An automatic steel bar weaving equipment
By designing automated reinforced bar weaving equipment, the problems of large land and low efficiency of existing equipment are solved, and space saving and braiding efficiency are achieved.
Patent Information
- Application Number
- CN202211008804.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-22
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2042-08-22
AI Technical Summary
The existing reinforced bar weaving equipment has the problem that the area covers a large area and the steel weaving efficiency is affected by the discharge speed of the straightener.
Design an automated reinforced bar weaving equipment, including racks, straighteners, bundling components, storage racks and lifting mechanisms. The straightening machine is fixed inside the frame, the bundling assembly is located on the top of the frame, and the storage rack is used to store the straightened steel bars, and the lifting mechanism transports the steel bars to the bundling assembly.
By placing the straightener inside the frame, the floor space is saved and the efficiency of steel bar weaving is improved through the lifting mechanism, independent of the discharge speed of the straightener.
Smart Images

Figure CN115255223B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of steel bar processing, and in particular to an automated steel bar braiding device. Background Art
[0002] At present, steel bars are an indispensable material in construction. The steel bars are transported to the construction site, straightened and cut by workers, and then transported to the work surface again. A large number of workers tie and install the steel bars on the work surface to meet the requirements of construction.
[0003] The existing steel bar weaving equipment is to set a straightening machine next to the steel bar weaving machine. The outlet of the straightening machine is opposite to the feed inlet of the steel bar weaving equipment. The feed inlet of the steel bar weaving machine must be located between two steel wires. Then the two steel wires rotate in a direction perpendicular to the length of the steel bars and entangle with each other to tie the steel bars, thereby weaving multiple steel bars into a steel mesh.
[0004] During the rebar weaving process, the inventor found that since the rebar must be located between two steel wires when placed in the rebar weaving equipment, a straightening machine is set next to the rebar weaving equipment. However, such a setting occupies a large area and has the defect that the efficiency of rebar weaving is affected by the discharge speed of the straightening machine. Summary of the invention
[0005] In order to reduce the floor space occupied by the equipment required for steel bar processing and to improve the efficiency of steel bar weaving, the present application provides an automated steel bar weaving equipment.
[0006] The present application provides an automated steel bar weaving device that adopts the following technical solution:
[0007] An automated steel bar weaving device comprises a frame and a straightener, wherein the straightener is fixed inside the frame, a binding assembly is arranged at one end of the top of the frame, adjacent steel bars are woven on the frame and transported in a direction away from the binding assembly, a storage rack and a lifting mechanism are arranged inside the frame, the storage rack is arranged adjacent to the straightener, the storage rack is used to store the steel bars straightened by the straightener, the lifting mechanism is located directly below the binding assembly, and the lifting mechanism is used to transport the steel bars in the storage rack to the binding assembly;
[0008] The bundling assembly includes a first wire drum and a second wire drum, the first wire drum and the second wire drum are arranged at intervals along the weaving direction of the steel bars, and the first wire drum is located behind the second wire drum along the weaving direction of the steel bars, the first wire drum includes a first steel wire and a first wire box, the second wire drum includes a second steel wire and a second wire box, the first steel wire and the second steel wire have the same output direction, the first steel wire spans the top of the first wire box and merges with the second steel wire, the first wire box and the second wire box are both rotatably connected to the frame, and the rotating shafts are both along the weaving direction of the steel bars, and the first wire box and the second wire box rotate at the same frequency.
[0009] By adopting the above technical scheme, the straightening machine stores the straightened steel bars in the storage rack without considering the weaving speed of the steel bars on the rack, and when the weaving speed on the rack is greater than the speed at which the straightening machine straightens the steel bars, the straightened steel bars in the storage rack can also meet the weaving speed of the steel bars, thereby improving the efficiency of steel bar weaving; placing the straightening machine inside the rack saves floor space and makes full use of the space under the rack; and the setting of the first wire drum and the second wire drum, in conjunction with the lifting mechanism, overcomes the disadvantage of the straightening machine being located below the rack, so that the straightened steel bars can be transported between the first wire box and the second wire box, and then cross the second wire box from the top of the second wire box and finally be located between the first steel wire and the second steel wire, and are no longer limited to being directly inserted between the first steel wire and the second steel wire from the horizontal side of the rack. Such a setting also further saves the site space required for weaving steel bars, while improving the efficiency of steel bar weaving.
