A fully automatic glass tube wire bundling machine
Through the design of the fully automatic glass tube wire bundling machine, the existing bundling machine has been solved, and the problems of high cost and manual operation are realized, automatic bundling is realized, cost and labor intensity are reduced, and high-temperature glass tube production is adapted to high-temperature glass tube production is improved. Security.
Patent Information
- Application Number
- CN202111129619.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-09-26
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2041-09-26
AI Technical Summary
The existing bundling machines are costly when bundling glass tubes, are dangerous for manual operation, and the equipment is not suitable for high-temperature glass tube production, resulting in low bundling efficiency and increased cost.
A fully automatic glass tube wire bundling machine is designed, using chain loading, feeding, wire feeding, wire cutting, base sliding table, cutting, pipe holding, wire holding, and wire twisting systems to realize automatic feeding, bundling, counting, and reducing Manual operation to improve bundling efficiency and safety.
Automatic bundling is realized, cost and labor intensity are reduced, and the glass tubes are guaranteed to have a low damage rate. The equipment is compact, light and easy to maintain, and is suitable for high-temperature glass tube production.
Smart Images

Figure CN113716088B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of bundling machines, and in particular relates to a full-automatic glass tube iron wire bundling machine. Background Art
[0002] There are many glass tube manufacturers on the market. Because glass tubes need to be obtained by continuously melting and purifying raw materials at high temperatures, glass tube manufacturers generally produce them all year round to avoid stopping the furnace. At the same time, the production speed of glass tubes is very fast, but because the temperature of the glass tubes is very high when they are just produced, they cannot be bundled manually, and a long time will cause inventory. If there is too much backlog, the glass tubes will break, causing certain economic losses. In addition, bundling glass tubes will consume unnecessary manpower and material resources, and may even cause injuries due to sharp edges, which is not worth the loss.
[0003] The existing strapping machines on the market include soft rope strapping machines and steel belt strapping machines. Since the glass tubes themselves have low added value, using steel belt strapping machines to strap glass tubes will cause a substantial increase in costs, which is not worth the cost. Using ropes to strap glass tubes will cause the glass tubes to be cut due to the high temperature, causing unnecessary trouble for storage and transportation. Summary of the invention
[0004] To achieve the above-mentioned purpose, the present invention provides a fully automatic glass tube wire bundling machine, on which a chain loading system, a feeding system, a wire feeding and cutting system, a base slide system, and a feeding system are sequentially arranged on the machine body along the workpiece transmission direction; on the base slide system, a lead screw moving system, an alignment system, a tube holding system, a wire holding system, and a wire twisting system are sequentially arranged parallel to the workpiece direction; wherein the wire twisting system is located directly above the tube holding system and the wire holding system; there are two tube holding systems in total; the wire holding system is located between the two tube holding systems; there are two alignment systems, which are respectively located at both ends of the base slide system; a rocker arm electric control box is installed on the edge of the base slide system; and the rocker arm electric control box is installed at the bottom of the front end of the feeding system.
[0005] Preferably, the pipe holding system includes: a pipe holding system base, a pipe holding system cylinder seat, a pipe holding system cylinder, a pipe holding claw connecting rod, a connecting rod rotating base, a claw mounting plate, a claw, a claw rotating shaft, and a pipe holding system rotating bearing. The pipe holding system base is a mounting base, the pipe holding system cylinder seat is fixedly mounted on the vertical outer surface of the pipe holding system base, the pipe holding system cylinder is fixedly mounted on the lower surface of the pipe holding system cylinder seat, the pipe holding claw connecting rod is connected by a pin shaft, and forms a rotational fit with the connecting rod rotating base and the claw mounting plate, the connecting rod rotating base is fixedly mounted on the back side of the cylinder mounting surface of the pipe holding system cylinder seat, and is mounted on the extension shaft of the pipe holding system cylinder through a threaded connection, the claw mounting plate forms a rotational fit with the claw rotating shaft, the claw rotating shaft is fixedly mounted on the front side of the pipe holding system base, the claw is fixedly mounted on the outer surface of the claw mounting plate, the claw rotating shaft is fixedly mounted on the front surface of the pipe holding system base, and the pipe holding system rotating bearing is fixedly mounted in the gap formed by the claw mounting plate and the claw rotating shaft.
[0006] Preferably, the wire holding system includes a wire holding system mounting plate, a wire holding system linear axis, a wire holding system cylinder, a wire holding system cylinder mounting plate, a gear claw, a transmission gear, a transmission gear rotating shaft, a wire holding claw mounting claw, a wire holding claw, and a wire holding wheel. The wire holding system mounting plate is the mounting base plate of the system, and forms a sliding fit with the sliding bearing installed on the wire holding system linear axis, the wire holding system cylinder mounting plate, and the wire holding system cylinder mounting plate. The wire holding system cylinder is fixedly mounted on the lower surface of the wire holding system cylinder mounting plate, and the tooth surfaces at both ends of the gear claw form a gear fit with the transmission gear, and the lower end is connected to the wire holding system cylinder through a threaded fit, and the transmission gear forms a rotational fit with the transmission gear rotating shaft, and the transmission gear rotating shaft is fixedly mounted in the mounting hole of the wire holding system mounting plate, and the wire holding claw mounting claw forms a rotational fit with the pin shaft on the wire holding system mounting plate, and the wire holding claw is fixedly mounted on the wire holding claw mounting claw bent arm, and the wire holding wheel is mounted in the wire holding claw slot and rotated by the screw installed on the wire holding claw.
[0007] Preferably, the unloading system includes: a unloading rack, a material placing pipe, a supporting cylinder, a supporting plate, a discharge cylinder mounting seat, the unloading rack is a system frame, there are two material placing pipes, which are fixedly mounted on the upper surface of the unloading rack, the supporting cylinder is fixedly mounted on the discharge cylinder mounting seat, the supporting plate is fixedly mounted on the front end extension axis of the supporting cylinder, and the discharge cylinder mounting seat is fixedly mounted on the surface of the unloading rack.
[0008] Preferably, the thread tightening system includes a screw motor, a slide module, a jaw cylinder, a rotating center shaft, a fixed rotating shaft, a jaw mounting block, a jaw fixing block, a connecting rod, a retaining frame, a clamping pliers, a thread tightening system transmission gear, an active gear, a servo motor, a thread tightening base plate group, a screw module, and a thread tightening back plate. The screw motor is fixedly mounted on the upper surface of the upper end plate of the thread tightening back plate, the rotating shaft is connected to the end of the screw module through a coupling, the slide module is fixedly mounted on the front surface of the thread tightening back plate, the front end extension rod of the jaw cylinder forms a threaded fit with the connecting block at the upper end of the rotating center shaft, the rotating center shaft forms a sliding fit with the fixed rotating shaft, and the upper end of the rotating center shaft is fixed The cam is installed on the connecting block, and the end of the rotating center axis is fixedly installed in the threaded hole of the jaw mounting block to form a threaded fit. The fixed rotating shaft is fixedly installed on the outer surface of the transmission gear of the screw threading system, and forms a rotational fit with the bearing installed in the screw threading base plate group. The jaw mounting block is fixedly installed on the end of the rotating center axis, and the jaw fixing block is fixedly installed on the lower end of the retaining frame. The two ends of the connecting rod are connected to the surfaces of the jaw mounting block and the jaw fixing block through a pin shaft, and form a rotational fit with the jaw mounting block and the jaw fixing block. The retaining frame is fixedly installed on the outer surface of the cylindrical surface at the lower end of the fixed rotating shaft, and the clamping pliers are connected to the lower end of the retaining frame through a pin shaft, and form a rotational fit with the connecting rod and the retaining frame.
