An activated carbon filter element processing machine
By designing an activated carbon filter element processing machine, the automatic pressing and cleaning of the filter cartridge and the plug cover is achieved by using cylinders, push rods and roller pressing mechanisms, solving the problem of time-consuming and labor-intensive manual installation and improving product quality and installation efficiency.
Patent Information
- Application Number
- CN202111381494.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-22
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2041-11-22
AI Technical Summary
The connection and installation of the existing activated carbon filter cartridge and the plug cover mainly depends on manual work, which is time-consuming and labor-intensive and difficult to ensure product quality.
An activated carbon filter element processing machine is designed, using cylinders, push rods, U-shaped plates, sleeves, core rods, roller pressing mechanisms and rubber sleeves. It realizes automatic compression and cleaning of the filter cartridge and the plug cover through mechanical driving. Ensure tight snaps of the annular strips, simplifying operation and improving sealing.
The filter element is quickly and simply installed and pressed, which improves product quality, avoids time and errors in manual operation. At the same time, the rubber sleeve protection equipment is used to ensure effective cleaning and drying of the filter element.
Smart Images

Figure CN113927296B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a processing machine, in particular to an activated carbon filter element processing machine. Background Art
[0002] Activated carbon is an industrial adsorbent with a wide range of uses. It uses charcoal, various fruit shells and high-quality coal as raw materials, and is manufactured through a series of processes such as crushing, screening, catalyst activation, rinsing, drying and screening through physical and chemical methods.
[0003] Activated carbon has been widely used in various filter elements, such as Figure 3 As shown, some activated carbon filter elements are composed of a filter cartridge 20 filled with activated carbon and a plugging cover 21. The fluid enters the filter cartridge 20 from an opening at one end of the filter cartridge 20, is adsorbed and filtered by the activated carbon, and is discharged through the openings on the plugging cover 21. In order to improve the firmness and sealing of the connection between the filter cartridge 20 and the plugging cover 21, an annular clip 22 is usually provided on the inner wall of the plugging cover 21 to cooperate with the annular clip groove on the filter cartridge 20.
[0004] Currently, the matching and installation between the filter cartridge 20 and the plugging cover 21 is mostly done manually, which is time-consuming and labor-intensive, and it is difficult to ensure product quality. Summary of the invention
[0005] The object of the present invention is to provide an activated carbon filter element processing machine to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] An activated carbon filter element processing machine comprises a water tank, two first cylinders are symmetrically fixedly connected to the two sides of the water tank, the push rod ends of the two first cylinders are commonly fixedly connected to a U-shaped plate, the U-shaped plate is located just above the top opening of the water tank, a plurality of second cylinders are fixedly connected to the inner side wall of the U-shaped plate, the push rod ends of the second cylinders are rotatably connected to a sleeve via a vertical plate, a third cylinder is fixedly connected to the top of the U-shaped plate, the push rod end of the third cylinder is fixedly connected to a bracket, the outer wall of the bracket is rotatably connected to a plurality of core rods via a bearing seat, the outer wall of the core rod is fixedly sleeved with a top sleeve, the core rods correspond to the sleeves one-to-one, the top of the water tank is fixedly connected to a frame, a rolling mechanism is installed on the frame.
[0008] As a further solution of the present invention: the rolling mechanism includes a fourth cylinder fixedly mounted on the top of the frame, the push rod end of the fourth cylinder passes through the top of the frame and is fixedly connected to a mounting plate, the bottom of the mounting plate is rotatably connected to a plurality of pressing rollers through a bearing seat, and a driving mechanism is installed on the mounting plate.
[0009] As a further solution of the present invention: the driving mechanism includes a motor, and sprockets are fixedly sleeved on the rotating shaft of the pressure roller and the output shaft of the motor, and a plurality of the sprockets are connected by chain transmission.
[0010] As a further solution of the present invention: a rubber sleeve is fixedly sleeved on the outer wall of the top sleeve, an end of the top sleeve is located on the inner side of the rubber sleeve, and the rubber sleeve is flared toward one end of the sleeve.
[0011] As a further solution of the present invention: a plurality of drainage holes are evenly arranged through the outer wall of the sleeve.
[0012] As a further solution of the present invention: the top of the mounting plate is located on both sides of the fourth cylinder and is symmetrically fixedly connected with two guide rods, the top ends of the guide rods penetrate the frame, and the guide rods are slidably connected to the frame.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The present invention provides a second cylinder, a sleeve, a third cylinder, a core rod, a top sleeve, etc., and can use the sleeve to push the filter cartridge and the plugging cover so that the plugging cover is tightly against the surface of the top sleeve, and the annular clip is inserted into the corresponding annular groove. By providing a fourth cylinder, a pressure roller, a motor, etc., the pressure roller can be used to drive the plugging cover, the filter cartridge and the core rod to rotate, and the annular clip is compacted so that the annular clip is tightly inserted into the corresponding annular groove. The use is simple and convenient, time-saving and labor-saving, and the pressing effect is good.
[0015] 2. The utility model utilizes the setting of the rubber sleeve. When the filter cartridge and the plugging cover are pressed together, the plugging cover will enter the rubber sleeve. When the pressure roller rolls, the pressure roller will apply force to the plugging cover through the rubber sleeve to avoid damage to the plugging cover by the pressure roller. At the same time, the rubber sleeve can play a good anti-slip role between the pressure roller and the plugging cover, so that the pressure roller can stably drive the plugging cover to rotate.
[0016] 3. The present invention can guide the filter element into the water tank by arranging the first cylinder, the water tank, the drainage hole, etc. to clean the floating dust on the surface of the filter cartridge. After the cleaning is completed, the filter element is reset and the motor is started again to drive the pressure roller to rotate. The water on the surface of the filter element and in the sleeve can be discharged from the drainage hole by the rotation of the core rod and the filter element, so as to facilitate the subsequent drying of the filter element. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The figure is a schematic diagram of the structure of an activated carbon filter element processing machine.
[0018] Figure 2 The present invention is a schematic diagram of the structure of a sleeve in an activated carbon filter element processing machine.
[0019] Figure 3The present invention is a schematic diagram of the structure of a filter element in an activated carbon filter element processing machine.
[0020] Among them, there are a water tank 1, a first cylinder 2, a U-shaped plate 3, a second cylinder 4, a vertical plate 5, a sleeve 6, a drain hole 7, a third cylinder 8, a bracket 9, a core rod 10, a top sleeve 11, a rubber sleeve 12, a frame 13, a fourth cylinder 14, a guide rod 15, a mounting plate 16, a pressure roller 17, a motor 18, a sprocket 19, a filter cartridge 20, a plugging cover 21, and a ring-shaped clip 22. DETAILED DESCRIPTION
[0021] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention will be further described in detail below in conjunction with embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0022] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0023] It should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0024] In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features.
[0025] See also Figures 1 to 3In an embodiment of the present invention, an activated carbon filter element processing machine includes a water tank 1, two first cylinders 2 are symmetrically fixedly connected to both sides of the water tank 1, and the push rod ends of the two first cylinders 2 are commonly fixedly connected to a U-shaped plate 3, and the U-shaped plate 3 is located just above the top opening of the water tank 1. A plurality of second cylinders 4 are fixedly connected to the inner side wall of the U-shaped plate 3, and the push rod ends of the second cylinders 4 are rotatably connected to a sleeve 6 through a vertical plate 5. A third cylinder 8 is fixedly connected to the top of the U-shaped plate 3, and a bracket 9 is fixedly connected to the push rod end of the third cylinder 8. The outer wall of the bracket 9 is rotatably connected to a plurality of core rods 10 through a bearing seat, and the outer wall of the core rod 10 is fixedly sleeved with a top sleeve 11, and the core rod 10 corresponds to the sleeve 6 one by one, and the top of the water tank 1 is fixedly connected to a frame 13, and a rolling mechanism is installed on the frame 13.
[0026] The rolling mechanism includes a fourth cylinder 14 fixedly mounted on the top of the frame 13, a push rod end of the fourth cylinder 14 passes through the top of the frame 13 and is fixedly connected to a mounting plate 16, a bottom of the mounting plate 16 is rotatably connected to a plurality of pressure rollers 17 through a bearing seat, each core rod 10 is matched with a pressure roller 17, and a driving mechanism is installed on the mounting plate 16.
[0027] When the filter cartridge 20 and the plugging cover 21 are pressed together, the fourth cylinder 14 drives the pressure roller 17 to move downward, and the driving mechanism drives the pressure roller 17 to rotate. The pressure roller 17 can be used to drive the plugging cover 21, the filter cartridge 20 and the core rod 10 to rotate, and compact the annular clip 22 so that the annular clip 22 is tightly inserted into the corresponding annular clip groove.
[0028] The driving mechanism includes a motor 18 , and a sprocket 19 is fixedly sleeved on the rotating shaft of the pressure roller 17 and the output shaft of the motor 18 , and a plurality of the sprockets 19 are connected by chain transmission.
[0029] By starting the motor 18, the pressure roller 17 can be driven to rotate by utilizing the transmission connection of the plurality of sprocket wheels 19.
[0030] A rubber sleeve 12 is fixedly sleeved on the outer wall of the top sleeve 11 , and the end of the top sleeve 11 is located on the inner side of the rubber sleeve 12 . The rubber sleeve 12 is expanded at one end facing the sleeve 6 .
[0031] By utilizing the setting of the rubber sleeve 12, when the filter cartridge 20 and the plugging cover 21 are pressed together, the plugging cover 21 will enter the rubber sleeve 12. When the pressure roller 17 rolls, the pressure roller 17 will apply force to the plugging cover 21 through the rubber sleeve 12 to prevent the pressure roller 17 from causing damage to the plugging cover 21. At the same time, the rubber sleeve 12 can play a good anti-slip role between the pressure roller 17 and the plugging cover 21, so that the pressure roller 17 can stably drive the plugging cover 21 to rotate.
