Material conveying device and conveying method for wind power blades
The conveying device for wind turbine blades addresses the issue of inaccurate material placement by using adaptable mechanisms and a recycling system, enhancing production efficiency and material handling.
Patent Information
- Application Number
- CN202210056825.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-01-18
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2042-01-18
AI Technical Summary
Existing material conveying methods for wind turbine blades often fail to accurately deliver materials to the correct location, leading to inefficiencies in production and processing due to the irregular shape of the molding molds.
A conveying device with two groups of mechanisms, guide and connecting components, and a control system that adapts to the up and down slopes and left and right arcs of the molding molds, ensuring precise material placement and incorporating a recycling component for abnormal and waste materials.
The device ensures accurate material delivery and simplifies manual handling, improving production efficiency by adapting to the molding mold's shape and providing efficient recycling of abnormal and waste materials.
Smart Images

Figure CN114458545B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of material conveying, and more specifically, relates to a material conveying device and a conveying method for wind power generation blades. Background Art
[0002] Blades are the most basic and critical components of wind turbines. Their good design, reliable quality and superior performance are the decisive factors to ensure the normal and stable operation of the unit. Blades are large in size. When producing and processing wind turbine blades, it is often necessary to operate on special molding molds and transport the processed materials through physical conveyor lines.
[0003] The molding mold of the wind turbine blade is an irregular shape. The mold has an arc in the left-right direction and a slope in the up-down direction. When the wind turbine blades are processed and produced, when the existing platform-type physical conveyor line is used for material transportation, the material is often not transported to the right place, which is inconvenient for the processing personnel to take, affects the production and processing progress of the blades, and reduces production efficiency. Summary of the invention
[0004] The object of the present invention is to provide a material conveying device and method for wind turbine blades, aiming to solve the technical problem that the existing conveying method causes the material to be not conveyed in place and is inconvenient for manual picking up.
[0005] To achieve the above object, the technical solution adopted by the present invention is:
[0006] In a first aspect, a material conveying device for wind power blades is provided, which is arranged along the extension direction of two groups of molding dies, wherein the molding dies are used to mold wind power blades; a middle symmetry line of the two groups of molding dies is defined as a center line, and an extension direction of an outer edge of the molding dies is defined as a first direction, wherein the material conveying device for wind power blades comprises:
[0007] Two groups of conveying mechanisms are respectively arranged on the opposite outer sides of the two groups of forming dies; the conveying mechanism comprises a conveying component extending along the first direction, a plurality of connecting components arranged on the upper part of the conveying component, and a plurality of guide components arranged below the connecting components and corresponding to the connecting components one by one up and down; a plurality of material taking points are arranged on the conveying component at intervals along the first direction;
[0008] Two sets of feeding mechanisms are arranged at one end of the forming mold and correspond to the two sets of conveying mechanisms respectively; the feeding mechanisms are provided with feeding components that move up and down in the vertical direction;
[0009] A recovery component is disposed at the other end of the forming mold; and
[0010] A control component, electrically connected to the conveying mechanism, the feeding mechanism and the recycling component respectively;
[0011] The conveying surface at the top of the conveying assembly has an angle inclined upward or downward along the first direction, and the position of the conveying surface is synchronized with the position of the outer edge of the top of the molding mold; the conveying surface also has an arc close to or away from the center line.
[0012] In combination with the first aspect, in a possible implementation, the conveying component includes:
[0013] A plurality of groups of first conveying platforms, each group of the first conveying platforms being provided with a first conveying platform surface extending horizontally;
[0014] A plurality of groups of second conveying platforms, each group of the second conveying platforms is provided with a second conveying platform surface inclined upward or downward along the first direction;
[0015] Among them, multiple groups of the first conveying platforms and multiple groups of the second conveying platforms are staggered so that the junction between the first conveying platform surface and the second conveying platform surface forms an arc connection, and the arc connection is provided with the connecting component, and the connecting parts of the multiple groups of the first conveying platforms, the multiple groups of the second conveying platforms and the connecting components jointly form the conveying surface.