[0009] Preferably, the jacking and alignment system includes: an alignment jacking mechanism mounting seat, an alignment cylinder mounting seat, an alignment plate, a jacking cylinder, a jacking plate, a limit groove, and an alignment cylinder. The alignment jacking mechanism mounting seat is fixedly mounted on the adjustment plate, the alignment cylinder mounting seat is fixedly mounted on the back side of the alignment jacking mechanism mounting seat, the alignment plate is fixedly mounted on the front end extension axis of the alignment cylinder, the jacking cylinder is fixedly mounted on the upper lower surface of the alignment jacking mechanism mounting seat, the jacking plate is fixedly mounted on the front end extension axis of the jacking cylinder, the limit groove is fixedly mounted on the upper surface of the jacking plate, and the alignment cylinder is fixedly mounted on the back surface of the alignment cylinder mounting seat.
[0010] Preferably, the wire feeding and cutting system comprises: a wire feeding base plate, a wire feeding cylinder, a wire clamp, a straightener, a wire feeding cylinder seat, a wire feeding mounting seat, a wire clamp cylinder mounting plate, a wire clamp cylinder, a wire clamp movable pliers, a wire feeding tube seat, a wire feeding tube, a cutter cover plate, a wire cutting base plate connecting block, a wire cutting connecting column, a wire cutting cylinder mounting plate, a wire cutting cylinder, a wire cutting part mounting block, a wire cutting mounting plate, a cutter, and a pneumatic clamp. The wire feeding base plate is a mounting base plate for the wire feeding and cutting system. The wire feeding cylinder seat is fixedly mounted on the upper surface of the wire feeding base plate, the wire feeding cylinder is fixedly mounted on the wire feeding cylinder seat, the straightener is fixedly mounted on the upper surface of the wire feeding cylinder seat, the wire feeding mounting seat is fixedly mounted on the front end extension shaft of the wire feeding cylinder, and a slider is installed at the bottom. Wire tube seat, the wire feeding tube is fixedly installed in the hole of the wire feeding tube seat, a wire clamping cylinder is fixedly installed on the side of the wire feeding mounting seat, a wire clamping movable pliers is fixedly installed on the front end extension shaft of the wire clamping cylinder, the wire clamping movable pliers are directly opposite to the wire clamping pliers fixedly installed on the wire feeding mounting seat, the wire cutting part mounting block is fixedly installed on the upper surface of the wire feeding base plate, the wire cutting mounting plate is fixedly installed on the side surface of the wire cutting part mounting block, the cutter is between the wire cutting mounting plate and the cutter cover plate, and forms a sliding fit with the wire cutting mounting plate and the cutter cover plate, the lower end of the cutter is connected to the wire cutting connecting column, the wire cutting connecting column is threadedly connected to the threaded hole of the extension shaft of the wire cutting cylinder, the wire cutting cylinder mounting plate is fixedly connected to the wire cutting mounting plate through the wire cutting base plate connecting block, and the wire cutting cylinder is fixedly installed on the lower surface of the wire cutting cylinder mounting plate.
[0011] Preferably, the chain feeding system comprises: a chain feeding frame; a sprocket shaft mounting plate, a sprocket shaft, a sprocket, a driving sprocket, a chain drive power motor, a seat bearing, a splitter bar, and a transmission small chain. The chain feeding frame is a frame of the chain feeding system, the sprocket shaft mounting plate is fixedly mounted on the outer sides of the four corners of the upper part of the chain feeding frame, the sprocket shaft is fixedly mounted in the bearing hole of the seat bearing, the sprocket is fixedly mounted at both ends of the sprocket shaft, the driving sprocket is fixedly mounted on the front end rotating shaft of the chain drive power motor, the chain drive power motor is fixedly mounted on the chain feeding frame motor mounting seat, the splitter bar is fixedly mounted on the hanging ear of the front end chain, and the transmission small sprocket is fixedly mounted on the rear end sprocket shaft.
[0012] Preferably, the feeding system comprises: a feeding base, a feeding bottom plate, a feeding cylinder mounting seat, a feeding cylinder, a feeding cylinder connecting block, a feeding transverse mounting plate, a feeding lifting cylinder, a feeding lifting connecting plate, a feeding lifting plate connecting block, a feeding lifting trough, a slide rail slider group, a fixed trough mounting seat, a fixed trough, a weighing trough, a weighing sensor, a weighing sensor mounting block, a pre-alignment seat, a pre-alignment adjustment seat, a pre-alignment plate, and a pre-alignment cylinder. The feeding base is the chassis of the feeding system. The feeding bottom plate is fixedly mounted on the upper surface of the feeding base, the feeding cylinder mounting seat is fixedly mounted on the upper surface of the feeding bottom plate, the feeding cylinder is fixedly mounted on the surface of the feeding cylinder mounting seat, one end of the feeding cylinder connecting block is fixedly mounted on the upper surface of the feeding transverse mounting plate, and the other end is fixedly mounted on the front end extension shaft of the feeding cylinder, and the feeding transverse mounting plate is fixedly mounted on the slider on the slide rail slider group. The feeding lifting cylinder is fixedly installed on the lower surface of the feeding transverse mounting plate, separated on both sides; the feeding lifting connecting plate is fixedly installed on the front end extension axis of the feeding lifting cylinder; the feeding lifting plate connecting block is fixedly installed on the upper surface of the feeding lifting connecting plate on both sides, and the other end is fixedly installed on the inner side of the feeding lifting trough; the slide rail slider group is fixedly installed on the upper surface of the feeding bottom plate; the fixed trough mounting seat is fixedly installed on the upper surface of the feeding base; the fixed trough is fixedly installed on the upper part of the inner side of the fixed trough mounting seat; the weighing trough is fixedly installed on the upper surface of the weighing sensor; the weighing sensor is fixedly installed on the upper surface of the weighing sensor mounting block; the weighing sensor mounting block is fixedly installed on the inner side of the fixed trough; the pre-alignment seat is fixedly installed on the outer surface of the fixed trough; the pre-alignment adjustment seat is fixedly installed on the upper surface of the pre-alignment seat; the pre-alignment plate is fixedly installed on the front end extension axis of the pre-alignment cylinder; and the pre-alignment cylinder is fixedly installed on the outer side of the pre-alignment adjustment seat.
