Coating machine
By designing the coating source machine, automatic coating is achieved using high-speed rotating silicon wafer suction cups and magnetic stirrers, the problem of traditional manual coating methods increasing manual labor and affecting production quality is solved, and an efficient and automated coating process is achieved.
Patent Information
- Application Number
- CN202110941573.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-17
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2041-08-17
AI Technical Summary
The traditional artificial coating method increases manual labor, affects production quality, and cannot meet the requirements of batch production, resulting in a decrease in work efficiency.
A source coating machine is designed, including a PP bowl-shaped protective cover and coating mechanism, and automatic coating is achieved using high-speed rotating silicon wafer suction cup and magnetic stirrer to reduce manual intervention.
Through the automated coating process, the labor force is significantly reduced, the product production quality is improved, the batch production requirements are met, and work efficiency is improved.
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Figure CN113649219B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of source coating machines, in particular to a source coating machine. Background Art
[0002] The source coating machine is used for coating the front source or phosphorus source for diffusion of single crystal cells. It is an automated mechanical equipment that controls the fluid and applies the fluid to the surface of the product. Its characteristics are: perfect single-sided diffusion process, no back diffusion to the back side; diffusion uniformity can reach ±1.5Ω / sq within the chip and ±2.0Ω / sq between chips; in the double-sided battery process, no additional mask and ion implantation are required, so it is widely used.
[0003] At present, the traditional way of processing products is generally to coat the products manually. This method not only increases a lot of manual labor, but also affects the production quality of the products and cannot meet the requirements of mass production, resulting in reduced work efficiency and inconvenience to the staff. For this reason, we provide a coating machine. Summary of the invention
[0004] In order to overcome the shortcomings of the prior art, the present invention provides a coating source machine, which can automatically coat products, effectively reduce manual labor, improve product production quality, meet mass production requirements, effectively improve work efficiency, bring convenience to staff, etc., and solve the problems raised by the background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a coating source machine, comprising a PP bowl-shaped protective cover and a coating mechanism, a high-speed rotating silicon wafer suction cup is fixedly installed in the middle position of the bottom surface inside the PP bowl-shaped protective cover, and the upper surface of the high-speed rotating silicon wafer suction cup is adsorbed and connected with a product body, a rotating adsorption axis is provided in the middle position of the lower surface of the PP bowl-shaped protective cover, and an SMC high-speed rotating joint is fixedly installed on the lower surface of the rotating adsorption axis, a glue spreading rotary motor is provided on one side of the rotating adsorption axis, the output end of the glue spreading rotary motor is connected to the rotating adsorption axis through a synchronous belt, a magnetic stirrer is provided on one side of the glue spreading rotary motor, and a solvent bottle is provided on the upper end of the magnetic stirrer.
[0006] The coating mechanism includes a mounting plate, a spline fixing seat is provided on one side of the upper end surface of the mounting plate, a lifting and rotating spline is provided in the middle of the surface of the spline fixing seat, a swing arm is provided on the upper end surface of the lifting and rotating spline, a pen holding tilting cylinder is provided on one side of the upper end surface of the swing arm, and a brush fixing seat is fixedly installed on one side surface of the pen holding tilting cylinder.
[0007] As a preferred technical solution of the present invention, a swing arm transmission motor is provided on the lower end surface of the reducer, the lifting and rotating spline passes through the spline fixing seat, and a lifting Z-axis limit sleeve is provided on the lower end surface of the lifting and rotating spline.
[0008] As a preferred technical solution of the present invention, the solvent bottle is fixedly installed in the middle of the upper end surface of the magnetic stirrer, and the spline fixing seat is fixedly installed on one side of the upper end surface of the mounting plate.
[0009] As a preferred technical solution of the present invention, a circular Z-axis limit fixing seat is fixedly installed on one side of the lower end surface of the mounting plate, and a lifting origin switch is fixedly installed on one side of the surface of the circular Z-axis limit fixing seat.
