Bamboo-wrapped composite pipe gallery production process and bamboo-wrapped composite pipe gallery production equipment
By using the process of rotating the pipe lining, bamboo winding and light curing in the production of bamboo winding composite pipe corridors, combined with automated production equipment, the existing problems of low production efficiency and large site occupation are solved, and efficient production and space are achieved use.
Patent Information
- Application Number
- CN202310207250.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-06
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2043-03-06
AI Technical Summary
The production process of the existing bamboo-wrapped composite pipe gallery is inefficient and requires a large amount of site to occupy, affecting production capacity.
The production of the bamboo-winding pipe gallery is completed at one time through the rotation of the pipe gallery lining, bamboo winding and light curing, and the above-mentioned processes are realized using automated production equipment.
It improves the production efficiency of bamboo-wrapped pipe corridors, improves the space utilization rate of the factory, and indirectly reduces costs.
Smart Images

Figure CN116277344B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of composite pipe corridors, and in particular, mainly to a production process of a bamboo-wrapped composite pipe corridor and a bamboo-wrapped composite pipe corridor production device. Background Art
[0002] The bamboo-wrapped composite pipe gallery is a new type of pipe gallery made of bamboo as the main raw material and thermosetting resin as adhesive through winding technology. Its production process mainly includes raw bamboo material collection, bamboo strip processing, inner lining layer production, reinforcement layer winding, heating and curing, trimming and demoulding, outer protective layer production, etc. The bamboo-wrapped composite pipe gallery has outstanding advantages such as light weight, convenient construction and installation, long service life, fireproof and heat preservation, anti-leakage, corrosion resistance, anti-geological settlement, convenient transportation, renewable resources, low carbon and environmental protection, etc., so it has been widely used.
[0003] In the related art, the bamboo-wrapped composite pipe gallery is generally divided into an inner lining layer, a reinforcement layer and an outer protective layer along the pipe diameter direction, wherein the inner lining layer is made by winding a fabric impregnated with adhesive, the reinforcement layer is generally made by winding bamboo strips coated with adhesive, and the outer protective layer is generally sprayed with a layer of corrosion-resistant and radiation-proof material. Before making the reinforcement layer, the inner lining layer of the pipe gallery is first made, and the thin bamboo sheets (i.e. bamboo strips) are bonded, sewn or woven into a whole continuous strip of bamboo strips with lining cloth, and then the bamboo strips are coated with glue so that the outside of the bamboo strips are coated with adhesive, and then the bamboo strips coated with adhesive are mechanically reciprocated and wound on the inner lining layer of the pipe gallery through manual control, and then they are hoisted to the curing furnace and placed for a certain period of time to allow the adhesive to cure, thereby forming a reinforcement layer.
[0004] However, this method of processing the reinforcement layer of the pipe gallery not only leads to low production efficiency, but also requires more space, thereby affecting the production capacity of the bamboo-wrapped pipe gallery. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a bamboo-wrapped composite pipe gallery production process and bamboo-wrapped composite pipe gallery production equipment.
[0006] The present invention discloses a bamboo-wrapped composite pipe gallery production process, comprising:
[0007] The pipe gallery lining is moved to the processing position;
[0008] The bamboo winding material after the impregnation treatment is guided to the inner lining surface of the pipe gallery;
[0009] The lining of the pipe gallery rotates, and the lining of the pipe gallery in the rotating state is wrapped with the bamboo wrapping material after the soaking treatment, so as to obtain a bamboo wrapping pipe gallery;
[0010] The bamboo-wrapped pipe gallery in a rotating state is photocured to obtain a bamboo-wrapped composite pipe gallery.
[0011] According to one embodiment of the present invention, before the pipe gallery lining is moved to the processing position, the process further includes:
[0012] The lining of the pipe gallery is transferred and loaded.
[0013] According to one embodiment of the present invention, the pipe gallery lining is transferred and loaded, including:
[0014] The lining of the pipe gallery is moved to the transfer position;
[0015] The lining of the pipe gallery is transferred to the clamping position, and both ends of the lining of the pipe gallery are fixedly clamped.
[0016] According to one embodiment of the present invention, after the bamboo-wrapped pipe gallery in a rotating state is subjected to light curing to obtain a bamboo-wrapped composite pipe gallery, the method further comprises:
[0017] The bamboo wrapped composite pipe gallery is transferred and unloaded from the transfer loading position of the pipe gallery lining.
[0018] According to one embodiment of the present invention, the pipe gallery lining is transferred to a clamping position, and both ends of the pipe gallery lining are fixedly clamped, including:
[0019] Positioning the lining of the pipe gallery;
[0020] Adjust the clamping and fixing spacing according to the length of the pipe gallery lining;
[0021] The lining of the pipe gallery is fixed and clamped from both ends of the lining of the pipe gallery.
[0022] According to one embodiment of the present invention, the pipe gallery lining is transferred to a clamping position, and both ends of the pipe gallery lining are fixedly clamped, including:
[0023] Positioning the lining of the pipe gallery;
[0024] Limit one end of the pipe gallery lining;
[0025] Taking the limit point as a reference, the corridor lining is fixedly clamped from the other end of the corridor lining.
