A pipe pile equipment for construction

By introducing intermediate rotary rods and limit blocks into the pipe pile equipment, distributing concrete distribution, and combining the top support mechanism and adjustment mechanism, the equipment damage caused by vibration in the pipe pile manufacturing is solved and the forming quality is improved.

CN115674420BActive Publication Date: 2024-12-10HANGZHOU JIAFA TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202211238371.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-11
Publication Date
2024-12-10
Estimated Expiration
2042-10-11

AI Technical Summary

Technical Problem

When manufacturing concrete pipe piles, the equipment is damaged due to concrete vibration during centrifugal forming.

Method used

A pipe pile equipment for construction was designed, using structures such as intermediate rotors and limit blocks. By inserting intermediate rotors and inserting rods in the intermediate area of ​​the mold, the distribution of concrete is distributed, vibration is reduced, and the top support is supported. The mechanism and the adjustment mechanism reduce the jump and vibration of the mold.

Benefits of technology

It effectively reduces the vibration and jump of the mold during centrifugation, protects the equipment, and improves the forming quality of the pipe piles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of pipe piles, and in particular, relates to a pipe pile device for construction, which includes a base, a telescopic pull rod, a pulling and rotating mechanism, a forming mold, a top support mechanism, a bottom support mechanism, an intermediate rotating rod, a transmission sleeve, a fixed sleeve, a stop block, and a fixed ring. The stop block designed by the present invention can limit the intermediate rotating rod, ensuring that the installation sleeve can drive the intermediate rotating rod to rotate together during the rotation process, so that the concrete adhering to the outer wall of the intermediate rotating rod can be subjected to the centrifugal force released when the intermediate rotating rod rotates, accelerating the separation of the concrete from the intermediate rotating rod, rather than simply relying on the forming mold to drive the concrete to rotate centrifugally so that the concrete is separated from the intermediate rotating rod. The present invention has a pressing effect on the forming mold through the top support mechanism, and can play a buffering role when the forming mold jumps through the first spring, that is, the jumping degree of the forming mold in the rotating centrifugal forming process is further reduced through the top support mechanism.
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Description

Technical Field

[0001] The invention belongs to the technical field of pipe piles, and in particular relates to a pipe pile device used for construction. Background Art

[0002] In view of the characteristics of soft silt geology in my country's coastal areas, concrete thin-walled pipe piles have been developed. The pipe piles are divided into post-tensioned prestressed pipe piles and pre-tensioned prestressed pipe piles.

[0003] Prestressed pipe piles are hollow cylindrical slender concrete prefabricated components made by prestressing technology and centrifugal forming. They are mainly composed of cylindrical pile bodies, end plates and steel sleeves. During manufacturing, the pipe piles are centrifuged by centrifugal force to centrifuge the mold. The centrifugal forming device of concrete pipe piles includes two parallel main shafts, on which support wheels are set to support the pipe pile mold. One of the main shafts rotates actively, thereby driving the pipe pile model to rotate at high speed. Through centrifugal forming, the pipe pile is finally formed. However, at the beginning of centrifugation, the concrete in the mold is located at the bottom, and vibration will occur during centrifugation, which can easily cause equipment damage.

[0004] The present invention designs a pipe pile device for construction to solve the above problems. Summary of the invention

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A pipe pile device for construction, comprising a base, a telescopic pull rod, a pulling and rotating mechanism, a forming die, a top supporting mechanism, a bottom supporting mechanism, an intermediate rotating rod, a transmission sleeve, a fixed sleeve, a limit block, and a fixed ring, wherein two mounting sleeves are symmetrically and rotationally mounted on the upper side of the base, a fixed sleeve and a fixed ring are slidably mounted on the inner side of each mounting sleeve, the fixed sleeve and the mounting sleeve are slidably matched through a guide block and a guide groove; the fixed sleeve and the fixed ring are connected through a third bolt, and a pulling and rotating mechanism for controlling the sliding of the fixed sleeve and the rotation of the fixed sleeve and the mounting sleeve is installed on the base.

[0007] A limit block is slidably mounted on the inner circular surface of each fixed sleeve in a radial direction, and a second spring is mounted between the limit block and the fixed sleeve. The second spring is a compression spring with pre-pressure.

[0008] An intermediate rotating rod is slidably mounted between the two mounting sleeves, and a limiting block mounted on the fixed sliding sleeve is frictionally matched with the intermediate rotating rod.

[0009] A plurality of bottom support mechanisms are evenly installed on the upper side of the base; the forming mold is divided into an upper and lower part, and an opening and closing plate is detachably installed on the top of the upper forming mold through bolts; the forming mold is detachably installed on the upper side of the bottom support mechanism.

