A truss device for lining trolley

By designing a truss device including arcuate truss, walking components and execution components, the problem that the grinding and oiling device of lining trolley steel mold in the prior art is difficult to adapt to steel molds of different specifications, and efficient grinding and oiling are achieved , improve construction efficiency and adaptability.

CN114776327BActive Publication Date: 2025-02-07CHINA RAILWAY CONSTR HEAVY IND
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Patent Information

Application Number
CN202210313627.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-28
Publication Date
2025-02-07
Estimated Expiration
2042-03-28

AI Technical Summary

Technical Problem

The existing grinding and oiling device is difficult to achieve track erection, grinding height adjustment and adapt to steel molds of different specifications on steel molds lining trolleys.

Method used

A truss device including arcuate trusses, walking components and execution components is designed. The arc-shaped truss is removably connected, and the walking assembly runs along the arc-shaped truss through rollers and power members. The actuating assembly includes a grinding mechanism and an oiling mechanism to adapt to steel molds of different specifications through threaded adjustment parts and elastic members.

Benefits of technology

The device can adapt to steel molds of different specifications, achieve efficient grinding and oiling, improve construction efficiency and adaptability, and avoid the problems of difficult track erection and poor grinding effects in the prior art.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a truss device for a lining trolley, comprising an arc-shaped truss, a traveling assembly and an executing assembly; the executing assembly is arranged on the traveling assembly and is used for grinding or oiling a steel mold of the lining trolley; when grinding or oiling of the steel mold is required, the arc-shaped truss is erected on the upper end of the steel mold, and the traveling assembly drives the executing assembly to move circumferentially on the upper end of the steel mold, so that the executing assembly can grind or oil the surface wall of the steel mold. The present invention has strong practicability and can adapt to construction under different working conditions.
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Description

Technical Field

[0001] The invention relates to the field of secondary lining, and in particular to a truss device for a lining trolley. Background Art

[0002] In order to ensure the lining quality of the inner wall of the tunnel, it is required to regularly grind, derust and oil the steel mold surface of the lining trolley. The problems with the existing grinding and oiling device are: 1. The track of the existing grinding device is difficult to set up, the grinding height cannot be adjusted, and the grinding effect cannot be guaranteed; 2. The existing grinding device cannot adapt to trolley steel molds of different specifications.

[0003] In summary, there is an urgent need for a truss device for lining a trolley to solve the technical problem of being able to adapt to the grinding and oiling of steel molds of different specifications. Summary of the invention

[0004] The object of the present invention is to provide a truss device for a lining trolley to solve the problem of grinding and oiling the steel mold of the lining trolley in the prior art. The specific technical solution is as follows:

[0005] A truss device for a lining trolley, comprising an arc-shaped truss, a traveling assembly and an execution assembly;

[0006] The walking assembly is movably arranged on the arc-shaped truss and is used for walking along the arc direction of the arc-shaped truss;

[0007] The walking assembly includes a roller bracket, a walking bracket and a first power member;

[0008] The roller bracket is mounted on the arc truss; the traveling bracket is connected to the roller bracket; the first power member is arranged on the traveling bracket, and the first power member is connected to the roller bracket, and is used to drive the roller bracket to move along the arc direction of the arc truss; the actuator is arranged on the traveling bracket, and is used to grind or oil the steel mold of the lining trolley.

[0009] Preferably, the above technical solution comprises a plurality of arc-shaped truss single pieces connected in sequence; and adjacent arc-shaped truss single pieces are detachably connected.

[0010] Preferably, the above technical solution has two groups of arc trusses, the two groups of arc trusses are arranged along the forward direction of the lining trolley, and the two groups of arc trusses are fixed by latches.

[0011] Preferably, the two ends of the arc-shaped truss are respectively arranged on the ground through two sets of driving assemblies; the driving assemblies are used to drive the arc-shaped truss to move along the forward direction of the lining trolley.

[0012] The above technical solution is preferably that the roller bracket is mounted on the arc truss through the roller; and the first power member is connected to the roller.

[0013] Preferably, the above technical solution comprises: the travel assembly further comprising a threaded adjustment member; the travel bracket is connected to the roller bracket via the threaded adjustment member, and the threaded adjustment member is used to adjust the distance between the travel bracket and the surface wall of the steel mold.

