A wireless numerical control system for energy storage battery array
Through wireless CNC system and Mech networking technology, the existing energy storage battery management system has solved the problems of large battery weight, high cost and low reliability, and has achieved lightweight, low cost and high reliability battery management, supporting high data Reliability and flexible network expansion.
Patent Information
- Application Number
- CN202211586517.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-09
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2042-12-09
AI Technical Summary
Due to wired networking, the existing energy storage battery management system has problems such as large battery weight, high cost, difficult to install and maintain, and low reliability and safety.
It adopts a wireless CNC system, including the near-range control end to transmit data through a 2.4G wireless module and the medium- and long-range control end to the Sub-1G radio frequency transceiver, and combines the design of Mech networking and temperature control system to realize data management and heat dissipation and cleaning functions.
It realizes a lightweight, low-cost, and easy to install and maintain battery management system, improves the reliability and security of the system, supports high data reliability and flexible network expansion.
Smart Images

Figure CN116016304B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery control systems, and in particular to a wireless numerical control system for an energy storage battery array. Background Art
[0002] The BMS battery system is commonly known as a battery nanny or battery steward. It is mainly used to intelligently manage and maintain each battery unit, prevent the battery from overcharging and over-discharging, extend the battery life, and monitor the battery status. The BMS battery management system unit includes a BMS battery management system, a control module, a display module, a wireless communication module, electrical equipment, a battery pack for powering the electrical equipment, and a collection module for collecting battery information of the battery pack. The BMS battery management system is connected to the wireless communication module and the display module respectively through a communication interface, the output end of the collection module is connected to the input end of the BMS battery management system, the output end of the BMS battery management system is connected to the input end of the control module, the control module is connected to the battery pack and the electrical equipment respectively, and the BMS battery management system is connected to the Server server through a wireless communication module.
[0003] At present, traditional energy storage battery management is mainly managed through CAN lines in a daisy chain manner. However, the wired method has the following problems:
[0004] 1. The weight and volume of the battery are too large;
[0005] 2. High cost, including: microcontroller, CAN transceiver, isolator, etc.;
[0006] 3. Not easy to install and maintain, low flexibility and easy to age;
[0007] 4. Low reliability and safety. Line aging and damage are not suitable for later maintenance. Single point failure affects the entire line communication. It is based on a wired security communication system. Summary of the invention
[0008] The purpose of the present invention is to provide a wireless numerical control system for an energy storage battery array, which solves the technical problems of the existing system, such as low safety performance, high design cost, heavy battery, difficult maintenance, and disadvantageous for long-term normal operation of hardware, and is achieved through the following scheme.
[0009] In order to achieve the above objectives, the technical solution adopted by the present invention is: a wireless numerical control system for an energy storage battery array, characterized in that it includes a short-distance control terminal and a medium- and long-distance control terminal;
[0010] The short-range control terminal includes a battery module composed of a plurality of battery cells. The battery module and the management unit are connected to each other through Mech networking, and the battery module management unit is connected to the battery cluster management unit through a 2.4G wireless module and performs data management.
[0011] The medium- and long-distance control terminal includes a monitoring system connected to a battery array management unit. The Sub-1G radio frequency transceivers of the battery cluster management unit and the battery array management unit perform medium- and long-distance transmission through corresponding frequency bands. The battery cluster management unit realizes data connection with a battery module management unit composed of a battery module composed of several battery cells through Mech networking.
[0012] The battery cluster management unit, the battery array management unit and the battery module management unit together constitute a battery management system, and the battery management system is respectively connected to a temperature control system, a fire protection system and an energy storage AC.
[0013] Furthermore, the temperature control system includes a cover body placed outside a number of battery cells, the cover body is connected to a motor through a support plate, the output shaft on the motor extends to a small gear, the outer wall of the small gear is meshed with a large gear fixed on a screw, one end of the screw passes through the cover body and extends to a rotating groove on the inner wall of the cover body, and the screw is spirally driven with a slider fixed on a panel, a guide block is fixedly installed on the panel, and the outer wall of the guide block is provided with a movable hole connected to the bracket on the inner wall of the cover body, and as the motor is started, the spiral transmission of the screw drives the panel and the guide block to move horizontally.