[0016] In some embodiments, a first support frame is disposed below the first conveying table, and a second support frame is disposed below the second conveying table;
[0017] Wherein, the guide assembly is arranged between two adjacent groups of the first support frames and the second support frames.
[0018] In some embodiments, the engagement assembly comprises:
[0019] An intermediate shaft is disposed between the first conveying platform and the second conveying platform and is extended radially along the arc connection;
[0020] The conical roller is sleeved on the intermediate shaft and is rotatably connected to the intermediate shaft; the radial cross section of the conical roller gradually decreases toward the direction approaching the forming mold.
[0021] Exemplarily, the first conveying table and the second conveying table are provided with a rib on the inner side close to the forming mold, and a protective bracket is provided on the outer side away from the forming mold.
[0022] In combination with the first aspect, in a possible implementation, the conveying component also includes a detection device, the detection device is provided with a plurality of detection ends corresponding one-to-one to the material picking points respectively; and the detection device is electrically connected to the control component.
[0023] Compared with the prior art, the scheme shown in the embodiment of the present application can realize the transportation of materials by setting up two groups of conveying mechanisms. By setting a guide component and a connecting component on the conveying component, the conveying surface of the conveying component has an angle of inclination upward or downward along a first direction and an arc close to or away from the center line, so that the conveying surface can adapt to the up and down slopes and left and right arcs of the forming mold. Even if the conveying surface changes with the shape of the forming mold, the conveying device can be quickly assembled, the accuracy of the conveying position of the conveying surface is improved, the material is ensured to be delivered in place, and it is convenient for the staff to pick up; in addition, a recycling component is also provided, which can classify and recycle abnormally conveyed materials, unused materials and waste materials.
[0024] In a second aspect, the present invention further provides a material conveying method for wind turbine blades, which uses the material conveying device for wind turbine blades to convey materials, comprising the following steps:
[0025] According to the up and down slopes of the forming mold and the arc close to or away from the center line, the conveying surface adapted to the shape of the forming mold is obtained; and according to the obtained conveying surface, the conveying component, the connecting component and the guide component are assembled together to form the conveying mechanism;
[0026] Determine the feeding position and install the feeding mechanism; determine multiple groups of material collection points according to the requirements of different production and processing procedures for the type and quantity of materials;
[0027] According to the type and quantity of the material obtained at the material taking point, the material is divided into a plurality of material groups corresponding to the plurality of material taking points one by one, and the conveying order of the plurality of material groups is determined according to the positions of the material taking points, and the control component controls the feeding mechanism to sequentially feed the material groups according to the conveying order;
[0028] The control component controls the conveying mechanism to sequentially convey the material groups to the corresponding material collection points;
[0029] Unload the corresponding material group at the material taking point, and place abnormal materials, unused materials and waste materials on the conveying component;
[0030] The control component controls the conveying component to convey the abnormal materials, the unused materials and the waste materials to the recycling component, and the recycling component classifies and recycles the abnormal materials, the unused materials and the waste materials.
[0031] In combination with the second aspect, in a possible implementation, the conveying surface adapted to the shape of the forming mold is obtained according to the up and down slopes of the forming mold and the arc close to or away from the center line; and the conveying assembly, the connecting assembly and the guide assembly are assembled together according to the obtained conveying surface to form the conveying mechanism, including:
[0032] Designing a preset conveying line, and dividing the preset conveying line into a plurality of preset conveying sections according to the up and down slopes of the molding die and the arc close to or away from the center line;
[0033] According to the up and down slopes of the molding die and the arc close to or away from the center line, determine whether each of the preset conveying sections uses a first conveying table with a flat first conveying table surface or a second conveying table with an inclined second conveying table surface; and form a physical conveying line by staggering multiple groups of the first conveying tables and multiple groups of the second conveying tables;
[0034] The connection component is arranged at the arc connection between the first conveying table and the second conveying table; a plurality of groups of the first conveying tables, a plurality of groups of the second conveying tables and the connection parts of the connection component jointly form the conveying surface.
