Mechanism for changing the vertically arranged moving electrodes into horizontally arranged moving electrodes and counting the portions

Abstract

The present invention provides a mechanism for converting the vertically arranged moving welding rods into horizontally arranged moving and counting and dividing the welding rods, comprising a steering assembly, a counting and arranging assembly; a separation and transmission assembly, the counting and arranging assembly being arranged below the steering assembly; the separation and transmission assembly being arranged below the counting and arranging assembly; the steering assembly comprising a storage bucket, a pendulum wheel, and a guide bar, the bottom of the storage bucket is provided with a pendulum wheel, the bottom of the pendulum wheel is provided with a guide bar; the distance between the pendulum wheels and the distance between the guide bars are both the diameter of the welding rods. The mechanism for converting the vertically arranged moving welding rods into horizontally arranged moving and counting and dividing the welding rods described in the present invention has a simple structure, can be widely used in production, and is conducive to later maintenance, realizing the industrial transportation of welding rods, and having a significant effect on both enterprises and welding rod production.

Description

Technical Field

[0001] The invention belongs to the field of welding material processing, and in particular relates to a mechanism for changing a vertically arranged moving welding rod into a horizontally arranged moving one and counting and dividing the electrodes. Background Art

[0002] In the prior art, during the welding material processing, due to the space problem, the welding rod processing needs to be reversed, which is generally performed by an arc conveyor belt, which occupies a large area and is prone to deflection during the transportation of the arc conveyor belt, which can easily cause the welding rod to deflect and affect the subsequent processing of the welding rod;

[0003] After the welding rods are formed and transported, they are stored in a storage bucket, where they need to be counted and arranged. The structure is complex, and the subsequent arrangement of the welding rods is not effective, and there is no counting effect. Summary of the invention

[0004] In view of this, the present invention aims to propose a mechanism for changing the vertically arranged moving welding rods into horizontally arranged moving ones and counting the portions, so as to solve the problem that the subsequent arrangement of the welding rods is not effective and has no counting effect.

[0005] To achieve the above object, the technical solution of the present invention is achieved as follows:

[0006] A welding rod steering arrangement structure for welding rod counting, comprising a steering assembly, a counting arrangement assembly, and a separation transmission assembly, wherein the counting arrangement assembly is arranged below the steering assembly; and the separation transmission assembly is arranged below the counting arrangement assembly;

[0007] The steering assembly includes a storage bucket, a swing wheel, and a guide strip. The bottom of the storage bucket is equipped with a swing wheel, and the bottom of the swing wheel is equipped with a guide strip.

[0008] The distance between the balance wheels and the distance between the guide bars are both the diameter of the welding rod.

[0009] Furthermore, the storage bucket is an upwardly open structure, the opening of the storage bucket corresponds to the position of the transport component, two inclined plates are provided on both sides of the upper opening, the two inclined plates are inclined inwardly, there is a spacing between the two inclined plates, and a through hole corresponding to the spacing is provided on the storage bucket, two balance wheels are rotatably arranged at the bottom of the two inclined plates, and forward and reverse motors are provided at the ends of the two balance wheels, the output ends of the forward and reverse motors are fixedly connected to the balance wheel, and the forward and reverse motors can drive the balance wheel to swing left and right.

[0010] Two guide bars are arranged just below the balance wheel, and two guide bars are installed on the storage bucket.

[0011] Furthermore, there is a gap x between the end of the guide bar and the counting arrangement assembly, and the relationship between the gap x and the diameter d of the welding rod is d<x<2d.

[0012] Furthermore, the counting arrangement component includes a conveying counting belt, a counting photoelectric sensor, a partition component, and an auxiliary component;

[0013] The conveyor counting belt is arranged below the guide bar, the counting photoelectric sensor is arranged on one side of the conveyor belt, the partition assembly is arranged on the side away from the guide bar, and the auxiliary assembly is arranged above the conveyor counting belt, and the position of the auxiliary assembly corresponds to the position of the partition assembly;

[0014] A baffle assembly is provided at one end of the conveying counting belt away from the partition assembly. The counting photoelectric sensor adopts the existing technology. The device realizes counting through the counting light belt sensor.

[0015] Furthermore, the conveyor counting belt includes a first transmission shaft, a second transmission shaft, and a conveyor belt. The first transmission shaft and the second transmission shaft are arranged at both ends. The two conveyor belts are both mounted on both ends of the first transmission shaft and the second transmission shaft. The first transmission shaft is provided with an auxiliary roller; the distance between the two conveyor belts is less than the length of the welding rod.