[0014] Furthermore, a fan adapted thereto is installed on the panel, and first pillars are fixedly installed at both ends of the outer wall of the fan, and the first pillar and the second pillar on the cleaning plate are connected by a swing rod, and the swing rod is symmetrically arranged relative to the center of the cover body, and a T-block is integrally connected to the center of the cleaning plate, and the T-block is connected with a T-slot along the height direction of the inner wall of the cover, and a cleaning brush is adhesively fixed to the cleaning plate on one side close to the inner wall of the cover.
[0015] Furthermore, both ends of the swing arm are respectively connected to the first pillar and the second pillar by a rotational connection, and the outer walls of the first pillar and the second pillar are provided with an annular groove connected to the swing arm. As the panel drives the fan to move horizontally, the fan drives the cleaning plate on the swing arm to move up and down in a cycle.
[0016] Furthermore, sponge pads are adhesively fixed on both sides of the top and bottom ends of the cleaning plate.
[0017] Furthermore, the fire protection system includes a smoke sensor, a temperature sensor and a camera, and the output ends of the smoke sensor, the temperature sensor and the camera are connected to a display screen in the duty room through a processor.
[0018] The technical effects of the present invention are:
[0019] (1) The first part is short-distance Mech networking. The battery module management unit and the battery cluster management unit are connected through a 2.4G wireless module for data management. The Mech network supports a maximum of 50,000 child nodes and 100 master nodes, supports dense networks, and multi-channel transmission can be dynamically expanded. The master device can be added at any time to observe data. The global free 2.4G frequency band complies with the IEEE802.15.4e wireless Mech standard;
[0020] (2) The second part uses the Sub-1G RF transceiver of the battery cluster management unit and the battery array management unit to transmit over medium and long distances via the 315 / 433 / 779 / 868 / 915MHz frequency band, with high stability and strong anti-interference ability;
[0021] (3) The temperature control system is essentially designed by designing a motor, a small gear, a large gear, a screw, a panel, a slider and a fan. In this way, the screw can rotate under the drive of the motor, and the slider can drive the panel to move horizontally through the spiral transmission. At the same time, the fan can play a role in uniform heat dissipation during the back-and-forth movement of the panel. In addition, during the back-and-forth movement of the panel, the swing rod arranged by rotating the first support and the second support is used to enable the cleaning plate on the inner wall of the cover to move up and down. During the up-and-down movement of the cleaning plate, the cleaning operation can be effectively carried out to prevent the inner wall of the cover from accumulating too much dust and affecting the safe use of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of a system of a short-distance control terminal of the present invention;
[0023] Figure 2 It is a system schematic diagram of the remote control terminal in the present invention;
[0024] Figure 3 It is a structural schematic diagram of the temperature control system of the present invention;
[0025] Figure 4 It is a schematic diagram of the connection between the garden cleaning plate and the cover body of the present invention.
[0026] Figure numerals: 1-cover; 2-support plate; 3-motor; 4-small gear; 5-screw; 6-large gear; 7-panel; 8-slider; 9-guide block; 10-fan; 11-first pillar; 12-cleaning plate; 13-second pillar; 14-swing rod; 15-T-block; 16-cleaning brush. DETAILED DESCRIPTION
[0027] Refer to the attached Figure 1-4 , a wireless numerical control system for an energy storage battery array, characterized in that it includes a short-distance control terminal and a medium- and long-distance control terminal;
[0028] The short-range control terminal includes a battery module composed of a plurality of battery cells. The battery module and the management unit are connected to each other through Mech networking, and the battery module management unit is connected to the battery cluster management unit through a 2.4G wireless module and performs data management.
[0029] The medium- and long-distance control terminal includes a monitoring system connected to a battery array management unit. The Sub-1G radio frequency transceivers of the battery cluster management unit and the battery array management unit perform medium- and long-distance transmission through corresponding frequency bands. The battery cluster management unit realizes data connection with a battery module management unit composed of a battery module composed of several battery cells through Mech networking.
[0030] The battery cluster management unit, the battery array management unit and the battery module management unit together constitute a battery management system, and the battery management system is respectively connected to a temperature control system, a fire protection system and an energy storage AC.
[0031] The specific implementation of this solution is that the physical layer of the short-range control terminal: 2.4G frequency band, using time division and frequency division technology. Compatible with 802.15.4 standard protocol.
[0032] MAC layer: compatible with the 802.15.4 standard protocol, and supports OFDM modulation to provide high bandwidth and high capacity.
[0033] Technical features:
[0034] It adopts a topology network that supports a maximum of 50,000 child nodes and 100 master nodes.
[0035] The data delay of the child node is within 6ms to 100ms.