[0010] Optionally, a first traction rod is hinged on the outer wall of the first wire box, a first traction ring is fixed to the end of the first traction rod away from the first wire box, a first spring is fixed between the first traction rod and the outer wall of the first wire box, the first steel wire passes through the first traction ring, and the first spring is used to provide the first traction ring with a force to always apply the first steel wire to the outer wall of the second wire box.
[0011] By adopting the above technical solution, when the straightened steel bar crosses the top of the second wire box, the first spring applies force to make the first steel wire close to the outer wall of the second wire box through the first traction rod and the first traction ring, ensuring that when the first wire box and the second wire box rotate at the same frequency, the first steel wire is always close to the outer wall of the second wire box, ensuring the winding and binding of the steel bar by the first steel wire, and cooperating with the gravity of the first steel wire itself, to achieve the double guarantee of the first steel wire close to the outer wall of the second wire box.
[0012] Optionally, a wire groove is provided on the outer wall of the second wire box, and the wire groove is provided along the outer wall at the top of the second wire box. The intersection of the wire groove and the outer wall of the second wire box is chamfered, and the first steel wire is located in the wire groove; an anti-jump component is provided on the frame, and the anti-jump component includes an outer tube, an inner rod, a pressure plate and a pressure spring. One end of the outer tube is hinged to the frame, and the hinge axis adopts bolts. The bolts are horizontally arranged and perpendicular to the weaving direction of the steel bars. The spring is located inside the outer tube, one end of the spring is fixedly connected to the outer tube, and the other end is fixedly connected to the end of the inner rod. One end of the inner rod is located inside the outer tube and the other end is fixedly connected to the pressure plate. The pressure plate is located directly above the wire groove, and the end of the pressure plate facing the first wire box is upwardly tilted.
[0013] By adopting the above technical scheme, the opening of the wire trough can further limit the first steel wire. When the second wire box rotates, the first steel wire and the second wire box can be rotated synchronously to ensure the winding and binding effect of the steel bars. When the steel bars pass over the top of the second wire box, the first steel wire will slide out of the wire trough. The chamfered setting of the wire trough facilitates the first steel wire to fall back into the wire trough better. At the same time, the anti-jump component can better ensure that the first steel wire is located in the wire trough.
[0014] Optionally, when the pressure spring is in a natural state, the distance between the pressure plate and the outer wall of the second wire box is smaller than the diameter of the first steel wire, and the pressure plate is an arc-shaped plate, and the arc-shaped concave surface is arranged facing the second wire box.
[0015] By adopting the above technical solution, when the second wire box rotates, the pressure plate limits the first steel wire, and when the first steel wire wants to slide out of the wire groove, the baffle blocks the first steel wire.
[0016] Optionally, a hydraulic cylinder is vertically arranged at the bottom of the straightener, which is fixedly connected to the frame, and a piston end of the hydraulic cylinder is fixedly connected to the straightener, and a discharge port of the straightener is arranged along a vertical direction of steel bar weaving and opposite to one end of a storage rack; the storage rack comprises a baffle and a pad, one end of the pad is fixedly connected to the frame, and the other end is cantilevered, and multiple pads are arranged at intervals along the direction of the discharge port of the straightener; the baffle is fixedly connected to the pad farthest from the straightener, and the baffle is used to block the steel bars delivered from the discharge port of the straightener; multiple groups of storage racks are arranged at intervals in the vertical direction; the cantilevered end of the pad is inclined downward in a direction away from the frame, and an opening and closing component is arranged on the frame, and the opening and closing component is used to control whether the steel bars on the storage rack roll down to the lifting mechanism.
[0017] By adopting the above technical solution, the setting of the hydraulic cylinder can adjust the height of the straightener in the vertical direction, so as to adapt to storage racks of different heights. The steel bars slide out from the discharge of the straightener and are finally blocked by the baffle. Then, they slide down according to the inclination trend of the pad and are piled up. The steel bar reserve is used to meet the weaving of steel bars of different densities, breaking the influence of the processing rate of the straightener.