[0014] The above technical solution is preferred, wherein the walking component also includes an elastic member; the threaded adjustment member includes a threaded member and a nut; a matching hole is provided on the roller bracket, the threaded member is arranged in the matching hole and can slide up and down, the nut is threadedly connected to the threaded member, and the nut is located at the upper end of the matching hole, and the lower end of the threaded member is hinged to the walking bracket; the two ends of the elastic member are respectively connected to the threaded member and the roller bracket.

[0015] The above technical solution is preferred, wherein the walking assembly also includes a universal wheel and a magnetic component; the magnetic component is arranged on a walking bracket; the universal wheel is arranged on the walking bracket, and is used for the walking bracket to walk on the surface wall of the steel mold; the universal wheel is provided with a threaded section, and the threaded section is used to adjust the distance between the magnetic component and the surface wall of the steel mold.

[0016] Preferably, the above technical solution comprises a grinding mechanism or an oiling mechanism;

[0017] The grinding mechanism includes a grinding wheel and a second power member arranged on a traveling support; the second power member is connected to the grinding wheel, and the second power member drives the grinding wheel to rotate so as to grind the surface wall of the steel mold;

[0018] The oiling mechanism comprises an oil tank, a booster pump and an oil pipe arranged on a traveling support; the oil pipe is connected to the oil tank through the booster pump; and a plurality of nozzles are arranged on the oil pipe.

[0019] The application of the technical solution of the present invention has the following beneficial effects:

[0020] (1) The truss device for a lining trolley of the present invention comprises an arc-shaped truss, a traveling assembly and an execution assembly; the execution assembly is arranged on the traveling assembly and is used to grind or oil the steel mold of the lining trolley; when the steel mold needs to be grinded or oiled, the arc-shaped truss is erected on the upper end of the steel mold, and the traveling assembly drives the execution assembly to move circumferentially on the upper end of the steel mold, so that the execution assembly can grind or oil the surface wall of the steel mold; compared with the single-function grinding device in the prior art, the present invention has strong practicality and can adapt to construction under different working conditions.

[0021] (2) The present invention forms an arc truss by detachably connecting multiple arc truss pieces, which is convenient for adapting to fast-paced on-site construction and can match steel molds of different specifications by assembling arc truss pieces with different curvatures.

[0022] (3) The present invention has two groups of arc trusses, and the two groups of arc trusses are connected by pins, so that the two groups of arc trusses can ensure structural strength and stability.

[0023] (4) When the execution assembly of the present invention is grinding or oiling, after a circumferential construction at the current position, the driving assembly pushes the arc truss toward the face to the next work station, so that the surface wall of the steel mold is completely grinded or oiled. In the prior art, the surface wall of the steel mold can only be completely grinded by moving the lining trolley.

[0024] (5) The walking bracket of the present invention is connected to the roller bracket through a threaded adjustment member. Through threaded adjustment, the walking bracket can adjust the distance between the walking bracket and the surface wall of the steel mold, which is convenient for adapting to the grinding or oiling construction of steel molds of different specifications.

[0025] (6) The elastic member of the present invention tightens the roller bracket on the arc truss to prevent the roller bracket and the arc truss from losing coordination, thereby providing strong stability.

[0026] (7) The walking assembly of the present invention also includes a universal wheel and a magnetic attraction part; the magnetic attraction part at the lower end of the walking bracket creates an adsorption force between the walking bracket and the steel mold, and the magnetic attraction part does not contact the surface of the steel mold, and the gap between the two is adjusted by the universal wheel; when the universal wheel encounters an obstacle on the surface of the steel mold, the universal wheel rises and falls along the surface of the steel mold, and floats upward as a whole under the action of the elastic part (tension spring), ensuring that the distance between the walking bracket and the steel mold is always fixed, thereby ensuring the working effect of grinding and oiling.

[0027] (8) The present invention performs grinding and oiling separately, which can ensure the stability of the arc truss. During the grinding operation, the grinding wheel contacts the steel mold for grinding. The oiling operation width is adjustable, and high-pressure airless spraying is adopted, which is contactless, has high operation efficiency, low pollution, and a movable arc truss with high overall work efficiency.

