Workpiece fixtures for mechanical welding

By designing a workpiece fixing device for mechanical welding, using supporting tables, lifting pallets, linkage members and extrusion members, automatic fixing of welded parts is achieved, solving the problem of excessive welding time, improving welding efficiency and reducing operation risk.

CN114260631BActive Publication Date: 2024-12-10WUHU LINGZHI MASCH CO LTD
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Patent Information

Application Number
CN202111568245.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-21
Publication Date
2024-12-10
Estimated Expiration
2041-12-21

AI Technical Summary

Technical Problem

The existing welding technology cannot achieve automatic fixation of welded parts, resulting in too long welding time and reduced efficiency, which increases the risk to the operator.

Method used

A workpiece fixing device for mechanical welding is designed, including supporting table, lifting pallet, linkage member, extrusion member, adjustment member and bidirectional lead screw. Through linkage and spring cooperation, the automatic fixing and position of the welded parts are achieved. Adjustment.

Benefits of technology

Automatic fixation of welded parts is achieved, which shortens the fixing time, improves welding efficiency and reduces the risk to the operator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of welding fixation technology, and more specifically to a workpiece fixing device for mechanical welding, comprising a support table and a lifting support plate slidably connected to the support table, a plurality of linkage components are fixedly connected to the support table, a plurality of extrusion components are slidably connected to the support table, the plurality of linkage components are respectively in contact with the plurality of extrusion components, a limiting convex ring is fixedly connected to the lifting support plate, the linkage component comprises a right-angle plate and a sliding column slidably connected to the right-angle plate, a spring I is sleeved on the sliding column, a contact column is fixedly connected to the sliding column, three right-angle plates are fixedly connected to the support table, the three contact columns are all slidably connected to the support table, the extrusion component comprises a telescopic sliding column and an extrusion sliding plate, the telescopic sliding column is slidably connected to the extrusion sliding plate, and the beneficial effect is that it can realize automatic fixing processing of the welded part, shorten the fixing time of the welded part, further reduce the time required for welding, and increase welding efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of welding fixation, and more particularly to a workpiece fixation device for mechanical welding. Background Art

[0002] With the development of society, welding has become an indispensable process in life. Welding is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many sources of energy for modern welding. In addition to being used in factories, welding can also be carried out in a variety of environments, such as outdoors, underwater and in space. No matter where, welding may bring danger to the operator, so appropriate protective measures must be taken during welding. The possible harm caused by welding to the human body includes burns, electric shock, vision damage, inhalation of toxic gases, excessive ultraviolet radiation, etc., and the existing technology cannot realize the automatic fixation of the welded parts, and manual fixation of the welded parts is required, which increases the time used for welding. If the time required is too long, the welding efficiency will be reduced. Summary of the invention

[0003] The present invention relates to the field of welding fixation technology, and more specifically to a workpiece fixation device for mechanical welding, which has the beneficial effect of realizing automatic fixation processing of welded parts, shortening the fixation time of welded parts, further reducing the time required for welding, and increasing welding efficiency.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] A workpiece fixing device for mechanical welding includes a support table and a lifting support plate slidably connected to the support table, a plurality of linkage components are fixedly connected to the support table, a plurality of extrusion components are slidably connected to the support table, and the plurality of linkage components are respectively in contact with the plurality of extrusion components.

[0006] Furthermore, a limiting convex ring is fixedly connected to the lifting support plate.

[0007] Furthermore, the linkage component includes a right-angle plate and a sliding column slidably connected to the right-angle plate, the sliding column is sleeved with a spring I, the sliding column is fixedly connected to a contact column, three right-angle plates are fixedly connected to the support table, and the three contact columns are all slidably connected to the support table.

[0008] Furthermore, the extrusion component includes a telescopic sliding column and an extrusion sliding plate. The telescopic sliding column is slidably connected to the extrusion sliding plate. The three telescopic sliding columns are fixedly connected to the support table. The support table is slidably connected to the three extrusion sliding plates. The three extrusion sliding plates are respectively in contact with three contact columns.

[0009] Furthermore, the extrusion component also includes an angle fixing plate, a connecting column and a longitudinal fixing plate. Two connecting columns are fixedly connected to the angle fixing plate. The longitudinal fixing plate is slidably connected to the two angle fixing plates. The three angle fixing plates are fixedly connected to the three extrusion sliding plates respectively.

[0010] Furthermore, the workpiece fixing device for mechanical welding also includes an adjusting member, a cross support plate and fixing claws. The adjusting member is fixedly connected to the supporting table, the cross support plate is fixedly connected to the adjusting member, and there are four fixing claws, which are divided into two groups. The two groups of fixing claws are respectively slidably connected to the two ends of the cross support plate.