[0013] Preferably, the base slide system includes a screw motor, a screw motor mounting seat, a ball screw, a ball screw nut seat, a movable base plate, a machine base frame, an adjustment plate, a gantry, a rocker arm, a rocker arm support, an electric box, and a wire pay-off drum. The screw motor is fixedly mounted on the outer surface of the screw motor mounting seat, the ball screw is fixedly mounted on the rotating shaft of the screw motor through a coupling, the ball screw nut seat is fixedly mounted on the lower surface of the movable base plate and forms a threaded fit with the ball screw, the adjustment plate is fixedly mounted on the slide rail slider on the machine base frame, the gantry is fixedly mounted on the upper surface of the movable base plate, the rocker arm is fixedly mounted on the rocker arm support mounting plate, the rocker arm support is fixedly mounted on the upper surface of the machine base frame, the electric box is fixedly mounted on the upper part of the gantry, and the wire pay-off drum is placed at the rear end of the unloading rack.
[0014] Since the embodiment adopts the above technical solution, the present invention has the following advantages: using iron wire for bundling, reducing costs and improving the reliability of bundling. No human body touches the whole bundling process, ensuring the safety of workers, and can automatically screen broken and residual materials to ensure a low damage rate of bundled glass tubes. The present invention can realize automatic feeding, automatic bundling, automatic unloading, and counting, improve bundling efficiency, reduce the labor intensity of workers, reduce labor costs, and eliminate the problem of being unable to manually bundle glass tubes due to excessive temperature when they are just produced. The bundling is firm and reliable, small in size, light in weight, long in service life, easy to move, and easy to maintain. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of a fully automatic glass tube wire bundling machine of the present invention;
[0016] Figure 2 A schematic diagram of a tube holding system of an embodiment of a fully automatic glass tube wire bundling machine of the present invention;
[0017] Figure 3 A schematic diagram of a wire holding system of an embodiment of a fully automatic glass tube wire bundling machine of the present invention;
[0018] Figure 4 It is a schematic diagram of a feeding system of an embodiment of a fully automatic glass tube wire bundling machine of the present invention;
[0019] Figure 5 A schematic diagram of a wire twisting system of an embodiment of a fully automatic glass tube wire bundling machine of the present invention;
[0020] Figure 6 It is a schematic diagram of a lifting and alignment system of an embodiment of a fully automatic glass tube wire bundling machine of the present invention;
[0021] Figure 7 It is a schematic diagram of a wire feeding and cutting system of an embodiment of a fully automatic glass tube wire bundling machine of the present invention;
[0022] Figure 8 It is a schematic diagram of a chain feeding system of an embodiment of a fully automatic glass tube wire bundling machine of the present invention;
[0023] Fig. 9 A schematic diagram of a feeding system of an embodiment of a fully automatic glass tube wire bundling machine of the present invention;
[0024] Fig.10 It is a schematic diagram of a base slide system of an embodiment of a fully automatic glass tube wire bundling machine of the present invention;
[0025] Fig.11 : is an enlarged view of the wire cutting part of an embodiment of a fully automatic glass tube wire bundling machine of the present invention;
[0026] 1-Pipe holding system; 2-Wire holding system; 3-Feeding system; 4-Wire twisting system; 5-Lifting and alignment system; 6-Wire feeding and cutting system; 7-Chain feeding system; 8-Feeding system; 9-Base slide system; 101, Pipe holding system base; 102-Pipe holding system cylinder seat; 103-Pipe holding system cylinder; 104-Pipe holding claw connecting rod; 105-Connecting rod rotating base; 106-Claw mounting plate; 107-Claw; 108-Claw rotating shaft; 109-Pipe holding system rotating bearing; 201-Wire holding system mounting plate; 202-Wire holding system linear axis; 203-Wire holding system cylinder; 204-Wire holding system cylinder mounting plate; 205-Gear claw; 206-Transmission gear; 207-Transmission gear rotating shaft; 208- Wire holding claw installation claw; 209-wire holding claw; 210-wire holding wheel; 301-unloading rack; 302-feeding tube; 303-supporting cylinder; 304-supporting plate; 305-unloading cylinder mounting seat; 401-screw motor; 402-slide module; 403-jaw cylinder; 404-rotation center axis; 405-fixed rotation axis; 406-jaw mounting block; 407-jaw fixing block; 408-connecting rod; 409-cage; 410-clamping pliers; 411-screw system transmission gear; 412-driving gear; 413-servo motor; 414-screw base plate group; 415-screw module; 416-screw back plate; 501-alignment jacking mechanism mounting seat; 502-alignment cylinder mounting seat; 503-alignment Alignment plate; 504-lifting cylinder; 505-lifting plate; 506-limiting groove; 507-alignment cylinder; 601-wire feeding base plate; 602-wire feeding cylinder; 603-wire clamp; 604-straightener; 605-wire feeding cylinder seat; 606-wire feeding mounting seat; 607-wire clamp cylinder mounting plate; 608-wire clamp cylinder; 609-wire clamp movable pliers; 610-wire feeding tube seat; 611-wire feeding tube; 612-cutter cover plate; 613-wire cutting base plate connecting block; 614-wire cutting connecting column; 615-wire cutting cylinder mounting plate; 616-wire cutting cylinder; 617-wire cutting part mounting block; 618-wire cutting mounting plate; 619-cutter; 620-pneumatic clamp; 701-chain loading rack; 702-sprocket shaft mounting plate; 703-sprocket shaft; 704-sprocket; 705-driving sprocket; 706-chain drive power motor; 707-seat bearing; 708 dividing strip; 709-transmission small chain; 801-feeding base; 802-feeding bottom plate; 803-feeding horizontal cylinder mounting seat; 804-feeding horizontal cylinder; 805-feeding horizontal cylinder connecting block; 806-feeding horizontal mounting plate; 807-feeding lifting cylinder; 808-feeding lifting connecting plate; 809-feeding lifting plate connecting block; 810-feeding lifting trough; 811-slide rail slider group; 812-fixed trough mounting seat; 813-fixed trough; 814-weighing trough; 815-weighing sensor; 816-weighing sensor mounting block; 817-pre-alignment seat;818-pre-alignment adjustment seat; 819-pre-alignment plate; 820-pre-alignment linear axis; 821-pre-alignment cylinder; 901-screw motor; 902-screw motor mounting seat; 903-ball screw; 904-ball screw nut seat; 905-movable bottom plate; 906-machine base; 907-adjustment plate; 908-gantry; 909-rocker; 910-rocker support; 911-electric box; 912-pay-off reel. ; DETAILED DESCRIPTION
[0027] The present invention will be further described below in conjunction with the accompanying drawings. It should be noted that this embodiment is based on the technical solution and provides a detailed implementation method and specific operation process, but the protection scope of the present invention is not limited to this embodiment.