[0028] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0030] In the attached picture:

[0031] Figure 1 is a schematic diagram of the truss device of this embodiment being erected on a steel form;

[0032] Figure 2 yes Figure 1 Structural diagram of the middle arc truss;

[0033] Figure 3 yes Figure 1 Schematic diagram of the structure of the middle truss device (illustrating the grinding mechanism);

[0034] Figure 4 yes Figure 3 A schematic diagram of the structure of the middle roller bracket;

[0035] Figure 5 It is a schematic diagram of the structure in which the grinding mechanism is installed on the traveling bracket;

[0036] Figure 6 It is a structural schematic diagram of the oiling mechanism installed on the traveling bracket;

[0037] Among them, 1. arc truss; 1.1. arc truss single piece; 1.2. latch; 1.3. auxiliary pipe; 2. walking assembly; 2.1. roller bracket; 2.11. roller; 2.2. walking bracket; 2.3. threaded adjustment member; 2.4. first power member; 2.5. elastic member; 2.6. universal wheel; 2.7. magnetic member; 3. steel mold; 4. driving assembly; 5. transmission member; 6. nozzle; 7. grinding mechanism 7; 7.1. grinding wheel; 7.2. second power member; 8. oiling mechanism 8; 8.1. oil tank; 8.2. booster pump; 8.3. oil pipe. DETAILED DESCRIPTION

[0038] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.

[0039] Example:

[0040] A truss device for a lining trolley comprises an arc-shaped truss 1, a walking assembly 2, an execution assembly and a driving assembly 4, wherein the execution assembly comprises a grinding mechanism 7 or an oiling mechanism 8, such as Figure 1-6 As shown, the details are as follows:

[0041] like Figure 2-3 As shown, the arc trusses 1 are provided in two groups, and the two groups of arc trusses 1 are arranged along the forward direction of the lining trolley, and the two groups of arc trusses 1 are connected by a latch 1.2 to ensure stability. The arc trusses 1 include a plurality of arc truss single pieces 1.1 (circular in shape), one end of the arc truss single piece 1.1 is a socket, and the other end is a plug that matches the socket, and the plug and the socket are respectively provided with external threads and internal threads, and a plurality of arc truss single pieces 1.1 are connected by threads to form an arc truss 1. Preferably, there are a plurality of latches 1.2, and the arc truss single pieces 1.1 of the two groups of arc trusses 1 are provided with corresponding latch holes, and the latches 1.2 are inserted into the latch holes to achieve stability; in order to further improve the structural strength, the arc truss single pieces 1.1 of the two groups of arc trusses 1 are fixedly connected by a secondary pipe 1.3.

[0042] Preferably, Figure 1 As shown, the ends of both ends of the arc truss 1 are respectively erected on the ground through two sets of driving components 4, and the arc truss 1 is driven by the driving component 4 to move toward the tunnel face, so as to facilitate the complete polishing and oiling of the steel mold 3 of the lining trolley. Specifically, the driving component 4 includes a moving trolley and a motor. The end of the arc truss 1 is set on the ground through the moving trolley, and the motor is connected to the running wheels of the moving trolley. The motor is used to drive the moving trolley to move toward the tunnel face.

[0043] The walking assembly 2 includes a roller bracket 2.1, a walking bracket 2.2, a threaded adjustment member 2.3, a first power member 2.4, an elastic member 2.5 (tension spring), a universal wheel 2.6 and a magnetic attraction member 2.7. Figure 1-6 As shown, the details are as follows:

[0044] like Figure 3-4 As shown, the roller bracket 2.1 is provided with a roller 2.11 corresponding to the arc truss 1 one by one, and the roller bracket 2.1 is mounted on the arc truss 1 through the roller 2.11; the roller bracket 2.1 is provided with two groups of matching holes (there are two groups of threaded adjustment parts, and they correspond to the matching holes one by one), and the threaded adjustment part 2.3 includes a threaded part (provided with a threaded section) and a nut; the threaded part passes through the matching hole and can slide up and down, the nut is threadedly connected to the threaded part, and the nut is located at the upper end of the matching hole, and the lower end of the threaded part is hinged to the running bracket 2.2, and the spacing between the roller bracket 2.1 and the running bracket 2.2 can be adjusted by rotating the nut, and the outer diameter of the nut is larger than the aperture of the matching hole. Preferably, the lower end of the roller bracket 2.1 is provided with a guide cylinder corresponding to the matching hole one by one, that is, the guide cylinder is located at the lower end of the matching hole, and the guide cylinder and the matching hole are arranged on the same central axis (the threaded part passes through the guide cylinder, and the lower end of the threaded part extends downward from the guide cylinder).