[0035] In some embodiments, the conveying surface adapted to the shape of the forming mold is obtained according to the up and down slopes of the forming mold and the arc close to or away from the center line; and the conveying assembly, the connecting assembly and the guide assembly are assembled together according to the obtained conveying surface to form the conveying mechanism, which further includes:
[0036] According to the height of the forming mold, each preset conveying section selects a first support frame with different heights to support the first conveying table, and selects a second support frame with different heights to support the second conveying table; the guide assembly is arranged between two adjacent groups of the first support frames and the second support frames.
[0037] In conjunction with the second aspect, in a possible implementation, the control component controls the conveying mechanism to sequentially convey the material groups to the corresponding material collection points, including:
[0038] The detection end of the detection device located at the material taking point detects the material transported to the material taking point to determine the nature of the material arriving at the material taking point; if the material is detected to be the material required by the material taking point, this section of the transportation task is terminated; if the material is detected to be one or more of the abnormally transported material, unused material or waste material that is performing the return task, it is directly transported to one end of the recovery component;
[0039] The control component controls the conveying component to convey the material to the next material collection point for judgment.
[0040] The material conveying method for wind power blades provided by the present invention adopts the material conveying device for wind power blades to convey materials, and thus has all the beneficial effects of the material conveying device for wind power blades, and can ensure that materials are conveyed accurately and in place, making it convenient for workers to take them. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0042] Figure 1 A schematic structural diagram of a material conveying device for wind turbine blades provided in an embodiment of the present invention;
[0043] Figure 2 A partially enlarged structural schematic diagram of a material conveying device for wind turbine blades provided in an embodiment of the present invention;
[0044] Figure 3 A schematic diagram of the structure of a second conveying platform provided in an embodiment of the present invention;
[0045] Figure 4 for Figure 3 A magnified partial view of point A in the middle.
[0046] In the figure: 1. conveying mechanism; 11. conveying assembly; 111. first conveying platform; 1111. first conveying table; 1112. first support frame; 112. second conveying platform; 1121. second conveying table; 1122. second support frame; 12. connecting assembly; 121. intermediate shaft; 122. conical roller; 123. fixing plate; 13. material picking point; 14. detection device; 15. side guard; 16. protective bracket; 17. moving wheel; 2. feeding mechanism; 3. guide assembly; 4. recovery assembly; 5. forming mold; 6. center line. DETAILED DESCRIPTION
[0047] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0048] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0049] It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0051] Please also read Figures 1 to 4 , the material conveying device and conveying method for wind power blades provided by the present invention are now described. The material conveying device for wind power blades is used to be arranged along the extension direction of two sets of molding molds 5, and the molding molds 5 are used to mold wind power blades; the middle symmetry line of the two sets of molding molds 5 is defined as the center line 6, and the extension direction of the outer edge of the molding mold 5 is defined as the first direction; the material conveying device for wind power blades includes two sets of conveying mechanisms 1, two sets of feeding mechanisms 2, a recovery component 4 and a control component; the two sets of conveying mechanisms 1 are respectively arranged on the opposite outer sides of the two sets of molding molds 5; the conveying mechanism 1 includes a conveying component 11 extending along the first direction, a plurality of connecting components 12 arranged on the upper part of the conveying component 11, and a plurality of connecting components 12 arranged below the connecting component 12 and respectively connected with the engagement component 12. The connecting assembly 12 corresponds to the guide assembly 3 one by one up and down; a plurality of material picking points 13 are arranged on the conveying assembly 11 at intervals along the first direction; two groups of feeding mechanisms 2 are arranged at one end of the forming mold 5, and correspond to the two groups of conveying mechanisms 1 one by one; the feeding mechanism 2 is provided with a feeding assembly moving up and down in the vertical direction; the recovery assembly 4 is arranged at the other end of the forming mold 5; the control assembly is electrically connected to the conveying mechanism 1, the feeding mechanism 2 and the recovery assembly 4 respectively; wherein the conveying surface at the top of the conveying assembly 11 has an angle inclined upward or downward along the first direction, and the position of the conveying surface is synchronized with the position of the outer edge of the top of the forming mold 5; the conveying surface also has an arc close to or away from the center line 6.
[0052] It should be noted that the control component used in the present application is a structure in which multiple control elements are integrated together through programming. The loading action of the loading mechanism 2, the start and stop actions of the conveying component 11 and the connecting component 12, the emergency stop action in case of failure, and the recovery or return analysis action of the recovery component 4 are all controlled separately by each control element; among them, the control principle and specific structure of each control element belong to the prior art and will not be repeated here.
[0053] Compared with the prior art, the scheme shown in the embodiment of the present application can realize the transportation of materials by setting up two groups of conveying mechanisms 1, and by setting the guide component 3 and the connecting component 12 on the conveying component 11, the conveying surface of the conveying component 11 has an angle of inclination upward or downward along the first direction, and an arc close to or away from the center line 6, so that the conveying surface can adapt to the up and down slopes and left and right arcs of the forming mold 5, that is, the conveying surface can be changed with the shape of the forming mold 5, and the conveying device can be quickly assembled, the accuracy of the conveying position of the conveying surface can be improved, the material can be delivered in place, and it is convenient for the staff to pick up; in addition, a recovery component 4 is also provided, which can classify and recycle abnormally conveyed materials, unused materials and waste materials.
[0054] See also Figure 1 and Figure 2 In some possible embodiments, the conveying assembly 11 includes multiple groups of first conveying platforms 111 and multiple groups of second conveying platforms 112; each group of the first conveying platforms 111 is provided with a first conveying platform surface 1111 extending horizontally; each group of the second conveying platforms 112 is provided with a second conveying platform surface 1121 inclined upward or downward along a first direction; wherein, the multiple groups of first conveying platforms 111 and the multiple groups of second conveying platforms 112 are staggered so that the joints between the first conveying platform surfaces 1111 and the second conveying platform surfaces 1121 form an arc connection, and the arc connection is provided with a connecting assembly 12, and the connecting parts of the multiple groups of first conveying platform surfaces 1111, the multiple groups of second conveying platform surfaces 1121 and the connecting assembly 12 are combined to form the above-mentioned conveying surface.
[0055] It should be noted that the multiple groups of first conveying platforms 111 and the multiple groups of second conveying platforms 112 are staggered. The multiple groups of first conveying platforms 111 can be staggered with each other, or the multiple groups of second conveying platforms 112 can be staggered with each other, or the first conveying platforms 111 and the second conveying platforms 112 can be staggered, that is, they are arranged according to the height of the molding mold 5 and the angle at which the top edge of the molding mold 5 is tilted upward or downward along the first direction, so that the conveying surface is set along the up and down slopes and the left and right curvatures of the molding mold 5.
[0056] Specifically, the connection component 12 can be connected between multiple groups of first conveying tables 1111, between multiple groups of second conveying tables 1121, or between the first conveying table 1111 and the second conveying table 1121, so as to form a conveying surface with the first conveying table 1111 and the second conveying table 1121.
[0057] In addition, it should be noted that a conveying component is provided on the first conveyor platform 111 and the second conveyor platform 112, and the conveying component can specifically be a conveyor belt and a transmission wheel, or other components that can realize material transmission; and the first conveying table surface 1111 of each first conveyor platform 111 and the second conveying table surface 1121 of the second conveyor platform 112 are both conveying surfaces of the transmission component.
[0058] See also Figure 2 and Figure 3 In some embodiments, a first support frame 1112 is disposed under the first conveying table 1111, and a second support frame 1122 is disposed under the second conveying table 1121; wherein a guide assembly 3 is disposed between two adjacent groups of first support frames 1112 and second support frames 1122.
[0059] Optionally, the guide assembly 3 can be connected between the first support frame 1112 and the first support frame 1112 , between the first support frame 1112 and the second support frame 1122 , and between the second support frame 1122 and the second support frame 1122 .
[0060] Specifically, at least one guide assembly 3 may be provided for each group, and the guide assembly 3 may be a quick clamp for realizing positioning and guiding between two adjacent groups of first support frames 1112 and second support frames 1122, while avoiding relative movement between adjacent first support frames 1112 and second support frames 1122.
[0061] It should be noted that the first support frame 1112 and the second support frame 1122 are also provided with connectors for positioning connection with the ground. After the position of the conveyor line is determined, the first support frame 1112 and the second support frame 1122 can be limited at a specified position; optionally, threaded connectors are used for connection; or other devices capable of achieving limitation are provided at the bottom.
[0062] To facilitate quick assembly, 3-4 commonly used first conveying tables 1111 and second conveying tables 1121 can be designed according to the edge inclination angles of the commonly used forming molds 5, as well as the arcs close to or away from the center line 6, and the corresponding first support frames 1112 and second support frames 1122 can be assembled according to the height of the forming mold 5 to form a variety of first conveying tables 111 and second conveying tables 112; when it is necessary to assemble the conveyor line, directly select the appropriate first conveying table 111 and second conveying table 112 and install the guide assembly 3 and the connection assembly 12 to achieve rapid configuration and form a corresponding conforming production line.
[0063] See also Figure 4 In some embodiments, the connecting assembly 12 includes an intermediate shaft 121 and a conical roller 122; the intermediate shaft 121 is arranged between the first conveying table 1111 and the second conveying table 1121, and is extended radially along the arc connection; the conical roller 122 is sleeved on the intermediate shaft 121 and is rotatably connected to the intermediate shaft 121; the radial cross-section of the conical roller 122 gradually decreases toward the direction approaching the forming mold 5.
[0064] By providing the conical roller 122, the connecting portion of the conical roller 122 can form the above-mentioned conveying surface with the first conveying table 1111 and the second conveying table 1121. It should be understood that when the first conveying table 1111 and the second conveying table 1121 extend to the arc-shaped connection and connect, an angle greater than 90 degrees and less than 180 degrees is usually formed. If only a plane connection is used, material accumulation is likely to occur. Therefore, in the present application, by providing the conical roller 122, material accumulation at the connection can be avoided.
[0065] In addition, it should be noted that the two ends of the intermediate shaft 121 of the connection assembly 12 are respectively connected through a fixing plate 123 , and the fixing plate 123 is respectively connected to the first support frame 1112 or the second support frame 1122 .
[0066] See also Figure 3 Exemplarily, a rib 15 is provided on the inner side of the first conveying table 1111 and the second conveying table 1121 close to the forming mold 5 , and a protective bracket 16 is provided on the outer side away from the forming mold 5 .
[0067] By providing the retaining edge 15 and the protective support 16, it is prevented that the material deviates from the conveying line during the conveying process, which affects the conveying efficiency and accuracy of the material.
[0068] In order to achieve targeted recycling of the recycling component 4, a detection component is also provided at the recycling port of the recycling component 4 in the present application, which is used to judge the nature of the material, so that abnormal materials and unused materials can be transported to the return vehicle for return processing, or waste materials can be transported to the garbage truck for recycling processing.
[0069] See also Figure 1 and Figure 2 The conveying component 11 also includes a detection device 14, which is provided with a plurality of detection ends corresponding to the material taking points 13 one by one; and the detection device 14 is electrically connected to the control component.
[0070] By connecting the control component with the detection device 14, the material arriving at the material picking point 13 can be detected, and the nature of the material arriving at the material picking point 13 can be determined. If it is detected that the material is the material required by the material picking point 13, this section of the transportation task is terminated; if it is detected that the material is one or more of abnormal transportation materials, unused materials or waste materials that are performing a return to warehouse task, it is directly transported to one end of the recovery component 4; if it is detected that the material does not belong to the above two situations, it continues to be transported to the next material picking point 13 for judgment; so that the detection device 14 can realize automatic identification of the material and improve the transportation efficiency.
[0071] Optionally, a plurality of groups of moving wheels 17 are spaced apart at the bottom of the first support frame 1112 and the second support frame 1122 .
[0072] In a second aspect, the present invention further provides a material conveying method for wind turbine blades, which uses the material conveying device for wind turbine blades to convey materials, comprising the following steps:
[0073] S100. According to the up and down slopes of the molding die 5, and the arc close to or away from the center line 6 to obtain the conveying surface adapted to the shape of the molding die 5; and according to the obtained conveying surface, the conveying assembly 11, the connecting assembly 12 and the guide assembly 3 are assembled together to form a conveying mechanism 1;
[0074] S200 determines the feeding position, installs the feeding mechanism 2; determines multiple groups of material collection points 13 according to the type and quantity requirements of different production and processing steps;
[0075] S300. According to the material type and quantity obtained from the material taking point 13, the material is divided into multiple material groups corresponding to the multiple material taking points 13, and the conveying order of the multiple material groups is determined according to the position of the material taking point 13, and the control component controls the feeding mechanism 2 to feed the material groups in sequence according to the conveying order;
[0076] S400. The control component controls the conveying mechanism 1 to sequentially convey the material groups to the corresponding material collection points 13;
[0077] S500. The corresponding material group is unloaded at the material collection point 13, and abnormal materials, unused materials and waste materials are placed on the conveying assembly 11;
[0078] S600. The control component controls the conveying component 11 to convey the abnormal materials, unused materials and waste materials to the recycling component 4, and the recycling component 4 classifies and recycles the abnormal materials, unused materials and waste materials.
[0079] It should be understood that when forming the above-mentioned conveying mechanism 1, it also includes connecting the various components of the conveying mechanism 1. The assembly principle of this part belongs to the existing technology and will not be repeated here.
[0080] In some possible embodiments, step S100 includes:
[0081] S110. Design a preset conveyor line, and divide the preset conveyor line into multiple preset conveyor sections according to the up and down slopes of the molding die 5 and the arc close to or away from the center line 6;
[0082] S120. According to the up and down slopes of the molding die 5 and the arc close to or away from the center line 6, determine that each preset conveying section uses the first conveying platform 1111 as a flat surface, or the second conveying platform 1121 as an inclined surface; by staggering multiple groups of first conveying platforms 111 and multiple groups of second conveying platforms 112, a physical conveying line is formed;
[0083] S130. A connection component 12 is provided at the arc connection between the first conveying table 1111 and the second conveying table 1121; a plurality of groups of first conveying tables 1111, a plurality of groups of second conveying tables 1121 and the connection parts of the connection component 12 together form a conveying surface.
[0084] In some embodiments, step S100 further includes:
[0085] S140. Determine, according to the height of the forming mold 5, that each preset conveying section uses a first support frame 1112 of different heights to support the first conveying table 1111, and uses a second support frame 1122 of different heights to support the second conveying table 1121; a guide assembly 3 is provided between two adjacent groups of first support frames 1112 and second support frames 1122.
[0086] In addition, it should be noted that after assembling the above-mentioned conveying mechanism 1 and determining the position of the material collection point 13, a detection device 14 needs to be set on the physical conveying line of the conveying component 11, and at least one detection end is set at each material collection point 13 to realize the detection of the material.
[0087] It should be understood that the two adjacent groups of first support frames 1112 and second support frames 1122 support quick release and quick connection, that is, it is only necessary to fix the lower ends of the first support frames 1112 and the second support frames 1122 by using a guide assembly, and to set a connecting assembly 12 at the arc connection between the first conveying table 1111 and the second conveying table 1121 to achieve rapid assembly between the two to adapt to the shape of the molding mold 5.