[0028] A fully automatic glass tube wire bundling machine, characterized in that: a fully automatic glass tube wire bundling machine, a machine body is sequentially provided with a chain loading system 7, a feeding system 8, a wire feeding and cutting system 6, a base slide system 9, and a feeding system 3 along the workpiece transmission direction; on the base slide system 9, a lead screw moving system, an alignment system, a tube holding system 1, a wire holding system 2, and a wire twisting system 4 are sequentially provided parallel to the workpiece direction, wherein the wire twisting system 4 is located directly above the tube holding system 1 and the wire holding system 2, there are two tube holding systems 1, the wire holding system 2 is located between the two tube holding systems 1, there are two alignment systems, which are respectively located at both ends of the base slide system 9, a rocker arm electric control box is installed on the edge of the base slide system 9, and the rocker arm electric control box is installed at the bottom of the front end of the feeding system 3. The present invention adopts the above structure to realize automatic feeding, automatic bundling, automatic unloading and counting, thereby improving bundling efficiency, reducing labor intensity of workers, reducing labor costs, and eliminating the problem of manual bundling due to excessive temperature when the glass tubes are just produced. The bundling is firm and reliable, small in size, light in weight, long in service life, easy to move and easy to maintain.
[0029] Specific as Figure 2The figure shows a specific structural schematic diagram of the pipe holding system 1, wherein the pipe holding system base 101 is a mounting base, the pipe holding system cylinder seat 102 is fixedly mounted on the vertical outer surface of the pipe holding system base 101, the pipe holding system cylinder 103 is fixedly mounted on the lower surface of the pipe holding system cylinder seat 102, the pipe holding claw connecting rod 104 is connected by a pin shaft, and forms a rotational match with the connecting rod rotating base 105 and the claw mounting plate 106, and the connecting rod rotating base 105 is fixedly mounted on the cylinder mounting surface of the pipe holding system cylinder seat 102. The back side is connected to the extension axis of the tube holding system cylinder 103 by threaded connection, the claw mounting plate 106 forms a rotational match with the claw rotating shaft 108, the claw rotating shaft 108 is fixedly mounted on the front side of the tube holding system base 101, the claw 107 is fixedly mounted on the outer surface of the claw mounting plate 106, the claw rotating shaft 108 is fixedly mounted on the front surface of the tube holding system base 101, and the tube holding system rotating bearing 109 is fixedly mounted in the gap formed by the claw mounting plate 106 and the claw rotating shaft 108. The tube holding system cylinder 103 is extended, and through the connection rod of the tube holding claw connecting rod 104, the claw mounting plate 106 drives the claws 107 at both ends to close toward the center to hold the glass tube tightly.
[0030] Specific as Figure 3 The figure shows a specific structural schematic diagram of the wire holding system 2, wherein the wire holding system mounting plate 201 is the mounting base plate of the system, the wire holding system linear axis 202 forms a sliding fit with the sliding bearing installed on the wire holding system cylinder mounting plate 204, the wire holding system cylinder 203 is fixedly mounted on the lower surface of the wire holding system cylinder mounting plate 204, the tooth surfaces at both ends of the gear claw 205 form a gear fit with the transmission gear 206, and the lower end is connected to the wire holding system cylinder 203 through a threaded fit, the transmission gear 206 forms a rotational fit with the transmission gear shaft 207, the transmission gear shaft 207 is fixedly mounted in the mounting hole of the wire holding system mounting plate 201, the wire holding claw mounting claw 208 forms a rotational fit with the pin on the wire holding system mounting plate 201, the wire holding claw 209 is fixedly mounted on the bent arm of the wire holding claw mounting claw 208, the wire holding wheel 210 is mounted in the notch of the wire holding claw 209, and is rotated by the screw installed on the wire holding claw 209. The wire holding system cylinder 203 extends, pushing the gear claw 205 to move upward, and the tying wire placed on the wire holding wheel 210 is held together by cooperating with the gear of the wire holding claw 209.
[0031] Specific as Figure 4The figure shows a specific structural diagram of the unloading system 3, wherein the unloading rack 301 is a system rack, there are two feeding tubes 302, which are fixedly mounted on the upper surface of the unloading rack 301, the supporting cylinder 303 is fixedly mounted on the unloading cylinder mounting seat 305, and the supporting plate 304 is fixedly mounted on the front end extension shaft of the supporting cylinder 303. The unloading cylinder mounting seat 305 is fixedly mounted on the lower surface of the unloading rack 301. When the glass tube bundle is lifted after bundling, the front end extension shaft of the supporting cylinder 303 extends, driving the supporting plate 304 to extend forward to the lower part of the glass tube bundle. After the lifting plate 507 falls, the glass tube bundle falls on the supporting plate 304, and the supporting cylinder 303 contracts, and the glass tube bundle is retracted on the feeding tube 302, completing an action cycle. Each time a cycle is completed, the number in the control system increases by one, and is fed back to the screen by the control cabinet. The current number of bundles displayed on the screen increases by one, and the counting is completed.
[0032] Specific as Figure 5 The figure shows a specific structural schematic diagram of the screw threading system 4, wherein the screw motor 401 is fixedly mounted on the upper surface of the upper end plate of the screw threading back plate 416, the rotating shaft is connected to the end of the screw module 415 through a coupling, the slide module 402 is fixedly mounted on the front surface of the screw threading back plate 416, the front end extension rod of the jaw cylinder 403 forms a threaded fit with the connecting block at the upper end of the rotating center shaft 404, the rotating center shaft 404 forms a sliding fit with the fixed rotating shaft 405, the upper end of the rotating center shaft 404 is fixedly mounted on the connecting block, the end of the rotating center shaft 404 is fixedly mounted in the threaded hole of the jaw mounting block 406 to form a threaded fit, and the fixed rotating shaft 405 is fixedly mounted on The outer surface of the thread tightening system transmission gear 411 forms a rotational fit with the bearing installed in the thread tightening base plate group 414. The jaw mounting block 406 is fixedly installed at the end of the rotating center axis 404, and the jaw fixing block 407 is fixedly installed at the lower end of the retaining frame 409. Both ends of the connecting rod 408 are connected to the surfaces of the jaw mounting block 406 and the jaw fixing block 407 through a pin shaft, and form a rotational fit with the jaw mounting block 406 and the jaw fixing block 407. The retaining frame 409 is fixedly installed on the outer surface of the cylindrical surface at the lower end of the fixed rotating shaft 405. The clamping pliers 410 are connected to the lower end of the retaining frame 409 through a pin shaft, and form a rotational fit with the connecting rod 408 and the retaining frame 409. During bundling, the lead screw motor 401 pushes the slide module 402 down, the wire twisting part reaches the specified position, the jaw cylinder 403 extends, and the clamping pliers 410 clamps the wire through the connecting rod cooperation of the connecting rod 408. The servo motor 413 is active, and through the gear cooperation of the driving gear 412 and the wire twisting system transmission gear 411, the clamping pliers 410 are driven to rotate and tighten the bundling wire.
[0033] Specific as Figure 6The specific structural schematic diagram of the lifting and alignment system 5 is shown, wherein the alignment lifting mechanism mounting seat 501 is fixedly mounted on the adjustment plate 907, the alignment cylinder mounting seat 502 is fixedly mounted on the back of the alignment lifting mechanism mounting seat 501, the alignment plate 503 is fixedly mounted on the front end extension shaft of the alignment cylinder 507, the lifting cylinder 504 is fixedly mounted on the upper lower surface of the alignment lifting mechanism mounting seat 501, the lifting plate 505 is fixedly mounted on the front end extension shaft of the lifting cylinder 504, the limit groove 506 is fixedly mounted on the upper surface of the lifting plate 505, and the alignment cylinder 507 is fixedly mounted on the back surface of the alignment cylinder mounting seat 502. When the glass enters the tube holding system 1. When preparing for bundling, the alignment plates 503 on both sides of the machine extend to align the two ends of the glass tube, and then start bundling. When the machine needs to move, the lifting cylinder 504 pushes the lifting plate 505 up to lift the glass tube from both sides to avoid interfering with the machine movement.