[0026] According to one embodiment of the present invention, the bamboo winding material after the soaking treatment is guided to the inner lining surface of the pipe gallery, including:
[0027] Load bamboo winding materials;
[0028] The bamboo winding material is treated with impregnation;
[0029] The bamboo winding material after the impregnation treatment is guided to the outer surface of the lining of the pipe gallery.
[0030] According to one embodiment of the present invention, after the lining of the pipe gallery in the rotating state is treated with a material, the process further includes:
[0031] The bamboo wrapping material wrapped around the inner lining of the pipe gallery is flattened.
[0032] According to one embodiment of the present invention, the bamboo winding material wound around the outside of the inner lining of the pipe gallery is flattened, comprising:
[0033] Adjust the position of the abutment wheel;
[0034] The abutment wheel acts on the bamboo winding material, so that the bamboo winding material is always on the surface of the inner lining of the pipe gallery under the action of the abutment wheel.
[0035] The invention discloses a bamboo-wrapped composite pipe gallery production device, which is used to execute the above-mentioned bamboo-wrapped composite pipe gallery production process.
[0036] The beneficial effect of the present application is that the production of the bamboo-wrapped pipe gallery can be completed at one time through the processes of rotating the inner lining of the pipe gallery, bamboo winding and light curing, with high continuity, and without the need for multiple scattered devices for multiple processes to occupy a large area, which effectively improves the production efficiency of the bamboo-wrapped pipe gallery, improves the space utilization of the factory, and indirectly reduces costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0038] Figure 1 It is a three-dimensional diagram of the bamboo winding composite pipe gallery production equipment in Example 1;
[0039] Figure 2 It is a front view of the bamboo winding composite pipe gallery production equipment in Example 1;
[0040] Figure 3 It is a three-dimensional diagram for showing the relationship between the clamping mechanism and the material conveying mechanism in the first embodiment;
[0041] Figure 4 It is a three-dimensional diagram for showing the clamping mechanism in the first embodiment;
[0042] Figure 5 It is a cross-sectional view for showing the first clamping assembly and the driving assembly in the first embodiment;
[0043] Figure 6 for Figure 5 A magnified view of part A;
[0044] Figure 7 It is a cross-sectional view for showing the first clamping assembly in the first embodiment;
[0045] Figure 8 It is a cross-sectional view for showing the driving assembly in the first embodiment;
[0046] Fig. 9 It is a three-dimensional diagram for showing the curing mechanism in the first embodiment;
[0047] Fig.10 It is a three-dimensional diagram for displaying the board house in the first embodiment;
[0048] Fig.11 This is one of the flow charts of the bamboo winding composite pipe gallery production process in Example 2;
[0049] Fig.12 This is the second flow chart of the production process of the bamboo-wrapped composite pipe gallery in Example 2;
[0050] Fig.13 This is a flow chart of transporting and loading the pipe gallery lining in Example 2;
[0051] Fig.14 One of the flow charts of the pipe gallery lining being transferred to the clamping position and the two ends of the pipe gallery lining being fixedly clamped in the second embodiment;
[0052] Fig.15 The second flow chart of the pipe gallery lining being transferred to the clamping position in the second embodiment, where both ends of the pipe gallery lining are fixedly clamped;
[0053] Fig.16 This is a flow chart of guiding the bamboo winding material after the soaking treatment in Example 2 to the inner lining surface of the pipe gallery;
[0054] Fig.17 This is a flow chart of flattening the bamboo winding material wound around the outside of the inner lining of the pipe gallery in Example 2;
[0055] Fig.18 This is the third flow chart of the production process of the bamboo-wrapped composite pipe gallery in Example 2.
[0056] In the accompanying drawings, 1, frame; 2, feeding mechanism; 21, transfer vehicle; 22, groove; 3, transfer mechanism; 31, grabbing manipulator; 4, clamping mechanism; 41, base; 411, bottom plate; 412, sliding plate; 413, rack; 414, gear; 415, sliding drive member; 416, first slide rail; 417, first slider; 42, first clamping assembly; 421, clamping seat; 422, rotating seat; 423, abutting member; 4231, movable block; 4232, first connecting rod; 4233, abutting plate; 4234, second slider; 4235, second slide rail; 424, driving assembly; 4241, first driving member; 4242, driving wheel; 4243, driven wheel; 4244, transmission belt; 425, push Pneumatic cylinder; 426, third slide rail; 427, third slider; 43, second clamping assembly; 5, material conveying mechanism; 51, unwinding assembly; 511, unwinding frame; 512, rotating roller; 52, dipping assembly; 521, supporting frame; 522, material discharge hopper; 523, agitator; 524, dipping roller; 525, guide rod; 53, guide assembly; 531, abutment rod; 532, abutment wheel; 533, electric cylinder; 6, curing mechanism; 61, curing manipulator; 611, sliding block; 612, connecting frame; 613, first telescopic rod; 614, second connecting rod; 615, third connecting rod; 616, second telescopic rod; 617, fourth connecting rod; 62, curing lamp; 7, board room; 71, fence; 72, display screen. DETAILED DESCRIPTION
[0057] The following will disclose multiple embodiments of the present invention with drawings. For the purpose of clear description, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these practical details are not necessary. In addition, in order to simplify the drawings, some conventional structures and parts will be depicted in a simple schematic manner in the drawings.