[0010] The base is provided with a friction block for frictionally limiting the intermediate rotating rod and a first motor for controlling whether the friction block is in contact with the intermediate rotating rod.

[0011] A plurality of adjustment mechanisms are evenly installed on the outer wall of the forming mold; the adjustment mechanism includes a fixed shell, a third spring, and an insertion rod, wherein the fixed shell is fixedly installed on the outer wall surface of the forming mold, the insertion rod is slidably installed in the fixed shell, and one end of the insertion rod is inserted into the inner side of the forming mold; a third spring is installed between the insertion rod and the fixed shell.

[0012] As a preferred solution, the installation sleeve has symmetrically distributed guide blocks; a transmission sleeve is fixedly installed at one end of each of the fixed sleeves, and a pull ring is fixedly installed on the outer side of one end of the transmission sleeve passing through the fixed sleeve.

[0013] The pulling and rotating mechanism includes a second motor, a supporting slip ring, a rotating ring, a third motor, a gear ring, a first gear, a fourth motor, a clamping piece, and a mounting slide rod, wherein the supporting slip ring is slidably installed on the upper side of the base, and the second motor for controlling the sliding of the supporting slip ring is installed on the base; the rotating ring is rotatably installed on the supporting slip ring, and two mounting slide rods are symmetrically slidably installed on the rotating ring, and each mounting slide rod is fixedly installed with a clamping piece, which is an arc-shaped structure and has a guide groove on its arc-shaped surface; the guide groove cooperates with the guide block on the mounting sleeve; the rotating ring is installed with a third motor for controlling the sliding of the mounting slide rod; a gear ring is fixedly installed on one side of the rotating ring, and the fourth motor is fixedly installed on the supporting slip ring, and a first gear is fixedly installed on the output shaft of the fourth motor, and the first gear is meshed with the gear ring.

[0014] As a preferred solution, the support slip ring has two symmetrically distributed support ears with internal threads, two second motors are fixedly mounted on the upper side of the base, and a second screw is fixedly mounted on the output shafts of the two second motors respectively. The two second screws correspond one-to-one to the two support ears on the support slip ring and are threadedly connected to each other.

[0015] As a preferred solution, two threaded sleeves are symmetrically rotatably installed on the rotating ring, and a mounting slide rod is installed in each threaded sleeve through threaded cooperation. A third gear is fixedly installed on one end of the threaded sleeve, and a third motor is fixedly installed on the rotating ring through a third fixed support. A second gear is fixedly installed on the output shaft of the third motor, and the second gear is meshed with the third gear; two symmetrically distributed guide rods are installed between the clamping part and the inner circular surface of the rotating ring.

[0016] As a preferred solution, there is a gap between the fixed sleeve and the fixed ring.

[0017] A fastening threaded sleeve is installed on the outer circumferential surface of the transmission sleeve through threaded matching.

[0018] As a preferred solution, a sealing gasket is installed on each of the two fixing rings through bolts, and the inner circumferential surface of the sealing gasket is in close contact with the middle rotating rod.

[0019] As a preferred solution, one end of the intermediate rotating rod is rotatably mounted with a telescopic pull rod via a rotating connector; a conveying support and a first fixed support for supporting the intermediate rotating rod and the telescopic pull rod are mounted on the base, and two first transmission wheels are symmetrically rotatably mounted on each of the conveying supports.

[0020] As a preferred solution, the bottom support mechanism includes a support block and two second transmission wheels symmetrically rotatably mounted on the support block.

[0021] As a preferred solution, a plurality of top support mechanisms are evenly installed on the upper side of the base.

[0022] The top supporting mechanism comprises a fixing sleeve, a clamping wheel, a mounting lug, a mounting swing arm, a first spring, a mounting rod, a second bolt and a second connecting plate, wherein two mounting lugs are symmetrically fixedly mounted on the upper side of the base, the lower ends of the two mounting swing arms are swingably mounted on the two mounting lugs, and the upper ends of the two mounting swing arms are respectively provided with a second connecting plate; after the two mounting swing arms are closed, the two second connecting plates are tightly fitted and connected by a second bolt; a fixing sleeve is fixedly mounted on each mounting swing arm, a mounting rod is slidably mounted in the fixing sleeve, and a first spring is mounted between the mounting rod and the fixing sleeve; the first spring is a compression spring; a clamping wheel is rotatably mounted on the mounting rod, and the clamping wheel cooperates with the upper part forming die.

[0023] As a preferred solution, one side of the telescopic pull rod installed on the base is fixedly installed with two symmetrically distributed mounting supports through a second fixed support, each mounting support is slidably installed with a guide support, the friction block is fixedly installed on the guide support, and a threaded hole is provided in the friction block; the first motor is fixedly installed on the mounting support, and a first screw is fixedly installed on the output shaft of the first motor, and the first screw is threadedly connected to the threaded hole on the friction block on the corresponding side; the friction block cooperates with the middle rotating rod.

[0024] Compared with the prior art, the advantages of the present invention are:

[0025] 1. In the present invention, before pouring, an intermediate rotating rod is inserted into the inner side of the forming mold, and the middle area of ​​the forming mold is occupied by the intermediate rotating rod. During pouring, the upper forming mold is first installed on the lower forming mold, and a pouring port flows out from the upper end of the upper forming mold. During pouring, concrete is poured into the forming mold from the pouring port. After the concrete enters the forming mold, it will be distributed in the area between the forming mold and the intermediate rotating rod. Compared with the traditional method of pouring concrete only in the lower forming mold, most of the concrete is located in the lower forming mold at the beginning of centrifugation. In the present invention, the poured concrete is distributed circumferentially in the forming mold, and the vibration generated to the forming mold during centrifugation is relatively small, thereby protecting the equipment.

[0026] 2. The limit block designed in the present invention can limit the intermediate rotating rod, ensuring that the installation sleeve can drive the intermediate rotating rod to rotate together during the rotation process, so that the concrete adhering to the outer wall of the intermediate rotating rod can be subjected to the centrifugal force released when the intermediate rotating rod rotates, thereby accelerating the separation of the concrete and the intermediate rotating rod, rather than simply relying on the forming mold to drive the concrete to rotate centrifugally to separate the concrete from the intermediate rotating rod.

[0027] 3. The present invention uses the top support mechanism to press the forming mold, and the first spring can play a buffering role when the forming mold bounces, that is, the top support mechanism further reduces the degree of bounce of the forming mold during the rotary centrifugal forming process.

[0028] 4. The present invention can use the insertion rod to move the concrete in the forming mold and assist the rotation of the concrete. Compared with the traditional method of only relying on the friction between the forming mold and the concrete to drive the rotation of the concrete, the insertion rod added in the present invention can further reduce the jumping phenomenon during the centrifugal process. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall appearance of the components.

[0030] Figure 2 It is a schematic diagram of the installation of the pulling and rotating mechanism.

[0031] Figure 3 It is a schematic diagram of the structure of the conveying support.

[0032] Figure 4 This is a schematic diagram of friction block installation.

[0033] Figure 5 It is a schematic diagram of the pulling and rotating mechanism structure.

[0034] Figure 6 It is a schematic diagram of the installation of the top support mechanism and the bottom support mechanism.

[0035] Figure 7 It is a schematic diagram of the structure of the top support mechanism and the bottom support mechanism.

[0036] Figure 8 This is a schematic diagram of the installation of the fixed sleeve and the fixed ring.

[0037] Fig. 9 It is a schematic diagram of the distribution of regulating mechanisms.

[0038] Fig.10 It is a schematic diagram of the connection between the fixed sleeve and the fixed ring.

[0039] Fig.11 It is a schematic diagram of the structure of the regulating mechanism.

[0040] The names of the numbers in the figure are: 1. base; 2. telescopic pull rod; 3. first fixed support; 4. pulling and rotating mechanism; 5. forming mold; 6. top support mechanism; 7. bottom support mechanism; 8. conveying support; 9. intermediate rotating rod; 10. steel bar; 11. first transmission wheel; 12. second fixed support; 13. mounting support; 14. first motor; 15. friction block; 16. threaded hole; 17. first screw; 18. guide support; 19. second motor; 20. second screw; 21. support slip ring; 22. rotating ring; 23. third motor; 24. gear ring; 25. first gear; 26. fourth motor; 27. clamping piece; 28. second gear; 29. ​​third fixed support; 30. third gear; 31. guide groove ;32. Install the slide rod;33. Guide rod;34. Threaded sleeve;35. Pull ring;36. Fasten the threaded sleeve;37. Install sleeve;38. Open and close plate;39. First bolt;40. First connecting plate;41. Adjustment mechanism;42. Guide block;43. Clamping wheel;44. Fixed sleeve;45. Support block;46. Second transmission wheel;47. Install the lug;48. Install the swing arm;49. Install the rod;50. First spring;51. Second bolt;52. Second connecting plate;53. Transmission sleeve;54. Fixed slide sleeve;55. Limit block;56. Fixed ring;57. Sealing pad;58. Third bolt;59. Guide groove;60. Second spring;61. Fixed shell;62. Third spring;63. Insert rod;64. Guide block. DETAILED DESCRIPTION

[0041] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples or drawings are used to illustrate the present invention, but are not used to limit the scope of the present invention.

[0042] A pipe pile device for construction, such as Figure 1 , 2 , 8, 10, it includes a base 1, a telescopic pull rod 2, a pulling and rotating mechanism 4, a molding die 5, a top support mechanism 6, a bottom support mechanism 7, an intermediate rotating rod 9, a transmission sleeve 53, a fixed sliding sleeve 54, a limit block 55, a fixed ring 56, and a sealing gasket 57, wherein as Figure 1 ,2 As shown in FIGS. 8 and 10, two mounting sleeves 37 are symmetrically rotatably mounted on the upper side of the base 1, and the mounting sleeves 37 have symmetrically distributed guide blocks 42; a fixed sliding sleeve 54 and a fixed ring 56 are slidably mounted on the inner side of each mounting sleeve 37, as shown in FIGS. Fig.10 As shown, the fixed sleeve 54 and the mounting sleeve 37 are slidably matched through the guide block 64 and the guide groove 59; the fixed sleeve 54 and the fixing ring 56 are connected through the third bolt 58, and there is a gap between the fixed sleeve 54 and the fixing ring 56; Figure 8 As shown, a transmission sleeve 53 is fixedly installed at one end of each fixed sleeve 54, and a pull ring 35 is fixedly installed on the outer side of one end of the transmission sleeve 53 passing through the fixed sleeve 54; a fastening threaded sleeve 36 is installed on the outer circumferential surface of the transmission sleeve 53 through threaded cooperation.

[0043] When the transmission sleeves 53 on both sides are pulled, the two transmission sleeves 53 will pull the two installation sleeves, and the two installation sleeves will pull the two fixing rings 56 through the third bolts 58. The two fixing rings 56 will pull the steel bars 10 installed therebetween, so that the steel bars 10 generate prestress.

[0044] The transmission sleeve 53 and the mounting sleeve 37 can be tightened and fixed by tightening the threaded sleeve 36 , thereby ensuring the stability of the transmission sleeve 53 after being pulled.

[0045] like Figure 8 , 10 As shown, a limit block 55 is slidably installed on the inner circular surface of each fixed sleeve 54 along the radial direction, and a second spring 60 is installed between the limit block 55 and the fixed sleeve 54. The second spring 60 is a compression spring with pre-pressure.

[0046] like Figure 2 , 8 As shown in FIG. 9 , an intermediate rotating rod 9 is slidably installed between the two mounting sleeves 37, and a sealing gasket 57 is installed on each of the two fixing rings 56 by bolts, and the inner circumferential surface of the sealing gasket 57 is in close contact with the intermediate rotating rod 9; the limit block 55 installed on the fixed sliding sleeve 54 is frictionally matched with the intermediate rotating rod 9; Figure 1 , 2 As shown, one end of the intermediate rotating rod 9 is rotatably mounted with a telescopic pull rod 2 through a rotating connector; the base 1 is mounted with a conveying support 8 and a first fixed support 3 that support the intermediate rotating rod 9 and the telescopic pull rod 2, and each of the conveying support 8 is symmetrically rotatably mounted with two first transmission wheels 11. The function of the sealing gasket 57 is to seal between the two fixed rings 56 and the intermediate rotating rod 9, preventing the concrete poured into the inner side of the forming mold 5 from flowing into the two sides of the fixed ring 56, affecting the friction limiting function of the limit block 55 on the intermediate rotating rod 9, and affecting the final forming of the pipe pile.

[0047] The limiting block 55 designed in the present invention can limit the intermediate rotating rod 9, ensuring that the installation sleeve can drive the intermediate rotating rod 9 to rotate together during the rotation process, so that the concrete adhering to the outer wall of the intermediate rotating rod 9 can be subjected to the centrifugal force released when the intermediate rotating rod 9 rotates, thereby accelerating the separation of the concrete and the intermediate rotating rod 9, rather than simply relying on the forming mold 5 to drive the concrete to rotate centrifugally to cause the concrete to separate from the intermediate rotating rod 9.

[0048] The sliding of the intermediate rotating rod 9 can be controlled by the telescopic rod 2; the conveying support 8 supports the sliding of the telescopic rod 2 and the intermediate rotating rod 9, and the function of the first transmission wheel 11 is to reduce the friction resistance of the telescopic rod 2 and the intermediate rotating rod 9 during sliding.

[0049] like Figure 1 , 2 As shown, two pulling and rotating mechanisms 4 are symmetrically installed on the upper side of the base 1.

[0050] like Figure 5 As shown, the pulling and rotating mechanism 4 includes a second motor 19, a second screw 20, a support slip ring 21, a rotating ring 22, a third motor 23, a gear ring 24, a first gear 25, a fourth motor 26, a clamping piece 27, a second gear 28, a third fixed support 29, a third gear 30, a mounting slide rod 32, and a guide rod 33, wherein the support slip ring 21 is slidably mounted on the upper side of the base 1, and the support slip ring 21 has two symmetrically distributed ears with internal threads, two second motors 19 are fixedly mounted on the upper side of the base 1, and a second screw 20 is fixedly mounted on the output shafts of the two second motors 19 respectively, and the two second screws 20 correspond to the two ears on the support slip ring 21 one by one and are threadedly connected to each other; the rotating ring 22 is rotatably mounted on the support slip ring 21, and two threaded sleeves 34 are symmetrically rotatably mounted on the rotating ring 22, and each threaded sleeve 34 is passed through A mounting slide bar 32 is installed by threaded matching, and a clamping piece 27 is fixedly installed on each mounting slide bar 32. The clamping piece 27 is an arc-shaped structure and has a guide groove 31 on its arc surface; the guide groove 31 cooperates with the guide block 42 on the mounting sleeve 37; a third gear 30 is fixedly installed on one end of the threaded sleeve 34, and the third motor 23 is fixedly installed on the rotating ring 22 through the third fixed support 29, and a second gear 28 is fixedly installed on the output shaft of the third motor 23, and the second gear 28 is meshed with the third gear 30; two symmetrically distributed guide rods 33 are installed between the clamping piece 27 and the inner circular surface of the rotating ring 22; a gear ring 24 is fixedly installed on one side of the rotating ring 22, and the fourth motor 26 is fixedly installed on the support slip ring 21, and a first gear 25 is fixedly installed on the output shaft of the fourth motor 26, and the first gear 25 is meshed with the gear ring 24.

[0051] When the present invention controls the third motor 23 to work, the third motor 23 will drive the second gear 28 to rotate, the rotation of the second gear 28 drives the third gear 30 to rotate, the rotation of the third gear 30 drives the threaded sleeve 34 to rotate, because the threaded sleeve 34 is rotatably installed on the rotating ring 22, the rotation of the threaded sleeve 34 will drive the installation slide rod 32 to slide, the sliding of the installation slide rod 32 drives the clamping member 27 to slide, and then controls whether the clamping member 27 and the installation sleeve 37 cooperate or not.

[0052] like Figure 1 , 2 As shown, a plurality of bottom support mechanisms 7 are evenly installed on the upper side of the base 1; Figure 6 , 7 As shown, the bottom support mechanism 7 includes a support block 45 and two second transmission wheels 46 symmetrically rotatably mounted on the support block 45. Figure 2 , 9 As shown, the forming mold 5 is divided into two parts, the lower forming mold 5 and the upper forming mold 5 are equipped with a first connecting plate 40 at the mutual cooperation place. After the forming mold 5 is closed, the upper and lower first connecting plates 40 are fixedly connected by a plurality of evenly distributed first bolts 39; the top of the upper forming mold 5 is detachably mounted with an opening and closing plate 38 by bolts; the upper forming mold 5 and the lower forming mold 5 form a plurality of evenly distributed rotating convex rings after closing; before pouring, the lower forming mold is firstly placed on the bottom support Then, the tied steel bar 10 is placed between the two fixing rings 56 on both sides, and the end of the steel bar 10 is fixed to the fixing ring 56 on the corresponding side; then the upper forming mold 5 is placed on the upper side of the lower forming mold 5, and the upper forming mold 5 and the lower forming mold 5 are connected; the two ends of the forming mold 5 are connected to the two mounting sleeves 37 by bolts; after the upper forming mold 5 and the lower forming mold 5 are closed, a plurality of evenly distributed rotating convex rings are formed, which correspond to the bottom supporting mechanism 7 one by one and rotate with each other. The bottom supporting mechanism 7 supports and guides the forming mold 5.

[0053] like Figure 1 , 5 As shown, a plurality of top support mechanisms 6 are evenly installed on the upper side of the base, such as Figure 5 , 6As shown, the top support mechanism 6 includes a fixing sleeve 44, a clamping wheel 43, a mounting lug 47, a mounting swing arm 48, a first spring 50, a mounting rod 49, a second bolt 51, and a second connecting plate 52, wherein two mounting lugs 47 are symmetrically fixedly mounted on the upper side of the base 1, the lower ends of the two mounting swing arms 48 are swingably mounted on the two mounting lugs 47, and the upper ends of the two mounting swing arms 48 are respectively provided with a second connecting plate 52; after the two mounting swing arms 48 are closed, the two second connecting plates 52 are tightly fitted and connected by a second bolt 51; a fixing sleeve 44 is fixedly mounted on each mounting swing arm 48, a mounting rod 49 is slidably mounted in the fixing sleeve 44, and a first spring 50 is mounted between the mounting rod 49 and the fixing sleeve 44; the first spring 50 is a compression spring; a clamping wheel 43 is rotatably mounted on the mounting rod 49, and the clamping wheel 43 cooperates with the upper part forming mold 5. The present invention uses the top support mechanism 6 to press the forming mold 5, and the first spring 50 can play a buffering role when the forming mold 5 jumps, that is, the top support mechanism 6 further reduces the jumping degree of the forming mold 5 during the rotary centrifugal forming process.

[0054] like Figure 1 , 4 As shown, two symmetrically distributed mounting supports 13 are fixedly mounted on one side of the telescopic pull rod 2 mounted on the base 1 through the second fixed support 12, and a guide support 18 is slidably mounted on each mounting support 13, and a friction block 15 is fixedly mounted on the guide support 18, and a threaded hole 16 is provided in the friction block 15; a first motor 14 is fixedly mounted on each mounting support 13, and a first screw 17 is fixedly mounted on the output shaft of the first motor 14, and the first screw 17 is threadedly connected with the threaded hole 16 on the friction block 15 on the corresponding side; the friction block 15 cooperates with the intermediate rotating rod 9. When the first motor 14 is working, it will drive the first screw 17 to rotate, and the rotation of the first screw 17 will drive the friction block 15 to slide, thereby controlling whether the friction block 15 is in contact with the intermediate rotating rod 9. The function of the guide support 18 is to guide the friction block 15.

[0055] like Figure 6 As shown, a plurality of adjustment mechanisms 41 are evenly installed on the outer wall of the molding die 5; Fig.11As shown, the adjustment mechanism 41 includes a fixed shell 61, a third spring 62, and an insertion rod 63, wherein the fixed shell 61 is fixedly mounted on the outer wall surface of the forming mold 5, the insertion rod 63 is slidably mounted in the fixed shell 61, and one end of the insertion rod 63 is inserted into the inner side of the forming mold 5; a third spring 62 is installed between the insertion rod 63 and the fixed shell 61. When the forming mold 5 rotates, the forming mold 5 will drive the fixed shell 61 to rotate, and then drive the inner insertion rod 63 to rotate, and the insertion rod 63 will move inward into the fixed shell 61 under the centrifugal effect. The present invention can play a role in moving the concrete in the forming mold 5 through the insertion rod 63, and assist the concrete in rotating. Compared with the traditional method of driving the concrete to rotate only by the friction between the forming mold 5 and the concrete, the insertion rod 63 added in the present invention can further reduce the jumping phenomenon during the centrifugal process.

[0056] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.

[0057] Implementation method: When using the equipment designed by the present invention, before use, first place the lower half of the forming mold 5 on the bottom support mechanism 7, then place the tied steel bars 10 between the two fixing rings 56 on both sides, and fix the ends of the steel bars 10 to the fixing rings 56 on the corresponding side; then control the telescopic pull rod 2 so that the middle rotating rod 9 is inserted into the inner side of the steel bars 10.

[0058] The third motor 23 is controlled to work, and the third motor 23 drives the second gear 28 to rotate. The rotation of the second gear 28 drives the third gear 30 to rotate. The rotation of the third gear 30 drives the threaded sleeve 34 to rotate. Since the threaded sleeve 34 is rotatably installed on the rotating ring 22, the rotation of the threaded sleeve 34 will drive the installation slide rod 32 to slide. The sliding of the installation slide rod 32 drives the clamping piece 27 to slide, so that the clamping piece 27 cooperates with the installation sleeve 37, and the guide block 42 cooperates with the guide groove 31.

[0059] Afterwards, place the upper molding die 5 on the upper side of the lower molding die 5, and connect the upper molding die 5 and the lower molding die 5; the two ends of the molding die 5 are connected to the two mounting sleeves 37 by bolts; the upper molding die 5 and the lower molding die 5 form a plurality of evenly distributed rotating convex rings which correspond to the bottom supporting mechanism 7 one by one and rotate with each other after closing; then open the opening and closing plate 38 for pouring, and close the opening and closing plate 38 after the pouring is completed.

[0060] Then the second motor 19 is controlled to work, the second motor 19 will drive the second screw 20 to rotate, the second screw 20 drives the support slip ring 21 to slide on the base 1 under the action of the thread, the support slip ring 21 drives the pull ring 35 to slide through the rotating ring 22, the installation slide rod 32 and the clamping part 27, the pull ring 35 drives the fixed slide sleeve 54 to slide through the transmission sleeve 53, the fixed slide sleeve 54 drives the fixed ring 56 to slide through the third bolt 58, the two fixed slip rings pull the steel bar 10 installed therebetween, so that the steel bar 10 generates prestress.

[0061] Afterwards, the fourth motor 26 is controlled to work. The fourth motor 26 can drive the first gear 25 to rotate. The rotation of the first gear 25 drives the gear ring 24 to rotate. The rotation of the gear ring 24 drives the rotating ring 22 to rotate relative to the supporting slip ring 21. The rotation of the rotating ring 22 drives the mounting slide rod 32 installed thereon to rotate around the axis of the rotating ring 22. The mounting slide rod 32 drives the clamping part 27 to rotate. The rotation of the clamping part 27 can drive the mounting sleeve 37 to rotate through the cooperation of the guide block 42 and the guide groove 31. The mounting sleeve 37 rotates through the guide block 64 and the guide groove 59 to drive the fixed sleeve 54 to rotate. The fixed sleeve 54 rotates through the limit block 55 to drive the intermediate rotating rod 9 to rotate. At the same time, the fixed sleeve 54 rotates through the third bolt 58 to drive the fixed ring 56 to rotate. During the rotating centrifuge, the concrete in the forming mold 5 is gradually formed.

[0062] When the intermediate rotating rod 9 is driven to rotate by the limit block 55, when the centrifugal force received by the limit block 55 becomes larger, the limit block 55 will be disengaged from the intermediate rotating rod 9 and lose the driving effect on the intermediate rotating rod 9. At this time, the rotation of the intermediate rotating rod 9 will be relatively slow. In this state, the concrete in the forming mold 5 has been basically formed. At this time, if it is observed that the rotation speed of the intermediate rotating rod 9 slows down, the shell controls the friction block 15 to contact with the intermediate rotating rod 9, and the friction block 15 brakes the rotation of the intermediate rotating rod 9, so that the intermediate rotating rod 9 can stop quickly and can be pulled out by the telescopic pull rod 2.

[0063] Open the connection between the forming mold 5 and the two installation sleeves on both sides, open the third bolts 58 between the fixed installation sleeve and the fixing ring 56, cut off the redundant third bolts 58, and then drive the forming mold 5 to perform the next demoulding process.

Claims

1. A pipe pile equipment for construction, characterized in that: It includes a base, a telescopic pull rod, a pulling and rotating mechanism, a forming die, a top supporting mechanism, a bottom supporting mechanism, an intermediate rotating rod, a transmission sleeve, a fixed sleeve, a limit block, and a fixed ring, wherein two mounting sleeves are symmetrically and rotationally mounted on the upper side of the base, a fixed sleeve and a fixed ring are slidably mounted on the inner side of each mounting sleeve, and the fixed sleeve and the mounting sleeve are slidably matched through a guide block and a guide groove; the fixed sleeve and the fixed ring are connected through a third bolt, and a pulling and rotating mechanism for controlling the sliding of the fixed sleeve and the rotation of the fixed sleeve and the mounting sleeve is installed on the base; A limit block is slidably mounted on the inner circular surface of each fixed sleeve in the radial direction, and a second spring is mounted between the limit block and the fixed sleeve, and the second spring is a compression spring with pre-pressure; An intermediate rotating rod is slidably mounted between the two mounting sleeves, and a limit block mounted on the fixed sliding sleeve is frictionally engaged with the intermediate rotating rod; A plurality of bottom support mechanisms are evenly installed on the upper side of the base; the forming mold is divided into an upper and lower part, and an opening and closing plate is detachably installed on the top of the upper forming mold through bolts; the forming mold is detachably installed on the upper side of the bottom support mechanism; The base is provided with a friction block for frictionally limiting the intermediate rotating rod and a first motor for controlling whether the friction block is in contact with the intermediate rotating rod. A plurality of adjustment mechanisms are evenly installed on the outer wall of the forming mold; the adjustment mechanism comprises a fixed shell, a third spring, and an insertion rod, wherein the fixed shell is fixedly installed on the outer wall surface of the forming mold, the insertion rod is slidably installed in the fixed shell, and one end of the insertion rod is inserted into the inner side of the forming mold; a third spring is installed between the insertion rod and the fixed shell; The installation sleeve is provided with symmetrically distributed guide blocks; a transmission sleeve is fixedly installed at one end of each fixed sleeve, and a pull ring is fixedly installed at the outer side of one end of the transmission sleeve passing through the fixed sleeve; The pulling and rotating mechanism comprises a second motor, a supporting slip ring, a rotating ring, a third motor, a gear ring, a first gear, a fourth motor, a clamping piece, and a mounting slide rod, wherein the supporting slip ring is slidably mounted on the upper side of the base, and a second motor for controlling the sliding of the supporting slip ring is mounted on the base; the rotating ring is rotatably mounted on the supporting slip ring, and two mounting slide rods are symmetrically slidably mounted on the rotating ring, and a clamping piece is fixedly mounted on each mounting slide rod, and the clamping piece is an arc-shaped structure and has a guide groove on its arc surface; the guide groove cooperates with the guide block on the mounting sleeve; the rotating ring is mounted with a third motor for controlling the sliding of the mounting slide rod; a gear ring is fixedly mounted on one side of the rotating ring, and the fourth motor is fixedly mounted on the supporting slip ring, and a first gear is fixedly mounted on the output shaft of the fourth motor, and the first gear meshes with the gear ring; A plurality of top support mechanisms are evenly installed on the upper side of the base; The top supporting mechanism comprises a fixing sleeve, a clamping wheel, a mounting lug, a mounting swing arm, a first spring, a mounting rod, a second bolt and a second connecting plate, wherein two mounting lugs are symmetrically fixedly mounted on the upper side of the base, the lower ends of the two mounting swing arms are swingably mounted on the two mounting lugs, and the upper ends of the two mounting swing arms are respectively provided with a second connecting plate; after the two mounting swing arms are closed, the two second connecting plates are tightly fitted and connected by a second bolt; a fixing sleeve is fixedly mounted on each mounting swing arm, a mounting rod is slidably mounted in the fixing sleeve, and a first spring is mounted between the mounting rod and the fixing sleeve; the first spring is a compression spring; a clamping wheel is rotatably mounted on the mounting rod, and the clamping wheel cooperates with the upper part forming die.

2. A pipe pile device for construction according to claim 1, characterized in that: The support slip ring has two symmetrically distributed support ears with internal threads, two second motors are fixedly installed on the upper side of the base, and a second screw is fixedly installed on the output shafts of the two second motors respectively. The two second screws correspond to the two support ears on the support slip ring one by one and are threadedly connected to each other.

3. A pipe pile device for construction according to claim 1, characterized in that: Two threaded sleeves are symmetrically rotatably installed on the rotating ring, and a mounting slide rod is installed in each threaded sleeve through threaded cooperation. A third gear is fixedly installed on one end of the threaded sleeve, and a third motor is fixedly installed on the rotating ring through a third fixed support. A second gear is fixedly installed on the output shaft of the third motor, and the second gear is meshed with the third gear; two symmetrically distributed guide rods are installed between the clamping part and the inner circular surface of the rotating ring.

4. A pipe pile device for construction according to claim 1, characterized in that: There is a gap between the fixed sleeve and the fixed ring; A fastening threaded sleeve is installed on the outer circumferential surface of the transmission sleeve through threaded matching.

5. The pipe pile equipment for construction according to claim 1, characterized in that: A sealing gasket is installed on each of the two fixing rings through bolts, and the inner circumferential surface of the sealing gasket is tightly attached to the middle rotating rod.

6. A pipe pile device for construction according to claim 1, characterized in that: A telescopic pull rod is rotatably mounted on one end of the intermediate rotating rod via a rotating connector; a conveying support and a first fixed support for supporting the intermediate rotating rod and the telescopic pull rod are mounted on the base, and two first transmission wheels are symmetrically rotatably mounted on each of the conveying supports.

7. A pipe pile device for construction according to claim 1, characterized in that: The bottom supporting mechanism comprises a supporting block and two second transmission wheels symmetrically and rotatably mounted on the supporting block.

8. The pipe pile equipment for construction according to claim 1, characterized in that: The telescopic pull rod installed on one side of the base is fixedly installed with two symmetrically distributed mounting supports through a second fixed support, each mounting support is slidably installed with a guide support, and a friction block is fixedly installed on the guide support, and a threaded hole is provided in the friction block; the first motor is fixedly installed on the mounting support, and a first screw is fixedly installed on the output shaft of the first motor, and the first screw is threadedly connected to the threaded hole on the friction block on the corresponding side; the friction block cooperates with the middle rotating rod.

Citation Information

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