalkylene units.
[0021] In addition, the present invention is a viscoelastic shock absorber, comprising a viscoelastic body formed from the high attenuation composition.
[0022] [Effects of the Invention]
[0023] According to the present invention, a high attenuation composition and a viscoelastic shock absorber can be provided. The high attenuation composition has good processability and can form a viscoelastic body with excellent attenuation performance and low temperature dependence of the attenuation performance. The viscoelastic shock absorber includes a viscoelastic body formed by the high attenuation composition and is installed in a building, etc. for use. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is an exploded perspective view showing a test body as a model of a viscoelastic body produced in order to evaluate the attenuation performance of the viscoelastic body formed of the high attenuation composition of the example and comparative example of the present invention.
[0025] Figure 2 (a) Figure 2 (b) is a schematic diagram for explaining a testing machine for displacing the test body and obtaining the relationship between the displacement and the load.
[0026] Figure 3 This is a graph showing an example of a hysteresis loop indicating the relationship between the displacement amount and the load obtained by displacing the test body using the testing machine.
[0027] [Explanation of Symbols]
[0028] 1: Tablet
[0029] 2: Steel plate
[0030] 3: Test Subject
[0031] 4: Central fixing fixture
[0032] 5: Left and right fixing fixtures
[0033] 6: Fixed arm
[0034] 7: Connector
[0035] 8: Movable plate
[0036] 9: Connector
[0037] H: Hysteresis loop
[0038] L1: Straight line
[0039] L2: Vertical line
[0040] W: elastic strain energy
[0041] ΔW: Amount of energy absorbed DETAILED DESCRIPTION
[0042] 《High attenuation composite》
[0043] As described above, the high attenuation composition of the present invention is characterized in that:
[0044] It also contains a base polymer and silica, and
[0045] A rosin derivative is a reaction product of a rosin and an oxyalkylene compound, wherein one molecule of the reaction product contains two or more oxyalkylene units (hereinafter sometimes referred to as an "OA (oxyalkylene)-containing rosin derivative").
[0046] According to the high attenuation composition of the present invention, it has good processability and can be formed into a viscoelastic body having excellent attenuation performance and low temperature dependence of the attenuation performance.
[0047] This is also apparent from the results of Examples and Comparative Examples described later.
[0048] <Base polymer>
[0049] As the base polymer, a cross-linkable rubber or a non-cross-linkable thermoplastic elastomer or the like can be used, and a cross-linkable rubber is particularly preferred.
[0050] The cross-linkable rubber is preferably at least one selected from the group consisting of, for example, natural rubber, isoprene rubber (IR), butadiene rubber (BR), and styrene butadiene rubber (SBR).
[0051] These cross-linkable rubbers are excellent in affinity with silica and dispersibility in the silica.
[0052] In addition, the glass transition temperature Tg of these cross-linkable rubbers does not exist near room temperature (2° C. to 35° C.).
[0053] Therefore, in combination with the use of the OA-containing rosin derivative as described above, the temperature dependence of the attenuation performance of the viscoelastic body in the most common operating temperature range, i.e., near room temperature, can be reduced, and a viscoelastic body showing stable attenuation performance in a wide temperature range can be formed.
[0054] Furthermore, as the cross-linkable rubber, natural rubber can be preferably used because the cross-linking structure between rubber molecules in a cross-linked state is relaxed, a viscoelastic body with excellent damping performance can be formed, and natural rubber is easily available, thereby enabling the production of a high damping composition at low cost.
[0055] As the natural rubber, for example, one or two or more of various grades of natural rubber such as Standard Malaysian Rubber (SMR)-CV60, or various deproteinized natural rubbers can be used.
[0056] As IR, one or two or more of various polymers having a polyisoprene structure and being cross-linkable can be arbitrarily used.
[0057] As BR, any of various BRs including a polybutadiene structure in the molecule and having crosslinking properties can be used.
[0058] In particular, high-cis BR having a cis-1,4 bond content of 95% or more is preferred, since it can exhibit good characteristics as a rubber in a wide temperature range from high to low temperatures.
[0059] In addition, as BR, there are oil-extended BR to which extender oil is added to adjust the flexibility, and non-oil-extended BR to which no extender oil is added. In the present invention, any type of BR can be used.
[0060] One or two or more of these BRs may be used.
[0061] As the SBR, any of various SBRs synthesized by copolymerizing styrene and 1,3-butadiene by various polymerization methods such as emulsion polymerization and solution polymerization can be used.
[0062] As the SBR, any of high styrene type, medium styrene type, and low styrene type SBRs classified according to the styrene content can be used.
[0063] Furthermore, as SBR, there are oil-extended SBR to which extender oil is added to adjust the flexibility, and non-oil-extended SBR to which no extender oil is added. In the present invention, any type of SBR can be used.
[0064] One or two or more of these SBRs may be used.
[0065] <Silicon dioxide>
[0066] Silica is dispersed in the base polymer and functions to improve the damping performance of the viscoelastic body.
[0067] As the silica, any of wet-process silica and dry-process silica, which are classified according to their production methods, can be used.
[0068] Specific examples of silica are not limited thereto, and for example, one or two or more of the following various silicas may be used.
[0069] VN3, AQ, LP, NA, ER, ER-R, RS-150, NS, NS-T, NS-K, NS-KR, KP, L-300, KQ, NS-P, etc. in the NipSil (registered trademark) series manufactured by Tosoh Silica Co., Ltd.
[0070] The proportion of silica is preferably 110 parts by mass or more and 170 parts by mass or less relative to 100 parts by mass of the total amount of the base polymer.
[0071] When the ratio of silica is smaller than the above range, good damping performance may not be imparted to the viscoelastic body.
[0072] On the other hand, when the ratio of silica exceeds the above range, the viscosity of the high attenuation composition during kneading becomes too high, and the processability may be reduced.
[0073] That is, it may be difficult to knead the components for preparing a high attenuation composition, or it may be difficult to knead the high attenuation composition or to mold the high attenuation composition into an arbitrary three-dimensional shape for producing a viscoelastic body.
[0074] On the other hand, by setting the ratio of silica in the above range, it is possible to provide good attenuation performance to the viscoelastic body while suppressing a decrease in the processability of the high attenuation composition.
[0075] <OA-containing rosin derivatives>
[0076] The OA-containing rosin derivative used in the present invention is a compound having both an oxyalkylene unit and a cyclic diterpene structure derived from rosins.
[0077] The OA-containing rosin derivative is obtained by reacting rosins with an oxyalkylene compound that is reactive with the rosins as a reaction product thereof.
[0078] Rosins are compositions derived from trees and contain resin acids (compounds having carboxyl groups derived from trees) and / or modified products thereof.
[0079] Examples of the resin acid include resin acids having a cyclic diterpene structure.
[0080] Examples of the resin acid having a cyclic diterpene structure include one or more of the following resin acids:
[0081] Resin acids that have both conjugated double bonds and cyclic diterpene structures, such as abietic acid, neoabietic acid, and palustric acid;
[0082] Resin acids such as pimaric acid and isopimaric acid that have both non-conjugated double bonds and cyclic diterpene structures.
[0083] As the resin acid, preferably, there are mentioned resin acids having both a conjugated double bond and a cyclic diterpene structure, and more preferably, there are mentioned abietic acid, neoabietic acid, and palustric acid.
[0084] Abietic acid is represented by, for example, the following formula (1), neoabietic acid is represented by, for example, the following formula (2), and palustric acid is represented by, for example, the following formula (3).
[0085] [Chemistry 1]
[0086] Chemical 1
[0087]
[0088] Examples of the modified form of the resin acid include one or more of an acid-modified form obtained by modifying the resin acid with an α,β-unsaturated carboxylic acid, a disproportionate obtained by disproportionating the resin acid, a hydrogenated form obtained by hydrogenating the resin acid, and a polymer obtained by polymerizing the resin acid.
[0089] The resin acid and / or modified product thereof are included in rosins.
[0090] In other words, the rosin preferably contains a cyclic diterpene structure derived from a resin acid and / or a modified product thereof.