[0034] Specific as Figure 7 The figure shows a specific structural schematic diagram of the wire feeding and cutting system 6, wherein the wire feeding base plate 601 is the mounting base plate of the wire feeding and cutting system, and the wire feeding cylinder seat 605 is fixedly mounted on the upper surface of the wire feeding base plate 601, the wire feeding cylinder 602 is fixedly mounted on the wire feeding cylinder seat 605, the straightener 604 is fixedly mounted on the upper surface of the wire feeding cylinder seat 605, the wire feeding mounting seat 606 is fixedly mounted on the front end extension shaft of the wire feeding cylinder 602, and a slider is installed at the bottom, a wire feeding tube seat 610 is installed on the upper surface of the wire feeding mounting seat 606, a wire feeding tube 611 is fixedly mounted in the hole of the wire feeding tube seat 610, a wire clamping cylinder 608 is fixedly mounted on the side of the wire feeding mounting seat 606, a wire clamping movable pliers 609 is fixedly mounted on the front end extension shaft of the wire clamping cylinder 608, and the wire clamping movable pliers 609 are directly opposite to the wire clamping pliers 603 fixedly mounted on the wire feeding mounting seat 606.
[0035] The wire cutting part mounting block 617 is fixedly mounted on the upper surface of the wire feeding base plate 601, the wire cutting mounting plate 618 is fixedly mounted on the side surface of the wire cutting part mounting block 617, the cutter 619 is located between the wire cutting mounting plate 618 and the cutter cover plate 612, and forms a sliding fit with the wire cutting mounting plate 618 and the cutter cover plate 612, the lower end of the cutter 619 is connected to the wire cutting connecting column 614, and the wire cutting connecting column 614 is threadedly connected to the threaded hole of the extension shaft of the wire cutting cylinder 616, the wire cutting cylinder mounting plate 615 is fixedly connected to the wire cutting mounting plate 618 through the wire cutting base plate connecting block 613, and the wire cutting cylinder 616 is fixedly mounted on the lower surface of the wire cutting cylinder mounting plate 615. Before use, first pass the iron wire through the straightener 604 and then through the front end of the wire feeding tube 611. When the bundling wire needs to be transported, the wire clamping cylinder 608 extends, the wire clamping pliers 603 and the wire clamping movable pliers 609 are closed to clamp the iron wire, the wire feeding cylinder 602 extends, pulls the iron wire, and the wire feeding tube 611 is simultaneously driven to extend forward and pass through the hole on the wire cutting mounting plate 618 until it reaches the position of the front pneumatic clamp 620. The pneumatic clamp 620 clamps the wire head exposed at the front end of the wire feeding tube 611, the wire clamping cylinder 608 contracts, the wire clamping pliers 603 and the wire clamping movable pliers 609 are opened, the wire feeding cylinder 602 contracts, and after reaching the position, the wire cutting cylinder 616 is pushed upward, driving the cutter 611 to move upward, giving the iron wire a shearing force, cutting the iron wire, and the pneumatic clamp 620 opens, and the wire feeding is completed.
[0036] Specific as Figure 8 The figure shows a specific structural schematic diagram of the chain feeding system 7, wherein the chain feeding frame 701 is the chain feeding system frame, the sprocket shaft mounting plate 702 is fixedly mounted on the outer sides of the four upper corners of the chain feeding frame 701, the sprocket shaft 703 is fixedly mounted in the bearing hole of the seat bearing 707, the sprocket 704 is fixedly mounted on both ends of the sprocket shaft 703, the driving sprocket 705 is fixedly mounted on the front end rotating shaft of the chain drive power motor 706, the chain drive power motor 706 is fixedly mounted on the motor mounting seat of the chain feeding frame 701, the dividing strip 708 is fixedly mounted on the hanging ear of the front end chain, and the small transmission sprocket 709 is fixedly mounted on the rear end sprocket shaft 703. The chain drive power motor 706 rotates, driving the active sprocket 705 to rotate, driving the sprocket shaft 703 to rotate through the chain drive, and then driving the front sprocket shaft 703 to rotate through the chain drive, and driving the transmission small sprocket 709 of the front sub-chain group to rotate. The splitter bar 708 is installed on the hanging ear of the sub-chain group, and moves with the movement of the sub-chain. In the process of transporting the glass tube on the chain, the complete glass tube will be transported to the feeding system 8, and the broken glass tube will fall from the space between the two chains, thereby completing the screening of the glass tube. After the tilted glass tube reaches the sub-chain group due to free fall, it falls between the two splitter bars 708, reaching a state parallel to the overall mechanism, thereby ensuring the stable operation of the subsequent mechanism.
[0037] Specific as Fig. 9The figure shows a specific structural schematic diagram of the feeding system 8, wherein the feeding system 8 comprises: a feeding base 801, a feeding bottom plate 802, a feeding translation cylinder mounting seat 803, a feeding translation cylinder 804, a feeding translation cylinder connecting block 805, a feeding transverse mounting plate 806, a feeding lifting cylinder 807, a feeding lifting connecting plate 808, a feeding lifting plate connecting block 809, a feeding lifting trough 810, a slide rail slider group 811, a fixed trough mounting seat 812, a fixed trough 813, a weighing trough 814, a weighing sensor 815, a weighing sensor mounting block 816, and a pre-alignment seat 81 7. Pre-alignment adjustment seat 818, pre-alignment plate 819, pre-alignment linear optical axis 820, pre-alignment cylinder 821. Feeding base 801 is the base frame of the feeding system. Feeding base plate 802 is fixedly mounted on the upper surface of feeding base 801. Feeding translation cylinder mounting seat 803 is fixedly mounted on the upper surface of feeding base plate 802. Feeding translation cylinder 804 is fixedly mounted on the surface of feeding translation cylinder mounting seat 803. One end of feeding translation cylinder connecting block 805 is fixedly mounted on the upper surface of feeding transverse mounting plate 806, and the other end is fixedly mounted on the front end extension shaft of feeding translation cylinder 804. Feeding transverse mounting plate 806 is fixedly mounted on the slider of the slide rail slider group 811, the feed lifting cylinder 807 is fixedly mounted on the lower surface of the feed horizontal mounting plate 806, separated on both sides, the feed lifting connecting plate 808 is fixedly mounted on the front end extension shaft of the feed lifting cylinder 807, the feed lifting plate connecting block 809 is fixedly mounted on the upper surface of the feed lifting connecting plate 808 on both sides, and the other end is fixedly mounted on the inner side of the feed lifting trough 810, the slide rail slider group 811 is fixedly mounted on the upper surface of the feed bottom plate 802, the fixed trough mounting seat 812 is fixedly mounted on the upper surface of the feed base 801, and the fixed trough 813 is fixed It is fixedly installed on the upper part of the inner side surface of the fixed material trough mounting seat 812, the weighing material trough 814 is fixedly installed on the upper surface of the weighing sensor 815, the weighing sensor 815 is fixedly installed on the upper surface of the weighing sensor mounting block 816, the weighing sensor mounting block 816 is fixedly installed on the inner side surface of the fixed material trough 813, the pre-alignment seat 817 is fixedly installed on the outer surface of the fixed material trough 813, the pre-alignment adjustment seat 818 is fixedly installed on the upper surface of the pre-alignment seat 817, the pre-alignment plate 819 is fixedly installed on the front end extension shaft of the pre-alignment cylinder 820, and the pre-alignment cylinder 821 is fixedly installed on the outer side surface of the pre-alignment adjustment seat 818.When the weighing sensor 815 senses that the weight of the glass tube reaches the preset value, the system starts, the feeding lifting cylinder 807 rises, driving the feeding lifting trough 810 to lift the glass tube in the trough, the feeding translation cylinder 804 extends forward, pushing the feeding transverse mounting plate 806 to move forward, the notch of the feeding lifting trough 810 reaches the top of the previous notch corresponding to the fixed trough 813, the front end notch of the feeding lifting trough 810 reaches the top of the opening of the tube holding system 1, the feeding lifting cylinder 807 extends the shaft back, the feeding lifting trough 810 falls, and compared with before the start, each glass tube in the fixed trough 813 moves forward by one notch, and the front end moves to the opening of the tube holding system 1, and finally the feeding translation cylinder 804 contracts to complete a cycle of action. Each notch is attached with a Teflon plate on the outside to ensure that the heat pipe will not break during the movement.
