A quenching tower with detachable spray pipe
By setting the first and second spray components in the quench tower, the rapid disassembly and maintenance of the spray pipe is achieved by using the design of step holes and connecting sleeves, and the problems of poor cooling effect and dangerous maintenance process in the lower part of the quench tower are solved. Improves cooling effect and safety.
Patent Information
- Application Number
- CN202210542861.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-18
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2042-05-18
AI Technical Summary
The existing quench tower has poor cooling effect below the tower, and the spray pipe failure repair process is dangerous and inconvenient for disassembly, affecting safety and efficiency.
A quench tower with a removable spray pipe is designed, and the first spray assembly and the second spray assembly are arranged in the tower, and the design of step holes and connecting sleeves can be used to realize the rapid removal and maintenance of the spray pipe, and through Sealing assembly and annular web improve cooling and safety.
It improves the cooling effect in the tower, realizes rapid disassembly and maintenance of the spray pipe, eliminates personnel injuries during the maintenance process, and improves maintenance safety and cooling efficiency.
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Figure CN114941949B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the application field of quenching towers, in particular to a quenching tower with a detachable spray pipe. Background Art
[0002] The currently used large quench towers have a spray pipe inserted at the top of the quench tower, but it is found during use that the cooling effect of the space above the quench tower is better, while the cooling effect of the space below the tower is poor;
[0003] In addition, the spray pipe is installed on the side wall of the quenching tower. However, it is found during use that once the spray pipe or nozzle fails, the spray pipe cannot be quickly disassembled for maintenance. Maintenance workers are required to hang the spray pipe from the top of the tower body into the tower to repair it. This maintenance process is relatively dangerous, and the environment inside the tower can easily cause physical harm to maintenance workers.
[0004] Therefore, there is an urgent need to develop a quenching tower that can achieve the function of rapid spray pipe disassembly without affecting the cooling effect. Summary of the invention
[0005] The object of the present invention is to provide a quenching tower with a detachable spray pipe, by arranging a first spray assembly and a second spray assembly in the quenching tower, the cooling effect in the tower is improved; and when the first spray assembly and the second spray assembly need to be inspected and repaired, there is no need to enter the tower body, the first spray assembly and the second spray assembly can be quickly disassembled and taken out outside the tower, and the spray pipe can be inspected and repaired, thereby preventing personal injury caused during the inspection and repair process and improving the safety during the inspection and repair process.
[0006] In order to solve the above technical problems, the present invention provides a quenching tower with a detachable spray pipe, comprising a tower body, an air inlet is provided at the middle position of an upper head of the tower body, a liquid outlet is provided at the middle position of a lower head of the tower body, an air outlet is provided on one side above the liquid outlet, and a baffle is provided at the air outlet;
[0007] A plurality of first spray assemblies are arranged around the air inlet, and a plurality of second spray assemblies are arranged below the air inlet.
[0008] Furthermore, a plurality of step holes are provided on the side wall of the tower body, a second spray assembly is passed through each of the step holes, and one end of the second spray assembly is embedded in a slot of the tower body.
[0009] Furthermore, the second spray assembly includes a spray pipe and a plurality of nozzles, the spray pipe includes a first cylindrical section, a first boss section, a second boss section and a second cylindrical section which are integrally formed and arranged in sequence, the plurality of nozzles are connected to the first cylindrical section and extend downward, one end portion of the first cylindrical section is embedded in the slot, and the other end is arranged inside the small-diameter interior of the step hole, a connecting sleeve 1 is provided at the large-diameter portion of the step hole, one end of the first boss section is fitted with an inner wall of the small-diameter interior of the step hole, and the other end is embedded in the inner side of the connecting sleeve 1 and fits with the inner wall of the connecting sleeve 1, one end of the connecting sleeve 1 is fitted with the large-diameter inner wall, and the other end is fitted with the second boss section, a connecting piece is fixedly connected to the outer side of the connecting sleeve 1, a flange is provided on the outer side of the second cylindrical section, and the flange and the connecting piece are fixed by bolts.
[0010] Furthermore, the first spray assembly is sealed with the tower body through a sealing assembly, and an angle of 15-30 degrees is formed between the first spray assembly and the central axis of the air inlet.
[0011] Furthermore, a plurality of tie rods are provided on the outer side of the tower body, an annular web is provided on the outer side of the tie rods, a plurality of groups of locking holes are provided on the annular web, the locking holes are evenly distributed along the circumference of the annular web, and the tie rods and the annular web are locked through the locking holes by U-shaped buckles.
[0012] Furthermore, a plurality of ear-type supports are provided on the outer side of the annular web.
[0013] Furthermore, the sum of the axial heights of the first cylindrical segment and the nozzle is smaller than the axial height of the first boss segment.
[0014] Furthermore, the distance between the nozzle close to the step hole and the inner wall of the tower body is greater than the length of the first boss section.
[0015] Furthermore, the length of one end portion of the first cylindrical segment embedded in the slot is smaller than the length of the first boss segment.