[0091] More specifically, examples of the rosins include unmodified rosin (unmodified rosin), and modified rosin (derivatives).
[0092] Examples of the unmodified rosin include one or two or more of tall oil rosin, gum rosin, wood rosin, and the like containing the resin acid (unmodified form).
[0093] As the unmodified rosin, preferably, tall oil rosin is mentioned.
[0094] The modified rosin is a modified product of the unmodified rosin, and includes a modified product of the resin acid.
[0095] Examples of the modified rosin include acid-modified rosin obtained by modifying unmodified rosin with α,β-unsaturated carboxylic acids, disproportionated rosin obtained by disproportionating unmodified rosin, hydrogenated rosin obtained by hydrogenating unmodified rosin, and polymerized rosin obtained by polymerizing unmodified rosin.
[0096] One or two or more of these modified rosin may be used.
[0097] As the modified rosin, preferably, an acid-modified rosin, a disproportionated rosin, and a hydrogenated rosin are mentioned, and more preferably, an acid-modified rosin is mentioned.
[0098] One or two or more of these rosins may be used.
[0099] As the rosin, from the viewpoint of cost reduction and environmental load, preferably, rosins other than polymerized rosin are used, and more preferably, unmodified rosin, acid-modified rosin, disproportionated rosin, and hydrogenated rosin are used.
[0100] Among these, unmodified rosin is more preferably used from the viewpoint of reactivity.
[0101] Examples of the oxyalkylene compound reactive with rosins include compounds having both a reactive group reactive with rosins and an oxyalkylene group (hereinafter sometimes simply referred to as “reactive oxyalkylene compound”).
[0102] Examples of the reactive group capable of reacting with rosins include:
[0103] A hydroxyl group capable of undergoing an esterification reaction with respect to a carboxyl group of a resin acid and / or a modified product thereof; or
[0104] · (Meth)acrylic acid groups and the like that can undergo a Diels-Alder reaction with conjugated double bonds of a resin acid and / or a modified product thereof.
[0105] In addition, (meth)acrylic acid means acrylic acid and / or methacrylic acid.
[0106] One or two or more of these reactive groups may be used.
[0107] Examples of the oxyalkylene group include oxyalkylene groups having 2 to 4 carbon atoms, such as oxyethylene groups, oxypropylene groups (oxy-1,2-propylene groups), oxytrimethylene groups (oxy-1,3-propylene groups), and oxybutylene groups.
[0108] One or two or more of these oxyalkylene groups may be used.
[0109] As the oxyalkylene group, preferably, an oxyalkylene group having 2 to 3 carbon atoms is used, more preferably, an oxyethylene group and an oxypropylene group are used, and further preferably, an oxyethylene group is used.
[0110] More specifically, for example, the reactive oxyalkylene compound includes:
[0111] Compounds having both a hydroxyl group and an oxyalkylene group (hereinafter sometimes referred to as "hydroxyl-containing oxyalkylene compound");
[0112] Compounds having both a (meth)acrylic group and an oxyalkylene group (hereinafter sometimes simply referred to as "(meth)acrylic group-containing oxyalkylene compound"), etc.
[0113] As the hydroxyl group-containing oxyalkylene compound, for example, ethylene glycol monoalkyl ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, and ethylene glycol monobutyl ether; diethylene glycol monoalkyl ethers such as diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, and diethylene glycol monobutyl ether; oxyalkylene-containing ether monools such as polyoxyethylene monoalkyl ethers having 3 to 30 oxyethylene units; diethylene glycol, triethylene glycol, polyoxyethylene glycol having 4 to 30 oxyethylene units, dipropylene glycol, tripropylene glycol, polyoxypropylene glycol having 4 to 30 oxypropylene units, and polyoxyethylene-polyoxypropylene (random / blocked) copolymer glycols can be used. The invention can be one or more of an oxyalkylene diol having 2 to 30 oxyalkylene units; a triol having 2 to 30 oxyalkylene units, such as a polyoxyethylene triol having 2 to 30 oxyalkylene units, a polyoxypropylene triol having 2 to 30 oxypropylene units, and a polyoxyethylene·polyoxypropylene (random / blocked) cotriol; or a tetraol having 2 to 30 oxyalkylene units, such as a polyoxyethylene tetrol having 2 to 30 oxyalkylene units, a polyoxypropylene tetrol having 2 to 30 oxypropylene units, and a polyoxyethylene·polyoxypropylene (random / blocked) cotetraol.
[0114] The number of hydroxyl groups in one molecule of the hydroxyl group-containing oxyalkylene compound is, for example, preferably 1 or more, particularly preferably 2 or more, and is preferably 6 or less, particularly preferably 4 or less, and particularly preferably 3 or less.
[0115] That is, as the hydroxyl group-containing oxyalkylene compound, preferably, oxyalkylene-containing diol, oxyalkylene-containing triol, oxyalkylene-containing tetraol can be mentioned, more preferably, oxyalkylene-containing diol, oxyalkylene-containing triol can be mentioned, further preferably, oxyalkylene-containing diol can be mentioned, and particularly preferably, polyoxyethylene glycol can be mentioned.
[0116] The number of oxyalkylene groups in one molecule of the hydroxyl group-containing oxyalkylene compound is, for example, preferably 1 or more, preferably 2 or more, particularly preferably 4 or more, and is preferably 30 or less, preferably 10 or less, particularly preferably 9 or less.
[0117] In addition, the number average molecular weight of the hydroxyl group-containing oxyalkylene compound can be appropriately set according to the purpose and application.
[0118] As the (meth)acrylic group-containing oxyalkylene compound, for example, one or more of methoxy-diethylene glycol (meth)acrylate, methoxy-triethylene glycol (meth)acrylate, methoxy-polyoxyethylene glycol (meth)acrylate having 4 to 30 oxyethylene units; ethoxy-diethylene glycol (meth)acrylate, ethoxy-triethylene glycol (meth)acrylate, ethoxy-polyoxyethylene glycol (meth)acrylate having 4 to 30 oxyethylene units; oxyethylene-containing mono(meth)acrylates such as phenoxy-diethylene glycol acrylate, phenoxy-triethylene glycol acrylate, phenoxy-polyoxyethylene glycol (meth)acrylate having 4 to 30 oxyethylene units; and oxyethylene-containing di(meth)acrylates such as ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, polyoxyethylene glycol di(meth)acrylate having 4 to 30 oxyethylene units can be used.
[0119] The number of (meth)acrylic groups in one molecule of the (meth)acrylic group-containing oxyalkylene compound is, for example, preferably 1 or more and 6 or less, particularly preferably 4 or more, particularly preferably 2 or less, and particularly preferably 1.
[0120] Specifically, as the (meth)acrylic group-containing oxyalkylene compound, preferably, oxyethylene-containing mono(meth)acrylate is used, and more preferably, methoxy-polyoxyethylene glycol (meth)acrylate having 4 to 30 oxyethylene units is used.
[0121] The number of oxyalkylene groups in one molecule of the (meth)acrylic group-containing oxyalkylene compound is, for example, preferably 1 or more, particularly preferably 2 or more, particularly preferably 4 or more, and is preferably 30 or less, particularly preferably 10 or less.
[0122] In addition, the number average molecular weight of the (meth)acrylic group-containing oxyalkylene compound can be appropriately set according to the purpose and application.
[0123] One or two or more of these reactive oxyalkylene compounds may be used.
[0124] Examples of the oxyalkylene compound that can react with rosins include, in addition to the above-mentioned reactive oxyalkylene compounds, alkylene oxides.
[0125] Alkylene oxides are cyclic ethers that can undergo addition polymerization with rosins.
[0126] Examples of the alkylene oxide include one or more alkylene oxides having 2 to 4 carbon atoms, such as ethylene oxide, propylene oxide (1,2-propylene oxide), trimethylene oxide (1,3-propylene oxide), and 1,4-butylene oxide.
[0127] As the alkylene oxide, preferably an alkylene oxide having 2 to 3 carbon atoms is used, more preferably ethylene oxide and 1,2-propylene oxide are used, and further preferably ethylene oxide is used.
