A cable insulation detection and fault warning positioning device
By designing a cable insulation detection and fault early warning and location device, and using clamps and temperature sensors to monitor the cable status in real time, the problem of cable insulation wear during the movement of gantry cranes was solved, and automated cable status monitoring and fault early warning were realized.
Patent Information
- Application Number
- CN202210411823.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-19
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2042-04-19
AI Technical Summary
Existing cable monitoring devices require a lot of manual intervention, and it is difficult to effectively monitor the cable insulation status when the gantry crane is moving, especially when the cable moves in the trench, causing the insulation layer to wear and affecting the cable's operating status.
A cable insulation detection and fault early warning and location device was designed, including a vehicle body and a detection device. The cable is held by clamps and balls, and the cable status is monitored in real time by temperature sensors. The cable is kept taut during the movement of the gantry crane, and the detection results are fed back in real time by display screen.
It enables automated cable insulation detection and fault early warning during the movement of gantry cranes, reducing manual intervention and ensuring real-time monitoring of cable status and timely detection of faults.
Smart Images

Figure CN114720829B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electric power detection, and in particular to a cable insulation detection and fault early warning and positioning device. Background Art
[0002] In the logistics port area, the operation of the gantry crane requires the connection of cables for power supply. During the operation, the gantry crane will move back and forth in the site, and the cables used for power supply will also move with it. During the movement, the cable will move in the groove, causing wear of the insulation layer and affecting the operation status of the cable. Therefore, the staff need to monitor the insulation of the cable. The existing cable monitoring device requires more staff to pay attention, and the gantry crane will move around with the cable, so the staff cannot monitor it well, and it is not convenient for the staff to check the fault of the damaged cable. Summary of the invention
[0003] The purpose of the present invention is to provide a cable insulation detection and fault warning positioning device to solve the problem of inconvenience in monitoring and inspecting gantry crane cables.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a cable insulation detection and fault warning and positioning device, comprising a vehicle body and a detection device for insulation detection, the detection device is fixedly connected to the gantry crane, and the vehicle body and the gantry crane are detachably connected; the vehicle body is provided with a connecting groove, a connecting rod is installed in the connecting groove, a clamp for clamping the cable is provided on the connecting rod, the upper end of the clamp has a notch, a plurality of balls are rotatably installed on the inner wall of the clamp, when working, the cable passes through the clamp, and the balls abut against the circumference of the cable; a fixed block is fixedly installed in the connecting groove, the fixed block is located on the side of the connecting rod close to the detection device, a threading hole is provided in the fixed block, a temperature sensor for detecting the cable temperature is fixedly installed in the threading hole.
[0005] Compared with the prior art, the beneficial effects of the present invention are: a detection device is arranged on the vehicle body, so that the detection device can follow the movement of the gantry crane, so that the staff can also detect the cable status when inspecting the gantry crane before work, and the cable is supported and tensioned by the clamp and the threading hole on the connecting rod, so as to ensure that the sensor can detect normally when the cable and the temperature sensor are in contact, and the ball in the clamp abuts against the cable during operation, and the cable is squeezed by the ball to fix the cable, and the cable located on the side of the clamp close to the detection device is tensioned. At the same time, when the vehicle body moves, the ball rolls, so that the cable can continue to pass through the clamp, which facilitates the normal operation of the temperature sensor.
[0006] Furthermore, a display screen is fixedly mounted on the upper end surface of the detection device, and a socket for connecting a cable is provided on the side wall of the detection device.
[0007] Furthermore, a receiving groove is provided at the lower side of the detection device, a support rod is rotatably mounted on the side wall of the receiving groove, and the support rod is connected to the receiving groove via a torsion spring.
[0008] Furthermore, the vehicle body is provided with a limiting groove on the side wall of the connecting groove, the connecting rod extends into and slides into the limiting groove, a return spring is installed on the side wall of the limiting groove, and the return spring is fixedly connected to the connecting rod.
[0009] Furthermore, the vehicle body is provided with a movable groove running through from top to bottom, the movable groove is located on the side of the connecting groove facing away from the detection device, a movable rod for moving the cable is provided in the movable groove, both ends of the movable rod are fixedly connected with eccentric wheels, a rotating shaft is rotatably installed on the side wall of the movable groove, and the rotating shaft and the eccentric wheel are fixedly connected.