[0032] The outer wall of the sleeve 6 is evenly penetrated with a plurality of drainage holes 7 .
[0033] By setting the drain hole 7, after the filter element is extended out of the water surface by the first cylinder 2, the water on the surface of the filter element and in the sleeve 6 can be smoothly drained through the drain hole 7, so as to dry the filter element.
[0034] The top of the mounting plate 16 is located on both sides of the fourth cylinder 14 and is symmetrically fixedly connected with two guide rods 15 . The top ends of the guide rods 15 penetrate the frame 13 , and the guide rods 15 are slidably connected to the frame 13 .
[0035] The sliding connection between the two guide rods 15 and the frame 13 can improve the stability of the lifting and lowering of the mounting plate 16.
[0036] The working principle of the present invention is:
[0037] When the present invention is used, after the plugging cover 21 is sleeved on the end of the filter cartridge 20, the filter cartridge 20 is connected to the plugging cover 21 and sleeved on the corresponding core rod 10, and then the third cylinder 8 is started to drive the bracket 9 to descend, so that the core rod 10 is aligned with the corresponding sleeve 6, and then the second cylinder 4 is started to drive the sleeve 6 to move toward the core rod 10 to squeeze the filter cartridge 20 on the core rod 10, so that the plugging cover 21 fits with the top sleeve 11, and the annular clamping strip 22 is clamped into the annular clamping groove on the filter cartridge 20, and then the fourth cylinder 14 is started to drive the pressing roller 17 to move downward, so that the pressing roller 17 presses the rubber sleeve 12 tightly on the corresponding After the plugging cover 21 is put on, the motor 18 is started, and the pressure roller 17 can be used to drive the plugging cover 21, the filter cartridge 20 and the core rod 10 to rotate, and the annular clamping strip 22 is compacted so that the annular clamping strip 22 is tightly clamped into the corresponding annular clamping groove, and then the first cylinder 2 is started to drive the U-shaped plate 3 to move downward, so that the filter element is immersed in the cleaning water in the water tank 1, and then the filter element is reset, and then the motor 18 is started again to drive the pressure roller 17 to rotate, and the core rod 10 and the filter element can be used to rotate to discharge the water on the surface of the filter element and in the sleeve 6 from the drainage hole 7, so as to facilitate the subsequent drying of the filter element.
[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An activated carbon filter element processing machine, characterized in that: The invention comprises a water tank (1), wherein two first cylinders (2) are symmetrically fixedly connected on both sides of the water tank (1), the push rod ends of the two first cylinders (2) are commonly fixedly connected to a U-shaped plate (3), the U-shaped plate (3) is located just above the top opening of the water tank (1), a plurality of second cylinders (4) are fixedly connected to the inner side wall of the U-shaped plate (3), the push rod ends of the second cylinders (4) are rotatably connected to a sleeve (6) through a vertical plate (5), the outer wall of the sleeve (6) is evenly penetrated with a plurality of drainage holes (7), the top of the U-shaped plate (3) is fixedly connected to a third cylinder (8), the push rod end of the third cylinder (8) is fixedly connected to a bracket (9), and the bracket The outer wall of the water tank (9) is rotatably connected to a plurality of core rods (10) via a bearing seat, the outer wall of the core rod (10) is fixedly sleeved with a top sleeve (11), the core rod (10) corresponds to the sleeve (6) one by one, the top of the water tank (1) is fixedly connected to a frame (13), a roller pressing mechanism is installed on the frame (13), the roller pressing mechanism comprises a fourth cylinder (14) fixedly installed on the top of the frame (13), a push rod end of the fourth cylinder (14) passes through the top of the frame (13) and is fixedly connected to a mounting plate (16), the bottom of the mounting plate (16) is rotatably connected to a plurality of pressing rollers (17) via a bearing seat, and a driving mechanism is installed on the mounting plate (16).
2. The activated carbon filter element processing machine according to claim 1, characterized in that: The driving mechanism comprises a motor (18), and a sprocket (19) is fixedly sleeved on the rotating shaft of the pressure roller (17) and the output shaft of the motor (18), and a plurality of the sprockets (19) are connected via a chain transmission.
3. The activated carbon filter element processing machine according to claim 2, characterized in that: A rubber sleeve (12) is fixedly sleeved on the outer wall of the top sleeve (11), an end of the top sleeve (11) is located on the inner side of the rubber sleeve (12), and one end of the rubber sleeve (12) facing the sleeve (6) is flared.
4. The activated carbon filter element processing machine according to claim 1, characterized in that: The top of the mounting plate (16) is located on both sides of the fourth cylinder (14) and is symmetrically fixedly connected to two guide rods (15), the top ends of the guide rods (15) pass through the frame (13), and the guide rods (15) are slidably connected to the frame (13).
Citation Information
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