[0011] Furthermore, the workpiece fixing device for mechanical welding also includes a bidirectional lead screw, two of which are provided, and the two bidirectional lead screws are rotatably connected to the two ends of the cross support plate respectively, and the two sets of fixing claws are respectively connected to the two bidirectional lead screws through threaded transmission.

[0012] Furthermore, the workpiece fixing device for mechanical welding also includes a worm gear I, which is rotatably connected to the cross support plate, and two bidirectional lead screws are meshingly connected to the worm gear I.

[0013] Furthermore, the workpiece fixing device for mechanical welding also includes a protruding connecting plate and a straightening curved plate, wherein the protruding connecting plate is fixedly connected to the transverse supporting plate, and the straightening curved plate is slidably connected to the protruding connecting plate.

[0014] Furthermore, the workpiece fixing device for mechanical welding also includes a bolt rod, which is rotatably connected to the protruding connecting plate, and the straightening curved plate is rotatably connected to the bolt rod.

[0015] Furthermore, the adjustment component includes a transverse sliding seat, a lifting seat, a load-bearing sliding cavity, a limit ring, a worm gear II, a sliding plate and a transverse screw. The transverse sliding seat is fixedly connected to the supporting table, the lifting seat is fixedly connected to the transverse sliding seat, the lifting seat is rotatably connected to the load-bearing sliding cavity, the load-bearing sliding cavity is slidably connected to the limit ring, the lifting seat is rotatably connected to the worm gear II, the worm gear II is meshingly connected to the load-bearing sliding cavity, a sliding plate is slidably connected in the load-bearing sliding cavity, a transverse screw is rotatably connected to the load-bearing sliding cavity, the transverse screw and the sliding plate are connected to the transverse support plate through threaded transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0017] Figure 1 It is a structural schematic diagram of an embodiment of the present invention for automatically fixing a welding piece;

[0018] Figure 2 It is a partial structural schematic diagram of an embodiment of the present invention for automatically fixing a welding piece;

[0019] Figure 3It is a structural schematic diagram of an embodiment of the present invention for the downward movement linkage fixation of welding parts;

[0020] Figure 4 is a schematic structural diagram of a power transmission embodiment of the present invention;

[0021] Figure 5 It is a structural schematic diagram of an embodiment of the present invention for fixing a weldment horizontally and vertically;

[0022] Figure 6 It is a structural schematic diagram of an embodiment of fixing a pipe fitting according to the present invention;

[0023] Figure 7 It is a structural schematic diagram of an embodiment of the present invention driving a pipe fitting to move;

[0024] Figure 8 It is another structural schematic diagram of an embodiment of the present invention driving a pipe to move;

[0025] Fig. 9 It is a schematic diagram of the structure of fixing the pipe fitting according to the present invention;

[0026] Fig.10 It is a structural schematic diagram of an embodiment of the present invention for straightening pipe fittings. DETAILED DESCRIPTION

[0027] The present invention will be further described in detail below in conjunction with the accompanying drawings.

[0028] The following is combined with Figure 1-5 Described in detail, the workpiece fixing device for mechanical welding includes a support table 101, a lifting support plate 102, a squeeze member and a linkage member. The lifting support plate 102 is slidably connected to the support table 101. Three squeeze members and three linkage members are provided. The three linkage members are fixedly connected to the support table 101 by welding. The three squeeze members are slidably connected to the support table 101 through circular holes. The three squeeze members are respectively in contact with the three linkage members.

[0029] Furthermore, the support table 101 plays a role of bearing connection. Three support legs are arranged on the support table 101 to realize the supporting and fixing treatment of the support table 101. When there is no welding on the lifting tray 102, the three squeezed components will generate elastic force to act on the lifting tray 102, so that the lifting tray 102 moves upward and is at the highest point. After the welded part is placed on the lifting tray 102, the lifting tray 102 is driven to move downward. When the lifting tray 102 moves downward, the three squeezed components can be driven to move downward. When driving the three squeezed components to move downward, the three squeezed components can be separated from the three squeezed components after moving downward. At this time, the three squeezed components can release the restriction on the three squeezed components, and the three squeezed components will move inward to complete the fixing treatment of the welded part and prevent the welded part from moving during the welding process.

[0030] The following is combined with Figure 1-3 In detail, the workpiece fixing device for mechanical welding further includes a limiting protrusion ring 103 , and the limiting protrusion ring 103 is fixedly connected to the lifting support plate 102 by welding.