[0045] There are two groups of elastic members 2.5, which are correspondingly sleeved on the outer walls of the two groups of guide cylinders, and one end of the elastic member is connected to the lower end of the roller bracket 2.1, and the other end is connected to the lower end of the threaded member. The elastic member 2.5 is used to tighten the roller 2.11 on the arc truss 1 to prevent the roller 2.11 from derailing; the grinding mechanism 7 or the oiling mechanism 8 is installed on the walking bracket 2.2; the first power member 2.4 (such as a motor) is arranged on the walking bracket 2.2, and the first power member 2.4 is connected to the roller 2.11 of the roller bracket 2.1 through a transmission member 5 (such as a belt), thereby driving the roller 2.11 to rotate to realize the walking function; the number of the magnetic members (such as permanent magnets) is set. There are multiple groups of magnetic parts, which are respectively arranged at the lower end of the walking bracket 2.2 (the magnetic parts do not contact the surface wall of the steel mold 3). The magnetic parts are used to provide adsorption force between the walking bracket 2.2 and the steel mold, so as to ensure that the distance between the walking bracket 2.2 and the surface wall of the steel mold is always consistent; the number of universal wheels 2.6 is provided with four groups, and the four groups of universal wheels 2.6 are respectively arranged at the four corners of the lower end of the walking bracket 2.2. The walking bracket 2.2 walks on the surface wall of the steel mold through the universal wheels 2.6. The universal wheels 2.6 are also provided with threaded sections. The walking bracket 2.2 is provided with threaded holes that cooperate with the threaded sections of the universal wheels. The universal wheels 2.6 adjust the support height (that is, the distance between the magnetic parts and the surface wall of the steel mold) through the threaded sections.

[0046] like Figure 5 As shown, the grinding mechanism 7 includes a grinding wheel 7.1 and a second power member 7.2 (such as a motor) arranged on a walking bracket 2.2; the grinding wheel 7.1 is rotated to set the lower end of the walking bracket 2.2, and the grinding wheel 7.1 can contact the surface wall of the steel mold 3, and the output end of the second power member 7.2 is connected to the rotating shaft of the grinding wheel 7.1 (can be connected by belt drive or gear drive), thereby driving the grinding wheel 7.1 to rotate and then grind the surface wall of the steel mold.

[0047] like Figure 6 As shown, the oiling mechanism 8 includes an oil tank 8.1, a booster pump 8.2 and an oil pipe 8.3 arranged on the traveling support 2.2; the oil pipe 8.3 is connected to the oil tank 8.1 through the booster pump 8.2; the oil tank 8.1 is provided with oil, and the oil is pressurized by the booster pump 8.2 and sprayed out from the nozzle on the oil pipe 8.3; the length direction of the oil pipe 8.3 is consistent with the forward direction of the lining trolley, and the oil pipe 8.3 is provided with a plurality of nozzles 6 along the length direction.

[0048] The working process of the truss device for lining trolley is as follows:

[0049] When grinding and oiling the steel mold 3 of the lining trolley, Figure 1 As shown:

[0050] 1. After the demoulding of the secondary lining trolley is completed, the arc truss 1 is moved between the steel mold 3 of the lining trolley and the tunnel wall, and the walking bracket 2.2 is first installed with the grinding mechanism 7. The walking bracket 2.2 moves along the length direction of the arc truss 1, from one end of the arc truss 1 to the other end, so as to perform the first circumferential grinding;

[0051] 2. After completing the first circumferential grinding, the lining trolley is driven by the driving assembly 4 to move a certain distance (the distance is less than the grinding width) toward the face, and the grinding mechanism 7 continues to grind in the circumferential direction until the entire plate surface of the steel mold 3 is polished; preferably, each ring overlaps a certain distance to ensure the grinding effect of the entire plate.