[0016] Furthermore, the sealing assembly includes a fastener and a second connecting sleeve fixedly arranged on the upper cover plate of the tower body, and the fastener is fixed to the second connecting sleeve to achieve sealing between the first spray assembly and the tower body.
[0017] The beneficial effects of the present invention are:
[0018] 1. By arranging the first spray assembly and the second spray assembly in the quenching tower, the cooling effect in the tower is improved; and when the first spray assembly and the second spray assembly need to be repaired, there is no need to enter the tower body, and the first spray assembly and the second spray assembly can be quickly disassembled and taken out outside the tower, and the spray pipe can be repaired, thereby preventing personal injury during the repair process and improving the safety during the repair process.
[0019] 2. Through the structural design of the annular web, the annular web can be hung on the outside of the pull rod as a whole to complete the fastening effect without being easily deformed and causing damage to the tower body. Through the design of the U-shaped buckle and the locking hole, the position of the annular web can be adjusted up and down, and the annular web can be made of carbon steel.
[0020] 3. The design of forming an angle of 15-30 between the first spray assembly and the central axis of the air inlet can quickly cool the gas entering from the air inlet. Through the design of the second spray assembly, the gas can be further cooled during the descent in the tower body, thereby improving the cooling effect.
[0021] 4. The sealing effect between the second spray assembly and the tower body is better through the design that one end of the first boss section fits with the small-diameter inner wall of the step hole, the other end is embedded in the inner side of the connecting sleeve one and fits with the inner wall of the connecting sleeve one, one end of the connecting sleeve one fits with the large-diameter inner wall, and the other end fits with the second boss section.
[0022] 5. Through the design that one end of the first cylindrical section is partially embedded in the slot and the other end is arranged inside the small-diameter inside of the step hole, when removing the spray pipe on the second spray assembly, it is only necessary to pull the first boss section horizontally outward by the horizontal length, and then the spray pipe can be pulled upward so that the nozzle enters the step hole, and the entire spray pipe can be pulled out of the tower body to complete the disassembly process and carry out inspection and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a front view of the quenching tower with a detachable spray pipe of the present invention;
[0025] Figure 2 It is a top view of the quenching tower with a detachable spray pipe of the present invention;
[0026] Figure 3 It is a partial enlarged view of part A of the present invention;
[0027] Figure 4 It is a schematic diagram of the structure of the sprinkler pipe;
[0028] Figure 5 It is a schematic diagram of the structure of the annular web;
[0029] Figure 6 is a partial structural schematic diagram of the first spray assembly;
[0030] In the figure: 1-tower body, 11-air inlet, 12-liquid outlet, 13-air outlet, 14-baffle, 15-first spray assembly, 16-second spray assembly, 161-spray pipe, 162-nozzle, 1611-first cylindrical section, 1612-first boss section, 1613-second boss section, 1614-second cylindrical section, 17-slot, 18-connecting sleeve 1, 19-flange, 20-pull rod, 21-annular web, 22-U-shaped buckle, 23-ear support, 100-bolt. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] In a specific embodiment of the present invention, Figure 1 As shown, a quenching tower with a detachable spray pipe comprises a tower body 1, an air inlet 11 is provided in the middle of the upper head of the tower body 1, a liquid outlet 12 is provided in the middle of the lower head of the tower body 1, an air outlet 13 is provided on one side above the liquid outlet 12, the air outlet 13 is provided with a baffle plate 14, the bottom of the gas turns upward and communicates with the air outlet 13, and a plurality of second spray assemblies 16 are provided below the air inlet 11;
[0033] like Figure 2 A plurality of first spray assemblies 15 are arranged around the air inlet 11 . The first spray assemblies 15 are sealed with the tower body 1 through a sealing assembly. An angle of 15-30 degrees is formed between the first spray assemblies 15 and the central axis of the air inlet 11 .
[0034] like Figure 3-4, a plurality of step holes are provided on the side wall of the tower body 1, each of which is penetrated by a second spray assembly 16 and one end of the second spray assembly 16 is embedded in the slot 17 of the tower body 1, the second spray assembly 16 includes a spray pipe 161 and a plurality of nozzles 162, the spray pipe 161 includes a first cylindrical section 1611, a first boss section 1612, a second boss section 1613 and a second cylindrical section 1614 which are arranged in sequence, the plurality of nozzles 162 are connected to the first cylindrical section 1611 and extend downward, one end of the first cylindrical section 1611 is partially embedded in the slot 17, and the other end is arranged inside the small-diameter interior of the step hole, and a connecting nozzle 162 is provided at the large-diameter interior of the step hole The sleeve 18, one end of the first boss section 1612 is fitted with the small-diameter inner wall of the step hole, and the other end is embedded in the inner side of the connecting sleeve 18 and fits with the inner wall of the connecting sleeve 18, one end of the connecting sleeve 18 is fitted with the large-diameter inner wall, and the other end is fitted with the second boss section 1613, the outer side of the connecting sleeve 18 is fixedly connected with a connecting piece, the outer side of the second cylindrical section 1614 is provided with a flange 19, and the flange 19 and the connecting piece are fixed by bolts 100; the sum of the axial heights of the first cylindrical section 1611 and the nozzle 162 is smaller than the inner diameter of the small-diameter of the step hole; the distance between the nozzle 162 close to the step hole and the inner wall of the tower body 1 is greater than the length of the first boss section 1612.