[0128] One or two or more of these oxyalkylene compounds may be used.
[0129] The alkylene oxide compound reacts with respect to rosins in the following trans form.
[0130] For example, when the oxyalkylene compound includes a hydroxyl group-containing oxyalkylene compound, for example, the carboxyl group of the resin acid and / or its modified product in rosin and the hydroxyl group of the oxyalkylene compound containing a hydroxyl group undergo an esterification reaction in the presence of an ester catalyst added as needed.
[0131] For example, when rosins are acid-modified and carboxyl groups are added to the resin acid, the added carboxyl groups react with hydroxyl groups of the hydroxyl-containing oxyalkylene compound in the presence of an ester catalyst added as necessary for esterification.
[0132] In this case, regarding the blending ratio of the rosin and the hydroxyl-containing oxyalkylene compound, the number of moles of the hydroxyl group of the hydroxyl-containing oxyalkylene compound is, for example, preferably 0.8 mol or more, particularly preferably 0.9 mol or more, particularly preferably 0.95 mol or more, and is preferably 5.0 mol or less, particularly preferably 3.0 mol or less, per 1 mol of the carboxyl group of the resin acid and / or its modified form in the rosin.
[0133] Regarding the reaction conditions (esterification reaction conditions) of rosins and hydroxyl-containing oxyalkylene compounds, for example, under an inert gas environment and at atmospheric pressure, the reaction temperature is, for example, preferably 100° C. or higher, particularly preferably 150° C. or higher, and preferably 400° C. or lower, particularly preferably 300° C. or lower.
[0134] The reaction time is preferably 2 hours or longer, particularly preferably 4 hours or longer, and is preferably 48 hours or shorter, particularly preferably 24 hours or shorter.
[0135] Thus, as a reaction product of rosins and hydroxyl-containing oxyalkylene compounds, OA-containing rosin derivatives containing a cyclic diterpene structure derived from a resin acid and / or a modified product thereof of rosins and an oxyalkylene group derived from the hydroxyl-containing oxyalkylene compound are obtained.
[0136] In addition, when the oxyalkylene compound includes an oxyalkylene compound containing a (meth)acrylic group, for example, the conjugated double bonds possessed by the resin acid and / or its modified product in the rosin and the (meth)acrylic group of the oxyalkylene compound containing a (meth)acrylic group undergo a Diels-Alder reaction in the presence of a catalyst added as needed.
[0137] In this case, regarding the blending ratio of the rosin and the (meth)acrylic acid group-containing oxyalkylene compound, the number of moles of the (meth)acrylic acid group of the (meth)acrylic acid group-containing oxyalkylene compound is preferably 0.2 mol or more, particularly preferably 0.4 mol or more, particularly preferably 0.7 mol or more, particularly preferably 0.9 mol or more, and is preferably 5.0 mol or less, particularly preferably 3.0 mol or less, and particularly preferably 1.0 mol or less, relative to one unit of conjugated double bonds of the resin acid and / or its modified form in the rosin.
[0138] Regarding the reaction conditions of rosins and (meth) acrylic acid group-containing oxyalkylene compounds (Diels-Alder reaction conditions), for example, under an inert gas environment and at atmospheric pressure, the reaction temperature is, for example, preferably 100° C. or higher, particularly preferably 150° C. or higher, and is preferably 400° C. or lower, particularly preferably 300° C. or lower.
[0139] The reaction time is, for example, preferably 2 hours or longer, particularly preferably 4 hours or longer, and is preferably 48 hours or shorter, particularly preferably 24 hours or shorter.
[0140] Thus, as a reaction product of rosins and (meth)acrylic acid group-containing oxyalkylene compounds, OA-containing rosin derivatives containing a resin acid derived from rosins and / or a cyclic diterpene structure of a modified product thereof and an oxyalkylene group derived from the (meth)acrylic acid group-containing compound are obtained.
[0141] Furthermore, when the oxyalkylene compound contains an alkylene oxide, the alkylene oxide is subjected to ring-opening polymerization in the presence of a known polymerization catalyst with respect to the carboxyl group of the resin acid and / or its modified product in the rosin.
[0142] Furthermore, if necessary, the carboxyl groups of the resin acid and / or modified products thereof in the rosin may be esterified with a known diol (eg, ethylene glycol, propylene glycol, etc.) to add-polymerize alkylene oxide to the terminal hydroxyl groups.
[0143] In this case, the mixing ratio of rosin and alkylene oxide is, for example, preferably 1 mol or more, particularly preferably 2 mol or more, and preferably 40 mol or less, particularly preferably 30 mol or less of alkylene oxide per 1 mol of carboxyl groups of the rosin.
[0144] Regarding the reaction conditions (addition polymerization conditions) of rosins and alkylene oxides, for example, under an inert gas environment and atmospheric pressure, the reaction temperature is, for example, preferably 100° C. or higher, particularly preferably 150° C. or higher, and preferably 400° C. or lower, particularly preferably 300° C. or lower.
[0145] The reaction time is, for example, preferably 2 hours or longer, particularly preferably 4 hours or longer, and is preferably 48 hours or shorter, particularly preferably 24 hours or shorter.
[0146] Thus, as a reaction product of rosins and alkylene oxide, a compound containing a cyclic diterpene structure of a resin acid derived from rosins and / or a modified product thereof, and an oxyalkylene group derived from alkylene oxide is obtained.
[0147] Furthermore, one or two or more of these reactions (esterification reaction, Diels-Alder reaction, and addition polymerization reaction) may be used.
[0148] That is, rosin and oxyalkylene compound can be reacted by any reaction method, and rosin and oxyalkylene compound can be reacted by two or more reaction methods. In addition, when two or more reaction methods are used in combination, the reaction order is not particularly limited and can be appropriately set.
[0149] For example, when the esterification reaction and the Diels-Alder reaction are used together, the rosin and the alkylene oxide compound may be subjected to the esterification reaction first and then subjected to the Diels-Alder reaction. Alternatively, the rosin and the alkylene oxide compound may be subjected to the Diels-Alder reaction and then subjected to the esterification reaction. Furthermore, the esterification reaction and the Diels-Alder reaction may be carried out simultaneously.
[0150] The same is true for the addition polymerization reaction. An esterification reaction or a Diels-Alder reaction may be used in combination with the addition polymerization reaction. Furthermore, an esterification reaction, a Diels-Alder reaction, and an addition polymerization reaction may be used in combination.
[0151] As the oxyalkylene compound, preferably a reactive oxyalkylene compound is used, and more preferably a hydroxyl group-containing oxyalkylene compound is used.
[0152] In other words, as the reaction between rosins and oxyalkylene compounds, preferably, an esterification reaction is mentioned.
[0153] In the reaction between the rosin and the oxyalkylene compound, part or all of the carboxyl groups of the rosin may be sealed (deactivated) with an alcohol not containing an oxyalkylene group, if necessary.
[0154] The alcohol is not particularly limited as long as it is a compound that does not contain an oxyalkylene group and has one or more hydroxyl groups, and examples thereof include: monovalent aliphatic alcohols such as methanol, ethanol, and propanol; divalent aliphatic alcohols such as ethylene glycol, diethylene glycol, propylene glycol, neopentyl glycol, 1,6-hexanediol, and 1,8-octanediol; trivalent aliphatic alcohols such as glycerol, trimethylolethane, and trimethylolpropane; tetravalent aliphatic alcohols such as pentaerythritol and dipropylene glycol; hexavalent aliphatic alcohols such as dipentaerythritol, and the like.
[0155] One or two or more of these alcohols may be used.
[0156] The timing of adding the alcohol is not particularly limited and can be appropriately set according to the purpose and use.
[0157] For example, before reacting the rosin with the oxyalkylene compound, sealing can be performed by subjecting a part or all of the carboxyl groups of the rosin to an esterification reaction with an alcohol.
[0158] For example, when the reaction product obtained by reacting a rosin with an oxyalkylene compound has free carboxyl groups, part or all of the carboxyl groups may be esterified with an alcohol to thereby seal the carboxyl groups.