[0088] In some possible embodiments, step S400 includes:
[0089] S410. The detection end of the detection device 14 located at the material taking point 13 detects the material delivered to the material taking point 13 to determine the nature of the material reaching the material taking point 13;
[0090] If the material is detected to be the material required by the material taking point 13, then this section of the conveying task is terminated;
[0091] If the material is detected to be one or more of abnormally transported materials, unused materials or waste materials that are currently performing a return mission, it is directly transported to one end of the recovery component 4;
[0092] S420. The control component controls the conveying component 11 to convey the material to the next material collection point 13 for determination.
[0093] It should be understood that if it is detected that the material does not belong to the two situations in step S410, it means that the material has not yet reached the designated material collection point 13 and needs to continue to be transported.
[0094] Furthermore, the detection device 14 on each preset conveying section can automatically identify the material to determine the conveying position of the material.
[0095] In some embodiments, step S600 includes:
[0096] S610. The control component controls the conveying component 11 to convey abnormal materials and unused materials to the return vehicle for return processing;
[0097] S620. The control component controls the conveying component 11 to convey the waste to the garbage truck for recycling.
[0098] The material conveying method for wind turbine blades provided by the present invention adopts the material conveying device for wind turbine blades to convey materials, and thus has all the beneficial effects of the material conveying device for wind turbine blades. The conveying surface can be matched according to the up and down slopes and the left and right curvatures of the forming mold 5 to ensure that the materials are conveyed accurately and in place, making it convenient for staff to pick up the materials.
[0099] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A material conveying device for wind turbine blades, arranged along the extension direction of two sets of molding dies, wherein the molding dies are used to mold wind turbine blades; the middle symmetry line of the two sets of molding dies is defined as the center line, and the extension direction of the outer edge of the molding dies is defined as the first direction, characterized in that: The material conveying device for wind power generation blades comprises: Two groups of conveying mechanisms are respectively arranged on the opposite outer sides of the two groups of forming dies; the conveying mechanism comprises a conveying component extending along the first direction, a plurality of connecting components arranged on the upper part of the conveying component, and a plurality of guide components arranged below the connecting components and corresponding to the connecting components one by one up and down; a plurality of material taking points are arranged on the conveying component at intervals along the first direction; Two sets of feeding mechanisms are arranged at one end of the forming mold and correspond to the two sets of conveying mechanisms respectively; the feeding mechanisms are provided with feeding components that move up and down in the vertical direction; A recovery component is disposed at the other end of the forming mold; and A control component, electrically connected to the conveying mechanism, the feeding mechanism and the recycling component respectively; Wherein, the conveying assembly includes multiple groups of first conveying platforms and multiple groups of second conveying platforms; each group of the first conveying platforms is provided with a first conveying table surface extending horizontally; each group of the second conveying platforms is provided with a second conveying table surface inclined upward or downward along the first direction; multiple groups of the first conveying platforms and multiple groups of the second conveying platforms are staggered so that the joints between the first conveying table surfaces and the second conveying table surfaces form an arc connection, the arc connection is provided with the connecting assembly, and the connecting parts of the multiple groups of the first conveying table surfaces, the multiple groups of the second conveying table surfaces and the connecting assembly together form a conveying surface; the connecting assembly includes an intermediate shaft and a conical roller; the intermediate shaft is arranged between the first conveying table surface and the second conveying table surface, and is extended radially along the arc connection; the conical roller is sleeved on the intermediate shaft and is rotatably connected to the intermediate shaft; the radial cross section of the conical roller gradually decreases toward the direction approaching the forming mold; The conveying surface has an angle of inclination upward or downward along the first direction, and the position of the conveying surface is synchronized with the position of the outer edge of the top of the molding die; the conveying surface also has an arc close to or away from the center line.