[0058] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.
[0059] In addition, in the present invention, descriptions such as "first", "second", etc. are only used for descriptive purposes and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish between components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features.
[0060] Therefore, the features defined as “first” or “second” may explicitly or implicitly include at least one of the features.
[0061] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0062] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings:
[0063] Embodiment 1:
[0064] Reference Figure 1 and Figure 2 , Figure 1 This is a three-dimensional diagram of the bamboo-wrapped composite pipe gallery production equipment in Example 1. Figure 2 It is a front view of the bamboo winding composite pipe gallery production equipment in Example 1. The bamboo winding composite pipe gallery production equipment in this embodiment is used to realize the automated production of bamboo winding composite pipe gallery. The bamboo winding composite pipe gallery production equipment includes a frame 1, a feeding mechanism 2, a transfer mechanism 3, a clamping mechanism 4, a material conveying mechanism 5 and a curing mechanism 6. The transfer mechanism 3 is movably arranged on the frame 1, the feeding mechanism 2 and the clamping mechanism 4 are arranged in sequence along the transfer direction of the transfer mechanism 3, the material conveying mechanism 5 is arranged on the side of the clamping mechanism 4 away from the feeding mechanism 2, and the curing mechanism 6 is movably arranged on the frame 1.
[0065] The feeding mechanism 2 is used for feeding the pipe gallery lining, the transfer mechanism 3 receives the fed pipe gallery lining and transfers it to the clamping mechanism 4, the clamping mechanism 4 clamps the pipe gallery lining transferred by the transfer mechanism 3 and drives the pipe gallery lining to rotate, the material conveying mechanism 5 feeds the bamboo winding material to the rotating pipe gallery lining for winding, and forms a bamboo winding pipe gallery at the clamping mechanism 4, and the curing mechanism 6 moves to the bamboo winding pipe gallery for light curing. It should be noted that the pipe gallery lining refers to the inner lining layer constituting the bamboo winding pipe gallery, and the inner lining layer is usually made of metal material or plastic material, preferably made of stainless steel material.
[0066] The loading mechanism 2 includes a transfer vehicle 21 and a groove 22. The groove 22 is provided on the top side of the transfer vehicle 21. The groove 22 is generally V-shaped and is used for loading the pipe gallery lining after placing the pipe gallery lining. In this embodiment, the transfer vehicle 21 can be a rail vehicle or a trackless vehicle, and only needs to realize loading and unloading of the pipe gallery lining, which is not limited here.
[0067] The transfer mechanism 3 includes a grabbing manipulator 31, which is slidably arranged on the frame 1. In the present embodiment, there are two grabbing manipulators 31, which are arranged opposite to each other, and the two grabbing manipulators 31 can slide synchronously in a direction perpendicular to the transport direction of the transfer vehicle 21, so as to grab the two ends of the corridor lining to transport the corridor lining. When the transfer vehicle 21 transports the corridor lining to the frame 1, the grabbing manipulator 31 grabs the two ends of the corridor lining and transports the corridor lining. In the present embodiment, the movement of the grabbing manipulator 31 can adopt the existing mobile drive method, which can be achieved by a linear moving device such as a cylinder or a motor, which is not limited here.
[0068] Reference Figure 3 and Figure 4 , Figure 3 This is a three-dimensional diagram for showing the relationship between the clamping mechanism 4 and the material conveying mechanism 5 in the first embodiment. Figure 4 It is a three-dimensional diagram for displaying the clamping mechanism 4 in the first embodiment. The clamping mechanism 4 includes a base 41, a first clamping assembly 42 and a second clamping assembly 43. The base 41 is located below the frame 1. The first clamping assembly 42 and the second clamping assembly 43 are both slidably arranged on the base 41. The first clamping assembly 42 and the second clamping assembly 43 are arranged opposite to each other, and the first clamping assembly 42 and the second clamping assembly 43 can move relative to each other. The first clamping assembly 42 and the second clamping assembly 43 are used to clamp the two ends of the pipe gallery lining transferred by the transfer mechanism 3, respectively, and drive the pipe gallery lining to rotate. In other embodiments, one of the first clamping assembly 42 or the second clamping assembly 43 can also be set to be fixed on the base 41, so as to clamp pipe gallery liners of different lengths.
[0069] Reference Figure 5 and Figure 6 , Figure 5 4 is a cross-sectional view for showing the first clamping assembly 42 and the driving assembly 424 in the first embodiment. Figure 6 for Figure 5The enlarged view of the A part in the figure. The base 41 includes a bottom plate 411, a sliding plate 412, a rack 413, a gear 414 and a sliding drive 415. The sliding plate 412 is slidingly arranged on the bottom plate 411, the rack 413 is arranged between the bottom plate 411 and the sliding plate 412, and the rack 413 is arranged along the sliding direction of the sliding plate 412. The gear 414 is meshingly connected to the rack 413, and the sliding drive 415 is arranged on the sliding plate 412, that is, the sliding plate 412 carries the sliding drive 415, and the output end of the sliding drive 415 is fixedly penetrated by the gear 414. In this embodiment, the sliding drive 415 is a servo motor, and the output shaft of the servo motor passes through the sliding plate 412 and is fixedly penetrated by the center position of the gear 414. In other embodiments, the sliding drive 415 can be other driving members that can drive the gear 414 to rotate. When the sliding driving member 415 is working, the sliding driving member 415 drives the gear 414 to rotate, so that the gear 414 is meshed and connected with the rack 413 , so that the sliding plate 412 can perform reciprocating linear sliding relative to the bottom plate 411 .