[0036] Low power packet switching, routing nodes consume typically less than 30μA with >10 year battery life.
[0037] Full path and frequency diversity: Each device has redundant paths to overcome communication interruptions due to interference, physical obstructions or multipath fading.
[0038] Time synchronization and channel hopping communication enable channel hopping for each packet exchange to avoid RF interference:
[0039] It also supports multi-channel transmission to increase network bandwidth.
[0040] Supports dense networks and can be expanded dynamically.
[0041] With >99.9999% data reliability.
[0042] Automatic configuration, automatic networking, and real-time dynamic management of path information.
[0043] It has encryption, authentication and message integrity checking functions to ensure network security.
[0044] Complete Mesh SDK, supporting over-the-air upgrades.
[0045] Node Type:
[0046] Subnode: Battery module management unit, mainly responsible for collecting battery data;
[0047] Router + sub-node: Battery module management unit, which routes other node data and reports the battery data of this node at the same time.
[0048] Master node: The battery cluster manages power supply and is responsible for collecting all battery information and reporting it to the monitoring system and alarm system.
[0049] The medium and long-distance control terminal adopts a star network, supporting a maximum of 50,000 sub-nodes;
[0050] Scalable self-organizing network: Routers forward messages between neighbors in each network, and can have up to 32 router nodes; terminal devices are connected through routing nodes in the network, and each routing node can access up to 511 terminal device nodes; each Thread network can run up to 16,000+ terminal device nodes simultaneously;
[0051] Self-configuring routing: automatically increase connections and range; dynamically remove to reduce redundant nodes.
[0052] Flexible ad hoc network: realize the shortest path point-to-point routing between any nodes; use distance vector routing protocol; dynamically select the next node of the best broadcast router;
[0053] Flexible and convenient routing: Can connect to multiple border routers; easily switch from Thread network to non-Thread network.
[0054] The specific embodiment of the present scheme is that the temperature control system includes a cover body 1 placed outside a plurality of battery cells, the cover body 1 is connected to a motor 3 through a support plate, the output shaft of the motor 3 extends to a pinion 4, the outer wall of the pinion 4 is meshed with a large gear 6 fixed on a screw 5, one end of the screw 5 passes through the cover body 1 and extends into a rotating groove on the inner wall of the cover body 1, and a slider 8 fixed on a panel 7 is spirally driven on the screw 5, a guide block 9 is fixedly mounted on the panel 7, and a movable hole connected to a bracket on the inner wall of the cover body 1 is provided on the outer wall of the guide block 9. As the motor 3 is started, the spiral transmission of the screw 5 drives the panel 7 and the guide block 9 to move horizontally. First, the pinion 4 of the present patent design drives the large gear 6 to rotate. Such a transmission relationship can reduce the angular velocity of the rotation, so that the screw 5 can rotate stably and uniformly, so that the cleaning plate 12 can be slowly raised and lowered, so that the speed is too large, thereby affecting the heat dissipation and cleaning ability of the device. In addition, the guide block 9 on the panel 7 is arranged, combined with the attached manual Figure 3 It can be seen that the guide block 9 can be freely moved horizontally on the bracket, thereby further ensuring the accuracy of the movement of the panel 7 and preventing the movement position from deviating.
[0055] The specific embodiment of this scheme is that the panel 7 is equipped with a fan 10 adapted thereto, and the first pillars 11 are fixedly installed at both ends of the outer wall of the fan 10, and the first pillar 11 and the second pillar 13 on the cleaning plate 12 are connected by a swing rod 14, and the swing rod 14 is symmetrically arranged relative to the center of the cover body 1, and a T-block 15 is integrally formed and connected at the center of the cleaning plate 14, and the T-block 15 is connected with a T-slot along the height direction of the inner wall of the cover body 1, and a cleaning brush 16 is adhesively fixed to the cleaning plate 12 near the inner wall of the cover body 1. Figure 3 It can be known that the cleaning plate 12 is rotatably connected to the swing rod 14 mainly because during the back and forth movement of the fan 10, on the one hand, it can ensure that the electrical components inside the cover body 1 ensure uniform and effective heat dissipation, and on the other hand, it provides corresponding power for the up and down movement of the cleaning plate 12. At the same time, the swing rod 14 maintains a rotatable connection setting on the first pillar 11 and the second pillar 13, so that when the fan 10 moves horizontally, the cleaning plate 12 can move freely up and down in cooperation with the T-block 15 on the inner wall of the cover body 1. In addition, a T-block 15 is integrally formed and connected at the center of the cleaning plate 14, and the T-block 15 is connected with a T-slot along the height direction of the inner wall of the cover body 1. The T-slot on the inner wall of the cover body 1 provides corresponding activity space for the up and down movement of the cleaning plate 14, and can also prevent the cleaning plate 12 from deviating from the corresponding moving track.
[0056] A specific embodiment of the present scheme is that both ends of the swing rod 14 are respectively connected to the first pillar 11 and the second pillar 13 by a rotational connection, and an annular groove connected to the swing rod 14 is provided on the outer wall of the first pillar 11 and the second pillar 13. As the panel 7 drives the horizontal movement of the fan 10, the fan 10 drives the cleaning plate 12 on the swing rod 14 to move up and down in a cycle. The annular groove on the pillar ensures effective connection with the swing rod 14 while preventing separation between the structural parts, and also ensures the normal rotation of the swing rod 14.
[0057] A specific embodiment of the present solution is that sponge pads are adhesively fixed on both sides of the top and bottom of the cleaning plate 12. The sponge pads at both ends of the cleaning plate 12 can provide buffering protection for the structural parts, thereby improving the safety of the device.
[0058] A specific embodiment of the present solution is that the fire protection system includes a smoke sensor, a temperature sensor and a camera, and the output ends of the smoke sensor, the temperature sensor and the camera are connected to a display screen in a duty room through a processor.
[0059] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A wireless numerical control system for energy storage battery array, characterized in that: Including short-distance control terminal and medium- and long-distance control terminal; The short-range control terminal includes a battery module composed of a plurality of battery cells. The battery module and the management unit are connected to each other through Mech networking, and the battery module management unit is connected to the battery cluster management unit through a 2.4G wireless module and performs data management. The medium- and long-distance control terminal includes a monitoring system connected to a battery array management unit. The Sub-1G radio frequency transceivers of the battery cluster management unit and the battery array management unit perform medium- and long-distance transmission through corresponding frequency bands. The battery cluster management unit realizes data connection with a battery module management unit composed of a battery module composed of several battery cells through Mech networking. The battery cluster management unit, the battery array management unit and the battery module management unit together constitute a battery management system, and the battery management system is respectively connected to a temperature control system, a fire protection system and an energy storage AC; The temperature control system comprises a cover (1) placed outside a plurality of battery cells, the cover (1) being connected to a motor (3) via a support plate (2), the output shaft of the motor (3) extending to a pinion (4), the outer wall of the pinion (4) being meshed with a large gear (6) fixed to a screw (5), one end of the screw (5) passing through the cover (1) and extending to a rotating groove on the inner wall of the cover (1), and a slider (8) fixed to a panel (7) being spirally driven on the screw (5), the panel (7) being fixedly mounted with a guide block (9), the outer wall of the guide block (9) being provided with a movable hole connected to a bracket on the inner wall of the cover (1), and as the motor (3) is started, the spiral drive of the screw (5) drives the panel (7) and the guide block (9) to move horizontally; The panel (7) is mounted with a fan (10) adapted thereto, first pillars (11) are fixedly mounted on both ends of the outer wall of the fan (10), the first pillars (11) and the second pillars (13) on the cleaning plate (12) are connected via swing rods (14), the swing rods (14) are symmetrically arranged with respect to the center of the cover body (1), and a T-shaped block (15) is integrally formed and connected at the center of the cleaning plate (12), the T-shaped block (15) is connected with a T-shaped groove along the height direction of the inner wall of the cover body (1), and a cleaning brush (16) is adhesively fixed to the side of the cleaning plate (12) close to the inner wall of the cover body (1); Both ends of the swing rod (14) are connected to the first support (11) and the second support (13) respectively by means of a rotational connection, and an annular groove connected to the swing rod (14) is provided on the outer wall of the first support (11) and the second support (13), and as the panel (7) drives the fan (10) to move horizontally, the fan (10) drives the cleaning plate (12) on the swing rod (14) to move up and down in a circular motion.
2. The wireless numerical control system for energy storage battery array according to claim 1, characterized in that: Sponge pads are adhesively fixed on both sides of the top and bottom ends of the cleaning plate (12).
3. The wireless numerical control system for energy storage battery array according to claim 1, characterized in that: The fire protection system comprises a smoke sensor, a temperature sensor and a camera, and the output ends of the smoke sensor, the temperature sensor and the camera are connected to a display screen in a duty room through a processor.