[0018] Optionally, the lifting mechanism includes a mechanical arm and a lifting assembly, the lifting assembly includes a driving motor, a driving wheel, a driven wheel and a chain, the driving wheel and the driven wheel are located on the same vertical plane, the driving motor is fixedly connected to the frame, the driving wheel is looped on the rotating shaft of the driving motor, the driven wheel is rotatably connected to the frame, the rotating shaft is parallel to the rotating shaft of the driving motor, and the chain is simultaneously looped on the driving wheel and the driven wheel, a plurality of picking hooks are fixed on the chain, adjacent picking hooks are equidistantly spaced along the circumferential outer wall of the chain, the mechanical arm is located at the top of the frame, the mechanical arm is rotatably connected to the frame, and the rotating shaft is arranged parallel to the rotating shaft of the driving motor; at least two groups of lifting mechanisms are arranged, the picking hooks in the two groups of lifting mechanisms cooperate with each other to carry steel bars, and the mechanical arms in the two groups of lifting mechanisms cooperate with each other to grab the steel bars on the picking hooks and transport them to the junction of the first steel wire and the second steel wire.
[0019] By adopting the above technical solution, the driving motor drives the active wheel to rotate, and the active wheel cooperates with the chain and the driven wheel to drive the picking hook to move in a cycle. The picking hooks in the two lifting mechanisms lift a steel bar and then lift it upward to the mechanical arm. The mechanical arm transfers the steel bar to the confluence of the first steel wire and the second steel wire. The lifting assembly is located as a whole under the frame, saving space, and the mechanical arm is also located on the frame.
[0020] Optionally, the opening and closing assembly includes a partition plate and a cylinder, the cylinder body is fixed on the frame, the cylinder is vertically arranged, the cylinder piston rod is fixedly connected to the partition plate, the length direction of the partition plate is arranged along the discharge direction of the straightening machine, and the side wall of the partition plate is abutted against the cantilevered end of the pad covered by it.
[0021] By adopting the above technical solution, the cylinder controls the lifting and lowering of the partition plate, thereby controlling the steel bars on each layer of the pad to slide to the lifting component, which is practical and convenient to operate.
[0022] Optionally, the pad is arranged at an inclination, and along the discharge direction of the straightener, a plane formed by connecting all the pads in the same group is an inclined plane, and the inclination direction is arranged downwardly along a direction away from the straightener.
[0023] By adopting the above technical solution, the steel bars slide out of the straightening machine with speed, but there is a distance between adjacent pads along the discharge direction of the straightening machine, and the steel bars tend to bend downward. Setting the pads to an inclined state just conforms to the downward bending trend of the ends of the steel bars, ensuring that the steel bars can slide stably on the pads.
[0024] Optionally, along the discharging direction of the straightening machine, the lifting rates of adjacent lifting assemblies gradually become faster.
[0025] By adopting the above technical solution, since the pad is in an inclined state, the entire storage rack is in an inclined state along the discharge direction of the straightener. Through the different lifting rates of the two lifting components, the steel bars are in a horizontal state when they are lifted to the robotic arm, ensuring the stability of the robotic arm in grabbing the steel bars.
[0026] Optionally, a second traction rod is hinged on the outer wall of the second wire box, a second traction ring is fixed to the end of the second traction rod away from the second wire box, a second spring is fixed between the second traction rod and the outer wall of the second wire box, the second steel wire passes through the second traction ring, and the second spring is used to provide the second traction ring with a force to always apply force to the second steel wire close to the first steel wire.
[0027] By adopting the above technical solution, the second spring, the second traction rod and the second traction ring are arranged so that the first steel wire and the second steel wire can stably intersect, thereby ensuring the binding density of the steel bars.
[0028] In summary, the present application includes at least one of the following beneficial technical effects:
[0029] 1. The setting of the bundling assembly enables the straightened steel bars to be fed from the bottom of the bundling assembly between the first steel wire and the second steel wire, making full use of the space under the frame and saving the space required for steel bar weaving;
[0030] 2. The setting of the storage rack fully considers the movement trend of the steel bar after it comes out of the straightening machine, conforms to the downward bending trend of the steel bar end, and ensures that the steel bar can be stably stored on the storage rack;
[0031] 3. The setting of different lifting rates of multiple lifting components ensures the stable lifting of the steel bars, and the steel bars are lifted to a horizontal state at the robotic arm, ensuring the stable grasping of the steel bars by the robotic arm. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0033] Figure 2 is a side view of an embodiment of the present application;
[0034] Figure 3 This is a schematic diagram of some structures to highlight the bundling components;
[0035] Figure 4 This is a schematic diagram of the structure on the back of the rack;
[0036] Figure 5 This is a schematic diagram of the structure on the back of the rack after the opening and closing components are hidden.
[0037] In the figure, 1, frame; 11, straightening machine; 12, hydraulic cylinder; 13, first motor; 14, second motor; 2, binding assembly; 21, first wire drum; 211, first steel wire; 212, first wire box; 22, second wire drum; 221, second steel wire; 222, second wire box; 2221, wire trough; 3, lifting mechanism; 31, lifting assembly; 311, driving motor; 312, driving wheel; 313, driven wheel ; 314, chain; 3141, hook; 32, mechanical arm; 4, storage rack; 41, pad; 42, baffle; 5, first traction rod; 51, first traction ring; 52, first spring; 6, second traction rod; 61, second traction ring; 62, second spring; 7, anti-jump assembly; 71, outer tube; 72, inner rod; 73, pressure plate; 74, pressure spring; 8, opening and closing assembly; 81, partition plate; 82, cylinder. DETAILED DESCRIPTION
[0038] The following is combined with Figure 1-5 This application is described in further detail.
[0039] The embodiment of the present application discloses an automated steel bar braiding device.
[0040] refer to Figure 1 An automated steel bar weaving device includes a frame 1, a bundling assembly 2 is arranged on the top of the frame 1, a straightener 11, a storage rack 4 and a lifting mechanism 3 are arranged below the frame 1, so as to make full use of the space below the frame 1 and reduce the site space required for steel bar weaving. The straightener 11 straightens the steel bars, the storage rack 4 stores the steel bars straightened by the straightener 11, and the lifting assembly 31 transfers the steel bars in the storage rack 4 to the bundling assembly 2, and the bundling assembly 2 binds the multiple straightened steel bars.
[0041] refer to Figure 1 In this embodiment, the frame 1 is in a triangular shape, and other shapes may also be selected. The top of the frame 1 is an inclined surface, and the bundling component 2 is located at a relatively high end of the top surface of the frame 1. After the steel bars are bundled through the bundling component 2, they slide downward along the inclined trend of the top of the frame 1 and are rolled up, which is convenient for transportation in subsequent processes.
[0042] refer to Figure 2 and Figure 3The bundling assembly 2 includes a first wire drum 21 and a second wire drum 22. Along the downward direction of the steel bars on the top of the frame 1, the first wire drum 21 is located behind the second wire drum 22 and the two are spaced apart. The first wire drum 21 includes a first wire box 212 and a first steel wire 211. The second wire drum 22 includes a second wire box 222 and a second steel wire 221. The first wire box 212 and the second wire box 222 are both rotatably connected to the frame 1, and the rotating shaft is horizontally arranged along the downward direction of the steel bars on the top of the frame 1. The method for realizing the self-rotation of the first wire box 212 relative to the frame 1 can be: fixing a first motor 13 on the frame 1, and the rotating shaft of the first motor 13 is fixedly connected to the outer wall of the first wire box 212, so as to realize the state of the first wire box 212 rotating relative to the frame 1; similarly, the method for realizing the self-rotation of the second wire box 222 relative to the frame 1 can be: fixing a second motor 14 on the frame 1, and the rotating shaft of the second motor 14 is fixedly connected to the outer wall of the second wire box 222, so as to realize the state of the second wire box 222 rotating relative to the frame 1. The first wire box 212 and the second wire box 222 rotate synchronously in the same direction.
[0043] refer to Figure 1 The conveying direction of the steel bars at the top of the frame 1 is the weaving direction of the steel bars, and the length of the frame 1 is horizontally arranged along the vertical steel bar weaving direction. A plurality of binding components 2 are arranged along the length direction of the frame 1, and adjacent binding components 2 are arranged at intervals, so that multiple steel bars are woven into a steel mesh.
[0044] refer to Figure 2 and Figure 3 , a first traction rod 5 is hinged on the outer wall of the first wire box 212, and the hinge axis is arranged along the length direction of the frame 1. A first traction ring 51 is fixed to the end of the first traction rod 5 away from the first wire box 212. The first traction rod 5 is located at the top of the first wire box 212. A first spring 52 is fixed between the first traction rod 5 and the outer wall of the first wire box 212. The first steel wire 211 is output from the discharge port of the first wire box 212, passes through the first traction ring 51 and crosses the top of the second wire box 222 to intersect with the second steel wire 221. When the first spring 52 is in a stretched state, pressure is applied to the first steel wire 211 through the first traction rod 5 and the first traction ring 51, so that the first steel wire 211 is always in close contact with the outer wall of the second wire box 222. In order to reduce the space occupied by the first spring 52, a torsion spring is used instead of the first spring 52 in this embodiment.
[0045] refer to Figure 2 and Figure 3, a second traction rod 6 is hinged on the outer wall of the second wire box 222, and the hinge axis is arranged along the length direction of the frame 1. A second traction ring 61 is fixed to the end of the second traction rod 6 away from the second wire box 222, and the second traction rod 6 is located at the bottom of the second wire box 222. A second spring 62 is fixed between the second traction rod 6 and the outer wall of the second wire box 222. The second steel wire 221 is output from the discharge port of the second wire box 222, passes through the second traction ring 61 and merges with the first steel wire 211. The arrangement of the second traction rod 6 and the second traction ring 61 can better drive the second steel wire 221 and the first steel wire 211 to entangle with each other when the second wire box 222 rotates, and the arrangement of the second spring 62 can make the second steel wire 221 as close to the first steel wire 211 as possible. In order to reduce the space occupied by the second spring 62, a torsion spring is also used in this embodiment instead of the second spring 62.
[0046] refer to Figure 3 A wire groove 2221 is opened on the outer wall of the second wire box 222, and the wire groove 2221 is opened along the direction in which the first steel wire 211 crosses the second wire box 222. The wire groove 2221 is located at the top of the second wire box 222, and the first steel wire 211 is located in the wire groove 2221. The intersection of the wire groove 2221 and the outer wall of the second wire box 222 is chamfered to facilitate the first steel wire 211 to fall back into the wire groove 2221 better.
[0047] refer to Figure 3 , an anti-jump component 7 is provided on the frame 1, and the anti-jump component 7 is located just above the second wire box 222. The anti-jump component 7 includes an outer tube 71, an inner rod 72, a pressure plate 73 and a pressure spring 74. One end of the outer tube 71 is hinged to the frame 1, and the hinge axis adopts a bolt. The bolt is horizontally arranged and perpendicular to the braiding direction of the steel bars. By rotating the bolt, the tightness of the rotation between the outer tube 71 and the frame 1 can be adjusted, thereby achieving the effect of adjusting the relative inclination angle between the outer tube 71 and the frame 1. The pressure spring 74 is located inside the outer tube 71, and the pressure One end of the spring 74 is fixedly connected to the outer tube 71, and the other end is fixedly connected to the end of the inner rod 72. One end of the inner rod 72 is located inside the outer tube 71, and the other end is fixedly connected to the pressing plate 73. The pressing plate 73 is located directly above the wire groove 2221. The end of the pressing plate 73 facing the first wire box 212 is tilted upward. The pressing plate 73 is an arc-shaped plate, and the arc-shaped concave surface is arranged directly opposite to the second wire box 222. Since the second wire box 222 will rotate relative to the frame 1, the pressing plate 73 is designed to be an arc-shaped plate to better fit the outer wall of the second wire box 222. When the pressure spring 74 is in a natural state, the distance between the pressing plate 73 and the outer wall of the second wire box 222 is less than the diameter of the first steel wire 211.
[0048] refer to Figure 2 and Figure 3The lifting mechanism 3 includes a lifting assembly 31 and a mechanical arm 32. The lifting mechanism 3 is provided with at least two groups. The lifting assembly 31 includes a driving motor 311, a driving wheel 312, a driven wheel 313 and a chain 314. The driving wheel 312 and the driven wheel 313 are arranged at intervals in the vertical direction. The driving wheel 312 is located below the driven wheel 313. The driving motor 311 is fixedly connected to the frame 1. The driving wheel 312 is fixed on the rotating shaft of the driving motor 311. The chain 314 is simultaneously arranged on the driving wheel 312 and the driven wheel 313. A lifting hook 3141 is fixed on the chain 314. There are multiple lifting hooks 3141. Adjacent lifting hooks 3141 are arranged at intervals along the length direction of the chain 314. The lifting mechanisms 3 are arranged at intervals along the length direction of the frame 1. In this embodiment, two lifting assemblies 31 are provided, which are sufficient to stably lift a single steel bar. The robotic arm 32 is located near the second wire box 222. The robotic arm 32 is rotatably connected to the frame 1. A motor can be set between the robotic arm 32 and the frame 1 to realize a 360-degree rotation of the robotic arm 32. The robotic arm 32's own manipulator can be driven by a power cylinder to clamp and release the steel bars. The robotic arm 32 clamps and lifts the steel bars on the hook 3141, then crosses the top of the second wire box 222, and finally reaches the intersection of the second steel wire 221 and the first steel wire 211.
[0049] refer to Figure 4 Along the length direction of the frame 1, the straightener 11 and the storage rack 4 are adjacently arranged, and the discharge port of the straightener 11 is arranged opposite to the storage rack 4. A hydraulic cylinder 12 is fixed to the bottom of the straightener 11, and the hydraulic cylinder 12 is fixedly connected to the frame 1, and the piston rod of the hydraulic cylinder 12 is fixedly connected to the straightener 11, thereby realizing the lifting and lowering of the straightener 11 in the vertical direction.
[0050] refer to Figure 4 and Figure 5 The storage rack 4 includes a baffle 42 and a pad 41, and a plurality of pads 41 are provided. Adjacent pads 41 are spaced along the length direction of the frame 1, and the line connecting adjacent pads 41 along the length direction of the frame 1 is inclined, and the inclination direction is inclined downward in the direction away from the straightener 11. The pad 41 is fixedly connected to the pad 41 farthest from the straightener 11, one end of the pad 41 is fixedly connected to the frame 1, and the other end is cantilevered, and the length direction of the pad 41 itself is perpendicular to the direction of the line connecting the straightener 11 and the baffle 42, the pad 41 is inclined, and the inclination direction is inclined downward in the direction away from the frame 1; along the vertical direction, the storage rack 4 is provided with multiple groups, and adjacent storage racks 4 are spaced. In this embodiment, the baffles 42 of all storage racks 4 are integrated into a whole.
[0051] refer to Figure 2 and Figure 4An opening and closing assembly 8 is provided on the frame 1, and the opening and closing assembly 8 includes a partition plate 81 and a cylinder 82. The cylinder 82 is vertically arranged, and the cylinder 82 is fixedly connected to the frame 1. The piston rod of the cylinder 82 is fixedly connected to the partition plate 81. The partition plate 81 is arranged along the length direction of the frame 1, and the partition plate 81 abuts against the cantilevered end of the pad 41 covered by it, that is, the existence of the partition plate 81 has a blocking effect on the steel bars on the pad 41. Only when the partition plate 81 rises upward can the steel bars on the pad 41 slide onto the pick hook 3141.
[0052] refer to Figure 5 , along the direction away from the straightener 11, the lifting rate of the adjacent lifting components 31 gradually becomes faster, so as to adapt to the steel bars placed obliquely on the pad 41, ensuring that the steel bars are in a horizontal state when lifted to the mechanical arm 32, making the gripping of the mechanical arm 32 more stable.
[0053] The implementation principle of an automated steel bar weaving device in an embodiment of the present application is as follows: start the straightening machine 11, the straightening machine 11 straightens the steel bars, the straightened steel bars enter the storage rack 4, the height of the straightening machine 11 is adjusted by the hydraulic cylinder 12, so that the straightened steel bars are stored on pads 41 at different heights, the lifting mechanism 3 and the opening and closing component 8 are started, the opening and closing component 8 leaks out the pad 41 on the bottom layer, so that the steel bars on the pad 41 on the bottom layer roll down to the pick hook 3141, the lifting component 31 lifts the steel bars to the mechanical arm 32, and the mechanical arm 32 grabs the pick hook 3141.
[0054] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An automated steel bar braiding device, characterized in that: The invention comprises a frame (1) and a straightening machine (11), wherein the straightening machine (11) is fixed inside the frame (1), a binding assembly (2) is arranged at one end of the top of the frame (1), adjacent steel bars are woven on the frame (1) and transported in a direction away from the binding assembly (2), a storage rack (4) and a lifting mechanism (3) are arranged inside the frame (1), the storage rack (4) is arranged adjacent to the straightening machine (11), the storage rack (4) is used to store the steel bars straightened by the straightening machine (11), the lifting mechanism (3) is located directly below the binding assembly (2), and the lifting mechanism (3) is used to transport the steel bars in the storage rack (4) to the binding assembly (2); The binding assembly (2) comprises a first wire drum (21) and a second wire drum (22), the first wire drum (21) and the second wire drum (22) are arranged at intervals along the steel bar weaving direction, and the first wire drum (21) is located behind the second wire drum (22) along the steel bar weaving direction, the first wire drum (21) comprises a first steel wire (211) and a first wire box (212), the second wire drum (22) comprises a second steel wire (221) and a second wire box (222), the first steel wire (211) and the second steel wire (221) have the same output direction, the first steel wire (211) crosses the top of the first wire box (212) and merges with the second steel wire (221), the first wire box (212) and the second wire box (222) are both rotatably connected to the frame (1), and the rotation axes are both along the steel bar weaving direction, and the first wire box (212) and the second wire box (222) rotate at the same frequency; A first traction rod (5) is hinged on the outer wall of the first wire box (212); a first traction ring (51) is fixed to one end of the first traction rod (5) away from the first wire box (212); a first spring (52) is fixed between the first traction rod (5) and the outer wall of the first wire box (212); the first steel wire (211) passes through the first traction ring (51); and the first spring (52) is used to provide the first traction ring (51) with a force to always apply the first steel wire (211) to the outer wall of the second wire box (222); The outer wall of the second wire box (222) is provided with a wire groove (2221), the wire groove (2221) is provided along the outer wall of the top of the second wire box (222), the intersection of the wire groove (2221) and the outer wall of the second wire box (222) is chamfered, and the first steel wire (211) is located in the wire groove (2221); an anti-jump component (7) is provided on the frame (1), the anti-jump component (7) comprises an outer tube (71), an inner rod (72), a pressure plate (73) and a pressure spring (74), one end of the outer tube (71) is connected to the frame (1) ) is hinged, the hinge axis adopts bolts, the bolts are arranged horizontally and perpendicular to the braiding direction of the steel bars, the pressure spring (74) is located inside the outer tube (71), one end of the pressure spring (74) is fixedly connected to the outer tube (71), and the other end is fixedly connected to the end of the inner rod (72), one end of the inner rod (72) is located inside the outer tube (71) and the other end is fixedly connected to the pressure plate (73), the pressure plate (73) is located just above the wire groove (2221), and the end of the pressure plate (73) facing the first wire box (212) is in an upward tilted shape; A second traction rod (6) is hinged on the outer wall of the second wire box (222); a second traction ring (61) is fixed to one end of the second traction rod (6) away from the second wire box (222); a second spring (62) is fixed between the second traction rod (6) and the outer wall of the second wire box (222); the second steel wire (221) passes through the second traction ring (61); and the second spring (62) is used to provide the second traction ring (61) with a force to always apply a force to the second steel wire (221) to approach the first steel wire (211).
2. The automatic steel bar braiding equipment according to claim 1, characterized in that: When the pressure spring (74) is in a natural state, the distance between the pressure plate (73) and the outer wall of the second wire box (222) is smaller than the diameter of the first steel wire (211), and the pressure plate (73) is an arc-shaped plate, with the arc-shaped concave surface facing the second wire box (222).
3. The automatic steel bar braiding equipment according to claim 1, characterized in that: A hydraulic cylinder (12) is vertically arranged at the bottom of the straightening machine (11), the hydraulic cylinder (12) is fixedly connected to the frame (1), the piston end of the hydraulic cylinder (12) is fixedly connected to the straightening machine (11), the discharge port of the straightening machine (11) is arranged along the vertical direction of the steel bar weaving and directly facing one end of the storage rack (4); the storage rack (4) comprises a baffle (42) and a pad (41), one end of the pad (41) is fixedly connected to the frame (1), and the other end is cantilevered, and the pad (41) is arranged along the discharge port direction of the straightening machine (11). ) are arranged at intervals; a baffle (42) is fixedly connected to the pad (41) farthest from the straightening machine (11), and the baffle (42) is used to block the steel bars sent out from the discharge port of the straightening machine (11); a plurality of storage racks (4) are arranged at intervals in the vertical direction; the cantilevered end of the pad (41) is arranged to be inclined downward in a direction away from the frame (1), and an opening and closing component (8) is arranged on the frame (1), and the opening and closing component (8) is used to control whether the steel bars on the storage rack (4) roll down to the lifting mechanism (3).
4. The automatic steel bar braiding equipment according to claim 3 is characterized in that: The lifting mechanism (3) comprises a mechanical arm (32) and a lifting assembly (31); the lifting assembly (31) comprises a driving motor (311), a driving wheel (312), a driven wheel (313) and a chain (314); the driving wheel (312) and the driven wheel (313) are located on the same vertical plane; the driving motor (311) is fixedly connected to the frame (1); the driving wheel (312) is sleeved on the rotating shaft of the driving motor (311); the driven wheel (313) is rotationally connected to the frame (1); the rotating shaft is parallel to the rotating shaft of the driving motor (311); the chain (314) is sleeved on the driving wheel (312) and the driven wheel (313); A plurality of hooks (3141) are fixed on the chain (314), and adjacent hooks (3141) are equidistantly spaced along the circumferential outer wall of the chain (314). The mechanical arm (32) is located at the top of the frame (1), and the mechanical arm (32) is rotatably connected to the frame (1), and the rotation axis is arranged parallel to the rotation axis of the drive motor (311). The lifting mechanism (3) is arranged in at least two groups, and the hooks (3141) in the two groups of lifting mechanisms (3) cooperate with each other to carry steel bars, and the mechanical arms (32) in the two groups of lifting mechanisms (3) cooperate with each other to grab the steel bars on the hooks (3141) and transfer them to the junction of the first steel wire (211) and the second steel wire (221).
5. The automatic steel bar braiding equipment according to claim 4, characterized in that: The opening and closing assembly (8) comprises a partition plate (81) and a cylinder (82); the cylinder (82) body is fixed on the frame (1); the cylinder (82) is arranged vertically; the piston rod of the cylinder (82) is fixedly connected to the partition plate (81); the length direction of the partition plate (81) is arranged along the discharge direction of the straightening machine (11); and the side wall of the partition plate (81) abuts against the cantilevered end of the pad (41) covered by it.
6. The automatic steel bar braiding equipment according to claim 4, characterized in that: The pads (41) are arranged obliquely, and along the discharge direction of the straightener (11), a plane formed by connecting all the pads (41) in the same group is an inclined plane, and the inclination direction is arranged obliquely downward in a direction away from the straightener (11).
7. The automatic steel bar braiding equipment according to claim 6, characterized in that: Along the discharging direction of the straightening machine (11), the lifting speeds of adjacent lifting assemblies (31) gradually become faster.
Citation Information
Patent Citations
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