[0070] Reference Figure 4 and Figure 6 The base 41 further includes a first slide rail 416 and a first slider 417. The first slide rail 416 is disposed on the side of the bottom plate 411 facing the sliding plate 412. The first slider 417 is disposed on the side of the sliding plate 412 facing the bottom plate 411, and the first slider 417 is slidably engaged with the first slide rail 416. When the sliding driving member 415 drives the sliding plate 412 to perform reciprocating linear sliding, the cooperation between the first slider 417 and the first slide rail 416 enables the sliding plate 412 to perform reciprocating linear sliding stably.
[0071] Reference Figure 4 and Figure 5 The first clamping assembly 42 includes a clamping seat 421, a rotating seat 422, a fastening member 423 and a driving assembly 424. The clamping seat 421 is slidably disposed on the sliding plate 412. The rotating seat 422 is rotatably disposed on the side of the clamping seat 421 facing the second clamping assembly 43. One end of the rotating seat 422 facing the second clamping assembly 43 extends into one end of the lining of the pipe gallery. Among them, the rotating seat 422 has a sliding cavity in the end facing the second clamping assembly 43. The fastening member 423 is slidably disposed in the sliding cavity. The fastening member 423 is used to fasten the inner wall of the lining of the pipe gallery so that the lining of the pipe gallery and the rotating seat 422 are relatively fixed. The driving assembly 424 is connected to one side of the rotating seat 422. The driving assembly 424 is used to drive the rotating seat 422 to rotate after the fastening member 423 is fastened to the lining of the pipe gallery, thereby driving the lining of the pipe gallery to rotate.
[0072] Reference Figure 7 and Figure 8 , Figure 7 is a cross-sectional view for showing the first clamping assembly 42 in the first embodiment, Figure 8It is a cross-sectional view for showing the driving assembly 424 in the first embodiment. Among them, the abutting member 423 includes a movable block 4231, a first connecting rod 4232, a fixing plate 4233, a second slider 4234 and a second slide rail 4235. The movable block 4231 is slidably arranged in the sliding cavity, and the movable block 4231 can slide along the transportation direction parallel to the transfer vehicle 21. It should be noted here that the sliding of the movable block 4231 can be driven by a driving member capable of realizing reciprocating linear movement, and no restrictions are imposed here. There are several groups of first connecting rods 4232, and the several groups of first connecting rods 4232 are evenly distributed along the circumferential direction of the movable block 4231, and one end of the first connecting rod 4232 is hinged to the outer side of the movable block 4231. The side of the pressing plate 4233 facing the movable block 4231 is hinged to the end of the first connecting rod 4232 away from the movable block 4231, and the pressing plate 4233 is used to press against the inner wall of the pipe gallery lining so that the pipe gallery lining and the rotating seat 422 are relatively fixed. When the pressing plate 4233 is not in a state of pressing against the inner wall of the pipe gallery lining, the first connecting rod 4232 is inclined relative to the movable block 4231, and the angle between the first connecting rod 4232 and the movable block 4231 is an acute angle. When the pressing plate 4233 is in a state of pressing against the inner wall of the pipe gallery lining, the angle between the first connecting rod 4232 and the movable block 4231 gradually increases. It should be noted here that, according to pipe gallery liners of different inner diameters, the maximum angle between the first connecting rod 4232 and the movable block 4231 is 90 degrees. In addition, the second slider 4234 is connected to one end of the abutting plate 4233, the second slide rail 4235 is provided on the side of the rotating seat 422 facing the abutting plate 4233, and the second slider 4234 slides and cooperates with the second slide rail 4235. When the transfer mechanism 3 transfers the pipe gallery lining to the base 41, one end of the rotating seat 422 with the abutting member 423 extends into the pipe gallery lining, and at this time, the movable block 4231 is driven to slide in the direction close to the driving assembly 424, so that the first connecting rod 4232 moves synchronously, and due to the cooperation between the second slider 4234 and the second slide rail 4235, the angle between the first connecting rod 4232 and the movable block 4231 gradually increases, so that the side of the abutting plate 4233 away from the first connecting rod 4232 abuts against the inner wall of the pipe gallery lining, thereby making the pipe gallery lining and the rotating seat 422 relatively fixed.
[0073] It should be noted that, unlike the prior art method of using a mold shaft to penetrate the pipe gallery lining, the setting of the abutment 423 allows the abutment plate 4233 to be telescopically set on the rotating seat 422, thereby clamping the two ends of the pipe gallery lining. In addition, the key basis for removing the axis mold in this embodiment is that the pipe gallery lining is made of metal material or plastic material, thereby realizing rapid clamping of the pipe gallery lining. Such a setting makes the abutment 423 applicable to pipe gallery liners of various specifications (such as different inner diameters) at the same time.