[0010] As a preferred technical solution of the present invention, a rounded R-axis limit fixing seat is fixedly installed near the edge of the upper surface of the mounting plate, and a swing arm origin switch is fixedly installed on the upper end of one side surface of the rounded R-axis limit fixing seat.
[0011] As a preferred technical solution of the present invention, the magnetic stirrer is not in contact with the coating mechanism, and the pen tilting cylinder is fixedly mounted on one side surface of the swing arm.
[0012] As a preferred technical solution of the present invention, the spline fixing seat is connected to the reducer via a synchronous belt, and the output end of the swing arm transmission motor is fixedly connected to the reducer.
[0013] As a preferred technical solution of the present invention, a lifting transmission motor is provided on one side of the lifting Z-axis limiting sleeve, and the lifting Z-axis limiting sleeve is cylindrical in shape.
[0014] Compared with the prior art, the present invention can achieve the following beneficial effects:
[0015] 1. By setting up a coating mechanism and a magnetic stirrer, the product body can be automatically coated, effectively reducing manual labor, thereby improving the production quality of the product, meeting the requirements of mass production, and effectively improving work efficiency;
[0016] 2. By setting a high-speed rotating silicon wafer suction cup, the product body can be fixed by vacuum adsorption to prevent the product body from being thrown out during high-speed rotation. By setting a PP bowl-shaped protective cover, the solvent thrown out by the product can be protected and collected.
[0017] 3. The pen tilting cylinder is matched with the brush fixing seat to facilitate the fixing and installation of the brush, and at the same time facilitate the angle adjustment of the brush, which is conducive to better completing the subsequent coating process of the circular product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1It is a schematic diagram of the overall structure of an embodiment of the present invention.
[0019] Among them: 1. PP bowl-shaped protective cover; 2. Rotating adsorption axis; 3. Product body; 4. SMC high-speed rotating joint; 5. High-speed rotating silicon wafer suction cup; 6. Glue-splitting rotating motor; 7. Magnetic stirrer; 8. Spline fixing seat; 9. Lifting rotating spline; 10. Swing arm; 11. Brush fixing seat; 12. Pen tilting cylinder; 13. Reducer; 14. Swing arm transmission motor; 15. Lifting transmission motor; 16. Lifting Z-axis limit sleeve; 17. Swing arm origin switch; 18. Lifting origin switch; 19. Coating Z-axis limit fixing seat; 20. Coating R-axis limit fixing seat; 21. Solvent bottle. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work all belong to the protection scope of the present invention. The experimental methods in the following embodiments, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following embodiments, unless otherwise specified, can all be obtained from commercial channels.
[0021] Embodiment:
[0022] like Figure 1As shown, the present invention provides a coating source machine, including a PP bowl-shaped protective cover 1, a coating mechanism, a high-speed rotating silicon wafer suction cup 5 is fixedly installed at the middle position of the bottom surface inside the PP bowl-shaped protective cover 1, and the upper surface of the high-speed rotating silicon wafer suction cup 5 is adsorbed and connected with a product body 3, a rotating adsorption axis 2 is provided at the middle position of the lower surface of the PP bowl-shaped protective cover 1, and an SMC high-speed rotating joint 4 is fixedly installed on the lower surface of the rotating adsorption axis 2, a glue-spreading rotating motor 6 is provided on one side of the rotating adsorption axis 2, and the output end of the glue-spreading rotating motor 6 is connected to the rotating adsorption axis 2 through a synchronous belt, a magnetic stirrer 7 is provided on one side of the glue-spreading rotating motor 6, and a solvent bottle 21 is provided on the upper end of the magnetic stirrer 7, and the coating mechanism includes a mounting plate, a spline fixing seat 8 is provided on one side of the upper surface of the mounting plate, a lifting rotating spline 9 is provided on the middle position of the surface of the spline fixing seat 8, a swing arm 10 is provided on the upper surface of the lifting rotating spline 9, and a pen holding tilt is provided on one side of the upper surface of the swing arm 10 The inclined cylinder 12 has a brush fixing seat 11 fixedly mounted on one side of the pen-holding inclined cylinder 12, a solvent bottle 21 fixedly mounted on the middle position of the upper end surface of the magnetic stirrer 7, a spline fixing seat 8 fixedly mounted on one side of the upper end surface of the mounting plate, a coating circle Z-axis limit fixing seat 19 fixedly mounted on one side of the lower end surface of the mounting plate, a lifting origin switch 18 fixedly mounted on one side of the coating circle Z-axis limit fixing seat 19, a coating circle R-axis limit fixing seat 20 fixedly mounted near the edge of the upper end surface of the mounting plate, a swing arm origin switch 17 fixedly mounted on the upper end of one side of the coating circle R-axis limit fixing seat 20, the magnetic stirrer 7 is not in contact with the coating mechanism, the pen-holding inclined cylinder 12 is fixedly mounted on one side of the swing arm 10, a high-speed rotating silicon wafer suction cup 5 is provided to fix the product body 3 by vacuum adsorption to prevent the product body 3 from being thrown out during high-speed rotation, and a PP bowl-shaped protective cover 1 is provided to protect and collect the solvent thrown out of the product.