[0038] Specific as Fig.10 The figure shows a specific structural schematic diagram of the base slide system 9, wherein the screw motor 901 is fixedly mounted on the outer surface of the screw motor mounting seat 902, the ball screw 903 is fixedly mounted on the rotating shaft of the screw motor 901 through a coupling, the ball screw nut seat 904 is fixedly mounted on the lower surface of the movable base plate 905, and forms a threaded fit with the ball screw 903, the adjustment plate 907 is fixedly mounted on the slide rail slider on the machine base frame 906, the gantry 908 is fixedly mounted on the upper surface of the movable base plate 905, the rocker arm 909 is fixedly mounted on the mounting plate of the rocker arm support 910, the rocker arm support 910 is fixedly mounted on the upper surface of the machine base frame 906, the electric box 911 is fixedly mounted on the upper part of the gantry 908, and the wire pay-off reel 912 is placed at the rear end of the unloading rack 301. When the bundling point needs to be changed, the screw motor 901 is started to drive the ball screw 903 to rotate. Through the threaded fit, the ball screw nut seat 904 moves, and the movable base plate 905 connected thereto moves along with the ball screw nut seat 904.
[0039] This equipment bundles a bundle of glass tubes three times in total, and the bundling order is middle, left, and right.
[0040] Before using this equipment, first pass the iron wire through the straightener 604 and all the way through the front end of the wire feeding tube 611. When it is necessary to transport the bundling wire, the wire clamping cylinder 608 extends, the wire clamping pliers 603 and the wire clamping movable pliers 609 are closed to clamp the iron wire, the wire feeding cylinder 602 extends, pulls the iron wire, and the wire feeding tube 611 is simultaneously driven to extend forward and pass through the hole on the wire cutting mounting plate 618 until it reaches the position of the front pneumatic clamp 620. The pneumatic clamp 620 clamps the iron wire head exposed at the front end of the wire feeding tube 611, the wire clamping cylinder 608 contracts, the wire clamping pliers 603 and the wire clamping movable pliers 609 are opened, the wire feeding cylinder 602 contracts, and after reaching the position, the wire cutting cylinder 616 is pushed upward, driving the cutter 611 to move upward, giving the iron wire a shearing force, cutting the iron wire, and the pneumatic clamp 620 is opened, wire feeding is completed, and the glass tube is driven from the discharge port by the chain transmission power motor 706, which drives the active sprocket 705 to rotate, and drives the sprocket shaft 703 to rotate through the chain transmission, and then drives the front sprocket shaft 703 to rotate through the chain transmission, and drives the transmission small sprocket 709 of the front sub-chain group to rotate. The splitter bar 708 is installed on the hanging ear of the sub-chain group, and moves with the movement of the sub-chain. In the process of transporting the glass tube on the chain, the complete glass tube will be transported to the feeding system 8, and the broken glass tube will fall from the space between the two chains, thereby completing the screening of the glass tube. After the tilted glass tube reaches the sub-chain group due to free fall, it falls between the two splitter bars 708 and continues to move forward. The glass tube moves forward and falls into the weighing trough 814. The weighing transmission The sensor 815 starts to record the weight. When it detects that the weighing trough 814 has reached the preset weight, the feeding system 8 is started, and the feeding lifting cylinder 807 is lifted, driving the feeding lifting trough 810 to lift the glass tube in the trough. The feeding translation cylinder 804 extends forward, pushing the feeding transverse mounting plate 806 to move forward, and the notch of the feeding lifting trough 810 reaches just above the previous notch corresponding to the fixed trough 813. The front end notch of the notch of the feeding lifting trough 810 reaches just above the opening of the tube holding system 1. The extension shaft of the feeding lifting cylinder 807 is retracted, and the feeding lifting trough 810 falls down. Compared with before the start, the glass tube in each fixed trough 813 has moved forward by one notch. After several cycles of action, the front end moves to the opening of the tube holding system 1. The feeding translation cylinder 804 contracts to complete a cycle of action. After the front end of the glass tube falls into the range of the tube holding system 1, the alignment plates 503 on both sides of the machine extend to align the two ends of the glass tube, and then start bundling. The tube holding system cylinder 103 extends, and through the cooperation of the tube holding claw connecting rod 104, the claw mounting plate 106 drives the claws 107 at both ends to close toward the center to hold the glass tube tightly. Then the wire holding system cylinder 203 extends, pushing the gear claw 205 to move upward, and through the gear cooperation with the wire holding claw 209, the bundling wire placed on the wire holding wheel 210 is closed. The slide cylinder 401 pushes the slide module 402 down, and the wire twisting part reaches the specified position. The jaw cylinder 403 extends, and through the cooperation of the connecting rod of the connecting rod 408, the clamp 410 clamps the wire.The servo motor 413 is active, and through the gear cooperation of the active gear 412 and the wire tightening system transmission gear 411, the clamping pliers 410 are driven to rotate to tighten the bundling wire, and then the slide cylinder 401 pushes the slide module 402 to rise, and the lifting cylinder 504 pushes the lifting plate 507 to rise, and the glass tube is lifted from both sides. After the bundling in the middle is completed, the screw motor 901 is started, driving the ball screw 903 to rotate, and the ball screw nut seat 904 moves through the thread cooperation, and the movable bottom plate 905 connected thereto moves to the left with the ball screw nut seat 904, and the pipe holding system 1 and the wire holding system 2 installed on the movable bottom plate 905 and the wire tightening system 4 installed on the gantry 908 move synchronously to bundle the left side of the glass tube. When reaching the left bundling point, the lifting cylinder 504 contracts, and the glass tube bundle falls into the range of the pipe holding system 1 again, and the middle bundling is completed. The bundling action is the same. After the bundling on the left is completed, the lifting cylinder 504 continues to push the lifting plate 507 to lift up the glass tube bundle, and the screw motor 901 drives the bundling on the right side. The bundling action is similar to the previous two times. When all three bundling points are tied, the lifting cylinder 504 lifts the glass tube bundle again, and the screw motor 901 drives the bundling module back to the center of the glass tube. After returning, the front end extension shaft of the supporting cylinder 303 extends, driving the supporting plate 304 to extend forward to the lower part of the glass tube bundle. After the lifting plate 505 falls, the glass tube bundle falls on the supporting plate 304, and the supporting cylinder 303 contracts to retract the glass tube bundle on the feeding tube 302 to complete the bundling and complete an action cycle. Each time a cycle is completed, the number in the control system is increased by one, and the control cabinet is fed back to the screen. The current number of bundles on the screen is displayed as one, and the counting is completed.
[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that they can still modify or replace the technical solution of the present invention with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the present invention.
Claims
1. A fully automatic glass tube wire bundling machine, characterized by: The machine body comprises a chain loading system, a feeding system, a wire feeding and cutting system, a base slide system, and a feeding system, which are arranged in sequence along the workpiece transmission direction; on the base slide system, a lead screw moving system, a jacking alignment system, a pipe holding system, a wire holding system, and a wire twisting system are arranged in sequence parallel to the workpiece direction; wherein the wire twisting system is located directly above the pipe holding system and the wire holding system; there are two pipe holding systems in total, the wire holding system is located between the two pipe holding systems, there are two jacking alignment systems, which are respectively located at both ends of the base slide system; a rocker arm electric control box is installed on the edge of the base slide system, and the rocker arm electric control box is installed at the bottom of the front end of the feeding system; the pipe holding system comprises: a pipe holding system base, a pipe holding system cylinder seat, a pipe holding system cylinder, a pipe holding claw connecting rod, a connecting rod rotating The movable base, the claw mounting plate, the claw, the claw rotating shaft, and the pipe holding system rotating bearing, the pipe holding system base is a mounting base, the pipe holding system cylinder seat is fixedly mounted on the vertical outer surface of the pipe holding system base, the pipe holding system cylinder is fixedly mounted on the lower surface of the pipe holding system cylinder seat, the pipe holding claw connecting rod is connected by a pin shaft, and forms a rotating match with the connecting rod rotating base and the claw mounting plate, the connecting rod rotating base is fixedly mounted on the back of the cylinder mounting surface of the pipe holding system cylinder seat, the connecting rod rotating base is connected to the extension shaft of the pipe holding system cylinder by threads, the claw mounting plate forms a rotating match with the claw rotating shaft, the claw rotating shaft is fixedly mounted on the front of the pipe holding system base, the claw is fixedly mounted on the outer surface of the claw mounting plate, and the pipe holding system rotating bearing is fixedly mounted on the claw mounting plate The thread holding system includes a thread holding system mounting plate, a thread holding system linear shaft, a thread holding system cylinder, a thread holding system cylinder mounting plate, a gear claw, a transmission gear, a transmission gear rotating shaft, a thread holding claw mounting claw, a thread holding claw, and a thread holding wheel. The thread holding system mounting plate is a mounting base plate of the thread holding system, and forms a sliding fit with the thread holding system linear shaft, the thread holding system cylinder mounting plate, and the sliding bearing installed on the thread holding system cylinder mounting plate. The thread holding system cylinder is fixedly mounted on the lower surface of the thread holding system cylinder mounting plate. The tooth surfaces at both ends of the gear claw form a gear fit with the transmission gear. The lower end of the gear claw is connected to the thread holding system cylinder through a threaded fit. The transmission gear forms a rotation fit with the transmission gear rotating shaft. The transmission gear rotating shaft is fixedly mounted on the thread holding system mounting plate. The wire holding claw mounting claw is in the mounting hole, and the pin shaft on the wire holding system mounting plate forms a rotational fit, the wire holding claw is fixedly mounted on the wire holding claw mounting claw bent arm, the wire holding wheel is mounted in the wire holding claw slot, and is rotated by the screw mounted on the wire holding claw. The wire feeding and cutting system comprises: a wire feeding base plate, a wire feeding cylinder, a wire clamp, a straightener, a wire feeding cylinder seat, a wire feeding mounting seat, a wire clamp cylinder mounting plate, a wire clamping cylinder, a wire clamping pliers, a wire feeding tube seat, a wire feeding tube, a cutter cover plate, a wire cutting base plate connecting block, a wire cutting connecting column, a wire cutting cylinder mounting plate, a wire cutting cylinder, a wire cutting part mounting block, a wire cutting mounting plate, a cutter, and a pneumatic clamp. The wire feeding base plate is a wire feeding and cutting system mounting base plate, the wire feeding cylinder seat is fixedly mounted on the upper surface of the wire feeding base plate, and the wire feeding cylinder is fixedly mounted on the wire feeding cylinder seat.The straightener is fixedly mounted on the upper surface of the wire feeding cylinder seat, the wire feeding mounting seat is fixedly mounted on the front end extension shaft of the wire feeding cylinder, and a slider is installed at the bottom, a wire feeding tube seat is installed on the upper surface of the wire feeding mounting seat, the wire feeding tube is fixedly mounted in the wire feeding tube seat hole, a wire clamping cylinder is fixedly mounted on the side of the wire feeding mounting seat, a wire clamping pliers is fixedly mounted on the front end extension shaft of the wire clamping cylinder, the wire clamping pliers is directly opposite to the wire clamping pliers fixedly mounted on the wire feeding mounting seat, the wire cutting part mounting block is fixedly mounted on the upper surface of the wire feeding base plate, the wire cutting mounting plate is fixedly mounted on the side surface of the wire cutting part mounting block, the cutter is between the wire cutting mounting plate and the cutter cover plate, and forms a sliding fit with the wire cutting mounting plate and the cutter cover plate, and the lower end of the cutter is connected to the wire cutting connecting column Connection, the wire cutting connecting column is threadedly connected to the threaded hole of the wire cutting cylinder extension shaft, the wire cutting cylinder mounting plate is fixedly connected to the wire cutting mounting plate through the wire cutting base plate connecting block, and the wire cutting cylinder is fixedly installed on the lower surface of the wire cutting cylinder mounting plate. The feeding system includes: a feeding base, a feeding base plate, a feeding translation cylinder mounting seat, a feeding translation cylinder, a feeding translation cylinder connecting block, a feeding transverse mounting plate, a feeding lifting cylinder, a feeding support connecting plate, a feeding support plate connecting block, a feeding support trough, a slide rail slider group, a fixed trough mounting seat, a fixed trough, a weighing trough, a weighing sensor, a weighing sensor mounting block, a pre-alignment seat, a pre-alignment adjustment seat, a pre-alignment plate, a pre-alignment cylinder, and the feeding base is The feeding system chassis, the feeding base plate is fixedly mounted on the upper surface of the feeding base, the feeding translation cylinder mounting seat is fixedly mounted on the upper surface of the feeding base plate, the feeding translation cylinder is fixedly mounted on the surface of the feeding translation cylinder mounting seat, one end of the feeding translation cylinder connecting block is fixedly mounted on the upper surface of the feeding transverse mounting plate, the other end of the feeding translation cylinder connecting block is fixedly mounted on the front end extension shaft of the feeding translation cylinder, the feeding transverse mounting plate is fixedly mounted on the slider on the slide rail slider group, the feeding lifting cylinder is fixedly mounted on the lower surface of the feeding transverse mounting plate, the feeding lifting connecting plate is fixedly mounted on the front end extension shaft of the feeding lifting cylinder, and the feeding lifting plate connecting blocks are fixedly mounted on both sides on the upper surface of the feeding lifting connecting plate. The other end of the feed lifting plate connecting block is fixedly installed on the inner side of the feed lifting trough, the slide rail slider group is fixedly installed on the upper surface of the feed bottom plate, the fixed trough mounting seat is fixedly installed on the upper surface of the feed base, the fixed trough is fixedly installed on the upper part of the inner side of the fixed trough mounting seat, the weighing trough is fixedly installed on the upper surface of the weighing sensor, the weighing sensor is fixedly installed on the upper surface of the weighing sensor mounting block, the weighing sensor mounting block is fixedly installed on the inner side of the fixed trough, the pre-alignment seat is fixedly installed on the outer surface of the fixed trough, the pre-alignment adjustment seat is fixedly installed on the upper surface of the pre-alignment seat, the pre-alignment plate is fixedly installed on the front end extension shaft of the pre-alignment cylinder, and the pre-alignment cylinder is fixedly installed on the outer side of the pre-alignment adjustment seat.