[0074] The first clamping assembly 42 further includes a push cylinder 425, a third slide rail 426 and a third slider 427. The push cylinder 425 is disposed in the clamping seat 421, and a piston rod of the push cylinder 425 is connected to the sliding plate 412. The third slide rail 426 is disposed on a side of the sliding plate 412 away from the bottom plate 411, and the third slider 427 is correspondingly disposed on a side of the clamping seat 421 facing the sliding plate 412.
[0075] When the pushing cylinder 425 is working, the piston rod of the pushing cylinder 425 pushes the clamping seat 421 to make reciprocating linear movements along the length direction of the third slide rail 426, so that one end of the rotating seat 422 with the clamping piece 423 extends into the lining of the pipe gallery, and then drives the movable block 4231 to slide in the direction close to the driving component 424, and the first connecting rod 4232 moves synchronously, so that the side of the clamping plate 4233 away from the first connecting rod 4232 presses against the inner wall of the pipe gallery lining, thereby making the pipe gallery lining and the rotating seat 422 relatively fixed.
[0076] The driving assembly 424 includes a first driving member 4241, a driving wheel 4242, a driven wheel 4243 and a transmission belt 4244. The first driving member 4241 is disposed in the clamping seat 421, the driving wheel 4242 is sleeved on the output end of the first driving member 4241, the driven wheel 4243 is sleeved on the end of the rotating seat 422 away from the abutting plate 4233, and the transmission belt 4244 is wound between the driving wheel 4242 and the driven wheel 4243. In this embodiment, the first driving member 4241 is a servo motor, and the output shaft of the servo motor is fixedly penetrated through the driving wheel 4242. In other embodiments, the first driving member 4241 can be other driving members that can drive the driving wheel 4242 to rotate. When the lining of the pipe gallery is fixed relative to the rotating seat 422, the first driving member 4241 works to drive the driving wheel 4242 to rotate, and the driven wheel 4243 rotates synchronously through the transmission belt 4244, thereby driving the rotating seat 422 to rotate so that the lining of the pipe gallery rotates synchronously.
[0077] Reference Figure 3 and Figure 4 It should be noted that the second clamping assembly 43 has the same structure as the first clamping assembly 42, so it will not be described in detail here.
[0078] Reference Figure 2 and Figure 3The material conveying mechanism 5 includes an unwinding assembly 51, a soaking assembly 52 and a guiding assembly 53. The unwinding assembly 51 is used to unwind the bamboo winding material. The soaking assembly 52 and the guiding assembly 53 are sequentially arranged along the unwinding direction of the unwinding assembly 51. The soaking assembly 52 is used to make the adhesive evenly adhere to the bamboo winding material. The guiding assembly 53 is arranged on the side of the soaking assembly 52 away from the unwinding assembly 51. The side of the guiding assembly 53 away from the soaking assembly 52 extends between the first clamping assembly 42 and the second clamping assembly 43. The guiding assembly 53 is used to guide the bamboo winding material to the inner lining of the pipe gallery in a rotating state for winding.
[0079] Among them, the unwinding assembly 51 includes an unwinding frame 511 and a plurality of rotating rollers 512. The plurality of rotating rollers 512 are evenly distributed along the circumferential direction of the unwinding frame 511, and the rotating rollers 512 are rotatably connected to the unwinding frame 511. The rotating rollers 512 are configured to install bamboo winding materials, and the bamboo winding materials are unloaded by rotating the rotating rollers 512.
[0080] The dipping assembly 52 includes a support frame 521, a discharge hopper 522, a stirrer 523, a dipping pool (not shown in the drawings), a dipping roller 524, and a guide rod 525. The discharge hopper 522 is arranged on the support frame 521, and the discharge hopper 522 is used to place adhesive. The stirrer 523 is located at the top of the discharge hopper 522, and the output shaft of the stirrer 523 extends into the discharge hopper 522, so as to evenly stir the adhesive. The dipping pool is arranged below the support frame 521, and the dipping pool is connected with the discharge hopper 522, and the discharge port of the discharge hopper 522 is directly opposite to the dipping pool, so that the adhesive flows out from the discharge port of the discharge hopper 522 and falls into the dipping pool for soaking the bamboo winding material. The dipping roller 524 is rotatably arranged on the side wall of the support frame 521, and the bottom end of the dipping roller 524 is located in the dipping pool. There are multiple guide rods 525, which are arranged at intervals on the side wall of the support frame 521 on the same side as the dipping roller 524, and the dipping roller 524 and the guide rods 525 are arranged in a staggered manner, so that the bamboo winding material is always kept in a taut state when unloading. After the bamboo winding material is unloaded through the unwinding assembly 51, the bamboo winding material passes through the dipping pool and passes through the bottom end of the dipping roller 524, and the bamboo winding material passes through the adhesive, so that the bamboo winding material is coated with adhesive. Then the bamboo winding material coated with adhesive is sequentially passed through the multiple guide rods 525, and then the bamboo winding material is guided to the lining of the pipe gallery through the guide assembly 53. When the lining of the pipe gallery starts to rotate, the bamboo winding material is wound around the lining of the pipe gallery as the lining of the pipe gallery rotates, and the sliding drive member 415 drives the sliding plate 412 to slide back and forth linearly, so that the bamboo winding material is mechanically reciprocated and wound around the outside of the lining of the pipe gallery to form a bamboo winding pipe gallery. It should be noted that, in other embodiments, a spraying device may also be provided on the support frame 521 to spray the adhesive onto the bamboo wrapping material.