2. The material conveying device for wind turbine blades according to claim 1, characterized in that: A first support frame is disposed below the first conveying table, and a second support frame is disposed below the second conveying table; Wherein, the guide assembly is arranged between two adjacent groups of the first support frames and the second support frames.
3. The material conveying device for wind turbine blades according to claim 1, characterized in that: The first conveying table and the second conveying table are provided with ribs on the inner side close to the forming mold, and protective brackets are provided on the outer side away from the forming mold.
4. The material conveying device for wind turbine blades according to claim 1, characterized in that: The conveying component also includes a detection device, which is provided with a plurality of detection ends corresponding to the material taking points one by one; and the detection device is electrically connected to the control component.
5. A material conveying method for wind turbine blades, characterized in that: The material conveying device for wind turbine blades according to any one of claims 1 to 4 is used to convey materials, comprising the following steps: According to the up and down slopes of the forming mold and the arc close to or away from the center line, the conveying surface adapted to the shape of the forming mold is obtained; and according to the obtained conveying surface, the conveying component, the connecting component and the guide component are assembled together to form the conveying mechanism; Determine the feeding position and install the feeding mechanism; determine multiple groups of material collection points according to the requirements of different production and processing procedures for the type and quantity of materials; According to the type and quantity of the material obtained at the material taking point, the material is divided into a plurality of material groups corresponding to the plurality of material taking points one by one, and the conveying order of the plurality of material groups is determined according to the positions of the material taking points, and the control component controls the feeding mechanism to sequentially feed the material groups according to the conveying order; The control component controls the conveying mechanism to sequentially convey the material groups to the corresponding material collection points; Unload the corresponding material group at the material taking point, and place abnormal materials, unused materials and waste materials on the conveying component; The control component controls the conveying component to convey the abnormal materials, the unused materials and the waste materials to the recycling component, and the recycling component classifies and recycles the abnormal materials, the unused materials and the waste materials.
6. The material conveying method for wind turbine blades according to claim 5, characterized in that: The conveying surface adapted to the shape of the forming mold is obtained according to the up and down slopes of the forming mold and the arc approaching or away from the center line; According to the obtained conveying surface, the conveying assembly, the connecting assembly and the guide assembly are assembled together to form the conveying mechanism, which includes: Designing a preset conveying line, and dividing the preset conveying line into a plurality of preset conveying sections according to the up and down slopes of the molding die and the arc close to or away from the center line; According to the up and down slopes of the molding die and the arc close to or away from the center line, determine whether each of the preset conveying sections uses a first conveying table with a flat first conveying table surface or a second conveying table with an inclined second conveying table surface; and form a physical conveying line by staggering multiple groups of the first conveying tables and multiple groups of the second conveying tables; The connection component is arranged at the arc connection between the first conveying table and the second conveying table; a plurality of groups of the first conveying tables, a plurality of groups of the second conveying tables and the connection parts of the connection component jointly form the conveying surface.
7. The material conveying method for wind turbine blades according to claim 6, characterized in that: The conveying surface adapted to the shape of the forming mold is obtained according to the up and down slopes of the forming mold and the arc close to or away from the center line; and the conveying assembly, the connecting assembly and the guide assembly are assembled together according to the obtained conveying surface to form the conveying mechanism, which also includes: According to the height of the forming mold, each preset conveying section selects a first support frame with different heights to support the first conveying table, and selects a second support frame with different heights to support the second conveying table; the guide assembly is arranged between two adjacent groups of the first support frames and the second support frames.
8. The material conveying method for wind turbine blades according to claim 5, characterized in that: The control component controls the conveying mechanism to sequentially convey the material groups to the corresponding material collection points, including: The detection end of the detection device located at the material taking point detects the material transported to the material taking point to determine the nature of the material arriving at the material taking point; if the material is detected to be the material required by the material taking point, this section of the transportation task is terminated; if the material is detected to be one or more of the abnormally transported material, unused material or waste material that is performing the return task, it is directly transported to one end of the recovery component; The control component controls the conveying component to convey the material to the next material collection point for judgment.