[0016] An encoder is provided on the first transmission shaft. There is a certain distance between the counting photoelectric sensor and the baffle assembly. After the counting photoelectric sensor counts, the welding rod to be separated can be calculated by the encoder from the photoelectric position to the partition plate position. The counting photoelectric sensor and the encoder are connected to the controller. The controller adopts the existing PLC technology. The controller is electrically connected to the partition assembly to realize the control of the partition assembly. After the counting photoelectric sensor counts, the encoder calculates the distance the separated welding rod moves from the counting photoelectric position to the partition plate direction through the number of circles.

[0017] The counting photoelectric sensor is arranged on one side of the welding rod transport and can count the welding rods.

[0018] The auxiliary roller is provided with a roller pattern, and the auxiliary roller changes the welding rods arranged vertically in the guide strip into horizontal arrangements on the counting belt, thereby realizing the steering of the welding rods.

[0019] Furthermore, the partition assembly includes a connecting frame, a partition cylinder, a push plate, a swing shaft, and an L-shaped partition plate. The connecting frame is installed on the conveyor counting belt, one end of the partition cylinder is hingedly installed on the connecting frame, the output end of the partition cylinder is hinged to the push plate, the end of the push plate is fixedly connected to the swing shaft, and the end of the vertical end of the L-shaped partition plate is fixedly connected to the swing shaft.

[0020] Furthermore, the L-shaped partition plate is arranged in the middle of the conveyor counting belt.

[0021] Furthermore, the auxiliary assembly includes an auxiliary mounting plate, an arc-shaped rubber strip, and a rectangular rubber strip. The auxiliary mounting plate is mounted above the conveyor counting belt, one end of the arc-shaped rubber strip is mounted on one end of the auxiliary mounting plate, and the other end of the arc-shaped rubber strip is mounted on the other end of the auxiliary mounting plate.

[0022] The rectangular rubber strip is installed on the side of the auxiliary mounting plate away from the steering assembly;

[0023] The rectangular rubber strip is arranged inside the arc-shaped rubber strip, and the rectangular rubber strip abuts against the inner side of the arc-shaped rubber strip. The auxiliary component can prevent the welding rods from piling up when separated by the separation component, and the rectangular rubber strip can arrange the welding rods.

[0024] Furthermore, the baffle assembly includes an inverted L-shaped baffle, and both sides of the inverted L-shaped baffle are provided with blocking plates. The baffle assembly can prevent the welding rod from being confused during the falling process.

[0025] Furthermore, the partitioning conveying assembly includes a partitioning conveying belt and a partitioning storage box, and the partitioning conveying belt is arranged below the counting and arranging assembly;

[0026] A plurality of partition storage boxes are evenly and equidistantly arranged on the partition conveyor belt.

[0027] Furthermore, the partitioned storage box includes a bottom plate and two storage side plates, and the two storage side plates are fixedly arranged on both sides of the bottom plate.

[0028] Compared with the prior art, the mechanism of the present invention for converting the vertically arranged moving welding rods into horizontally arranged moving and counting and dividing has the following beneficial effects:

[0029] 1. This device can evenly arrange the welding rods stored in the storage bucket from a stacked state, and can count the types of stacked welding rods. Finally, the welding rods can be processed in portions. This device has a simple structure, can be widely used in production, and is conducive to later maintenance. It realizes the industrial transportation of welding rods and has a significant effect on enterprises and welding rod production.

[0030] 2. The device is provided with a steering assembly, which can make the welding rods in the storage bucket turn, thereby realizing the next step of arrangement and transportation of the welding rods.

[0031] 3. The separation component of the device can group the welding rods, and the auxiliary component is used together with the separation component, which can achieve grouping while avoiding the accumulation of welding rods. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0033] Figure 1 It is an overall schematic diagram of a mechanism for converting a vertically arranged moving welding rod into a horizontally arranged moving welding rod and counting and dividing the welding rod according to an embodiment of the present invention;

[0034] Figure 2 A schematic diagram of an auxiliary component of a mechanism for converting a vertically arranged moving welding rod into a horizontally arranged moving welding rod and counting and dividing the welding rod according to an embodiment of the present invention;

[0035] Figure 3 A schematic diagram of a conveyor counting belt of a mechanism for converting vertically arranged moving welding rods into horizontally arranged moving welding rods and counting and dividing them as described in an embodiment of the present invention.

[0036] Description of reference numerals:

[0037] 1. Storage bucket; 2. Swing wheel; 3. Guide strip; 4. Inclined plate; 5. Conveyor counting belt; 6. Counting photoelectric sensor; 7. First transmission shaft; 8. Second transmission shaft; 9. Conveyor belt; 10. Auxiliary roller; 11. Protrusion; 12. Connecting frame; 13. Separation cylinder; 14. Push plate; 15. Swing shaft; 16. L-shaped separation plate; 17. Auxiliary mounting plate; 18. Arc rubber strip; 19. Rectangular rubber strip; 20. Inverted L-shaped baffle; 21. Blocking plate; 22. Separation conveyor belt; 23. Separation storage box; 24. Welding rod. DETAILED DESCRIPTION

[0038] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0039] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0040] A welding rod steering arrangement structure for welding rod counting, comprising a steering assembly, a counting arrangement assembly; a partitioning and conveying assembly, wherein the counting arrangement assembly is arranged below the steering assembly; the partitioning and conveying assembly is arranged below the counting arrangement assembly; the steering assembly comprises a storage bucket 1, a pendulum 2, and a guide bar 3, wherein the bottom of the storage bucket 1 is provided with a pendulum 2, and the bottom of the pendulum 2 is provided with a guide bar 3; the distance between the pendulums 2 and the distance between the guide bars 3 are both the diameters of the welding rods 24.

[0041] The storage bucket 1 is an upwardly open structure, the opening of the storage bucket 1 corresponds to the position of the transport component, two inclined plates 4 are arranged on both sides of the upper opening, the two inclined plates 4 are inclined inwardly, there is a spacing between the two inclined plates 4, the storage bucket 1 is provided with a through hole corresponding to the spacing, two pendulum wheels 2 are rotatably arranged at the bottom of the two inclined plates 4, the ends of the two pendulum wheels 2 are provided with forward and reverse motors, the output ends of the forward and reverse motors are fixedly connected to the pendulum wheels 2, and the forward and reverse motors can drive the pendulum wheels 2 to swing left and right. Two guide bars 3 are arranged directly below the pendulum wheels 2, and the two guide bars 3 are installed on the storage bucket 1.

[0042] There is a gap x between the end of the guide bar 3 and the counting arrangement component, and the relationship between the gap x and the diameter d of the welding rod 24 is d<x<2d. The counting arrangement component includes a conveying counting belt 5, a counting photoelectric sensor 6, a partition component, and an auxiliary component; the conveying counting belt 5 is arranged below the guide bar 3, the counting photoelectric sensor 6 is arranged on one side of the conveying conveyor belt, the partition component is arranged on the side away from the guide bar 3, and the auxiliary component is arranged above the conveying counting belt 5, and the position of the auxiliary component corresponds to the position of the partition component; a baffle component is provided at one end of the conveying counting belt 5 away from the partition component. The counting photoelectric sensor 6 adopts the existing technology. The device realizes counting through the counting light belt sensor.

[0043] The conveyor counting belt 5 includes a first transmission shaft 7, a second transmission shaft 8, and a conveyor belt 9. The first transmission shaft 7 and the second transmission shaft 8 are arranged at both ends. The two conveyor belts 9 are sleeved at both ends of the first transmission shaft 7 and the second transmission shaft 8. The first transmission shaft 7 is provided with an auxiliary roller 10. The distance between the two conveyor belts 9 is less than the length of the welding rod 24. The counting photoelectric sensor 6 is arranged on one side of the welding rod 24 for transporting the welding rod 24, and can count the welding rod 24.

[0044] An encoder is provided on the first transmission shaft 7, and there is a certain distance between the counting photoelectric sensor 6 and the baffle assembly. After the counting photoelectric sensor 6 counts, the welding rod 24 to be separated can be calculated by the encoder from the photoelectric position to the partition plate position. The counting photoelectric sensor 6 and the encoder are connected to the controller. The controller adopts the existing PLC technology. The controller is electrically connected to the partition assembly to realize the control of the partition assembly. After the counting photoelectric sensor 6 counts, the encoder calculates the distance that the separated welding rod 24 moves from the counting photoelectric position to the partition plate direction through the number of circles.

[0045] The auxiliary roller 10 is provided with a roller pattern, and the auxiliary roller 10 changes the welding rods 24 arranged vertically in the guide strip 3 into horizontal arrangements on the counting belt, thereby realizing the steering of the welding rods 24 .

[0046] The partition assembly includes a connecting frame 12, a partition cylinder 13, a push plate 14, a swing shaft 15, and an L-shaped partition plate 16. The connecting frame 12 is installed on the conveyor counting belt 5. One end of the partition cylinder 13 is hingedly installed on the connecting frame 12. The output end of the partition cylinder 13 is hingedly connected to the push plate 14. The end of the push plate 14 is fixedly connected to the swing shaft 15. The end of the vertical end of the L-shaped partition plate 16 is fixedly connected to the swing shaft 15. The L-shaped partition plate 16 is arranged in the middle of the conveyor counting belt 5.

[0047] The auxiliary assembly includes an auxiliary mounting plate 17, an arc-shaped rubber strip 18, and a rectangular rubber strip 19. The auxiliary mounting plate 17 is mounted above the conveyor counting belt 5, one end of the arc-shaped rubber strip 18 is mounted on one end of the auxiliary mounting plate 17, and the other end of the arc-shaped rubber strip 18 is mounted on the other end of the auxiliary mounting plate 17; the rectangular rubber strip 19 is mounted on the side of the auxiliary mounting plate 17 away from the steering assembly; the rectangular rubber strip 19 is arranged inside the arc-shaped rubber strip 18, and the rectangular rubber strip 19 abuts against the inner side of the arc-shaped rubber strip 18. The auxiliary assembly can prevent the welding rods 24 from piling up when separated by the separation assembly, and the rectangular rubber strip 19 can arrange the welding rods 24.

[0048] The baffle assembly includes an inverted L-shaped baffle 20, and a blocking plate 21 is provided on both sides of the inverted L-shaped baffle 20. The baffle assembly can prevent the welding rod 24 from being disordered during the falling process. The partitioning conveying assembly includes a partitioning conveyor belt 22 and a partitioning storage box 23, and the partitioning conveyor belt 22 is arranged below the counting and arranging assembly; a plurality of partitioning storage boxes 23 are evenly and equidistantly arranged on the partitioning conveyor belt. The partitioning storage box 23 includes a bottom plate and two storage side plates, and the two storage side plates are fixedly arranged on both sides of the bottom plate.

[0049] In specific use, the welding rod 24 is transported to the storage bucket 1 through other transportation devices, and the two swing wheels 2 swing left and right. The welding rod 24 can pass between the two inclined plates 4, and the swing wheel moves the welding rod 24 from the storage bucket 1 to the guide bar 3; the welding rod 24 follows the guide bar 3 to the top of the conveyor counting belt 5, and the auxiliary roller changes the welding rods arranged vertically in the guide bar to be arranged horizontally on the counting belt, thereby realizing the steering of the welding rod.

[0050] The counting photoelectric sensor 6 counts the welding rods 24 passing by the conveyor counting belt 5. When the counting photoelectric sensor counts 6 to a certain number, the encoder calculates the distance the separated welding rods move from the counting photoelectric sensor toward the L-shaped partition plate through the number of circles. At this time, the partition cylinder starts to move, the conveyor counting belt 5 stops moving, and the motor of the balance wheel 2 stops rotating.

[0051] The partitioning and conveying assembly starts to move, causing the L-shaped partition plate to rotate to be vertically set on the conveying counting belt 5. The L-shaped partition plate is delayed and finally moves upward when the separated welding rods 24 pass by. The auxiliary assembly can prevent the welding rods 24 from piling up, and then the L-shaped partition plate moves downward, at which time the partitioning and conveying assembly stops moving.

Claims

1. A mechanism for converting vertically arranged moving electrodes into horizontally arranged moving electrodes and counting and dividing them, characterized in that: It includes a steering assembly, a counting and arranging assembly, and a separation and transmission assembly, wherein the counting and arranging assembly is arranged below the steering assembly; and the separation and transmission assembly is arranged below the counting and arranging assembly; The steering assembly comprises a storage bucket (1), a pendulum wheel (2), and a guide strip (3); the bottom of the storage bucket (1) is provided with a pendulum wheel (2), and the bottom of the pendulum wheel (2) is provided with a guide strip (3); The distance between the balance wheels (2) and the distance between the guide bars (3) are both the diameter of the welding rod (24); The counting arrangement component comprises a conveying counting belt (5), a counting photoelectric sensor (6), a partition component, and an auxiliary component; The conveyor counting belt (5) is arranged below the guide bar (3), the counting photoelectric sensor (6) is arranged on one side of the conveyor belt, the partition component is arranged on the side away from the guide bar (3), and the auxiliary component is arranged above the conveyor counting belt (5), and the position of the auxiliary component corresponds to the position of the partition component; A baffle assembly is provided at one end of the conveying counting belt (5) away from the partition assembly; The partition assembly comprises a connecting frame (12), a partition cylinder (13), a push plate (14), a swing shaft (15), and an L-shaped partition plate (16); the connecting frame (12) is mounted on the conveyor counting belt (5); one end of the partition cylinder (13) is hingedly mounted on the connecting frame (12); the output end of the partition cylinder (13) is hingedly connected to the push plate (14); the end of the push plate (14) is fixedly connected to the swing shaft (15); and the end of the vertical end of the L-shaped partition plate (16) is fixedly connected to the swing shaft (15); The auxiliary component comprises an auxiliary mounting plate (17), an arc-shaped rubber strip (18), and a rectangular rubber strip (19); the auxiliary mounting plate (17) is mounted above the conveying counting belt (5); one end of the arc-shaped rubber strip (18) is mounted on one end of the auxiliary mounting plate (17); and the other end of the arc-shaped rubber strip (18) is mounted on the other end of the auxiliary mounting plate (17); A rectangular rubber strip (19) is mounted on a side of the auxiliary mounting plate (17) away from the steering assembly; The rectangular rubber strip (19) is arranged inside the arc-shaped rubber strip (18), and the rectangular rubber strip (19) abuts against the inner side of the arc-shaped rubber strip (18); The storage bucket (1) is an upwardly open structure, the opening of the storage bucket (1) corresponds to the position of the transport component, two inclined plates (4) are provided on both sides of the upper opening, the two inclined plates (4) are both inclined inwardly, there is a spacing between the two inclined plates, and a through hole corresponding to the spacing is provided on the storage bucket, two pendulum wheels (2) are rotatably arranged at the bottom of the two inclined plates (4), the ends of the two pendulum wheels (2) are provided with forward and reverse motors, the output ends of the forward and reverse motors are fixedly connected to the pendulum wheels (2), and the forward and reverse motors can drive the pendulum wheels (2) to swing left and right; Two guide bars (3) are arranged directly below the balance wheel (2), and the two guide bars (3) are installed on the storage bucket (1); The conveyor counting belt (5) comprises a first transmission shaft (7), a second transmission shaft (8), and a conveyor belt (9); the first transmission shaft (7) and the second transmission shaft (8) are arranged at two ends; the two conveyor belts (9) are sleeved on the two ends of the first transmission shaft (7) and the second transmission shaft (8); the first transmission shaft (7) is provided with an auxiliary roller (10); the distance between the two conveyor belts (9) is less than the length of the welding rod (24); An encoder is provided on the first transmission shaft (7); the counting photoelectric sensor and the encoder are connected to a controller; and the controller is electrically connected to the partition assembly; The counting photoelectric sensor (6) is arranged on one side of the conveying counting belt (5); The auxiliary roller (10) is provided with a roller pattern, and the auxiliary roller changes the welding rods arranged vertically in the guide strip into horizontal arrangements on the conveying counting belt (5); The partitioning conveying component comprises a partitioning conveying belt (22) and a partitioning storage box (23), wherein the partitioning conveying belt (22) is arranged below the counting and arranging component; A plurality of partition storage boxes (23) are evenly and equidistantly arranged on the partition conveyor belt (22); The partition storage box (23) comprises a bottom plate and two storage side plates, wherein the two storage side plates are fixedly arranged on both sides of the bottom plate; The counting photoelectric sensor (6) counts the welding rods (24) passing through the conveying counting belt (5). When the counting photoelectric sensor (6) counts a certain number, the encoder calculates the distance that the separated welding rods move from the counting photoelectric sensor to the L-shaped partition plate (16) by the number of turns. At this time, the partition cylinder (13) starts to move, the conveying counting belt (5) stops moving, and the motor of the pendulum wheel (2) stops rotating. The partitioning and conveying assembly starts to move, causing the L-shaped partition plate (16) to rotate to be vertically arranged on the conveying counting belt (5), the L-shaped partition plate (16) is delayed, and finally moves upward when the separated welding rods pass by, the auxiliary assembly can prevent the welding rods (24) from piling up, and then the L-shaped partition plate (16) moves downward, at which time the partitioning and conveying assembly stops moving.

2. The mechanism for converting the vertically arranged moving welding rod into horizontally arranged moving and counting and dividing according to claim 1, characterized in that: There is a gap x between the end of the guide bar (3) and the counting arrangement assembly, and the relationship between the gap x and the diameter d of the welding rod (24) is d<x<2d.

3. The mechanism for converting the vertically arranged moving welding rod into horizontally arranged moving and counting and dividing according to claim 1 is characterized in that: The L-shaped partition plate (16) is arranged in the middle of the conveyor counting belt (5).

4. The mechanism for converting the vertically arranged moving welding rods into horizontally arranged moving welding rods and counting and dividing the welding rods according to claim 1 is characterized in that: The baffle assembly comprises an inverted L-shaped baffle (20), and blocking plates (21) are provided on both sides of the inverted L-shaped baffle (20).

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