[0081] Reference Figure 2 and Figure 3 The guide assembly 53 includes an abutment rod 531, an abutment wheel 532 and an electric cylinder 533. The abutment rod 531 is arranged in an arc shape, one end of the abutment rod 531 is hinged to the side of the support frame 521 close to the base 41, and the other end of the abutment rod 531 extends between the first clamping assembly 42 and the second clamping assembly 43. The abutment wheel 532 is rotatably connected to the end of the abutment rod 531 away from the support frame 521, and the abutment wheel 532 abuts against the outer side of the lining of the pipe gallery. In this embodiment, there are two abutment wheels 532, both of which abut against the outside of the lining of the pipe gallery, and the bamboo winding material passes between the two abutment wheels 532, one of which is used to allow the bamboo winding material to be wound outside the lining of the pipe gallery, and the other abutment wheel 532 is flexibly abutted against the lining of the pipe gallery. It should be noted here that a spring or other elastic member can be provided below the abutment wheel 532 so that the abutment wheel 532 flexibly abuts against the outside of the lining of the pipe gallery, thereby flattening the bamboo winding material wound outside the lining of the pipe gallery. In addition, one end of the electric cylinder 533 is hinged to the side of the support frame 521 close to the base 41, and the other end is hinged to the bottom side of the abutment rod 531. When the electric cylinder 533 is working, the electric cylinder 533 drives the abutment rod 531 to rotate relative to the support frame 521, so that the abutment wheel 532 always maintains a state of being tightly abutted against the outside of the lining of the pipe gallery.
[0082] Reference Figure 2 and Fig. 9 , Fig. 9 It is a three-dimensional diagram for showing the curing mechanism 6 in the first embodiment. The curing mechanism 6 includes a curing robot 61 and a curing lamp 62. The curing robot 61 is slidably arranged on the frame 1, and the sliding direction of the curing robot 61 is parallel to the sliding direction of the grasping robot 31. Among them, there are three curing lamps 62, and the irradiation angle of one of the curing lamps 62 is vertically toward the top of the lining of the pipe gallery, and the curing lamp 62 is movably arranged on the frame 1 through a linear telescopic device, so that the curing lamp 62 can move up and down relative to the frame 1, so as to adapt to the linings of the pipe gallery with different pipe diameters. The other two curing lamps 62 are respectively irradiated on both sides of the lining of the pipe gallery, and the two curing lamps 62 are connected to the end of the curing robot 61 away from the frame 1.
[0083] The curing robot 61 includes a sliding block 611, a connecting frame 612, a first telescopic rod 613, a second connecting rod 614, a third connecting rod 615, a second telescopic rod 616 and a fourth connecting rod 617. The sliding block 611 is slidably arranged on the frame 1. One end of the connecting frame 612 is hinged to the sliding block 611, and the other end of the connecting frame 612 is hinged to the curing lamp 62. One end of the first telescopic rod 613 is connected to the sliding block 611, and the other end is hinged to one end of the second connecting rod 614. One end of the third connecting rod 615 is hinged to one end of the second connecting rod 614 away from the first telescopic rod 613, and the other end of the third connecting rod 615 is hinged to the curing lamp 62. It should be noted here that the hinge point where the third connecting rod 615 is hinged to the curing lamp 62 and the hinge point where the connecting frame 612 is hinged to the curing lamp 62 are mutually offset. One end of the second telescopic rod 616 is connected to the sliding block 611, and the other end is connected to one end of the fourth connecting rod 617. The bending point of the fourth connecting rod 617 is fixedly connected to the connecting frame 612, and the end of the fourth connecting rod 617 away from the second telescopic rod 616 is hinged on the second connecting rod 614. In this embodiment, the angle between the second connecting rod 614 and the third connecting rod 615 is an obtuse angle, and the angle between the second connecting rod 614 and the fourth connecting rod 617 is an acute angle. When it is necessary to reduce the angle of the curing lamp 62 relative to the bamboo winding corridor to perform light curing on the bamboo winding corridor, the first telescopic rod 613 is contracted and the second telescopic rod 616 is extended, so that the angle between the second connecting rod 614 and the fourth connecting rod 617 is gradually increased, the second connecting rod 614 is gradually moved upward, and the angle between the second connecting rod 614 and the third connecting rod 615 is gradually increased to nearly 180 degrees. Because when the angle between the second connecting rod 614 and the third connecting rod 615 gradually increases to close to 180 degrees, the straight-line distance between the ends of the second connecting rod 614 and the third connecting rod 615 that are far away from each other increases compared to before, so that the angle of the curing lamp 62 relative to the connecting frame 612 increases, thereby reducing the angle of the curing lamp 62 relative to the bamboo winding pipe gallery. It should be noted here that the curing mechanism 6 performs light curing on the adhesive on the bamboo winding pipe gallery, which greatly reduces the curing time of the adhesive and reduces the power consumption, so that the production capacity of the bamboo winding composite pipe gallery production equipment of the present invention is improved, and the bamboo winding pipe gallery production can be realized in an assembly line operation.
[0084] Reference Fig.10 , Fig.10 It is a three-dimensional diagram for displaying the board house 7 in the first embodiment. The bamboo winding composite pipe gallery production equipment in this embodiment also includes a board house 7, wherein the board house 7 includes a wall 71 and a display screen 72, and the wall 71 is used to prevent the radiation of the light curing of the bamboo winding pipe gallery. The display screen 72 is set on the wall 71 to display the bamboo winding pipe gallery process in the wall 71.
[0085] In summary, the operation process of the bamboo winding composite pipe gallery production equipment of the present invention is as follows: the transfer vehicle 21 loads the pipe gallery lining, and the pipe gallery lining is transported by the grabbing manipulator 31, so that the pipe gallery lining is transported between the first clamping assembly 42 and the second clamping assembly 43. The pushing cylinder 425 pushes the clamping seat 421 to move linearly, so that one end of the rotating seat 422 with the abutting member 423 extends into the pipe gallery lining, and then the first connecting rod 4232 is driven to slide by the movable block 4231 to move synchronously. Due to the cooperation between the second slider 4234 and the second slide rail 4235, the angle between the first connecting rod 4232 and the movable block 4231 gradually increases, so that the side of the abutting plate 4233 away from the first connecting rod 4232 abuts against the inner wall of the pipe gallery lining, thereby making the pipe gallery lining and the rotating seat 422 relatively fixed. Next, after the bamboo winding material is unloaded through the unwinding assembly 51, the bamboo winding material passes through the immersion pool and passes through the bottom end of the immersion roller 524, and the bamboo winding material passes through the adhesive, so that the bamboo winding material is coated with adhesive. Then the bamboo winding material coated with adhesive is sequentially passed through a plurality of guide rods 525, and the bamboo winding material passes between two abutment wheels 532 so that the bamboo winding material is guided to the inner lining of the pipe gallery. At this time, the first driving member 4241 drives the rotating seat 422 to rotate, so that the inner lining of the pipe gallery rotates synchronously, so that the bamboo winding material is wound on the inner lining of the pipe gallery in a rotating state. After the bamboo winding material is wound on the inner lining of the pipe gallery, the curing robot 61 drives the curing lamp 62 to move to the bamboo winding pipe gallery to perform light curing on the adhesive outside the bamboo winding pipe gallery. This effectively improves the automation degree and production efficiency of the bamboo winding process and saves labor costs.
[0086] Embodiment 2:
[0087] The bamboo winding composite pipe gallery production process in this embodiment is realized based on the bamboo winding composite pipe gallery production equipment in embodiment 1, and the ... Fig.11 , Fig.11 This is one of the flow charts of the bamboo-wrapped composite pipe gallery production process in Example 2. The bamboo-wrapped composite pipe gallery production process includes the following steps:
[0088] S2. The lining of the pipe gallery moves to the processing position;
[0089] S3, guiding the bamboo winding material after the soaking treatment to the inner lining surface of the pipe gallery;
[0090] S4, the pipe gallery lining is rotated, and the pipe gallery lining in the rotating state is wrapped with the bamboo wrapping material after the soaking treatment, so as to obtain a bamboo wrapping pipe gallery;
[0091] S5. The bamboo-wrapped pipe gallery in a rotating state is light-cured to obtain a bamboo-wrapped composite pipe gallery.
[0092] When processing the pipe gallery lining, the pipe gallery lining is first moved to the processing position, and after the bamboo winding material is soaked in the adhesive, the bamboo winding material after the soaking treatment is guided to the surface of the pipe gallery lining. At the same time, the pipe gallery lining is driven to rotate, so that the bamboo winding material is wound to the outside of the pipe gallery lining as the pipe gallery lining rotates. Next, the bamboo winding pipe gallery in the rotating state is light-cured by the curing mechanism 6, so as to form a bamboo winding composite pipe gallery, so as to ensure the continuity of the production of the bamboo winding pipe gallery.
[0093] In this way, the bamboo winding and curing processes are completed on the bamboo-wrapped composite pipe gallery production equipment in Example 1, and the production of the bamboo-wrapped pipe gallery is completed at one time with high continuity and without occupying a large amount of space, which effectively improves the production efficiency of the bamboo-wrapped pipe gallery, improves the space utilization of the factory, and indirectly reduces costs.
[0094] Reference Fig.12 , Fig.12 This is the second flow chart of the bamboo winding composite pipe gallery production process in the second embodiment. The bamboo winding composite pipe gallery production process in this embodiment, before the pipe gallery lining is moved to the processing position, also includes:
[0095] S1. Transfer and loading of pipe gallery lining.
[0096] When the lining of the pipe gallery is completed, it needs to be transported to the processing site so that the lining of the pipe gallery can be bamboo-wrapped to make a bamboo-wrapped pipe gallery, and the bamboo-wrapped pipe gallery can be light-cured by the curing mechanism 6 to make a bamboo-wrapped composite pipe gallery.
[0097] Reference Fig.13 , Fig.13 This is a flow chart of transferring and loading materials for the pipe gallery lining in Example 2. The transfer and loading of the pipe gallery lining in this embodiment includes the following sub-steps:
[0098] S11, the lining of the pipe gallery is moved to the transfer position;
[0099] S12. The lining of the pipe gallery is transferred to the clamping position, and both ends of the lining of the pipe gallery are fixedly clamped.
[0100] It should be noted that before bamboo winding is performed on the lining of the pipe gallery, the lining of the pipe gallery needs to be moved to the transfer position first, and can be transferred by the transfer vehicle 21 and the grabbing manipulator 31, so that the lining of the pipe gallery is transferred to the clamping position. In addition, the lining of the pipe gallery is generally a pipe body with a circular longitudinal section. After the lining of the pipe gallery is transferred to the clamping position, the lining of the pipe gallery needs to be clamped and fixed, and then the lining of the pipe gallery is moved to the processing position for bamboo winding. In this way, the lining of the pipe gallery is not easily displaced during bamboo winding, so as to ensure that the bamboo winding material is evenly distributed outside the lining of the pipe gallery, thereby ensuring the quality of the bamboo-wrapped pipe gallery after forming.
[0101] Reference Fig.14 and Fig.15 , Fig.14 One of the flow charts of the pipe gallery lining being transferred to the clamping position and the two ends of the pipe gallery lining being fixedly clamped in the second embodiment; Fig.15 This is the second flow chart of the pipe gallery lining being transferred to the clamping position in the second embodiment, where both ends of the pipe gallery lining are fixedly clamped. The pipe gallery lining in this embodiment is transferred to the clamping position, where both ends of the pipe gallery lining are fixedly clamped, and includes the following sub-steps:
[0102] S121. Position the lining of the pipe gallery;
[0103] S122. Adjust the clamping and fixing spacing according to the length of the pipe gallery lining;
[0104] S123. Fix and clamp the lining of the pipe gallery from both ends of the lining of the pipe gallery.
[0105] It should be noted that when the lining of the pipe gallery moves to the transfer position, the first clamping assembly 42 and the second clamping assembly 43 are driven to move relative to each other, so that one end of the rotating seat 422 with the abutting member 423 extends into the lining of the pipe gallery, and then the abutting member 423 abuts against the inner wall of the lining of the pipe gallery, so that the two ends of the lining of the pipe gallery are relatively fixed to the rotating seat 422, thereby fixing and clamping the lining of the pipe gallery. Here, the first clamping assembly 42 and the second clamping assembly 43 are both movably arranged on the base 41, and the relative distance between the first clamping assembly 42 and the second clamping assembly 43 is adjusted according to the length of the lining of the pipe gallery, so that the rotating seats 422 located at the first clamping assembly 42 and the second clamping assembly 43 extend into the lining of the pipe gallery, thereby fixing and clamping the lining of the pipe gallery.
[0106] Or,
[0107] S121. Position the lining of the pipe gallery;
[0108] S122, limit one end of the lining of the pipe gallery;
[0109] S123. Using the limit point as a reference, the lining of the pipe gallery is fixedly clamped from the other end of the lining of the pipe gallery.
[0110] Here, one of the first clamping assembly 42 or the second clamping assembly 43 is fixedly arranged on the base 41, and the other is movably arranged on the base 41, and one end of the rotating seat 422 is extended into the lining of the pipe gallery, so as to limit one end of the lining of the pipe gallery. Then, the first clamping assembly 42 or the second clamping assembly 43 movably arranged on the base 41 is driven to move, so as to fix and clamp the other end of the lining of the pipe gallery.
[0111] Steps S1 and S2 can be implemented by the cooperation of the loading mechanism 2, the transfer mechanism 3 and the clamping mechanism 4 to realize the transfer and loading of the lining of the pipe gallery, and move the lining of the pipe gallery to the processing position. For details, please refer to the contents of Example 1, which will not be repeated here.
[0112] Reference Fig.16 , Fig.16 This is a flow chart of guiding the bamboo winding material after the soaking treatment to the inner lining surface of the pipe gallery in Example 2. The bamboo winding material after the soaking treatment in this embodiment is guided to the inner lining surface of the pipe gallery, including:
[0113] S31, loading bamboo winding materials;
[0114] S32, the bamboo winding material is treated with a soaking treatment;
[0115] S33, the bamboo winding material after the soaking treatment is guided to the outer surface of the lining of the pipe gallery.
[0116] It should be noted that after fixing and clamping the two ends of the pipe gallery lining, the rolled bamboo winding material is installed by the rotating roller 512, and the bamboo winding material is unloaded by the rotation of the rotating roller 512. In addition, the bamboo winding material wound outside the bamboo winding pipe gallery needs to be soaked in adhesive in advance. In this embodiment, when unloading the bamboo winding material, the bamboo winding material passes through the soaking pool and passes through the bottom end of the soaking roller 524, so that the bamboo winding material passes through the adhesive, so that the outside of the bamboo winding material is coated with adhesive. After loading the bamboo winding material, the adhesive is evenly adhered to the outside of the bamboo winding material, thereby saving the additional process of soaking the bamboo winding material. