A helical gear reducer with noise reduction effect and noise reduction method
By injecting a large amount of lubricating oil into the helical gear reducer and performing self-circulation filtering, combined with the design of the functional cover and sound insulation cover, the problem of poor noise reduction effect of the helical gear reducer in the prior art is solved, and significant noise reduction is achieved and gear life is extended.
Patent Information
- Application Number
- CN202310088734.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-09
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2043-02-09
AI Technical Summary
The existing helical gear reducers have shortcomings in noise reduction. The existing methods such as sound insulation cotton and lubricant addition are difficult to effectively reduce noise and are inconvenient to operate.
A helical gear reducer is designed. By injecting a large amount of lubricating oil into the reducer, and using self-drive components and processing components to perform self-circulation filtering of lubricating oil, the combined structure of functional cover and sound insulation cover is used to achieve a comprehensive range of Noise reduction effect.
Through the use of a large amount of lubricating oil and self-circulation filtration technology, the collision noise between gears is significantly reduced, the service life of gears is improved, and the good noise reduction effect is achieved through a comprehensive sound insulation structure, which is simple and convenient to operate.
Smart Images

Figure CN116181885B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of reducers, and in particular to a helical gear reducer with noise reduction effect and a noise reduction method. Background Art
[0002] The reducer plays the role of matching the speed and transmitting the torque between the prime mover and the working machine or the actuator. It is widely used in modern machinery. The helical gear reducer is one of the more common reducer styles. When the reducer is in use, the multiple gears inside it rotate relative to each other, and the collision and wear between the teeth can easily cause a lot of noise;
[0003] In the prior art, when dealing with the noise problem of helical gear reducers, noise reduction is mostly carried out by means of sound insulation cotton or lubricating the chassis at the gear meshing part. However, due to the use characteristics of the reducer, it is not convenient to continuously add lubricating oil to reduce noise and wear. The method of covering one or both sides with sound insulation cotton can only play a negligible role in noise reduction and is extremely inconvenient to use. Summary of the invention
[0004] The object of the present invention is to provide a helical gear reducer with noise reduction effect and a noise reduction method to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a helical gear reducer with noise reduction effect, the helical gear reducer comprising:
[0006] A helical gear reducer, wherein a bottom mounting platform is integrally and horizontally provided at the lower end of the helical gear reducer, and lubricating oil is poured into the helical gear reducer;
[0007] Two functional covers, the two functional covers are respectively connected to both sides of the helical gear reducer;
[0008] Two connection components, the two connection components are arranged on both sides of the bottom mounting platform, the two connection components are respectively plugged into two functional covers, and the connection components include two telescopic connection boxes and a worm screw;
[0009] A self-driving assembly, which is arranged in the helical gear reducer on one side close to the connecting assembly, and the driving assembly includes a driving gear, a driven gear and a piston rod;
[0010] A processing assembly, which is arranged at the upper end of the functional cover and includes a processing table and a processing cylinder;
[0011] A reinforcement component is arranged between two functional covers, and the reinforcement component includes a sound insulation cover.
[0012] Preferably, two telescopic grooves are symmetrically provided on both sides of the bottom mounting platform, four telescopic connection boxes are horizontally movably plugged into the four telescopic grooves, a circulating oil groove is penetrated in the functional cover, a connecting groove is penetrated in the telescopic connection box, a sealing plug joint is horizontally provided on one side of the connecting groove, and four sealing plug joints are respectively provided on both sides of the circulating oil groove of the functional cover for sealing plugging.
[0013] Preferably, two rod grooves are horizontally symmetrically provided at the lower end of the bottom mounting platform, and two telescopic grooves on one side are respectively connected to the rod grooves and provided with sliding grooves. A tooth plate is provided at the lower end of one side of the telescopic connecting box, and the lower end of the tooth plate is plugged into the rod groove and provided with worm teeth. The worm screw is horizontally plugged into the rod groove through a bearing, and the tooth plates of the two telescopic connecting boxes on one side are respectively meshed and connected with the two sides of the worm screw through the worm teeth, and the threads on both sides of the worm screw are arranged oppositely.
[0014] Preferably, both sides of the helical gear reducer are provided with reduction shafts horizontally penetrated and inserted through bearings, and mounting bosses are provided on one side of the helical gear reducer close to the two reduction shafts, and a driving groove is opened on one side of the mounting bosses. The driving gear is sleeved on the reduction shaft and placed in the driving groove. A gear groove is opened at the lower end of the driving groove, and the driven gear is vertically inserted through the gear shaft and placed in one side of the gear groove, and the lower end of the driving gear is meshed and connected with the upper end of the driven gear.
[0015] Preferably, an eccentric shaft is horizontally eccentrically provided on one side of the driven gear, a pressure delivery groove is vertically opened at the lower end of the gear groove, a partition is horizontally provided at the upper end of the pressure delivery groove, and a piston rod is vertically movably inserted into the center of the partition. The piston rod passes through the partition and connecting ears and a pressure delivery piston are respectively provided at the upper and lower ends, and a swing arm is provided between the connecting ear and the eccentric shaft through a pin shaft.
[0016] Preferably, a pipe groove is opened at the upper end of the expansion groove, and a circulation hose is connected and plugged in the upper end of the expansion groove on one side of the pipe groove. The two circulation hoses are respectively connected and plugged in one side of the helical gear reducer and one side of the lower end of the pressure delivery groove, and the upper end of the pressure delivery groove horizontally passes through one side of the mounting boss and is connected to the oil inlet groove opened in the helical gear reducer.
[0017] Preferably, the processing table is integrally arranged at the center of the upper end of the functional cover, and the circulating oil tank is arranged through the processing table. The circulating oil tank in the processing table is arranged in a "J" shape structure. The upper end of the circulating oil tank in the processing table horizontally passes through the processing table and a replacement tank is opened on one side of the processing table. The processing table is located on one side of the replacement tank and is integrally provided with a threaded joint, and an internal thread is arranged in the threaded joint. One side of the processing cylinder is horizontally inserted and arranged in the circulating oil tank. The processing cylinder is placed in the circulating oil tank and is provided with a plurality of filter holes and flow grooves on one side. The processing cylinder is placed in the threaded joint and is connected by threads, and a sealing gasket is sleeved on one side of the processing cylinder placed in the threaded joint.
[0018] Preferably, a regulating groove is provided in the center of the processing table, ball grooves are symmetrically provided on both sides of the circulating oil groove in the processing table, cut-off balls are movably inserted in the ball grooves, a cut-off groove is penetrated on one side of the cut-off ball, a ball rod is horizontally provided on one side of the cut-off ball, one side of the ball rod is respectively inserted into the regulating groove through a bearing and is sleeved with a second bevel gear, a first bevel gear is horizontally provided at the lower end of the regulating groove through an adjusting shaft, a disk groove is horizontally penetrated near one side of the lower end of the processing table close to the regulating groove, the lower end of the adjusting shaft is penetrated and inserted into the disk groove through a bearing and an adjusting disk is horizontally provided.
[0019] Preferably, the two functional covers are provided with hanging strips on opposite sides, the sound insulation cover is arranged in a U-shaped structure, docking plates are symmetrically provided on both sides of the lower end of the sound insulation cover, the hanging strip cross-section is arranged in an L-shaped structure, the docking plate is plugged into one side of the hanging strip, and the processing table is provided with a spring groove on the side close to the sound insulation cover, and the spring groove is provided with a limit plate which is horizontally movable and plugged in. The limit plate is placed in the spring groove and one side is symmetrically provided with a plurality of supporting springs, one side of the limit plate passes through the spring groove, the lower end of the limit plate is placed outside the processing table and is in contact with one side of the upper end of the sound insulation cover, and the side surface of the limit plate placed on the upper end of the processing table is arranged as an inclined surface.
[0020] A method for reducing noise of a helical gear reducer is provided, wherein the method is applied to a helical gear reducer and comprises the following steps:
[0021] Step 1: Connect the two functional covers from both sides of the helical gear reducer to make the functional covers fit the helical gear reducer;
[0022] Step 2: Rotate the worm screw to control the two telescopic connection boxes to move to both sides relatively, and the two sealing plug connectors are respectively inserted into the circulating oil groove of the functional cover, and under the action of the sealing ring, the sealing is reliable;
[0023] Step 3: Then connect the soundproof cover with the hanging strips of the two functional covers through the docking plate to keep the stable fit between the helical gear reducer and the functional cover, and under the action of the limit plate set by the spring, the position of the soundproof cover is stably limited to increase the range of noise reduction;
[0024] Step 4: When the reducer is in use, the reduction shaft is driven to rotate, and then the driving gear controls the driven gear to rotate rapidly, so as to realize the rapid up and down reciprocating motion of the piston rod;
[0025] Step 5: Under the pushing action of the pressure delivery piston, the lubricating oil in the helical gear reducer enters the pressure delivery groove from the oil inlet groove, and is pushed into the telescopic connection box and the circulating oil groove on one side;
[0026] Step 6: Under continuous pressure, the lubricating oil flows through the groove into the treatment barrel, is filtered and discharged from the treatment barrel, and then flows back to the helical gear reducer through the telescopic connection box on the other side, completing the heat dissipation and treatment of the lubricating oil in the helical gear reducer, thereby increasing its service life;
[0027] Step 7: When replacing the treatment cylinder, rotate the adjustment disk to control the two cut-off balls to rotate 90 degrees, seal the circulating oil tank in the treatment table, and then rotate the treatment cylinder, pull it out and replace it. In addition, additional filter cotton can be added to the treatment cylinder to improve the filtering effect.
[0028] Compared with the prior art, the present invention has the following beneficial effects:
[0029] By injecting a large amount of lubricating oil into the helical gear reducer, the collision noise between the gears in the helical gear reducer is reduced, the service life of the gears is increased, and the lubricating oil is isolated and sound-absorbing, so as to reduce noise from the source to the greatest extent. Then, the two functional covers are used in conjunction with the self-driving component and the processing component to self-circulate and filter the lubricating oil in the helical gear reducer, thereby improving the use effect of the lubricating oil and saving worry and effort in operation. In addition, the replacement of the processing cylinder is convenient. Finally, with the assistance of the sound insulation cover of the strengthening component, the helical gear reducer is almost fully covered for noise reduction. The overall operation is simple and convenient, the noise reduction effect is good, and it is easy to dissipate heat in the helical gear reducer, thereby improving performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the structure of the present invention;
[0031] Figure 2 For the present invention Figure 1 Schematic diagram of part A;
[0032] Figure 3 For the present invention Figure 1 Schematic diagram of part B;
[0033] Figure 4 For the present invention Figure 1 Schematic diagram of the C part;
[0034] Figure 5 It is a schematic diagram of the three-dimensional structure of the present invention;
[0035] Figure 6 It is a schematic diagram of the three-dimensional structure of the helical gear reducer of the present invention;
[0036] Figure 7 It is a schematic diagram of the local structure of the helical gear reducer of the present invention;
[0037] Figure 8 This is a schematic diagram of the functional cover structure of the present invention;
[0038] Fig. 9 A partial cross-sectional view of a processing assembly of the present invention;
[0039] Fig.10 This is a cross-sectional view of the functional cover structure of the present invention;
[0040] Fig.11 This is a schematic diagram of the connection of the drive assembly of the present invention;
[0041] Fig.12 This is a schematic diagram of the worm screw connection control of the present invention;
[0042] Fig.13 It is a schematic diagram of the structure of the treatment tube of the present invention.
[0043] In the figure: helical gear reducer 1, functional cover 2, bottom mounting platform 3, circulating oil tank 4, telescopic slot 5, telescopic connecting box 6, sealing plug joint 7, rod slot 8, worm screw 9, tooth plate 10, mounting boss 11, reduction shaft 12, drive slot 13, drive gear 14, driven gear 15, eccentric shaft 16, swing arm 17, pressure delivery slot 18, piston rod 19, pressure delivery piston 20, circulating hose 21, processing table 22, cut-off ball 23, regulating slot 24, first bevel gear 25, adjusting disk 26, second bevel gear 27, threaded joint 28, processing cylinder 29, sound insulation cover 30, hanging strip 31, limit plate 32, spring slot 33, support spring 34, oil inlet slot 35. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] Please see attached Figure 1-13 , this application provides the following five preferred embodiments.
[0046] Embodiment 1
[0047] A helical gear reducer with noise reduction effect, the helical gear reducer comprising:
[0048] A helical gear reducer 1, wherein a bottom mounting platform 3 is integrally and horizontally provided at the lower end of the helical gear reducer 1;
[0049] Two functional covers 2, the two functional covers 2 are respectively connected to the two sides of the helical gear reducer 1;
[0050] Two connection components, the two connection components are arranged on both sides of the bottom mounting platform 3, the two connection components are respectively plugged into the two functional covers 2, the connection components include two telescopic connection boxes 6 and worm screws 9, two telescopic grooves 5 are symmetrically opened on both sides of the bottom mounting platform 3, four telescopic connection boxes 6 are respectively horizontally movably plugged into the four telescopic grooves 5, a circulating oil groove 4 is opened through the functional cover 2, a connection groove is opened through the telescopic connection box 6, a sealing plug joint 7 is horizontally provided on one side of the connection groove, and the four sealing plug joints 7 are respectively sealed and plugged into the functional cover 2 is arranged on both sides of the circulating oil tank 4, two rod grooves 8 are horizontally symmetrically opened at the lower end of the bottom mounting platform 3, two telescopic grooves 5 on one side are respectively connected to the rod grooves 8 and have sliding grooves, and a tooth plate 10 is provided at the lower end of one side of the telescopic connection box 6. The lower end of the tooth plate 10 is inserted into the rod groove 8 and is provided with worm screw teeth. The worm screw 9 is horizontally inserted into the rod groove 8 through a bearing. The tooth plates 10 of the two telescopic connection boxes 6 on one side are respectively meshed and connected with the two sides of the worm screw 9 through the worm screw teeth, and the threads on the two sides of the worm screw 9 are arranged oppositely, so that the two telescopic grooves 5 can be relatively movable at the same time;
[0051] A self-driving component is arranged in the helical gear reducer 1 near the side of the connection component, and the driving component includes a driving gear 14, a driven gear 15 and a piston rod 19. The helical gear reducer 1 has a reduction shaft 12 inserted horizontally through the bearing on both sides. The helical gear reducer 1 has a mounting boss 11 on one side near the two reduction shafts 12. A driving groove 13 is opened on one side of the mounting boss 11. The driving gear 14 is sleeved on the reduction shaft 12 and placed in the driving groove 13. A gear groove is opened at the lower end of the driving groove 13. The driven gear 15 is vertically inserted into the gear groove through the gear shaft, and the lower end of the driving gear 14 is meshed and connected with the upper end of the driven gear 15. The upper end of the telescopic groove 5 is opened. The pipe groove and the telescopic groove 5 are located at the upper end of one side of the pipe groove and are connected and plugged with a circulation hose 21. The two circulation hoses 21 are respectively connected and plugged into one side of the helical gear reducer 1 and one side of the lower end of the pressure delivery groove 18, and the upper end of the pressure delivery groove 18 horizontally penetrates the mounting boss 11 and is connected to the oil inlet groove 35 in the helical gear reducer 1. An eccentric shaft rod 16 is horizontally eccentrically provided on one side of the driven gear 15. A pressure delivery groove 18 is vertically provided at the lower end of the gear groove. A partition is horizontally provided at the upper end of the pressure delivery groove 18. The piston rod 19 is vertically movably plugged in the center of the partition. The piston rod 19 penetrates the upper and lower ends of the partition and is respectively provided with a connecting ear and a pressure delivery piston 20. A swing arm 17 is movably connected between the connecting ear and the eccentric shaft rod 16 through a pin shaft;
[0052] A processing assembly is arranged at the upper end of the functional cover 2. The processing assembly includes a processing table 22 and a processing cylinder 29. The processing table 22 is integrally arranged at the center of the upper end of the functional cover 2. The circulating oil groove 4 is arranged through the processing table 22. The circulating oil groove 4 in the processing table 22 is arranged in a "few" shape. The upper end of the circulating oil groove 4 in the processing table 22 horizontally penetrates the processing table 22 and a replacement groove is opened on one side. The processing table 22 is integrally provided with a threaded joint 28 on one side of the replacement groove. The threaded joint 28 is provided with an internal thread. One side of the processing cylinder 29 is horizontally inserted and arranged in the circulating oil groove 4. The processing cylinder 29 is placed in the circulating oil groove 4 and is provided with a plurality of filter holes and flow-through grooves on one side. The processing cylinder 29 is placed in the threaded joint 28 and connected by threads. The processing cylinder 29 is placed in the threaded joint 28 and is sleeved with a sealing gasket on one side.
[0053] A reinforcement component is arranged between the two functional covers 2 , and the reinforcement component includes a sound insulation cover 30 .
[0054] Embodiment 2
[0055] On the basis of the first embodiment, the lubricating oil content in the helical gear reducer 1 can be filled, and the minimum is not less than 80%, which improves the maintenance of the helical gear and the sound absorption and sound insulation treatment of the lubricating oil, making it easier to deal with the noise problem of the gearbox.
[0056] Embodiment 3
[0057] On the basis of the second embodiment, a regulating groove 24 is opened in the center of the processing table 22, and ball grooves are symmetrically opened on both sides of the circulating oil groove 4 in the processing table 22. A cut-off ball 23 is movably inserted in the ball groove, and a cut-off groove is opened on one side of the cut-off ball 23. A ball rod is horizontally arranged on one side of the cut-off ball 23. One side of the ball rod is respectively inserted into the regulating groove 24 through a bearing and is sleeved with a second bevel gear 27. A first bevel gear 25 is horizontally arranged at the lower end of the regulating groove 24 through an adjusting shaft. A disk groove is horizontally opened near one side of the regulating groove 24 at the lower end of the processing table 22, and the lower end of the adjusting shaft is inserted into the disk groove through a bearing and is horizontally provided with an adjusting disk 26. When the processing cylinder 29 is replaced, the lubricating oil in the circulating oil groove 4 is cut off to prevent leakage and waste.
[0058] Embodiment 4
[0059] On the basis of the third embodiment, a hanging strip 31 is provided on the opposite side of the two functional covers 2, the sound insulation cover 30 is arranged in a U-shaped structure, and docking plates are symmetrically provided on both sides of the lower end of the sound insulation cover 30. The cross-section of the hanging strip 31 is arranged in an L-shaped structure, and the docking plate is arranged on one side of the hanging strip 31 to locate the position of the sound insulation cover 30, and pull the two functional covers 2 to fit the helical gear reducer 1 to a greater extent, and the sound insulation cover 30 and the functional cover 2 close to the helical gear reducer 1 are provided with sound-absorbing cotton or sound insulation pads.
[0060] Embodiment 5
[0061] On the basis of the fourth embodiment, a spring groove 33 is provided on the side of the processing table 22 close to the sound insulation cover 30, and a limit plate 32 is horizontally and movably inserted in the spring groove 33. The limit plate 32 is placed in the spring groove 33 and a plurality of supporting springs 34 are symmetrically provided on one side. One side of the limit plate 32 passes through the spring groove 33. The limit plate 32 is placed on the outer side of the processing table 22 and the lower end is in contact with the upper end of the sound insulation cover 30. The side surface of the limit plate 32 on the outer upper end of the processing table 22 is an inclined surface, so that the sound insulation cover 30 can be quickly installed and limited, thereby improving the convenience of operation.
[0062] A method for reducing noise of a helical gear reducer is provided. The method for reducing noise of a helical gear reducer is applied to the above-mentioned helical gear reducer and comprises the following steps:
[0063] Step 1: Connect the two functional covers 2 from both sides of the helical gear reducer 1 so that the functional covers 2 fit the helical gear reducer 1;
[0064] Step 2: Rotate the worm screw 9 to control the two telescopic connection boxes 6 to move relatively to the two sides, and the two sealing plug connectors 7 are respectively inserted into the circulating oil groove 4 of the functional cover 2, and the sealing is reliable under the action of the sealing ring;
[0065] Step 3: Then, the soundproof cover 30 is plugged into the hanging strips 31 of the two functional covers 2 through the docking plate to keep the helical gear reducer 1 and the functional cover 2 in a stable fit, and under the action of the limit plate 32 set by the spring, the position of the soundproof cover 30 is stably limited to increase the range of noise reduction;
[0066] Step 4: When the reducer is in use, the reduction shaft 12 is driven to rotate, and then the driving gear 14 controls the driven gear 15 to rotate rapidly, so as to realize the rapid up and down reciprocating motion of the piston rod 19;
[0067] Step 5: Under the pushing action of the pressure delivery piston 20, the lubricating oil in the helical gear reducer 1 enters the pressure delivery groove 18 from the oil inlet groove 35, and is pushed into the telescopic connection box 6 and the circulating oil groove 4 on one side;
[0068] Step 6: Under continuous pressure, the lubricating oil flows through the groove into the treatment barrel 29, and is discharged from the treatment barrel 29 after being filtered, and then flows back to the helical gear reducer 1 through the telescopic connection box 6 on the other side, completing the heat dissipation and treatment of the lubricating oil in the helical gear reducer 1, thereby increasing the service life;
[0069] Step 7: When replacing the treatment cylinder 29, rotate the adjustment disk 26 to control the two cut-off balls 23 to rotate 90 degrees, seal the circulating oil tank 4 in the treatment table 22, and then rotate the treatment cylinder 29, pull it out and replace it. In addition, additional filter cotton can be added to the treatment cylinder 29 to improve the filtering effect.
[0070] When in use, the two functional covers 2 are connected from both sides of the helical gear reducer 1 to make the functional covers 2 fit with the helical gear reducer 1, and the worm screw 9 is rotated to control the two telescopic connection boxes 6 to move relative to each other on both sides. The two sealing plug joints 7 are respectively inserted into the circulating oil groove 4 of the functional cover 2, and under the action of the sealing ring, the seal is reliable, and then the sound insulation cover 30 is plugged into the hanging strips 31 of the two functional covers 2 through the docking plate to keep the helical gear reducer 1 and the functional cover 2 stably fit, and under the action of the limit plate 32 set by the spring, the position of the sound insulation cover 30 is stably limited to improve the range of noise reduction. When the reducer is in use, the reduction shaft 12 is driven to rotate, and then the driving gear 14 controls the driven gear 15 to rotate quickly, so as to realize the rapid up and down movement of the piston rod 19. The helical gear reducer 1 reciprocates at high speed. Under the pushing action of the pressure delivery piston 20, the lubricating oil in the helical gear reducer 1 enters the pressure delivery groove 18 from the oil inlet groove 35, and is pushed into the telescopic connection box 6 and the circulating oil groove 4 on one side. Under the action of continuous pressure, the lubricating oil enters the treatment cylinder 29 through the flow groove, and is discharged after being filtered from the treatment cylinder 29, and then flows back to the helical gear reducer 1 through the telescopic connection box 6 on the other side, completing the heat dissipation and treatment of the lubricating oil in the helical gear reducer 1 and improving its service life. When replacing the treatment cylinder 29, the rotating adjustment disk 26 controls the two cut-off balls 23 to rotate ninety degrees, and the circulating oil groove 4 in the treatment table 22 is blocked, and then the treatment cylinder 29 is rotated, drawn out and replaced. In addition, additional filter cotton can be added to the treatment cylinder 29 to improve the filtering effect.
[0071] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A helical gear reducer with noise reduction effect, characterized in that: The helical gear reducer comprises: A helical gear reducer (1), wherein a bottom mounting platform (3) is integrally and horizontally provided at the lower end of the helical gear reducer (1), and lubricating oil is poured into the helical gear reducer (1); Two functional covers (2), the two functional covers (2) are respectively arranged to cover two sides of the helical gear reducer (1); Two connection components, the two connection components are arranged on both sides of the bottom mounting platform (3), the two connection components are respectively plugged into the two functional covers (2), and the connection components include two telescopic connection boxes (6) and a worm screw (9); A self-driving assembly, the self-driving assembly being arranged in the helical gear reducer (1) on a side close to the connection assembly, and the driving assembly comprising a driving gear (14), a driven gear (15) and a piston rod (19); A processing assembly, the processing assembly being arranged at the upper end of the functional cover (2), the processing assembly comprising a processing table (22) and a processing cylinder (29); A reinforcement component, the reinforcement component being arranged between the two functional covers (2), and comprising a sound insulation cover (30); Two telescopic grooves (5) are symmetrically provided on both sides of the bottom mounting platform (3), and four telescopic connection boxes (6) are respectively horizontally movably plugged into the four telescopic grooves (5). A circulating oil groove (4) is provided through the functional cover (2), and a connecting groove is provided through the telescopic connection box (6). A sealing plug joint (7) is horizontally provided on one side of the connecting groove, and the four sealing plug joints (7) are respectively provided on both sides of the circulating oil groove (4) of the functional cover (2) for sealing plugging; A regulating groove (24) is provided in the center of the processing table (22), ball grooves are symmetrically provided on both sides of the circulating oil groove (4) in the processing table (22), and a stop ball (23) is movably inserted in the ball grooves. A stop groove is provided on one side of the stop ball (23), and a ball rod is horizontally provided on one side of the stop ball (23). One side of the ball rod is respectively inserted into the regulating groove (24) through a bearing and sleeved with a second bevel gear (27). A first bevel gear (25) is horizontally provided at the lower end of the regulating groove (24) through an adjusting shaft. A disk groove is horizontally provided at the lower end of the processing table (22) near the regulating groove (24), and the lower end of the adjusting shaft is inserted into the disk groove through a bearing and horizontally provided with an adjusting disk (26). The two functional covers (2) are provided with a hanging strip (31) on opposite sides, the soundproof cover (30) is arranged in a U-shaped structure, docking plates are symmetrically arranged on both sides of the lower end of the soundproof cover (30), the hanging strip (31) is arranged in an L-shaped structure, and the docking plate is inserted into one side of the hanging strip (31), and a spring groove (33) is provided on the side of the processing table (22) close to the soundproof cover (30), and a limit plate (32) is inserted in the spring groove (33) so as to be horizontally movable, and the limit plate (32) is placed in the spring groove (33) and has a plurality of support springs (34) symmetrically arranged on one side, and the limit plate (32) passes through the spring groove (33) on one side, and the limit plate (32) is placed on the outside of the processing table (22) and the lower end is contacted with the upper end of the soundproof cover (30), and the side surface of the limit plate (32) on the outside of the upper end of the processing table (22) is arranged as an inclined surface.
2. A helical gear reducer with noise reduction effect according to claim 1, characterized in that: The bottom mounting platform (3) has two rod grooves (8) symmetrically formed at the lower end thereof, two telescopic grooves (5) on one side are respectively connected to the rod grooves (8) and have sliding grooves formed therein, a tooth plate (10) is provided at the lower end of one side of the telescopic connection box (6), the lower end of the tooth plate (10) is plugged into the rod groove (8) and is provided with worm screw teeth, the worm screw (9) is horizontally plugged into the rod groove (8) via a bearing, the tooth plates (10) of the two telescopic connection boxes (6) on one side are respectively meshed and connected with two sides of the worm screw (9) via worm screw teeth, and the threads on the two sides of the worm screw (9) are arranged opposite to each other.
3. A helical gear reducer with noise reduction effect according to claim 2, characterized in that: The helical gear reducer (1) has reduction shafts (12) inserted and penetrated horizontally through bearings on both sides, and a mounting boss (11) is provided on one side of the helical gear reducer (1) close to the two reduction shafts (12), and a driving groove (13) is provided on one side of the mounting boss (11), and a driving gear (14) is sleeved and arranged on one side of the reduction shaft (12) and arranged in the driving groove (13), and a gear groove is provided at the lower end of the driving groove (13), and a driven gear (15) is inserted and placed on one side of the gear groove through a gear shaft, and the lower end of the driving gear (14) is meshed and connected with the upper end of the driven gear (15).
4. A helical gear reducer with noise reduction effect according to claim 3, characterized in that: An eccentric shaft (16) is horizontally eccentrically provided on one side of the driven gear (15); a pressure delivery groove (18) is vertically provided at the lower end of the gear groove; a partition is horizontally provided at the upper end of the pressure delivery groove (18); a piston rod (19) is vertically movably plugged into the center of the partition; the piston rod (19) passes through the partition; connecting ears and a pressure delivery piston (20) are respectively provided at the upper and lower ends thereof; and a swing arm (17) is movably connected between the connecting ear and the eccentric shaft (16) via a pin shaft.
5. The helical gear reducer with noise reduction effect according to claim 4, characterized in that: The expansion slots (5) are provided with pipe grooves at their upper ends. The expansion slots (5) are connected and plugged with circulation hoses (21) at their upper ends located on one side of the pipe grooves. The two circulation hoses (21) are respectively connected and plugged with one side of the inner side of the helical gear reducer (1) and one side of the lower end of the pressure delivery slot (18). The upper end of the pressure delivery slot (18) horizontally penetrates one side of the mounting boss (11) and is connected with an oil inlet groove (35) provided in the helical gear reducer (1).
6. The helical gear reducer with noise reduction effect according to claim 5, characterized in that: The processing table (22) is integrally arranged at the center of the upper end of the functional cover (2); the circulating oil groove (4) is arranged through the processing table (22); the circulating oil groove (4) in the processing table (22) is arranged in a "J"-shaped structure; the upper end of the circulating oil groove (4) in the processing table (22) horizontally penetrates the processing table (22) and a replacement groove is opened on one side; the processing table (22) is integrally provided with a threaded joint (28) located on one side of the replacement groove; the threaded joint (28) is provided with an internal thread; one side of the processing tube (29) is horizontally inserted and arranged in the circulating oil groove (4); one side of the processing tube (29) placed in the circulating oil groove (4) is provided with a plurality of filter holes and flow-through grooves; the processing tube (29) is placed in the threaded joint (28) and connected by threads; and one side of the processing tube (29) placed in the threaded joint (28) is sleeved with a sealing gasket.
7. A method for reducing noise of a helical gear reducer, characterized in that: The helical gear reducer noise reduction method is applied to the helical gear reducer according to any one of claims 1 to 6, comprising the following steps: Step 1: Connect the two functional covers (2) from both sides of the helical gear reducer (1) so that the functional covers (2) and the helical gear reducer (1) are fitted together; Step 2: Rotate the worm screw (9) to control the two telescopic connection boxes (6) to move relative to each other, and insert the two sealing plug connectors (7) into the circulating oil groove (4) of the functional cover (2) respectively, and under the action of the sealing ring, the sealing is reliable; Step 3: Then the soundproof cover (30) is plugged into the hanging strips (31) of the two functional covers (2) through the docking plate to keep the helical gear reducer (1) and the functional cover (2) in stable contact, and under the action of the limit plate (32) set by the spring, the position of the soundproof cover (30) is stably limited to increase the range of noise reduction; Step 4: When the reducer is in use, the reduction shaft (12) is driven to rotate, thereby driving the gear (14) to control the driven gear (15) to rotate rapidly, thereby achieving rapid up and down reciprocating motion of the piston rod (19); Step 5: Under the pushing action of the pressure delivery piston (20), the lubricating oil in the helical gear reducer (1) enters the pressure delivery groove (18) from the oil inlet groove (35), and is pushed into the telescopic connection box (6) and the circulating oil groove (4) on one side; Step 6: Under the action of continuous pressure, the lubricating oil flows through the groove into the processing cylinder (29), is filtered and discharged from the processing cylinder (29), and then flows back into the helical gear reducer (1) through the telescopic connection box (6) on the other side, thereby completing the heat dissipation and treatment of the lubricating oil in the helical gear reducer (1) and improving its service life; Step 7: When replacing the treatment cylinder (29), the adjusting disk (26) is rotated to control the two stop balls (23) to rotate 90 degrees, thereby sealing the circulating oil tank (4) in the treatment table (22). The treatment cylinder (29) is then rotated, removed and replaced. In addition, filter cotton can be added to the treatment cylinder (29) to improve the filtering effect.
Citation Information
Patent Citations
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