[0052] After grinding, the grinding mechanism 7 is disassembled, and the oiling mechanism 8 is installed on the traveling support 2.2; the oil in the oil tank 8.1 is pressurized by the booster pump 8.2, and then sprayed out through the oil pipe 8.3 to the nozzle, and the first circumferential oiling is started; the above steps 2-3 are repeated until the entire surface of the steel mold 3 is oiled. After grinding and oiling, the truss device is moved out of the steel mold 3 of the lining trolley to carry out the next process cycle.

[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A truss device for a lining trolley, characterized in that: It comprises an arc-shaped truss (1), a walking component (2) and an execution component; The walking component (2) is movably arranged on the arc-shaped truss (1) and is used for walking along the arc direction of the arc-shaped truss (1); The walking assembly (2) comprises a roller bracket (2.1), a walking bracket (2.2) and a first power member (2.4); The roller bracket (2.1) is mounted on the arc-shaped truss (1); the walking bracket (2.2) is connected to the roller bracket (2.1); the first power member (2.4) is arranged on the walking bracket (2.2), and the first power member is connected to the roller bracket (2.1), and is used to drive the roller bracket (2.1) to move along the arc direction of the arc-shaped truss; The execution assembly is arranged on the traveling support (2.2) and is used for grinding or oiling the steel mold (3) of the lining trolley; The arc-shaped truss (1) comprises a plurality of arc-shaped truss single pieces (1.1) connected in sequence; adjacent arc-shaped truss single pieces (1.1) are detachably connected; There are two groups of arc-shaped trusses (1), the two groups of arc-shaped trusses (1) are arranged along the forward direction of the lining trolley, and the two groups of arc-shaped trusses (1) are fixed by latches (1.2); The two ends of the arc-shaped truss (1) are respectively arranged on the ground via two sets of driving assemblies (4); the driving assemblies (4) are used to drive the arc-shaped truss (1) to move along the forward direction of the lining trolley; The roller bracket (2.1) is mounted on the arc-shaped truss (1) via the roller (2.11); the first power member is connected to the roller (2.11); The walking assembly further comprises a threaded adjustment member (2.3); the walking bracket (2.2) is connected to the roller bracket (2.1) via the threaded adjustment member (2.3), and the threaded adjustment member (2.3) is used to adjust the distance between the walking bracket (2.2) and the surface wall of the steel mold (3); The walking assembly (2) further comprises an elastic member (2.5); the threaded adjustment member comprises a threaded member and a nut; a matching hole is provided on the roller bracket (2.1), the threaded member is arranged in the matching hole and can slide up and down, the nut is threadedly connected to the threaded member, and the nut is located at the upper end of the matching hole, and the lower end of the threaded member is hinged to the walking bracket (2.2); the two ends of the elastic member are respectively connected to the threaded member and the roller bracket (2.1); The walking assembly (2) further comprises a universal wheel (2.6) and a magnetic attraction member (2.7); the magnetic attraction member (2.7) is arranged on the walking bracket (2.2); the universal wheel (2.6) is arranged on the walking bracket (2.2) and is used for the walking bracket (2.2) to walk on the surface wall of the steel mold; the universal wheel (2.6) is provided with a threaded section, and the threaded section is used to adjust the distance between the magnetic attraction member (2.7) and the surface wall of the steel mold; The execution assembly comprises a grinding mechanism (7) or an oiling mechanism (8); The grinding mechanism (7) comprises a grinding wheel (7.1) and a second power member (7.2) arranged on a walking bracket (2.2); the second power member (7.2) is connected to the grinding wheel (7.1), and the second power member (7.2) drives the grinding wheel (7.1) to rotate, thereby grinding the surface wall of the steel mold; The oiling mechanism (8) comprises an oil tank (8.1), a booster pump (8.2) and an oil pipe (8.3) arranged on a traveling support (2.2); the oil pipe (8.3) is connected to the oil tank (8.1) via the booster pump (8.2); and a plurality of nozzles (6) are arranged on the oil pipe (8.3).

Citation Information

Patent Citations

  • Automatic polishing and oiling device for tunnel lining trolley panel

    CN209393437U

  • Truss structure for tunnel

    KR101298542B1