[0035] like Figure 5 A plurality of tie rods 20 are provided on the outside of the tower body 1, and an annular web 21 is provided on the outside of the tie rod 20. The annular web 21 is provided with a plurality of groups of locking holes, which are evenly distributed along the circumference of the annular web 21. The tie rods 20 and the annular web 21 are locked through the locking holes by U-shaped buckles 22, and a plurality of ear-type supports 23 are provided on the outside of the annular web 21.
[0036] like Figure 6 As shown, the sealing assembly includes a fastener 151 and a second connecting sleeve 152 fixedly arranged on the upper cover plate of the tower body 1. The fastener 151 and the second connecting sleeve 152 are fixed to achieve the sealing of the first spray assembly 15 and the tower body 1. When the first spray assembly 15 needs to be disassembled, only the fastener 151 needs to be disassembled to take out the first spray assembly 15 for maintenance.
[0037] The disassembly process of the spray pipe 161 of the second spray assembly 16 of the present invention is as follows:
[0038] First, remove the bolts 100 between the flange 19 and the connecting piece, then pull the spray pipe 161 outward horizontally, pull it out by the horizontal length of the first boss section, and then pull the spray pipe 161 upward so that the nozzle 162 can enter the step hole. Then, the entire spray pipe 161 can be pulled out of the tower body 1 to complete the disassembly process and carry out inspection and maintenance.
[0039] The above disclosure is only a preferred embodiment of the present invention, which certainly cannot be used to limit the scope of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope of the present invention.
Claims
1. A quenching tower with a detachable spray pipe, characterized in that: It comprises a tower body (1), wherein an air inlet (11) is provided at the middle position of an upper end cover of the tower body (1), a liquid outlet (12) is provided at the middle position of a lower end cover of the tower body (1), an air outlet (13) is provided on one side above the liquid outlet (12), and the air outlet (13) is provided with a baffle plate (14); A plurality of first spray assemblies (15) are arranged around the air inlet (11), and a plurality of second spray assemblies (16) are arranged below the air inlet (11); The side wall of the tower body (1) is provided with a plurality of step holes, each of the step holes is penetrated by a second spray assembly (16), and one end of the second spray assembly (16) is embedded in a slot (17) of the tower body (1), the second spray assembly (16) comprises a spray pipe (161) and a plurality of nozzles (162), the spray pipe (161) comprises a first cylindrical section (1611), a first boss section (1612), a second boss section (1613) and a second cylindrical section (1614) which are arranged in sequence and are integrally formed, the plurality of nozzles (162) are connected to the first cylindrical section (1611) and extend downward, one end of the first cylindrical section (1611) is partially embedded in the slot (17) of the tower body (1), and the plurality of nozzles (162) are connected to the first cylindrical section (1611) and extend downward. The first cylindrical section (1614) is provided with a flange (19) on the outside thereof, and the second cylindrical section (1615) is provided with a flange (19) on the outside thereof, and the flange (19) is fixed to the connecting member by bolts (100); The sum of the axial heights of the first cylindrical section (1611) and the nozzle (162) is smaller than the axial height of the first boss section (1612); the distance between the nozzle (162) close to the step hole and the inner wall of the tower body (1) is larger than the length of the first boss section (1612); and the length of a portion of one end of the first cylindrical section (1611) embedded in the clamping groove (17) is smaller than the length of the first boss section (1612).
2. A quenching tower with a detachable spray pipe according to claim 1, characterized in that: The first spray assembly (15) is sealed with the tower body (1) via a sealing assembly, and an angle of 15-30 degrees is formed between the first spray assembly (15) and the central axis of the air inlet (11).
3. A quenching tower with a detachable spray pipe according to claim 1, characterized in that: A plurality of tie rods (20) are provided on the outer side of the tower body (1), an annular web (21) is provided on the outer side of the tie rods (20), a plurality of groups of locking holes are provided on the annular web (21), the locking holes are evenly distributed along the circumference of the annular web (21), and the tie rods (20) and the annular web (21) are locked by passing through the locking holes via U-shaped buckles (22).
4. A quenching tower with a detachable spray pipe according to claim 3, characterized in that: A plurality of ear-type supports (23) are provided on the outer side of the annular web (21).
5. A quenching tower with a detachable spray pipe according to claim 2, characterized in that: The sealing assembly comprises a fastener (151) and a second connecting sleeve (152) fixedly arranged on an upper cover plate of the tower body (1); the fastener (151) is fixed to the second connecting sleeve (152) to achieve sealing between the first spray assembly (15) and the tower body (1).