[0023] In another embodiment, if Figure 1 As shown, this embodiment discloses that a speed reducer 13 is provided on one side of the spline fixing seat 8, a swing arm transmission motor 14 is provided on the lower end surface of the speed reducer 13, a lifting and rotating spline 9 passes through the spline fixing seat 8, a lifting and rotating spline 9 is provided on the lower end surface of the lifting and rotating spline 9. The spline fixing seat 8 is connected to the speed reducer 13 through a synchronous belt, the output end of the swing arm transmission motor 14 is fixedly connected to the speed reducer 13, a lifting and transmitting motor 15 is provided on one side of the lifting and rotating Z-axis limiting sleeve 16, and the shape of the lifting and rotating Z-axis limiting sleeve 16 is cylindrical. By setting the swing arm transmission motor 14, the synchronous belt is also used to drive the R-axis nut to rotate the swing arm 10 (if it encounters a hard limit torque, the synchronous belt pulley starts to slip to prevent damage to the mechanism). By setting the lifting and transmitting motor 15, the lifting and rotating spline 9 is driven to rise and fall through the synchronous belt, which is convenient for subsequent processing and coating progress.
[0024] Working principle: During processing, first, the solvent is added to the solvent bottle 21 manually, a magnetic rod is placed in the solvent bottle 21, and the magnetic stirrer 7 drives the magnetic rod to stir continuously (speed is adjustable) to prevent precipitation of other substances in the solvent.
[0025] Furthermore, the high-speed rotating silicon wafer suction cup 5 fixes the product body 3 by vacuum adsorption to prevent the product body 3 from being thrown out during high-speed rotation. The PP bowl-shaped protective cover 1 is provided to protect and collect the solvent thrown out by the product.
[0026] Further, when the pen-holding tilt cylinder 12 is retracted, the writing brush is in a tilted posture, and when the pen-holding tilt cylinder 12 is extended, the writing brush is in a vertical posture.
[0027] Furthermore, when the equipment returns to the origin, the lifting transmission motor 15 drives the lifting rotating spline 9 through the synchronous belt, rises to the highest point and touches the Z-axis switch, and automatically returns to the soft limit origin to stop, and then starts the R-axis swing arm transmission motor 14. The swing arm transmission motor 14 also uses the synchronous belt to drive the R-axis nut to rotate the swing arm 10 to the right (if it encounters the hard limit torque, the synchronous belt pulley starts to slip to prevent damage to the mechanism); if the swing arm transmission motor 14 rotates to the fixed angle setting value and still cannot find the R-axis switch, it rotates in the opposite direction to find the switch position. After finding the switch position, it automatically returns to the soft limit origin to stop, and then the pen tilt cylinder 12 is extended to maintain the vertical pen holding method.
[0028] The last step is to set the Z-axis height to ensure that the brush is in a safe position above the solvent bottle 21, then set the angle of the swing arm 10 to center the brush with the bottle mouth, manually adjust the brush head to drop below the liquid level, keep 2 / 3 of the brush completely immersed, and set the brush dipping position: manually adjust the brush again to lift it to the bottle mouth position, adjust the swing arm 10 to make the brush stick to the bottle mouth to complete the pen licking action; lift the brush to a safe position, retract the pen tilt cylinder 12, and keep the brush in a tilted position, adjust the swing arm 10 to roughly center the brush head with the center of the product circle, set the Z-axis height to make the brush fit the product, ensure that the solvent can be coated on the product body 3, and then set the starting position of the swing arm 10 to complete the coating action of the circular product.
[0029] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A coating machine, comprising a PP bowl-shaped protective cover (1) and a coating mechanism; characterized in that: A high-speed rotating silicon wafer suction cup (5) is fixedly installed at the middle position of the bottom surface of the PP bowl-shaped protective cover (1); the upper surface of the high-speed rotating silicon wafer suction cup (5) is adsorbed and connected with the product body (3); a rotating adsorption axis (2) is provided at the middle position of the lower surface of the PP bowl-shaped protective cover (1); an SMC high-speed rotating joint (4) is fixedly installed on the lower surface of the rotating adsorption axis (2); a glue-spreading rotating motor (6) is provided on one side of the rotating adsorption axis (2); the output end of the glue-spreading rotating motor (6) is connected to the rotating adsorption axis (2) via a synchronous belt; a magnetic stirrer (7) is provided on one side of the glue-spreading rotating motor (6); and a solvent bottle (21) is provided on the upper end of the magnetic stirrer (7); The coating mechanism comprises a mounting plate, a spline fixing seat (8) is provided on one side of the upper surface of the mounting plate, a lifting and rotating spline (9) is provided at the middle of the surface of the spline fixing seat (8), a swing arm (10) is provided on the upper surface of the lifting and rotating spline (9), a pen holding tilting cylinder (12) is provided on one side of the upper surface of the swing arm (10), and a brush fixing seat (11) is fixedly mounted on one side surface of the pen holding tilting cylinder (12); A Z-axis limit fixing seat (19) is fixedly mounted on one side of the lower end surface of the mounting plate, and a lifting origin switch (18) is fixedly mounted on one side of the Z-axis limit fixing seat (19); A rounded R-axis limit fixing seat (20) is fixedly mounted on the upper surface of the mounting plate near the edge, and a swing arm origin switch (17) is fixedly mounted on the upper surface of one side of the rounded R-axis limit fixing seat (20).
2. The coating source machine according to claim 1, characterized in that: A reducer (13) is provided on one side of the spline fixing seat (8), a swing arm transmission motor (14) is provided on the lower end surface of the reducer (13), the lifting and rotating spline (9) passes through the spline fixing seat (8), and a lifting and rotating spline (9) is provided on the lower end surface of the lifting and rotating spline (9).
3. The coating source machine according to claim 1, characterized in that: The solvent bottle (21) is fixedly mounted on the middle portion of the upper surface of the magnetic stirrer (7), and the spline fixing seat (8) is fixedly mounted on one side of the upper surface of the mounting plate.
4. The coating source machine according to claim 1, characterized in that: The magnetic stirrer (7) is not in contact with the coating mechanism, and the pen tilting cylinder (12) is fixedly mounted on a side surface of the swing arm (10).
5. The coating source machine according to claim 2, characterized in that: The spline fixing seat (8) is connected to the reducer (13) via a synchronous belt, and the output end of the swing arm transmission motor (14) is fixedly connected to the reducer (13).
6. The coating source machine according to claim 2, characterized in that: A lifting transmission motor (15) is provided on one side of the lifting Z-axis limiting sleeve (16), and the lifting Z-axis limiting sleeve (16) is cylindrical in shape.
Citation Information
Patent Citations
Source coating machine
CN215612716U