2. The fully automatic glass tube wire bundling machine according to claim 1, characterized in that: The unloading system includes: an unloading rack, a material placement pipe, a supporting cylinder, a supporting plate, and a discharge cylinder mounting seat. The unloading rack is the frame of the unloading system. There are two material placement pipes, which are fixedly installed on the upper surface of the unloading rack. The supporting cylinder is fixedly installed on the discharge cylinder mounting seat. The supporting plate is fixedly installed on the front end extension shaft of the supporting cylinder. The discharge cylinder mounting seat is fixedly installed on the surface of the unloading rack.
3. The fully automatic glass tube wire bundling machine according to claim 1, characterized in that: The screw threading system includes a screw motor, a slide module, a jaw cylinder, a rotating center shaft, a fixed rotating shaft, a jaw mounting block, a jaw fixing block, a connecting rod, a retaining frame, a clamping pliers, a screw threading system transmission gear, an active gear, a servo motor, a screw threading base plate group, a screw threading module, and a screw threading back plate. The screw motor is fixedly mounted on the upper surface of the upper end plate of the screw threading back plate, the rotating shaft is connected to the end of the screw threading module through a coupling, the slide module is fixedly mounted on the front side of the screw threading back plate, the front end extension rod of the jaw cylinder forms a threaded fit with the connecting block at the upper end of the rotating center shaft, the rotating center shaft forms a sliding fit with the fixed rotating shaft, and the upper end of the rotating center shaft is fixedly mounted on On the connecting block, the end of the rotating center axis is fixedly installed in the threaded hole of the jaw mounting block to form a threaded fit, the fixed rotating shaft is fixedly installed on the outer surface of the wire screwing system transmission gear, and forms a rotational fit with the bearing installed in the wire screwing base plate group, the jaw mounting block is fixedly installed on the end of the rotating center axis, the jaw fixing block is fixedly installed on the lower end of the retaining frame, the two ends of the connecting rod are connected to the jaw mounting block and the jaw fixing block surface through a pin shaft, and form a rotational fit with the jaw mounting block and the jaw fixing block, the retaining frame is fixedly installed on the outer surface of the cylindrical surface at the lower end of the fixed rotating shaft, the clamping pliers is connected to the lower end of the retaining frame through a pin shaft, and forms a rotational fit with the connecting rod and the retaining frame.
4. The fully automatic glass tube wire bundling machine according to claim 1, characterized in that: The jacking and alignment system includes: an alignment jacking mechanism mounting seat, an alignment cylinder mounting seat, an alignment plate, a jacking cylinder, a jacking plate, a limit groove, and an alignment cylinder. The alignment jacking mechanism mounting seat is fixedly mounted on the adjustment plate, the alignment cylinder mounting seat is fixedly mounted on the back of the alignment jacking mechanism mounting seat, the alignment plate is fixedly mounted on the front end extension axis of the alignment cylinder, the jacking cylinder is fixedly mounted on the upper lower surface of the alignment jacking mechanism mounting seat, the jacking plate is fixedly mounted on the front end extension axis of the jacking cylinder, the limit groove is fixedly mounted on the upper surface of the jacking plate, and the alignment cylinder is fixedly mounted on the back surface of the alignment cylinder mounting seat.
5. The fully automatic glass tube wire bundling machine according to claim 1, characterized in that: The chain feeding system comprises: a chain feeding frame; a sprocket shaft mounting plate, a sprocket shaft, a sprocket, a driving sprocket, a chain drive power motor, a seat bearing, a dividing strip, and a small transmission chain. The chain feeding frame is a frame of the chain feeding system. The sprocket shaft mounting plate is fixedly mounted on the outer sides of the four upper corners of the chain feeding frame, the sprocket shaft is fixedly mounted in the bearing hole of the seat bearing, the sprocket is fixedly mounted at both ends of the sprocket shaft, the driving sprocket is fixedly mounted on the front end rotating shaft of the chain drive power motor, the chain drive power motor is fixedly mounted on the motor mounting seat of the chain feeding frame, the dividing strip is fixedly mounted on the hanging ear of the front end chain, and the small transmission sprocket is fixedly mounted on the rear end sprocket shaft.
6. The fully automatic glass tube wire bundling machine according to claim 1, characterized in that: The base slide system includes a screw motor, a screw motor mounting seat, a ball screw, a ball screw nut seat, a movable base plate, a machine base frame, an adjustment plate, a gantry, a rocker arm, a rocker arm support, an electric box, and a wire pay-off drum. The screw motor is fixedly mounted on the outer surface of the screw motor mounting seat, the ball screw is fixedly mounted on the rotating shaft of the screw motor through a coupling, the ball screw nut seat is fixedly mounted on the lower surface of the movable base plate and forms a threaded fit with the ball screw, the adjustment plate is fixedly mounted on the slide rail slider on the machine base frame, the gantry is fixedly mounted on the upper surface of the movable base plate, the rocker arm is fixedly mounted on the rocker arm support mounting plate, the rocker arm support is fixedly mounted on the upper surface of the machine base frame, the electric box is fixedly mounted on the upper part of the gantry, and the wire pay-off drum is placed at the rear end of the unloading rack.
Citation Information
Patent Citations
Metal tube automatic iron wire binding machine
CN110092028A
Full-automatic glass tube iron wire strapping machine
CN216128476U