[0159] Furthermore, for example, alcohol may be added during the reaction of the rosin and the oxyalkylene compound to allow a part or all of the carboxyl groups of the rosin to undergo an esterification reaction with the alcohol to achieve sealing.
[0160] When the carboxyl group is sealed with alcohol, the ratio of the alcohol to the carboxyl group and the reaction conditions can be appropriately set according to the purpose and application.
[0161] When the carboxyl groups are sealed with alcohol, it is preferred that the unreacted carboxyl groups derived from the rosin are sealed with alcohol to be inactivated after reacting the conjugated double bonds of the rosin with the (meth)acrylic acid group-containing oxyalkylene compound.
[0162] In this way, a rosin derivative containing OA is obtained as a reaction product of rosins and oxyalkylene compounds (and, if necessary, alcohol).
[0163] Furthermore, the OA-containing rosin derivative (ie, a reaction product obtained by reaction of rosins and oxyalkylene compounds) has both a cyclic diterpene structure derived from a resin acid of rosins and / or a modified product thereof and an oxyalkylene unit derived from an oxyalkylene compound.
[0164] The number of cyclic diterpene structures contained in one molecule of the OA-containing rosin derivative (i.e., the number of moles of resin acid relative to 1 mole of the reaction product) is, for example, preferably 1 or more, particularly preferably 2 or more, and preferably 10 or less, preferably 8 or less, particularly preferably 6 or less, particularly preferably 4 or less, and particularly preferably 2.
[0165] When the number of cyclic diterpene structures is within the above range, particularly excellent damping performance can be imparted to the viscoelastic body.
[0166] In addition, the number of oxyalkylene units (groups) contained in one molecule of the additive for the attenuating polymer (i.e., the number of moles of oxyalkylene units relative to 1 mole of the reaction product) is preferably 2 or more, among which 3 or more is preferred, 4 or more is particularly preferred, 6 or more is particularly preferred, 8 or more is particularly preferred, and 40 or less is preferred, and 30 or less is particularly preferred.
[0167] When the number of the oxyalkylene units is within the above range, particularly excellent damping performance can be imparted to the viscoelastic body.
[0168] The weight average molecular weight (standard polystyrene equivalent molecular weight measured by gel permeation chromatography (GPC)) of the attenuating polymer additive is, for example, preferably 500 or more, particularly preferably 800 or more, and is preferably 2500 or less, particularly preferably 2000 or less.
[0169] The OA-containing rosin derivative obtained as described above includes a reaction product of rosins and an oxyalkylene compound that can react with rosins. The number of oxyalkylene units in one molecule of the reaction product is 2 or more, and thus can impart particularly excellent damping properties to the viscoelastic body.
[0170] <Silane compounds>
[0171] The high attenuation composition of the present invention may further contain a silane compound.
[0172] As the silane compound, various silane compounds that can function as a so-called silanizing agent, a silane coupling agent, or the like can be used.
[0173] The silane compound reacts with silica to modify the surface thereof, thereby improving the affinity and dispersibility of the silica with respect to the base polymer, thereby playing a role in making the silica well dispersed in the high attenuation composition.
[0174] As the silane compound, an alkoxysilane compound represented by formula (a) is preferred:
[0175] R 1 n Si(OR 2 ) 4-n (a)
[0176] [Where R 1 represents a phenyl group or an alkyl group having 1 to 10 carbon atoms, R 2 represents an alkyl group having 1 to 3 carbon atoms. n represents a number of 1 to 3].
[0177] As the alkoxysilane compound, for example, one or more of methyltrimethoxysilane, dimethyldimethoxysilane, phenyltrimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, phenyltriethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, hexyltrimethoxysilane, hexyltriethoxysilane, octyltriethoxysilane, decyltrimethoxysilane and the like can be listed.
[0178] In particular, considering the provision of good damping performance to the viscoelastic body, it is preferred that R in formula (a) 1 Phenyl, R 2 is methyl, n is 1, or R in formula (a) 1 Phenyl, R 2 Phenyltriethoxysilane wherein the radical is ethyl and n is 1.
[0179] The ratio of the silane compound is preferably 10 parts by mass or more, particularly preferably 15 parts by mass or more, and is preferably 40 parts by mass or less, based on 100 parts by mass of the total amount of the base polymer.
[0180] If the proportion of the silane compound is below the above range, the above-mentioned effect of modifying the silica surface to improve affinity and dispersibility with respect to the base polymer cannot be fully obtained, and the processability of the high attenuation composition may be reduced.
[0181] Furthermore, there are cases where good damping performance cannot be imparted to the viscoelastic body.
[0182] On the other hand, when the ratio of the silane compound exceeds the above range, the processability of the high attenuation composition may be reduced or the attenuation performance of the viscoelastic body may be reduced.
[0183] On the other hand, by setting the ratio of the silane compound in the above range, it is possible to provide good attenuation performance to the viscoelastic body while suppressing a decrease in the processability of the high attenuation composition.
[0184] <Cross-linking ingredients>
[0185] When the high attenuation composition of the present invention contains a cross-linkable rubber as a base polymer, a cross-linking component for cross-linking the cross-linkable rubber is formulated in the high attenuation composition.
[0186] Examples of the crosslinking component include a crosslinking agent and a crosslinking accelerator. Among them, as the crosslinking agent, a sulfur-based crosslinking agent is particularly preferred.
[0187] Examples of the sulfur-based crosslinking agent include sulfur such as powdered sulfur, oil-treated powdered sulfur, precipitated sulfur, colloidal sulfur, and dispersed sulfur, and organic sulfur-containing compounds such as tetramethylthiuram disulfide and N,N-dithiobismorpholine. Sulfur is particularly preferred.
[0188] The proportion of sulfur is preferably 0.5 parts by mass or more and preferably 3 parts by mass or less relative to 100 parts by mass of the total amount of the cross-linkable rubber as the base polymer.
[0189] In addition, when oil-treated powdered sulfur, dispersible sulfur, or the like is used as sulfur, the above ratio is set to be the ratio of sulfur itself as an effective component contained in each.
[0190] Examples of the cross-linking accelerator include sulfenamide-based accelerators and thiuram-based accelerators.
[0191] Since the mechanism of promoting cross-linking varies depending on the type of the cross-linking accelerator, it is preferred to use two or more types in combination.
[0192] Among them, as the sulfenamide-based accelerator, for example, one or more of N-cyclohexyl-2-benzothiazolyl sulfenamide, N,N-dicyclohexyl-2-benzothiazolyl sulfenamide, N-oxydiethylene-2-benzothiazolyl sulfenamide, N-tert-butyl-2-benzothiazolyl sulfenamide, etc. can be used.
[0193] The ratio of the sulfenamide-based accelerator is preferably 0.5 parts by mass or more and preferably 3 parts by mass or less, based on 100 parts by mass of the total amount of the cross-linkable rubber.
[0194] As the thiuram-based accelerator, for example, one or more of tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetrabutylthiuram disulfide, tetramethylthiuram monosulfide, tetrakis(2-ethylhexyl)thiuram disulfide, and dipentamethylenethiuram tetrasulfide can be used.
[0195] The ratio of the thiuram-based accelerator is preferably 0.5 parts by mass or more and preferably 3 parts by mass or less relative to 100 parts by mass of the total amount of the cross-linkable rubber.
[0196] <Other ingredients>
[0197] In addition to the above components, the high attenuation composition of the present invention may further contain inorganic fillers other than silica, crosslinking aids, softeners, tackifiers other than OA-containing rosin derivatives, antioxidants, etc. in appropriate proportions.
[0198] (Inorganic filler)
[0199] As other inorganic fillers other than silica, carbon black is mentioned, for example.
[0200] As the carbon black, one or two or more kinds of carbon black that can function as a filler can be used among various types of carbon black classified according to their production methods and the like.
[0201] The proportion of carbon black is preferably 1 part by mass or more and preferably 5 parts by mass or less relative to 100 parts by mass of the total amount of the base polymer such as the cross-linkable rubber.
[0202] (Crosslinking aid)
[0203] Examples of the crosslinking aid include metal compounds such as zinc oxide, fatty acids such as stearic acid, oleic acid, and cottonseed fatty acid, and other conventionally known crosslinking aids, one or more of which are preferably used in combination with zinc oxide and stearic acid.
[0204] Among them, the ratio of zinc oxide is preferably 1 part by mass or more and preferably 5 parts by mass or less relative to 100 parts by mass of the total amount of the cross-linkable rubber.
[0205] The proportion of stearic acid is preferably 1 part by mass or more and 3 parts by mass or less relative to 100 parts by mass of the total amount of the cross-linkable rubber.
[0206] (Softener)
[0207] The softener is a component for further improving the processability of the high attenuation composition, and examples of the softener include liquid rubbers that are liquid at room temperature.
[0208] Examples of the liquid rubber include one or more of liquid polyisoprene rubber, liquid nitrile rubber (liquid NBR), and liquid styrene butadiene rubber (liquid SBR), and liquid polyisoprene rubber is particularly preferred.
[0209] Specific examples of the liquid polyisoprene rubber are not limited thereto, and for example, at least one of Kuraray Co., Ltd.'s Kuraprene (registered trademark) LIR-30 (number average molecular weight: 28,000) and LIR-50 (number average molecular weight: 54,000) can be used.
[0210] The liquid rubber is a component that undergoes a cross-linking reaction together with the cross-linking rubber when the cross-linking rubber that constitutes the main body of the high attenuation composition and is solid at room temperature before cross-linking is cross-linked. However, since it is a softener in nature, it is not added to the total amount of the cross-linking rubber.
[0211] The ratio of the liquid rubber is preferably 5 parts by mass or more and preferably 50 parts by mass or less relative to 100 parts by mass of the total amount of the cross-linkable rubber.
[0212] Moreover, as another softening agent, coumarone-indene resin etc. are mentioned, for example.
[0213] Examples of the coumarone-indene resin include various coumarone-indene resins that are mainly composed of a polymer of coumarone and indene, have a relatively low molecular weight of about 1,000 or less, and can function as a softener.
[0214] Specific examples of the coumarone-indene resin are not limited thereto, and for example, one or two or more of the following various products may be used.
[0215] Nitto Coatings Co., Ltd. Resin) (registered trademark) series, such as coumarone G-90 [average molecular weight: 770, softening point: 90°C, acid value: 1.0KOHmg / g or less, hydroxyl value: 25KOHmg / g, bromine value 9g / 100g], G-100N [average molecular weight: 730, softening point: 100°C, acid value: 1.0KOHmg / g or less, hydroxyl value: 25KOHmg / g, bromine value 11g / 100g], V-120 [average molecular weight: 960, softening point: 120°C, acid value: 1.0KOHmg / g or less, hydroxyl value: 30KOHmg / g, bromine value 6g / 100g], and V-120S [average molecular weight: 950, softening point: 120°C, acid value: 1.0KOHmg / g or less, hydroxyl value: 30KOHmg / g, bromine value 7g / 100g], etc.
[0216] The proportion of the coumarone-indene resin is preferably 3 parts by mass or more and 20 parts by mass or less based on 100 parts by mass of the total amount of the base polymer such as the cross-linkable rubber.
[0217] (Other adhesive agents)
[0218] As other tackifiers other than the OA-containing rosin derivative, for example, one or more of the unmodified rosin or modified rosin (acid-modified rosin, disproportionated rosin, hydrogenated rosin, polymerized rosin, etc.) that do not react with the oxyalkylene compound can be used.
[0219] In addition, petroleum resin or the like may be used as the tackifier.
[0220] However, in consideration of the fact that the effects brought about by blending the OA-containing rosin derivative are well exhibited, the ratio of the other tackifier is preferably as small as possible, and it is particularly preferred that the other tackifier is not blended (removed).
[0221] (Anti-aging agent)
[0222] As the antioxidant, for example, one or more of various antioxidants such as benzimidazole-based, quinone-based, polyphenol-based, and amine-based antioxidants can be used.
[0223] In particular, it is preferable to use a benzimidazole antioxidant and a quinone antioxidant in combination.
[0224] Among them, examples of the benzimidazole-based antioxidant include 2-mercaptobenzimidazole and the like.
[0225] The proportion of the benzimidazole antioxidant is preferably 0.5 parts by mass or more and preferably 5 parts by mass or less relative to 100 parts by mass of the total amount of the cross-linkable rubber.
[0226] Examples of quinone-based antioxidants include Antigen FR (aromatic ketone-amine condensate) manufactured by Maruishi Chemicals Co., Ltd.
[0227] The ratio of the quinone-based antioxidant is preferably 0.5 parts by mass or more and preferably 5 parts by mass or less, based on 100 parts by mass of the total amount of the cross-linkable rubber.
[0228] <High attenuation composition>
[0229] The high attenuation composition of the present invention comprising the above components can be formed into a viscoelastic body constituting a viscoelastic support for earthquake isolation installed in the foundation of a building or the like, or a viscoelastic shock absorber for earthquake control installed in a structure such as a building or the like.
[0230] In addition, the high attenuation composition of the present invention can also be formed into various viscoelastic bodies used as vibration damping components for cables of suspension bridges or cable-stayed bridges, etc.; vibration-proof components for industrial machinery or aircraft, automobiles, railway vehicles, etc.; vibration-proof components for computers or their peripheral equipment, household electrical equipment, etc.
[0231] Moreover, by adjusting the types, combinations and proportions of base polymers such as cross-linked rubber, silica, OA-containing rosin derivatives, silane compounds, cross-linking components and other components, each viscoelastic body can have excellent attenuation performance suitable for its respective use.
[0232] Viscoelastic shock absorber
[0233] When the high attenuation composition of the present invention is used as a forming material to form a viscoelastic body of a viscoelastic shock absorber installed in a structure such as a building, the attenuation performance of each viscoelastic shock absorber including the viscoelastic body can be improved due to the high attenuation performance of the viscoelastic body.
[0234] Therefore, even if the entire viscoelastic damper is miniaturized or the number of viscoelastic dampers installed in one building or the like is reduced, the same vibration damping performance as before can be ensured.
[0235] Furthermore, the high attenuation composition of the present invention can reduce the temperature dependency of the attenuation performance of the viscoelastic body as described above, so that, for example, a viscoelastic damper can be installed near the outer wall of a building or the like where the temperature difference is large.
[0236] Therefore, the degree of freedom in designing buildings and the like using the vibration damping performance of the viscoelastic damper can be expanded, or designs for increasing the strength of surrounding steel materials can be omitted, thereby contributing to cost reduction.
[0237] The step of forming a viscoelastic body using the high attenuation composition can be carried out in the same manner as before.
[0238] For example, the high attenuation composition may be formed into any shape such as a sheet, the formed product may be further formed into the shape of a viscoelastic body, and then the cross-linkable rubber may be cross-linked to form the viscoelastic body.
[0239] [Example]
[0240] Hereinafter, the present invention will be further described based on Examples and Comparative Examples, but the structure of the present invention is not limited to these Examples.
[0241] <Example 1>
[0242] (Synthesis of OA-containing rosin derivative I)
[0243] 530 parts by mass of tall oil rosin as unmodified rosin was placed in a 2 L flask, and heated to melt the rosin while nitrogen gas was flowing at 5 ml / min.
[0244] Next, when the temperature reached 205°C, 240 parts by mass of methoxy-polyoxyethylene glycol acrylate [methoxypolyethylene glycol #400 acrylate, AM-90G manufactured by Shin-Nakamura Chemical Co., Ltd., acrylic acid group: 1, number of ethylene oxide units (EO number): 9] was added dropwise over 2 hours while stirring the molten tall oil rosin.
[0245] Then, the conjugated double bonds of the resin acid in the tall oil rosin and the acrylic acid groups of the methoxy-polyoxyethylene glycol acrylate are subjected to a Diels-Alder reaction to obtain a reaction product.
[0246] Next, 230 parts by mass of 1-octanol as an alcohol not containing an oxyalkylene group was added to the reaction product, and the temperature was raised to 270° C. over 8 to 10 hours to allow the remaining carboxyl groups in the reaction product to undergo an esterification reaction with the hydroxyl groups of 1-octanol to seal the carboxyl groups, thereby synthesizing OA-containing rosin derivative I.
[0247] In the Diels-Alder reaction, the number of moles of the acrylic group was adjusted to 1.0 mol per conjugated double bond unit, so that the synthesized OA-containing rosin derivative I had a structure in which 1 mol of resin acid was added to 1 mol of methoxy-polyoxyethylene glycol acrylate.
[0248] That is, the OA-containing rosin derivative I is a compound containing one cyclic diterpene structure in one molecule and having an EO number of 9.
[0249] (Preparation of High Attenuation Composition)
[0250] As the base polymer, natural rubber [SMR-CV60] which is a cross-linkable rubber was used.
[0251] The OA-containing rosin derivative I and the components shown in Table 1 below were blended while 100 parts by mass of the natural rubber were masticated using a closed mixer, and the kneading was performed at a kneading temperature of 160°C.
[0252] [Table 1]
[0253] Table 1
[0254] Element Mass Silicon dioxide 140 Rosin derivatives containing OA I 20 Silane compounds 30 Liquid polyisoprene rubber 30 Carbon Black 3 Two types of zinc oxide 4 Stearic acid 2
[0255] The components in Table 1 are as follows. In addition, the mass parts in the table are mass parts relative to 100 mass parts of natural rubber.
[0256] Silica: NipSil VN3 manufactured by Tosoh Silica Co., Ltd.
[0257] Rosin derivatives containing OA I: cyclic diterpene structure × 1, EO number × 9
[0258] Silane compound: Phenyltriethoxysilane, KBE-103 manufactured by Shin-Etsu Chemical Co., Ltd.
[0259] Liquid polyisoprene rubber: Kuraprene LIR-50 manufactured by Kuraray Co., Ltd., number average molecular weight: 54,000
[0260] Carbon black: Fast extruding furnace black (FEF), SEAST 3 manufactured by Tokai Carbon Co., Ltd.
[0261] Two types of zinc oxide: manufactured by Mitsui Mining & Smelting Co., Ltd.
[0262] Stearic acid: Tsubaki produced by NOF Corporation
[0263] Next, the crosslinking components shown in the following Table 2 were added and further kneaded to prepare a high attenuation composition.
[0264] [Table 2]
[0265] Table 2
[0266] Element Mass 5% Oil treated powdered sulfur 1.58 Sulfenamide accelerator 1 Thiuram accelerator 1
[0267] The components in the table are as follows: In addition, the mass parts in the table are mass parts relative to 100 mass parts of natural rubber.
[0268] 5% oil-treated powdered sulfur: cross-linking agent, manufactured by Tsurumi Chemical Industry Co., Ltd., the sulfur itself is blended in an amount of 1.5 parts by mass
[0269] Sulfenamide-based accelerator: N-tert-butyl-2-benzothiazolylsulfenamide, Nocceler (registered trademark) NS manufactured by Ouchi Shinko Chemical Industry Co., Ltd.
[0270] Thiuram-based accelerators: Tetrabutylthiuram disulfide, Nocceler TBT-n manufactured by Ouchi Shinko Chemical Industry Co., Ltd.
[0271] <Example 2 to Example 5>
[0272] High attenuation compositions were prepared in the same manner as in Example 1 except that 10 parts by mass (Example 2), 20 parts by mass (Example 3), 45 parts by mass (Example 4), and 50 parts by mass (Example 5) of the OA-containing rosin derivative II synthesized below were blended with 100 parts by mass of natural rubber.
[0273] (Synthesis of OA-containing rosin derivative II)
[0274] 770 parts by mass of tall oil rosin as unmodified rosin was placed in a 2 L flask, and the rosin was heated to 200° C. while nitrogen gas was flowing at 5 ml / min to melt the rosin.
[0275] Next, 230 parts by mass of triethylene glycol [number of hydroxyl groups: 2, number of EO: 3] was added while stirring the molten tall oil rosin, and the temperature was raised to 270° C. over 8 to 10 hours to allow the carboxyl groups of the resin acid in the tall oil rosin to react with the hydroxyl groups of the triethylene glycol to undergo an esterification reaction, thereby synthesizing an OA-containing rosin derivative II.
[0276] In the esterification reaction, the number of moles of hydroxyl groups was adjusted to 1.0 mole per 1 mole of carboxyl groups, and the synthesized OA-containing rosin derivative II had a structure in which 2 moles of resin acid were added to 1 mole of triethylene glycol (2 moles of hydroxyl groups).
[0277] That is, the OA-containing rosin derivative II is a compound containing two cyclic diterpene structures in one molecule and having an EO number of 3.
[0278] <Example 6>
[0279] A high attenuation composition was prepared in the same manner as in Example 1 except that 20 parts by mass of the OA-containing rosin derivative III synthesized below was added to 100 parts by mass of the natural rubber.
[0280] (Synthesis of OA-containing rosin derivative III)
[0281] 770 parts by mass of tall oil rosin as unmodified rosin was placed in a 2 L flask, and the rosin was heated to 200° C. while nitrogen gas was flowing at 5 ml / min to melt the rosin.
[0282] Next, 230 parts by mass of polyoxyethylene ether tetraol [number of hydroxyl groups: 4, number of EO: 4] were added while stirring the molten tall oil rosin, and the temperature was raised to 270° C. over 8 to 10 hours to allow the carboxyl groups of the resin acid in the tall oil rosin to react with the hydroxyl groups of the polyoxyethylene ether tetraol to undergo an esterification reaction, thereby synthesizing an OA-containing rosin derivative III.
[0283] In the esterification reaction, the number of moles of hydroxyl groups was adjusted to 1.0 mole per 1 mole of carboxyl groups, and the synthesized OA-containing rosin derivative III had a structure in which 4 moles of resin acid were added to 1 mole of polyoxyethylene ether tetraol (4 moles of hydroxyl groups).
[0284] That is, the OA-containing rosin derivative III is a compound having four cyclic diterpene structures in one molecule and having an EO number of 4.
[0285] <Example 7, Example 8>
[0286] High attenuation compositions were prepared in the same manner as in Example 1 except that 20 parts by mass of the OA-containing rosin derivative II was added to 100 parts by mass of the natural rubber and the amount of silica was 110 parts by mass (Example 7) or 170 parts by mass (Example 8) per 100 parts by mass of the natural rubber.
[0287] <Example 9>
[0288] A high attenuation composition was prepared in the same manner as in Example 1 except that 20 parts by mass of the OA-containing rosin derivative IV synthesized below was added to 100 parts by mass of the natural rubber.
[0289] (Synthesis of OA-containing rosin derivative IV)
[0290] 830 parts by mass of tall oil rosin as unmodified rosin was placed in a 2 L flask, and the rosin was heated to 200° C. while nitrogen gas was flowing at 5 ml / min to melt the rosin.
[0291] Next, 170 parts by mass of diethylene glycol [number of hydroxyl groups: 2, number of EO: 2] was added while stirring the molten tall oil rosin, and the temperature was raised to 270° C. over 8 to 10 hours to allow the carboxyl groups of the resin acid in the tall oil rosin to react with the hydroxyl groups of triethylene glycol to undergo an esterification reaction, thereby synthesizing OA-containing rosin derivative IV.
[0292] In the esterification reaction, the number of moles of hydroxyl groups was adjusted to 1.0 mole per 1 mole of carboxyl groups, and the synthesized OA-containing rosin derivative IV had a structure in which 2 moles of resin acid were added to 1 mole of diethylene glycol (2 moles of hydroxyl groups).
[0293] That is, the OA-containing rosin derivative IV is a compound having two cyclic diterpene structures in one molecule and having an EO number of 2.
[0294] <Example 10>
[0295] A high attenuation composition was prepared in the same manner as in Example 1 except that 20 parts by mass of the OA-containing rosin derivative V synthesized below was added to 100 parts by mass of the natural rubber.
[0296] (Synthesis of OA-containing rosin derivative V)
[0297] 590 parts by mass of tall oil rosin as unmodified rosin was placed in a 2 L flask, and heated to melt while nitrogen gas was flowing at 5 ml / min.
[0298] Next, when the temperature reached 200°C, 260 parts by mass of methoxy-polyoxyethylene glycol acrylate [methoxypolyethylene glycol #550 acrylate, AM-130G manufactured by Shin-Nakamura Chemical Co., Ltd., acrylic acid group: 1, EO number: 13] was added dropwise over 2 hours while stirring the molten tall oil rosin.
[0299] Then, the conjugated double bonds of the resin acid in the tall oil rosin and the acrylic acid groups of the methoxy-polyoxyethylene glycol acrylate were subjected to a Diels-Alder reaction to obtain a reaction product, and the obtained reaction product was cooled to 150°C.
[0300] In the Diels-Alder reaction, the number of moles of the acrylic acid group was adjusted to 1.0 mol per one unit of the conjugated double bond.
[0301] Next, the reaction product is heated to 200° C. to be melted, and then 60 parts by mass of diethylene glycol [number of hydroxyl groups: 2, number of EO as ethylene oxide unit: 2] and 90 parts by mass of triethylene glycol [number of hydroxyl groups: 2, number of EO: 3] are added, and the temperature is raised to 270° C. over 8 to 10 hours to allow the carboxyl group of the resin acid in the reaction product to undergo an esterification reaction with the hydroxyl groups of diethylene glycol and triethylene glycol, thereby synthesizing OA-containing rosin derivative V.
[0302] In the esterification reaction, the number of moles of the hydroxyl group was adjusted to 1.0 mole per 1 mole of the carboxyl group.
[0303] The synthesized OA-containing rosin derivative V is a mixture of a compound containing two cyclic diterpene structures in one molecule and having an EO number of 28 and a compound containing two cyclic diterpene structures in one molecule and having an EO number of 29.
[0304] <Example 11>
[0305] A high attenuation composition was prepared in the same manner as in Example 1 except that 20 parts by mass of the OA-containing rosin derivative VI synthesized below was added to 100 parts by mass of the natural rubber.
[0306] (Synthesis of OA-containing rosin derivative VI)
[0307] 510 parts by mass of tall oil rosin as unmodified rosin was placed in a 2 L flask, and heated to melt the rosin while nitrogen gas was flowing at 5 ml / min.
[0308] Next, when the temperature reached 200°C, 310 parts by mass of methoxy-polyoxyethylene glycol acrylate [methoxypolyethylene glycol #550 acrylate, AM-130G manufactured by Shin-Nakamura Chemical Co., Ltd., acrylic acid number: 1, EO number: 13] was added dropwise over 2 hours while stirring the molten tall oil rosin.
[0309] Then, the conjugated double bonds of the resin acid in the tall oil rosin and the acrylic acid groups of the methoxy-polyoxyethylene glycol acrylate were subjected to a Diels-Alder reaction to obtain a reaction product, and the obtained reaction product was cooled to 150°C.
[0310] In the Diels-Alder reaction, the number of moles of the acrylic acid group was adjusted to 1.0 mol per one unit of the conjugated double bond.
[0311] Next, the reaction product is heated to 200° C. to melt it, and then 80 parts by mass of triethylene glycol [number of hydroxyl groups: 2, number of EO: 3] and 100 parts by mass of polyoxyethylene glycol [number of hydroxyl groups: 2, number average molecular weight Mn: 200, number of EO: 4] are added. The temperature is raised to 270° C. over 8 to 10 hours to allow the carboxyl groups of the resin acid in the reaction product to undergo an esterification reaction with the hydroxyl groups of triethylene glycol and polyoxyethylene glycol, thereby synthesizing OA-containing rosin derivative VI.
[0312] In the esterification reaction, the number of moles of the hydroxyl group was adjusted to 1.0 mole per 1 mole of the carboxyl group.
[0313] The synthesized OA-containing rosin derivative VI is a mixture of a compound containing two cyclic diterpene structures in one molecule and having an EO number of 29 and a compound containing two cyclic diterpene structures in one molecule and having an EO number of 30.
[0314] <Example 12>
[0315] A high attenuation composition was prepared in the same manner as in Example 1 except that 20 parts by mass of the OA-containing rosin derivative VII synthesized below was added to 100 parts by mass of the natural rubber.
[0316] (Synthesis of OA-containing rosin derivative VII)
[0317] 720 parts by mass of tall oil rosin as unmodified rosin was placed in a 2 L flask, and the rosin was heated to 200° C. while nitrogen gas was flowing at 5 ml / min to melt the rosin.
[0318] Next, 280 parts by mass of polyoxyethylene glycol [number of hydroxyl groups: 2, number average molecular weight Mn: 200, number of EO: 4] was added while stirring the molten tall oil rosin, and the temperature was raised to 270° C. over 8 to 10 hours to allow the carboxyl groups of the resin acid in the tall oil rosin to react with the hydroxyl groups of the polyoxyethylene glycol to undergo an esterification reaction, thereby synthesizing OA-containing rosin derivative VII.
[0319] In the esterification reaction, the number of moles of hydroxyl groups was adjusted to 1.0 mole per 1 mole of carboxyl groups, and the synthesized OA-containing rosin derivative VII had a structure in which 2 moles of resin acid were added to 1 mole of polyoxyethylene glycol (2 moles of hydroxyl groups).
[0320] That is, the OA-containing rosin derivative VII is a compound containing two cyclic diterpene structures in one molecule and having an EO number of 4.
[0321] <Example 13>
[0322] A high attenuation composition was prepared in the same manner as in Example 1 except that 20 parts by mass of the OA-containing rosin derivative VIII synthesized below was blended with 100 parts by mass of the natural rubber.
[0323] (Synthesis of OA-containing rosin derivative VIII)
[0324] 560 parts by mass of tall oil rosin as unmodified rosin was placed in a 2 L flask, and the rosin was heated to 200° C. while nitrogen gas was flowing at 5 ml / min to melt the rosin.
[0325] Next, 440 parts by mass of polyoxyethylene glycol [number of hydroxyl groups: 2, number average molecular weight Mn: 400, number of EO: 9] was added while stirring the molten tall oil rosin, and the temperature was raised to 270° C. over 8 to 10 hours to allow the carboxyl groups of the resin acid in the tall oil rosin to react with the hydroxyl groups of the polyoxyethylene glycol to undergo an esterification reaction, thereby synthesizing OA-containing rosin derivative VIII.
[0326] In the esterification reaction, the number of moles of hydroxyl groups was adjusted to 1.0 mole per 1 mole of carboxyl groups, so that the synthesized OA-containing rosin derivative VIII had a structure in which 2 moles of resin acid were added to 1 mole of polyoxyethylene glycol (2 moles of hydroxyl groups).
[0327] That is, the OA-containing rosin derivative VIII is a compound having two cyclic diterpene structures in one molecule and having an EO number of 9.
[0328] <Comparative Example 1>
[0329] A high attenuation composition was prepared in the same manner as in Example 1 except that 20 parts by mass of unmodified rosin [Hartall R-WW manufactured by Harima Chemicals Co., Ltd.] was blended instead of the OA-containing rosin derivative per 100 parts by mass of natural rubber.
[0330] <Comparative Example 2>
[0331] A high attenuation composition was prepared in the same manner as in Example 1 except that 20 parts by mass of the rosin ester synthesized as described below was blended with 100 parts by mass of the natural rubber.
[0332] (Synthesis of Rosin Ester)
[0333] 660 parts by mass of tall oil rosin as unmodified rosin was placed in a 2 L flask, and the flask was heated to 200° C. while nitrogen gas was flowing at 5 ml / min to melt the rosin.
[0334] Next, 340 parts by mass of 1-octanol was added while stirring the melted tall oil rosin, and the temperature was raised to 270° C. over 8 to 10 hours to allow the carboxyl groups of the resin acid in the tall oil rosin to react with the hydroxyl groups of the 1-octanol to synthesize rosin ester.
[0335] <Comparative Example 3>
[0336] A high attenuation composition was prepared in the same manner as in Example 1 except that 20 parts by mass of the diester rosin synthesized as described below was blended with respect to 100 parts by mass of the natural rubber.
[0337] (Synthesis of Diester Rosin)
[0338] 780 parts by mass of tall oil rosin as unmodified rosin was placed in a 2 L flask, and the rosin was heated to 200° C. while nitrogen gas was flowing at 5 ml / min to melt the rosin.
[0339] Next, 220 parts by mass of 1,8-octanediol was added while stirring the melted tall oil rosin, and the temperature was raised to 270° C. over 8 to 10 hours to allow the carboxyl groups of the resin acid in the tall oil rosin to react with the hydroxyl groups of 1,8-octanediol to synthesize diester rosin.
[0340] <Attenuation performance test>
[0341] (Production of test specimens)
[0342] The high attenuation composition prepared in the examples and comparative examples is extruded into a sheet and then punched to form a sheet. Figure 1 The planar shape shown is a rectangular flat plate 1 (8 mm thick×40 mm long×40 mm wide).
[0343] Next, a rectangular flat steel plate 2 of 6 mm thick×44 mm long×44 mm wide was laminated on both the front and back surfaces of the formed flat plate 1 via a vulcanized adhesive to produce a laminate.
[0344] Then, the laminate is heated to 150° C. while being pressed in the lamination direction to crosslink the high attenuation composition forming the flat plate 1, and the flat plate 1 and two steel plates 2 are vulcanized and bonded to prepare a test body 3 for evaluating attenuation performance as a model of a viscoelastic body.
[0345] (Displacement test)
[0346] like Figure 2 As shown in (a), two test bodies 3 are prepared, and the two test bodies 3 are fixed to a central fixing fixture 4 via one of the steel plates 2, and a left and right fixing fixture 5 is fixed to the other steel plates 2 of the two test bodies 3, respectively.
[0347] Next, the central fixing jig 4 is fixed to the upper fixing arm 6 of the testing machine (not shown) via the joint 7 , and the two left and right fixing jigs 5 are fixed to the lower movable platen 8 of the testing machine via the joint 9 .
[0348] The two test bodies 3 were fixed in the above-mentioned manner in a state where two mutually parallel sides of the flat plate 1 were aligned in parallel with the displacement direction described below.
[0349] Next, the following operations (I) and (II) are set as one cycle, and the hysteresis loop H (refer to Figure 3 ).
[0350] (I): Such as Figure 2 As shown by the hollow arrow in (a), the movable plate 8 is displaced by pushing it upward in the direction of the fixed arm 6, so that the plate 1 Figure 2 As shown in (b), the state is strained and deformed in a direction perpendicular to the thickness direction.
[0351] (II): From the above state, this time Figure 2 As shown by the hollow arrow in (b), the movable plate 8 is displaced and restored to the state by pulling down in the direction opposite to the direction of the fixed arm 6. Figure 2 The state shown in (a).
[0352] The measurement was performed by performing the above-mentioned operations (I) and (II) three times in an environment with a temperature of 23° C., and the value of the third cycle was determined.
[0353] The maximum displacement in each cycle is set so that the offset of the two steel plates 2 sandwiching the flat plate 1 in the direction perpendicular to the thickness direction of the flat plate 1 becomes 100% of the thickness of the flat plate 1 .
[0354] According to the results obtained through measurement Figure 3The hysteresis loop H is used to calculate the equivalent shear elastic modulus Geq (N / mm 2 ):
[0355] [Number 1]
[0356] Number 1
[0357]
[0358] Where Keq (N / mm) is the maximum displacement point and the minimum displacement point of the hysteresis loop H connected in Figure 3 The slope of the straight line L1 represented by the thick solid line, T (mm) is the thickness of the plate 1, and A (mm 2 ) is the cross-sectional area of plate 1.
[0359] In addition, according to Figure 3 The hysteresis loop H of , using formula (ii) to calculate the equivalent attenuation constant Heq:
[0360] [Number 2]
[0361] Number 2
[0362]
[0363] The ΔW in the formula is Figure 3 The amount of absorbed energy represented by the total surface area of the hysteresis loop H is shown by the diagonal lines.
[0364] In addition, W is Figure 3 The elastic strain energy represented by the surface area of the region indicated by the middle marked cross-hatching is a triangular region enclosed by the straight line L1, the horizontal axis of the graph, and a vertical line L2 descending from the intersection of the straight line L1 and the hysteresis loop H toward the horizontal axis.
[0365] Then, relative values of the equivalent attenuation constants Heq of the respective examples and comparative examples were determined when the equivalent attenuation constant Heq of the comparative example 1 was set to 100.
[0366] <Evaluation of temperature dependence of attenuation performance>
[0367] (Low temperature environment)
[0368] The displacement test was carried out under the same conditions as above in a low temperature environment of 0°C. Figure 3 The hysteresis loop H shown in the figure is used to calculate the equivalent shear elastic modulus Geq(0℃)(N / mm 2 ).
[0369] Next, the equivalent shear elastic modulus Geq (23°C) (N / mm 2) ratio Geq(0℃) / Geq(23℃).
[0370] Then, relative values of the ratio Geq(0°C) / Geq(23°C) of each Example and Comparative Example were determined when the ratio Geq(0°C) / Geq(23°C) in Comparative Example 1 was set to 100.
[0371] (High temperature environment)
[0372] The displacement test was carried out under the same conditions as above in a high temperature environment at 40°C. Figure 3 The hysteresis loop H shown in the figure is used to calculate the equivalent shear elastic modulus Geq(40℃)(N / mm 2 ).
[0373] Next, the equivalent shear elastic modulus Geq (23°C) (N / mm 2 ) ratio Geq(40℃) / Geq(23℃).
[0374] Then, relative values of the ratio Geq(40°C) / Geq(23°C) of each Example and Comparative Example were determined when the ratio Geq(40°C) / Geq(23°C) in Comparative Example 1 was set to 100.
[0375] (Temperature dependence evaluation)
[0376] Test pieces whose relative values in the low temperature environment were 105 or less and 95 or more in the high temperature environment were marked as "○", and test pieces whose either or both values did not meet the above range were marked as "×", and the temperature dependence of the attenuation performance was evaluated.
[0377] The results are shown in Tables 3 to 6.
[0378] [Table 3]
[0379] Table 3
[0380]
[0381] [Table 4] Table 4
[0382]
[0383] [Table 5] Table 5
[0384]
[0385] [Table 6] Table 6
[0386]
[0387] The results of Examples and Comparative Examples in the respective tables show that a viscoelastic body having excellent damping performance and low temperature dependence of the damping performance can be formed by using a base polymer, silica, and a rosin derivative containing OA as a rosin derivative.
[0388] In addition, the results of Examples 3, 7, and 8 show that the ratio of silica is preferably 110 parts by mass or more and 170 parts by mass or less relative to 100 parts by mass of the total amount of the base polymer.
Claims
1. A viscoelastic shock absorber comprising a viscoelastic body formed from a high attenuation composition, wherein The high attenuation composition comprises: Base polymer; Silicon dioxide; and Rosin derivatives are the reaction products of rosins and oxyalkylene compounds, and one molecule of the reaction product contains two or more oxyalkylene units. The rosin derivative contains one or more and six or less cyclic diterpene structures derived from the rosin in one molecule of the reaction product. The rosin derivative is contained in a ratio of 10 parts by mass or more and 45 parts by mass or less relative to 100 parts by mass of the total amount of the base polymer, The base polymer is at least one cross-linkable rubber selected from the group consisting of natural rubber, isoprene rubber, butadiene rubber and styrene butadiene rubber, The silica is contained in a ratio of 110 parts by mass or more and 170 parts by mass or less relative to 100 parts by mass of the total amount of the base polymer.
2. The viscoelastic shock absorber according to claim 1, further comprising a silane compound.