A charger shell accessory device

By designing the charger housing and auxiliary equipment, the automatic assembly and detection of the charger housing and auxiliary materials is realized, and the problems of complex assembly processes, low efficiency and low accuracy in the existing technology are solved, and production efficiency and product quality are improved.

CN113979116BActive Publication Date: 2025-03-07SUZHOU LL INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202111139480.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-09-27
Publication Date
2025-03-07
Estimated Expiration
2041-09-27

AI Technical Summary

Technical Problem

The assembly process of existing charger shells is complex, the production efficiency is low, the product accuracy and yield rate are not high, and manual operation is easy to damage the highlight surface.

Method used

A charger housing accessories equipment is designed, including a rotating table, pick-up and placement part, auxiliary material loading part, product CCD detection part and sliding part. By automatically adding shell, auxiliary material and assembly, high-precision assembly and inspection are achieved.

Benefits of technology

Automatic assembly is realized, production speed and efficiency are improved, product accuracy and yield rate are significantly improved, and damage to the highlight surface by manual operation is avoided.

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Abstract

The present invention discloses a device for attaching accessories to a charger shell. The device for attaching accessories to a charger shell comprises a rotating table connected to a working base plate, two pick-and-place parts, an accessory loading part, a product CCD detection part and two disk shifting parts; a pick-and-place part is respectively provided between the rotating table and the two first through holes, an accessory loading part, an accessory CCD lower detection part and a stripping machine are provided in sequence in front of the rotating table from left to right, a product CCD detection part is provided on the right side of the rotating table, and two horizontally arranged side-by-side belt conveyors, two material tray lifting parts and a suction and turning part are connected under the working base plate directly below each first through hole, a material tray lifting part is provided on the right side of each belt conveyor, the suction and turning part is located between the two belt conveyors, and the two disk shifting parts are respectively located on the left side or behind the two first through holes. The present invention has the effects of automated assembly, fast production speed and high product precision.
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Description

Technical Field

[0001] The invention relates to the field of processing charger shells and auxiliary materials, and in particular to a charger shell auxiliary parts sticking device. Background Art

[0002] The charger is a common accessory for 3C electronic products. The charger includes shell parts such as A shell and B shell. The shell needs to be assembled with auxiliary materials. Manual assembly is currently used, and its defects are: first, manual assembly has complex procedures, complicated movements, low production efficiency, and requires a large number of assembly workers, which is difficult to meet large-scale production; second, manual assembly has no standard positioning reference, and the assembled products rely on the workers' experience level, which is prone to position errors, low assembly precision, and low yield; third, the shell is a special-shaped contour part, and manual movement and assembly are likely to damage the high-gloss surface of the product, making it difficult to meet high-gloss standards. Summary of the invention

[0003] In order to solve one or more of the above problems, the present invention provides a charger shell attachment accessory device.

[0004] According to one aspect of the present invention, a charger shell accessory attachment device comprises a rotating table connected to a working substrate, two pick-and-place parts, an accessory loading part, a product CCD detection part, and two plate shifting parts, and first through holes are respectively provided at the left end and the rear end of the working substrate;

[0005] There are four positioning fixtures arranged in a circular array on the turntable of the rotating table. A pick-and-place section is respectively provided between the rotating table and the two first through holes. The clamping assembly of the left pick-and-place section places the shell in the corresponding positioning fixture, and the clamping assembly at the rear takes out the finished product in the corresponding positioning fixture. The front of the rotating table is provided with an auxiliary material loading section, an auxiliary material CCD lower detection section and a stripping machine from left to right. The stripping machine continuously strips out the auxiliary material. The auxiliary material loading section fixes the auxiliary material, detects the characteristics of the auxiliary material on the auxiliary material CCD lower detection section, and transfers the auxiliary material to the shell in the corresponding positioning fixture. A product CCD detection section for detecting the characteristics of the finished product is provided on the right side of the rotating table.

[0006] The shell CCD detection part is fixed in the second through hole of the working base plate and is located under the front end of the turntable. The shell CCD detection part detects the characteristic contour of the shell; a defective material receiving part is also provided directly below the first through hole at the rear, and the feed port of the defective material receiving part is located directly below the transfer station;

[0007] Directly below each first through hole, two belt conveyors arranged side by side in a horizontal direction, two tray lifting parts and a suction turning part are connected under the working base plate; one belt conveyor transports a fully loaded tray and the other belt conveyor transports an empty tray, a transverse guide plate is symmetrically arranged on the left end of the open frame of the belt conveyor and a guide cavity is arranged on the right end, a tray lifting part is arranged on the right side of each belt conveyor, a lifting base of the tray lifting part is located in the open frame and can drive the tray to rise to the material picking station or descend to the belt conveyor along the guide cavity, the suction turning part is located between the two belt conveyors, the suction seat of the suction turning part is located above the material picking station, the suction seat takes away the shell or places the finished product, the suction seat can be moved horizontally to the transfer station of the pick-and-place part and rotated 180°, so as to be located directly below the clamping assembly, the suction seat at the left end takes away the shell or the suction seat at the rear end places the product;

[0008] The two tray shifting parts are respectively located at the left side or the rear side of the two first through holes, and the tray shifting parts can reciprocate the material tray between the two material taking stations.

[0009] The beneficial effects of the device are: first, the shell, auxiliary materials and assembly are automatically loaded, the production speed is fast, and the labor is reduced. At the same time, the overall loading and unloading of the material tray is compared with loading one by one, and the production efficiency is high, which meets the requirements of large-scale continuous production; second, the shell and auxiliary materials are subjected to CCD visual inspection, the assembly position is adjusted in real time, and the product accuracy is significantly improved. At the same time, the assembled products are tested for quality, defective products are removed in time, and the assembly process is optimized; third, the shell is conveyed by the tray, and the auxiliary materials are conveyed by the belt. The material is automatically picked up and assembled, and the force can be precisely controlled to ensure the product appearance and further improve the product yield.

[0010] In some embodiments, each positioning fixture is provided with four material troughs, each material trough has the same outer contour as the outer shell, the clamping assembly is provided with four clamping units, the suction seat is provided with four contoured suction units, the turntable is connected to the rotating end of the hollow rotating platform, and the hollow rotating platform is fixed at the third through hole of the working substrate.

[0011] In some embodiments, the first hanging frame of the pick-and-place part is connected to the right or front of the first through hole, a first lifting slide cylinder is fixed on the outer connecting plate of the first hanging frame, a first adapter seat is fixed on the vertical moving plate of the first lifting slide cylinder, a first transverse cylinder is fixed under the lower plate of the first adapter seat, and four gripping units are arranged in a rectangular array on the adapter plate of the first transverse cylinder;

[0012] A clamp block made of polyurethane or nylon is installed on the moving finger of the clamping claw cylinder of each clamping unit, and the inner side of the clamp block is provided with a machined smooth clamping surface.

[0013] In some embodiments, the two end feet of the hanging frame of the suction and flipping part are fixed below the middle of the first through hole, the side surface of the hanging frame is fixed with a transverse linear module, the second lifting slide cylinder is fixed on the transverse linear module, the longitudinal cylinder is fixed on the moving plate of the second lifting slide cylinder, the angle cylinder is fixed on the upper and rear ends of the longitudinal plate of the longitudinal cylinder, the rotating flange of the angle cylinder is fixed with a main shaft through a coupling, the main shaft is fixed to the front end of the longitudinal plate of the longitudinal cylinder through a seat bearing, the front end of the main shaft is fixed with a suction seat, and four rectangular arrays of contoured suction units are fixed on the suction seat.

[0014] In some embodiments, a six-axis manipulator of the auxiliary material loading unit is fixed on the front end of the working base plate, a suction seat is connected to the rotation output end of the six-axis manipulator, four guide cylinders are vertically arranged side by side on the suction seat, a mounting plate is installed at the lower end of the lifting plate of each guide cylinder, a profiling nozzle is installed on the mounting plate, the profiling nozzle and the upper surface contour of the auxiliary material are the same, and the spacing between the four profiling nozzles is the same as the spacing between the auxiliary materials on the material belt.

[0015] An auxiliary upper CCD detection part is also arranged above the stripping plate of the stripping machine, and an auxiliary lower CCD detection part is fixed at the wall panel end of the stripping machine.

[0016] In some embodiments, the first detection frame of the auxiliary CCD lower detection part is located at the front end of the second through hole of the working substrate, and the second detection frame of the housing CCD detection part is located at the rear end of the second through hole of the working substrate;

[0017] A support seat is installed at the lower end of the rectangular guide groove of the first detection frame and the second detection frame. A CCD high-definition camera is fixed in the C-shaped groove of the support seat. A circular light source is fixed on the circular plate of the first detection frame; and a first rectangular light source is fixed in the rectangular guide groove of the second detection frame.

[0018] In some embodiments, an adjustment plate is fixed to the front end of the second vertical frame of the product CCD detection part, a pedestal is provided at the upper end of the adjustment plate, an inner clamping seat is provided in the middle and a rectangular ring plate is fixed to the lower end, a CCD camera is fixed in the limiting groove of the pedestal, a truncated cone-shaped high-definition lens is connected to the lower end of the CCD camera, the upper cylindrical handle of the high-definition lens is clamped and connected in the inner clamping seat, a second rectangular light source is fixed to the lower end of the rectangular ring plate, and positioning baffles are provided on both sides of the rectangular ring plate.

[0019] In some embodiments, two transverse parallel load belts of the belt conveyor are connected to the open frame through a synchronous belt servo drive system; four transverse guide plates are arranged in a rectangular array and the lower ends are connected to the right end of the open frame, and two longitudinal guide plates are connected to the right end of the open frame. A transverse in-place sensor and a vertical in-place sensor of the material tray are also provided in the guide cavity;

[0020] A vertical linear module is fixed on the front side of the front side frame of the tray lifting part, and the moving end of the vertical linear module is fixed to the vertical connecting plate of the lifting base. The flat base plate of the lifting base has the same contour as the tray.

[0021] In some embodiments, the lower gantry of the plate moving part is fixed on the rear end or left end of the first through hole, a longitudinal slide cylinder is fixed on the front side plate of the lower gantry, a vertical cylinder is fixed on the longitudinal slide cylinder, a suction cup seat is fixed on the moving end of the vertical cylinder, and spring-buffered quick suction nozzles are fixed on the four corners of the suction cup seat.

[0022] In some embodiments, the working base plate is fixed on the lower frame, the left end and the right end of the lower frame are open, and the belt conveyor passes through the open openings and enters the lower frame;

[0023] The lower frame also houses the electronic control module and heat dissipation components. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional schematic diagram of a charger shell accessory attachment device according to one embodiment of the present invention;

[0025] Figure 2 for Figure 1 A three-dimensional schematic diagram of the rotating stage shown;

[0026] Figure 3 for Figure 1 A three-dimensional schematic diagram of the pick-and-place portion shown;

[0027] Figure 4 for Figure 1 A three-dimensional schematic diagram of the auxiliary parts feeding part shown;

[0028] Figure 5 for Figure 1 The three-dimensional schematic diagram of the CCD detection part of the product shown;

[0029] Figure 6 for Figure 1 The three-dimensional schematic diagram of the belt conveyor and the tray lifting part shown;

[0030] Figure 7 for Figure 1 A three-dimensional schematic diagram of the suction flipping part shown;

[0031] Figure 8 for Figure 1 A three-dimensional schematic diagram of the disc shifting portion shown;

[0032] Fig. 9 for Figure 1 The three-dimensional schematic diagram of the lower detection part of the auxiliary CCD shown;

[0033] Fig.10 for Figure 1 A three-dimensional schematic diagram of the CCD detection part of the shell shown;

[0034] Rotating table 1, hollow rotating platform 100, turntable 101, positioning fixture 102;

[0035] Pick-and-place part 2, gripping assembly 20, first vertical frame 21, first lifting slide cylinder 22, first adapter 23, first traverse cylinder 24, gripping unit 25, gripping claw cylinder 26, clamping block 27;

[0036] Auxiliary parts loading part 3, six-axis manipulator 31, suction seat 32, guide cylinder 33, mounting plate 34, contour suction nozzle 35;

[0037] Product CCD detection unit 4, second vertical frame 41, adjustment plate 40, pedestal 42, inner card seat 43, rectangular ring plate 44, CCD camera 45, high-definition lens 46, second rectangular light source 47, positioning baffle 48;

[0038] Belt conveyor 5, open frame 50, transverse guide plate 51, transverse guide plate 52, load belt 53, synchronous belt servo drive system 54, longitudinal guide plate 55;

[0039] The tray lifting part 6, the lifting base 60, the front side frame 61, and the vertical linear module 62;

[0040] Suction and turning part 7, suction seat 70, hanging frame 71, horizontal linear module 72, second lifting slide cylinder 73, longitudinal cylinder 74, angle cylinder 75, coupling 76, main shaft 77, seat bearing 78, contour suction unit 79;

[0041] Plate moving part 8, lower door frame 81, longitudinal slide cylinder 82, vertical cylinder 83, suction cup seat 84, spring buffer quick suction nozzle 85; working base plate 9, first through hole 91, second through hole 92;

[0042] Auxiliary CCD lower detection part 10; stripping machine 11; shell CCD detection part 12, first rectangular light source 121; auxiliary upper CCD detection part 13; first detection frame 14, support seat 141, annular plate 142; second detection frame 15; annular light source 16; CCD high-definition camera 17; lower frame 18. DETAILED DESCRIPTION

[0043] The present invention will be further described in detail below with reference to the accompanying drawings. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the accompanying drawings, and the words "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0044] Figures 1 to 10 A charger shell accessory attachment device according to an embodiment of the present invention is schematically shown. As shown in the figure, the device comprises a rotating table 1 connected to a working substrate 9, two pick-and-place parts 2, an accessory loading part 3, a product CCD detection part 4 and two shifting parts 8, and the left and rear ends of the working substrate 9 are respectively provided with first through holes 91;

[0045] There are four positioning fixtures 102 arranged in a circular array on the turntable 101 of the rotating table 1. A pick-and-place portion 2 is provided between the rotating table 1 and the two first through holes 91. The gripping assembly 20 of the left pick-and-place portion 2 places the shell in the corresponding positioning fixture 102, and the rear gripping assembly 20 takes out the finished product in the corresponding positioning fixture 102. The front of the rotating table 1 is provided with an auxiliary material loading portion 3, an auxiliary material CCD lower detection portion 10 and a stripping machine 11 from left to right. The stripping machine 11 continuously strips out the auxiliary material. The auxiliary material loading portion 3 fixes the auxiliary material, detects the characteristics of the auxiliary material on the auxiliary material CCD lower detection portion 10, and transfers the auxiliary material to the shell in the corresponding positioning fixture 102. A product CCD detection portion 4 for detecting the characteristics of the finished product is provided on the right side of the rotating table 1.

[0046] The shell CCD detection part 12 is fixed in the second through hole 92 of the working substrate 9 and is located under the front end of the turntable 101. The shell CCD detection part 12 detects the characteristic contour of the shell; a defective material receiving part is also provided directly below the first through hole 91 at the rear, and the feed port of the defective material receiving part is located directly below the transfer station;

[0047] Directly below each first through hole 91, two belt conveyors 5, two tray lifting parts 6 and a suction turning part 7 are connected to the working base plate 9 in a horizontal arrangement; one belt conveyor 5 transports a fully loaded tray and the other belt conveyor 5 transports an empty tray. A transverse guide plate 51 is symmetrically provided on the left end of the open frame 50 of the belt conveyor 5 and a guide cavity is provided on the right end. A tray lifting part 6 is provided on the right side of each belt conveyor 5. The lifting base 60 of the tray lifting part 6 is located in the open frame 50 and can drive the tray to rise to the material taking station or descend to the belt conveyor 5 along the guide cavity. The suction turning part 7 is located between the two belt conveyors 5. The suction seat 70 of the suction turning part 7 is located above the material taking station. The suction seat 70 takes away the shell or places the finished product. The suction seat 70 can be moved horizontally to the transfer station of the pick-up and place part 2 and rotated 180°, so as to be located directly below the clamping assembly 20. The suction seat 70 at the left end takes away the shell or the suction seat 70 at the rear end places the product.

[0048] The two tray shifting parts 8 are respectively located on the left or rear of the two first through holes 91 , and the tray shifting parts 8 can reciprocate the material tray between the two material taking stations.

[0049] The device realizes the processing of automatic assembly of shells and accessories. The shells are evenly distributed on the tray, and the tray is transported as a whole by the belt conveyor 5 on the front side of the left end. The tray lifting part 6 quickly lifts the tray, and the suction and flipping part 7 sucks the material and moves it horizontally to the transfer position, flips it to the material taking plane, and the pick-and-place part 2 takes the material, and then puts it on the positioning fixture 102. The shell is visually collected by the shell CCD detection part 12 to realize the electronic positioning of the shell, realizing process one: automatic high-precision upper shell;

[0050] The auxiliary materials are continuously stripped from the material belt by the stripping machine 11, and the auxiliary material loading unit 3 takes the auxiliary materials from the stripping plate of the stripping machine 11, and visual inspection is performed on the auxiliary material CCD lower detection unit 10 to realize the electronic positioning of the auxiliary materials, thus realizing the second process: automatic and high-precision auxiliary material loading;

[0051] Then the auxiliary parts feeding part 3 transfers the auxiliary parts to the shell, realizing the third step: high-precision double-positioning assembly;

[0052] Product CCD inspection unit 4 inspects assembled products and determines whether they are good or bad, thus realizing process 4: automated inspection;

[0053] The material taking part 2 at the rear end takes the assembled product from the positioning fixture 102, the defective product is placed in the defective material receiving part, and the good product is placed on the suction and turning part 7 at the rear end. The suction and turning part 7 turns the angle and moves horizontally to place it on the product tray, realizing process five: automatic transfer of products;

[0054] The tray moving part 8 moves the tray completely removed from the shell to the belt conveyor 5 at the rear side of the left end, and the other tray moving part 8 moves the tray fully loaded with products to another belt conveyor 5 at the rear end, thus realizing process six: automatic movement of the tray;

[0055] The rotating table 1 rotates in a circle to switch each positioning fixture 102 to a different position;

[0056] The beneficial effects of the device are: first, the shell, auxiliary materials and assembly are automatically loaded, the production speed is fast, and the labor is reduced. At the same time, the overall loading and unloading of the material tray is compared with loading one by one, and the production efficiency is high, which meets the requirements of large-scale continuous production; second, the shell and auxiliary materials are subjected to CCD visual inspection, the assembly position is adjusted in real time, and the product accuracy is significantly improved. At the same time, the assembled products are tested for quality, defective products are removed in time, and the assembly process is optimized; third, the shell is conveyed by the tray, and the auxiliary materials are conveyed by the belt. The material is automatically picked up and assembled, and the force can be precisely controlled to ensure the product appearance and further improve the product yield.

[0057] Preferably, each positioning fixture 102 is provided with four material troughs, each material trough has the same outer contour as the shell, the clamping assembly 20 is provided with four clamping units 25, the suction seat 70 is provided with four contoured suction units 79, the turntable 101 is connected to the rotating end of the hollow rotating platform 100, and the hollow rotating platform 100 is fixed at the third through hole of the working base plate 9. The beneficial effect is that the arrangement can assemble 4 products at a time, further improving the production efficiency.

[0058] Preferably, the first hanging frame 21 of the pick-and-place part 2 is connected to the right or front of the first through hole 91, a first lifting slide cylinder 22 is fixed on the outer connecting plate of the first hanging frame 21, a first adapter seat 23 is fixed on the vertical moving plate of the first lifting slide cylinder 22, a first transverse cylinder 24 is fixed under the lower plate of the first adapter seat 23, and four gripping units 25 in a rectangular array are arranged on the adapter plate of the first transverse cylinder 24;

[0059] A clamp block 27 made of polyurethane or nylon is installed on the moving finger of the clamping claw cylinder 26 of each clamping unit 25, and the inner side of the clamp block 27 is provided with a machined smooth clamp surface, which fits the upper side plate of the shell. The beneficial effect is that the pick-and-place unit 2 can pick up and place the shell or product with gentle force, which can protect the appearance of the product, and at the same time, the position movement is accurate and the position accuracy of the sheet is high.

[0060] Preferably, the two ends of the hanging frame 71 of the suction flipping part 7 are fixed below the middle of the first through hole 91, and the side surface of the hanging frame 71 is fixed with a horizontal linear module 72, on which a second lifting slide cylinder 73 is fixed, and a longitudinal cylinder 74 is fixed on the moving plate of the second lifting slide cylinder 73, and an angle cylinder 75 is fixed on the upper and rear ends of the longitudinal plate of the longitudinal cylinder 74, and a main shaft 77 is fixed to the rotating flange of the angle cylinder 75 through a coupling 76, and the main shaft 77 is fixed to the front end of the longitudinal plate of the longitudinal cylinder 74 through a seat bearing 78, and a suction seat 70 is fixed to the front end of the main shaft 77, and four rectangular arrays of contoured suction units 79 are fixed on the suction seat 70, and each contoured suction unit 79 is symmetrically provided with suction nozzles on both sides of the contoured seat. Its beneficial effect is that the device realizes high-precision and gentle transfer of the shell.

[0061] Preferably, the six-axis manipulator 31 of the auxiliary material feeding part 3 is fixed on the front end of the working base plate 9, and the rotation output end of the six-axis manipulator 31 is connected to a suction seat 32, and four guide cylinders 33 are vertically arranged side by side on the suction seat 32. A mounting plate 34 is installed at the lower end of the lifting plate of each guide cylinder 33, and a profiling suction nozzle 35 is installed on the mounting plate 34. The profiling suction nozzle 35 has the same upper surface contour as the auxiliary material, and the spacing between the four profiling suction nozzles 35 is the same as the spacing between the auxiliary materials on the material belt.

[0062] The stripping machine 11 is provided with an auxiliary upper CCD detection part 13 above the stripping plate, and the wallboard end of the stripping machine 11 is fixed with an auxiliary lower CCD detection part 10. The beneficial effect is that the auxiliary loading part 3 can cover a larger space, and four materials can be taken and placed at one time, thereby improving production efficiency.

[0063] Preferably, the first detection frame 14 of the auxiliary CCD lower detection part 10 is located at the front end of the second through hole 92 of the working substrate 9, and the second detection frame 15 of the shell CCD detection part 12 is located at the rear end of the second through hole 92 of the working substrate 9; the support seat 141 is installed at the lower end of the rectangular guide groove of the first detection frame 14 and the second detection frame 15, the CCD high-definition camera 17 is fixed in the C-shaped groove of the support seat 141, the circular ring light source 16 is fixed on the circular ring plate 142 of the first detection frame 14; the first rectangular light source 121 is fixed in the rectangular guide groove of the second detection frame 15. Its beneficial effect is that the device realizes the accurate detection of the auxiliary parts and the shell.

[0064] Preferably, an adjustment plate 40 is fixed at the front end of the second hanging frame 41 of the product CCD detection unit 4, a pedestal 42 is provided at the upper end of the adjustment plate 40, an inner card seat 43 is provided in the middle, and a rectangular ring plate 44 is fixed at the lower end, a CCD camera 45 is fixed in the limit groove of the pedestal 42, a truncated high-definition lens 46 is connected to the lower end of the CCD camera 45, an upper cylindrical handle of the high-definition lens 46 is clamped and connected in the inner card seat 43, a second rectangular light source 47 is fixed at the lower end of the rectangular ring plate 44, and positioning baffles 48 are provided on both sides of the rectangular ring plate 44. Its beneficial effect is that the product CCD detection unit 4 has high detection accuracy and no defective phenomenon is missed.

[0065] Preferably, the belt conveyor 5 includes two transversely parallel carrying belts 53, which are connected to the open frame 50 through a synchronous belt servo drive system 54, and the two ends of the material tray are attached to the carrying belts 53; four transverse guide plates 52 are arranged in a rectangular array and the lower ends are connected to the right end of the open frame 50, and two longitudinal guide plates 55 are connected to the right end of the open frame 50. The four transverse guide plates 52 and the two longitudinal guide plates 55 surround each other to form a guide cavity.

[0066] The guide cavity is also provided with a lateral in-place sensor and a vertical in-place sensor for the tray;

[0067] A vertical linear module 62 is fixed to the front side of the front side frame 61 of the tray lifting part 6, and the moving end of the vertical linear module 62 is fixed to the vertical connecting plate of the lifting base 60, and the flat base plate of the lifting base 60 has the same profile as the tray. The beneficial effect is that the device realizes the precise lateral and vertical movement of the tray.

[0068] Preferably, the lower door frame 81 of the plate moving part 8 is fixed to the rear end or left end of the first through hole 91, a longitudinal slide cylinder 82 is fixed to the front side plate of the lower door frame 81, a vertical cylinder 83 is fixed to the longitudinal slide cylinder 82, a suction cup seat 84 is fixed to the moving end of the vertical cylinder 83, and spring buffer quick suction nozzles 85 are fixed to the four corners of the suction cup seat 84. The beneficial effect is that the plate moving part 8 realizes automatic loading and unloading of the material plate, greatly improves the production speed, and meets the production needs.

[0069] Preferably, the working base plate 9 is fixed on the lower frame 18, the left end and the right end of the lower frame 18 are open, and the belt conveyor 5 passes through the open openings and enters the lower frame 18;

[0070] The electric control module and the heat dissipation element are also placed in the lower frame 18. The beneficial effect is that the lower frame 18 can protect the valuable parts, and the overall structure is compact, the equipment size is small, and the installation and debugging are convenient.

[0071] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the creative concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A charger shell accessory device, characterized in that: It comprises a rotating table (1) connected to a working base plate (9), two pick-and-place parts (2), an auxiliary parts loading part (3), a product CCD detection part (4) and two plate shifting parts (8), wherein the left end and the rear end of the working base plate (9) are respectively provided with first through holes (91); Four positioning jigs (102) are arranged in a circular array on the turntable (101) of the rotating table (1); one of the pick-and-place sections (2) is provided between the rotating table (1) and the two first through holes (91); the gripping assembly (20) of the left pick-and-place section (2) places the outer shell in the corresponding positioning jig (102); the gripping assembly (20) at the rear takes out the finished product in the corresponding positioning jig (102); the auxiliary material loading section (3), the auxiliary material CCD lower detection section (10) and the stripping machine (11) are provided in sequence in front of the rotating table (1) from left to right; the stripping machine (11) continuously strips out the auxiliary material; the auxiliary material loading section (3) fixes the auxiliary material, detects the characteristics of the auxiliary material on the auxiliary material CCD lower detection section (10), and transfers the auxiliary material to the outer shell in the corresponding positioning jig (102); the product CCD detection section (4) for detecting the characteristics of the finished product is provided on the right side of the rotating table (1); The shell CCD detection part (12) is fixed in the second through hole (92) of the working base plate (9) and is located below the front end of the turntable (101), and the shell CCD detection part (12) detects the characteristic contour of the shell; a defective material receiving part is also provided directly below the first through hole (91) at the rear, and the feed port of the defective material receiving part is located directly below the transfer station; Directly below each of the first through holes (91), the working base plate (9) is connected to two belt conveyors (5) arranged side by side in a transverse manner, two tray lifting parts (6) and a suction turning part (7); one of the belt conveyors (5) transports a fully loaded tray and the other of the belt conveyors (5) transports an empty tray. A transverse guide plate (51) is symmetrically arranged on the left end of the opening frame (50) of the belt conveyor (5) and a guide cavity is arranged on the right end. A tray lifting part (6) is arranged on the right side of each of the belt conveyors (5). A lifting base (60) of the tray lifting part (6) is provided. ) is located in the open frame (50) and can drive the material tray to rise along the guide cavity to the material picking station or descend to the belt conveyor (5), the suction flipping part (7) is located between the two belt conveyors (5), the suction seat (70) of the suction flipping part (7) is located above the material picking station, the suction seat (70) can be moved horizontally to the transfer station of the pick-up and placement part (2) and rotated 180°, so as to be located directly below the clamping component (20), the suction seat (70) at the left end removes the shell or the suction seat (70) at the rear end places the product; The two tray moving parts (8) are respectively located to the left or behind the two first through holes (91), and the tray moving parts (8) are capable of reciprocating the material tray between the two material taking stations; Each of the positioning jigs (102) is provided with four material troughs, each material trough having the same outer contour as the outer shell, the clamping assembly (20) is provided with four clamping units (25), the suction seat (70) is provided with four contoured suction units (79), the turntable (101) is connected to the rotating end of the hollow rotating platform (100), and the hollow rotating platform (100) is fixed at the third through hole of the working base plate (9); The first vertical frame (21) of the pick-and-place portion (2) is connected to the right or front of the first through hole (91); a first lifting slide cylinder (22) is fixed on the outer connecting plate of the first vertical frame (21); a first adapter seat (23) is fixed on the vertical moving plate of the first lifting slide cylinder (22); a first transverse cylinder (24) is fixed under the lower plate of the first adapter seat (23); and four of the gripping units (25) are arranged in a rectangular array on the adapter plate of the first transverse moving cylinder (24); A clamping block (27) made of polyurethane or nylon is installed on the moving finger of the clamping claw cylinder (26) of each clamping unit (25), and the inner side surface of the clamping block (27) is provided with a machined smooth clamping surface; The two ends of the hanging frame (71) of the suction flipping part (7) are fixed below the middle of the first through hole (91), the side surface of the hanging frame (71) is fixed with a transverse linear module (72), the second lifting slide cylinder (73) is fixed on the transverse linear module (72), the longitudinal cylinder (74) is fixed on the moving plate of the second lifting slide cylinder (73), the rear end of the longitudinal plate of the longitudinal cylinder (74) is fixed with an angle cylinder (75), the rotating flange of the angle cylinder (75) is fixed with a main shaft (77) through a coupling (76), the main shaft (77) is fixed to the front end of the longitudinal plate of the longitudinal cylinder (74) through a seat bearing (78), the front end of the main shaft (77) is fixed to the suction seat (70), and four rectangular arrays of the contoured suction units (79) are fixed on the suction seat (70); The six-axis manipulator (31) of the auxiliary material loading section (3) is fixed to the front end of the working base plate (9); the rotation output end of the six-axis manipulator (31) is connected to a suction seat (32); four guide cylinders (33) are vertically arranged side by side on the suction seat (32); a mounting plate (34) is installed at the lower end of the lifting plate of each guide cylinder (33); a contouring suction nozzle (35) is installed on the mounting plate (34); the contouring suction nozzle (35) and the upper surface contour of the auxiliary material are the same; the spacing between the four contouring suction nozzles (35) is the same as the spacing between the auxiliary materials on the material belt; An auxiliary upper CCD detection part (13) is also provided above the stripping plate of the stripping machine (11), and the auxiliary lower CCD detection part (10) is fixed to the end of the wallboard of the stripping machine (11).

2. A charger shell accessory sticking device according to claim 1, characterized in that: The first detection frame (14) of the auxiliary CCD lower detection part (10) is located at the front end of the second through hole (92), and the second detection frame (15) of the housing CCD detection part (12) is located at the rear end of the second through hole (92); A support seat (141) is installed at the lower end of the rectangular guide groove of the first detection frame (14) and the second detection frame (15); a CCD high-definition camera (17) is fixed in the C-shaped groove of the support seat (141); a circular light source (16) is fixed on the circular ring plate (142) of the first detection frame (14); and a first rectangular light source (121) is fixed in the rectangular guide groove of the second detection frame (15).

3. A charger shell accessory sticking device according to claim 1, characterized in that: An adjustment plate (40) is fixed at the front end of the second vertical frame (41) of the product CCD detection part (4); a pedestal (42) is provided at the upper end of the adjustment plate (40), an inner holder (43) is provided in the middle, and a rectangular ring plate (44) is fixed at the lower end; a CCD camera (45) is fixed in the limiting groove of the pedestal (42); a truncated cone-shaped high-definition lens (46) is connected to the lower end of the CCD camera (45); an upper cylindrical handle of the high-definition lens (46) is clamped and connected in the inner holder (43); a second rectangular light source (47) is fixed at the lower end of the rectangular ring plate (44); and positioning baffles (48) are provided on both sides of the rectangular ring plate (44).

4. The charger shell accessory sticking device according to claim 1, characterized in that: The two transversely parallel material carrying belts (53) of the belt conveyor (5) are connected to the open frame (50) via a synchronous belt servo drive system (54); four transverse guide plates (52) are arranged in a rectangular array and the lower ends are connected to the right end of the open frame (50); two longitudinal guide plates (55) are connected to the right end of the open frame (50); and a transverse in-position sensor and a vertical in-position sensor of the material tray are also provided in the guide cavity; A vertical linear module (62) is fixed to the front side of the front side frame (61) of the tray lifting part (6), and the movable end of the vertical linear module (62) is fixed to the vertical connecting plate of the lifting base (60), and the flat base plate of the lifting base (60) has the same contour as the tray.

5. The charger shell accessory sticking device according to claim 1, characterized in that: The lower door frame (81) of the plate moving part (8) is fixed to the rear end or left end of the first through hole (91), a longitudinal slide cylinder (82) is fixed on the front side plate of the lower door frame (81), a vertical cylinder (83) is fixed on the longitudinal slide cylinder (82), a suction cup seat (84) is fixed to the moving end of the vertical cylinder (83), and spring-buffered quick suction nozzles (85) are fixed at the four corners of the suction cup seat (84).

6. The charger shell accessory sticking device according to claim 1, characterized in that: The working base plate (9) is fixed on the lower frame (18); the left end and the right end of the lower frame (18) are open respectively, and the belt conveyor (5) passes through the open ends and enters the lower frame (18); An electric control module and a heat dissipation element are also placed in the lower frame (18).

Citation Information

Patent Citations

  • Charger shell accessory pasting equipment

    CN216234815U