[0031] Furthermore, the limiting convex ring 103 is used to limit the lifting plate 102. When the limiting convex ring 103 contacts the support table 101, the limiting convex ring 103 completes the limiting process of the lifting plate 102, and the lifting plate 102 will not be able to continue to move upward.

[0032] The following is combined with Figure 1-4 In detail, the linkage component includes a right-angle plate 201, a sliding column 202 and a contact column 203. The sliding column 202 is slidably connected to the right-angle plate 201 through a circular hole. The sliding column 202 is sleeved with a spring I. The contact column 203 is fixedly connected to the sliding column 202 by welding. The three right-angle plates 201 are all fixedly connected to the support table 101 by welding. The support table 101 is slidably connected to the three contact columns 203.

[0033] Furthermore, the right-angle plate 201 plays a supporting and fixing role, and can provide sliding space for the sliding column 202. The three sliding columns 202 are all provided with springs I, and the sliding column 202 can drive the contact column 203 to move downward. When the welded part is placed on the lifting support plate 102, the lifting support plate 102 will move downward, thereby driving the three sliding columns 202 to move downward. The three sliding columns 202 can drive the three contact columns 203 to move downward. When the three contact columns 203 move downward, the three contact columns 203 will contact the three extrusion components. At this time, the three extrusion components will move inward, and the inward movement of the three extrusion components is used to complete the extrusion and fixing of the welded part on the lifting support plate 102, and the fixing of the welded part is completed. When the welded part is removed, the elastic force generated by the springs I on the three sliding columns 202 acts on the three contact columns 203, thereby driving the lifting support plate 102 to move upward, ensuring that the lifting support plate 102 is at the highest point.

[0034] The following is combined with Figure 1 , 2 5 is described in detail, the extrusion component includes a telescopic sliding column 301 and an extrusion sliding plate 302, the telescopic sliding column 301 is slidably connected to the extrusion sliding plate 302, the three telescopic sliding columns 301 are fixedly connected to the support table 101 by welding, the support table 101 is slidably connected to the three extrusion sliding plates 302, and the three extrusion sliding plates 302 are respectively in contact with the three contact columns 203.

[0035] Furthermore, the three telescopic slide posts 301 are all provided with springs II, and the elastic force generated by the springs II provided on the three telescopic slide posts 301 acts on the three extrusion slides 302, so that the three extrusion slides 302 have a tendency to move inwards, and when the three contact posts 203 move downwards, the three contact posts 203 will be released from contact with the three extrusion slides 302. At this time, the elastic force generated by the three springs II acts on the three extrusion slides 302, thereby driving the three extrusion slides 302 to move inwards, allowing the three extrusion slides 302 to contact the welding parts on the lifting support plate 102, thereby completing the welding and fixing processing of the welding parts.

[0036] The following is combined with Figure 1 , 2 5 is described in detail, the extrusion component also includes an angle fixing plate 303, a connecting column 304 and a longitudinal fixing plate 305, the angle fixing plate 303 has two connecting columns 304 fixedly connected by welding, the longitudinal fixing plate 305 is slidably connected to the two angle fixing plates 303 through circular holes, and the three angle fixing plates 303 are respectively fixedly connected to the three extrusion sliding plates 302 by welding.

[0037] Furthermore, springs III are sleeved on the connecting columns 304. The elastic force generated by the three springs III can act on the three longitudinal fixing plates 305, causing the three longitudinal fixing plates 305 to tend to move downward. When the three extrusion slide plates 302 move inward, the three longitudinal fixing plates 305 will also be driven to move inward. The inner ends of the three longitudinal fixing plates 305 are designed with inclined surfaces. When the three longitudinal fixing plates 305 come into contact with the welded parts, the three longitudinal fixing plates 305 can move upward to press the welded parts under the three longitudinal fixing plates 305, completing the longitudinal fixing of the welded parts. At this time, all-round fixing of the welded parts will be achieved, further preventing the welded parts from moving during the welding process.

[0038] The following is combined with Figure 1 , 6 -10 Detailed description, the workpiece fixing device for mechanical welding also includes an adjusting member, a transverse support plate 503 and a fixing claw 601, the adjusting member is fixedly connected to the support table 101 by welding, the transverse support plate 503 and the adjusting member are fixedly connected by welding, and the fixing claw 601 is provided with four, divided into two groups, and the two groups of fixing claws 601 are respectively slidably connected to the two ends of the transverse support plate 503.

[0039] Furthermore, the lateral and longitudinal positions of the cross support plate 503 can be changed by using an adjustment component, and the cross support plate 503 can also be driven to rotate. The cross support plate 503 can provide sliding space for the four fixing claws 601. The two sets of fixing claws 601 can be used to fix the pipe fittings. The shape of the pipe fittings can be a straight pipe, an inclined pipe or a T-shaped pipe. The pipe fittings are brought into contact with the welded parts, and the pipe fittings are welded to the welded parts using a welding gun to complete the welding process of the welded parts.

[0040] The adjustment component includes a transverse sliding seat 401, a lifting seat 402, a load-bearing sliding cavity 403, a limit ring 404, a worm gear II405, a sliding plate 501 and a transverse screw 502. The transverse sliding seat 401 is fixedly connected to the support table 101 by welding, the lifting seat 402 is fixedly connected to the transverse sliding seat 401 by welding, the load-bearing sliding cavity 403 is rotatably connected to the lifting seat 402 through a bearing, the limit ring 404 is slidably connected to the load-bearing sliding cavity 403, the lifting seat 402 is rotatably connected to the worm gear II405, the worm gear II405 is meshingly connected to the load-bearing sliding cavity 403, the sliding plate 501 is slidably connected in the load-bearing sliding cavity 403 through a groove, the transverse screw 502 is rotatably connected to the load-bearing sliding cavity 403, the transverse screw 502 is connected to the sliding plate 501 through threaded transmission, and the sliding plate 501 is fixedly connected to the transverse supporting plate 503.

[0041] Furthermore, the transverse sliding seat 401 can drive the lifting seat 402 to move transversely, thereby driving the fixed pipe fitting to move and ensuring that the pipe fitting is in the correct position of the welded part. The lifting seat 402 can drive the pipe fitting to move up and down, and adjust the height of the pipe fitting according to the length of the pipe fitting. The bearing sliding cavity 403 is fixedly connected with a worm gear II, which is meshed and driven by a worm gear rod II405. Rotating the worm gear rod II405 can drive the bearing sliding cavity 403 to rotate, and finally change the angle of the pipe fitting. According to the different shapes of the pipe fittings, the angle of the pipe fitting needs to be adjusted to ensure that the pipe fitting can be tightly connected to the welded part. The limiting ring 404 plays a limiting role. The bearing sliding cavity 403 is fixedly connected with a reduction motor I, and the output shaft of the reduction motor I is fixedly connected to the transverse moving screw 502. When the transverse moving screw 502 rotates, it can drive the sliding plate 501 to slide, thereby changing the position of the pipe fitting. The position of the pipe fitting is changed from three aspects, further ensuring that the pipe fitting is in the correct position on the welded part, and completing the welding of the pipe fitting to the correct position of the welded part.

[0042] The following is combined with Figure 6 and 9 In detail, the workpiece fixing device for mechanical welding also includes a bidirectional screw 602, of which two are provided. The two bidirectional screws 602 are rotatably connected to the two ends of the cross support plate 503 through holes, and the two sets of fixing claws 601 are respectively connected to the two bidirectional screws 602 through threaded transmission.

[0043] Furthermore, the pipe fittings can be placed on the two fixing claws 601 located at the bottom. The threads at both ends of the two bidirectional lead screws 602 have opposite rotation directions, which is convenient for driving the two fixing claws 601 connected thereto to move inward or outward at the same time. A worm gear I is fixedly connected to the top of the two bidirectional lead screws 602, and the worm gear I can be used to drive the bidirectional lead screws 602 to rotate. Rotating the two bidirectional lead screws 602 can drive the two groups of fixing claws 601 to move inward at the same time, thereby completing the fixing of the pipe fittings. The position of the cross support plate 503 can also be adjusted, thereby changing the position of the pipe fittings fixedly connected between the two groups of fixing claws 601, so that the pipe fittings and the welded parts are in close contact with each other, and the pipe fittings will also be fixed, so that the welding process of the pipe fittings and the welded parts can be realized, and the pipe fittings are fixedly connected to the welded parts.

[0044] The following is combined with Figure 6 and 9 In detail, the workpiece fixing device for mechanical welding also includes a worm gear I603, which is rotatably connected to the cross support plate 503 through a bearing seat, and the two bidirectional lead screws 602 are both meshingly connected to the worm gear I603.

[0045] Furthermore, the worm gear I603 is meshed and connected with the two worm wheels I on the two bidirectional lead screws 602. The rotating worm gear I603 can drive the two bidirectional lead screws 602 to rotate, and the rotating two bidirectional lead screws 602 can simultaneously drive the four fixed claws 601 to move, thereby completing the fixing of the pipe fitting.

[0046] The following is combined with Fig. 9 and 10 In detail, the workpiece fixing device for mechanical welding also includes a protruding connecting plate 701 and a straightening curved plate 702. The protruding connecting plate 701 is fixedly connected to the horizontal supporting plate 503 by welding, and the straightening curved plate 702 is slidably connected to the protruding connecting plate 701 through two cylinders.

[0047] Furthermore, the convex connecting plate 701 can provide sliding space for the straightening curved plate 702, and the straightening curved plate 702 is provided with anti-slip grooves. The straightening curved plate 702 is used to contact the pipe fitting to straighten the angle of the pipe fitting, thereby further ensuring that the pipe fitting is in the correct position of the weldment.

[0048] The following is combined with Fig. 9 and 10 In detail, the workpiece fixing device for mechanical welding further comprises a bolt rod 703, the bolt rod 703 is rotatably connected to the protruding connecting plate 701, and the straightening curved plate 702 is rotatably connected to the bolt rod 703 via a cavity.

[0049] Furthermore, rotating the bolt rod 703 can adjust the extension distance of the straightening curved plate 702, ensuring that the straightening curved plate 702 can contact the pipe fitting, completing the straightening process of the pipe fitting, and further ensuring that the pipe fitting is welded to the correct position of the weldment.

Claims

1. A workpiece fixing device for mechanical welding, comprising a support table (101) and a lifting support plate (102) slidably connected to the support table (101), characterized in that: Three linkage components are fixedly connected to the support table (101), three extrusion components are slidably connected to the support table (101), and the three linkage components are in contact with the three extrusion components respectively; A limiting convex ring (103) is fixedly connected to the lifting support plate (102); The linkage component comprises a right-angle plate (201) and a sliding column (202) slidably connected to the right-angle plate (201); a spring I is sleeved on the sliding column (202); a contact column (203) is fixedly connected to the sliding column (202); three right-angle plates (201) are fixedly connected to the support table (101); and the three contact columns (203) are all slidably connected to the support table (101); The extrusion member comprises a telescopic sliding column (301) and an extrusion slide plate (302) slidably connected to the telescopic sliding column (301); three telescopic sliding columns (301) are fixedly connected to the support table (101); the three extrusion slide plates (302) are all slidably connected to the support table (101); and the three contact columns (203) are in contact with the three extrusion slide plates (302) respectively; The extrusion fixing component further comprises an angle fixing plate (303) and two connection columns (304) fixedly connected to the angle fixing plate (303), the two connection columns (304) are slidably connected to a longitudinal fixing plate (305), and the three extrusion fixing slide plates (302) are fixedly connected to the angle fixing plate (303); The connecting columns (304) are all sleeved with springs III, and the elastic force generated by the springs III acts on the longitudinal fixing plate (305), and the inner end of the longitudinal fixing plate (305) is designed as an inclined surface; The support table (101) is fixedly connected to an adjustment member, the adjustment member is fixedly connected to a horizontal support plate (503), and both ends of the horizontal support plate (503) are slidably connected to two fixing claws (601); The horizontal support plate (503) is rotatably connected to two bidirectional lead screws (602), and the two bidirectional lead screws (602) are respectively connected to the two sets of fixed claws (601) through threaded transmission; A worm gear rod I (603) is rotatably connected to the transverse support plate (503), and the worm gear rod I (603) is meshingly transmission-connected with two bidirectional lead screws (602); The adjustment component comprises a transverse sliding seat (401), a lifting seat (402), a bearing sliding cavity (403), a limiting ring (404), a worm gear II (405), a sliding plate (501) and a transverse moving lead screw (502); the transverse sliding seat (401) is fixedly connected to the support table (101) by welding; the lifting seat (402) is fixedly connected to the transverse sliding seat (401) by welding; the lifting seat (402) is rotatably connected to the bearing sliding cavity (403) by a bearing; A limit ring (404) is slidably connected, a worm gear II (405) is rotatably connected to the lifting seat (402), the worm gear II (405) is meshingly connected to the bearing sliding cavity (403), a sliding plate (501) is slidably connected in the bearing sliding cavity (403) via a groove, a transverse screw (502) is rotatably connected to the bearing sliding cavity (403), the transverse screw (502) is connected to the sliding plate (501) via a threaded transmission connection, and the sliding plate (501) is fixedly connected to the transverse supporting plate (503).

2. The workpiece fixing device for mechanical welding according to claim 1, characterized in that: The transverse supporting plate (503) is fixedly connected to a protruding connecting plate (701), and a straightening curved plate (702) is slidably connected to the protruding connecting plate (701).

3. The workpiece fixing device for mechanical welding according to claim 2, characterized in that: A bolt rod (703) is rotatably connected to the protruding connecting plate (701), and the bolt rod (703) is rotatably connected to the straightening curved plate (702).