[0010] Furthermore, a clamping slot is provided between the connecting slot and the movable slot, and a clamping block is detachably connected to the vehicle body. When working, the clamping block extends into the clamping slot. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0012] Figure 2 It is a schematic diagram of the clamp structure of the present invention;
[0013] Figure 3 It is a schematic diagram of the separation state structure of the present invention;
[0014] Figure 4 It is a schematic diagram of the structure of the detection device of the present invention.
[0015] In the figure: 11, body; 12, connecting groove; 13, card block; 14, movable groove; 15, card slot; 21, detection device; 22, display screen; 23, socket; 24, support rod; 241, storage slot; 31, fixing block; 32, threading hole; 33, temperature sensor; 41, clamp; 411, ball; 42, connecting rod; 43, spring; 44, slide groove; 51, eccentric wheel; 52, movable rod; 53, rotating shaft. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] See also Figure 1The present invention provides a cable insulation detection and fault warning positioning device, including a vehicle body 11 and a detection device 21 for insulation detection, the detection device 21 and the vehicle body 11 are detachably connected, and a connecting groove 12 is provided on the vehicle body 11. When not in operation, one end of the detection device 21 extends into the connecting groove 12, and the detection device 21 and the connecting groove 12 are slidably matched, and the other end of the detection device 21 is fixed to the gantry crane.
[0018] The detection device 21 needs to be connected to a cable. A socket 23 is provided on the side wall of the detection device 21. The cable that needs to be connected to the gantry crane is connected to the detection device 21. The detection device 21 is placed horizontally, and the socket 23 is located on the side of the detection device 21 facing away from the gantry crane to reduce damage to the cable caused by bending. The detection device 21 is then connected to the gantry crane to play a connecting role. A display screen 22 is fixedly installed on the upper end surface of the detection device 21 for displaying the detection status of the cable by the detection device 21 and responding in real time.
[0019] When the vehicle body 11 moves, the detection device 21 is separated from the vehicle body 11. The detection device 21 needs to maintain its own stability and ensure the stability of the cable. Two storage grooves 241 are provided on the lower end surface of the detection device 21. A support rod 24 is rotatably installed on the top wall of the storage groove 241. The support rod 24 is connected to the storage groove 241 through a torsion spring. One end of the torsion spring is connected to the support rod 24, and the other end is connected to the top wall of the storage groove 241. When the detection device 21 is connected to the vehicle body 11, the support rod 24 is pushed by the movement of the vehicle body 11, and the support rod 24 is flipped and stored in the storage groove 241. When the vehicle body 11 and the detection device 21 are separated, the support rod 24 is flipped and extended out through the torsion spring.
[0020] A connecting rod 42 is provided in the connecting groove 12, and a clamp 41 for clamping the cable is provided at the center of the connecting rod 42. The clamp 41 is annular, and a notch is provided at the upper end of the clamp 41 for the cable to extend into. A rolling groove is provided on the inner circumference of the clamp 41, and two connecting blocks are fixedly installed on the inner wall of the rolling groove. The connecting blocks are located on both sides of the notch. A circular column is rollingly connected in the rolling groove, and the two ends of the circular column are rotatably connected to the two connecting blocks respectively. The circular column is made of rubber material and has a certain deformation ability. The diameter of the circular column is slightly smaller than the diameter of the cable. The cable is fixed by the circular column. Since the circular column can roll, when the vehicle body 11 moves, the cable moves relative to the circular column, and the circular column can support the cable by rolling to make the cable move. The cable passes through the clamp 41, and the cable and the circular column maintain dynamic balance. The cable is clamped by the clamp 41 so that the cable is relatively in a tensioned horizontal state. A fixed block 31 is fixedly installed in the connecting groove 12, and the fixed block 31 is located on the side of the clamp 41 close to the detection device 21. A threading hole 32 is provided in the fixed block 31, and a temperature sensor 33 for detecting the temperature of the cable is fixedly installed in the threading hole 32. The temperature sensor 33 is connected to the display screen 22 through a wireless module for communication. The horizontal cable is detected by the temperature sensor 33. The vehicle body 11 moves, which drives the temperature sensor 33 to detect the movement of the cable. When an area with abnormal temperature appears on the cable, the display screen 22 simultaneously displays the corresponding data.
[0021] In some embodiments, a plurality of balls 411 are rotatably mounted on the inner wall of the clamp. During operation, the cable passes through the clamp 41 and the balls 411 abut against the circumference of the cable.
[0022] The body 11 is respectively provided with limiting grooves 44 on both side walls of the connecting groove 12, and the connecting rod 42 extends into and slides to fit the limiting groove 44. A return spring 43 is provided in the limiting groove 44, and the return spring 43 and the connecting rod 42 are fixedly connected. When the body 11 stops moving, the dynamic balance between the cable and the circular ring column is broken, and the cable is no longer horizontal. The return spring 43 causes the connecting rod 42 to move in the opposite direction, thereby keeping the cable in a tensioned state.
[0023] When the vehicle body 11 moves, the cable passes through the clamp 41 and the threading hole 32. The vehicle body 11 has a certain height. The cable is located on the bottom wall of the groove. The cable needs to be lifted upward. The vehicle body 11 is provided with a movable groove 14 that runs through the upper and lower parts. The movable groove 14 is located on the side of the connecting groove 12 that is away from the detection device 21. A movable rod 52 for moving the cable is provided in the movable groove 14. Both ends of the movable rod 52 are fixedly connected with eccentric wheels 51. A rotating shaft 53 is rotatably installed on the side wall of the movable groove 14. The rotating shaft 53 and the eccentric wheel 51 are fixedly connected. The rotating shaft 53 is connected to a motor. The rotating shaft 53 is driven by the motor to work, thereby driving the eccentric wheel 51 to rotate, and the eccentric wheel 51 lifts the cable through the movable rod 52.
[0024] A clamping slot 15 is provided between the connecting slot 12 and the movable slot 14. The vehicle body 11 is detachably connected with a clamping block 13. When working, the clamping block 13 extends into the clamping slot 15. The height of the cable is limited by the clamping slot 15 and the clamping block 13 to protect the cable.
[0025] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.
Claims
1. A cable insulation detection and fault warning positioning device, comprising a vehicle body (11) and a detection device (21) for insulation detection, characterized in that: The detection device (21) is fixedly connected to the gantry crane, and the body (11) is detachably connected to the gantry crane; a connection groove (12) is provided on the body (11), a connecting rod (42) is installed in the connection groove (12), a clamp (41) for clamping the cable is provided on the connecting rod (42), the upper end of the clamp (41) has a notch, and a plurality of balls (411) are rotatably installed on the inner wall of the clamp (41); when working, the cable passes through the clamp (41), and the balls (411) and the circumferential surface of the cable abut; a fixed block (31) is fixedly installed in the connection groove (12), the fixed block (31) is located on a side of the connecting rod (42) close to the detection device, a threading hole (32) is provided in the fixed block (31), and a temperature sensor (33) for detecting the temperature of the cable is fixedly installed in the threading hole (32); A display screen (22) that is in communication connection with the temperature sensor (33) is fixedly mounted on the upper end surface of the detection device (21), and a socket (23) for connecting a cable is provided on the side wall of the detection device (21); A receiving groove (241) is provided at the lower side of the detection device (21); a support rod (24) is rotatably mounted on the bottom wall of the receiving groove (241); the support rod (24) is connected to the receiving groove (241) via a torsion spring; a limit block for limiting the rotation angle of the support rod (24) is provided on the bottom wall of the receiving groove (241); and a lower end surface of the support rod (24); The vehicle body (11) is provided with a limiting groove (44) on the side wall of the connecting groove (12); the connecting rod (42) extends into and slidably matches the limiting groove (44); a return spring (43) is installed on the side wall of the limiting groove (44); the return spring (43) and the connecting rod (42) are fixedly connected.
2. A cable insulation detection and fault warning positioning device according to claim 1, characterized in that: The vehicle body (11) is provided with a movable groove (14) penetrating vertically, the movable groove (14) being located on a side of the connecting groove (12) facing away from the detection device (21), a movable rod (52) for moving the cable is provided in the movable groove (14), both ends of the movable rod (52) are fixedly connected to an eccentric wheel (51), a rotating shaft (53) is rotatably mounted on a side wall of the movable groove (14), and the rotating shaft (53) and the eccentric wheel (51) are fixedly connected.
3. A cable insulation detection and fault warning positioning device according to claim 2, characterized in that: A clamping groove (15) is provided between the connecting groove (12) and the movable groove (14), and a clamping block (13) is detachably connected to the vehicle body (11). When in operation, the clamping block (13) extends into the clamping groove (15).
Citation Information
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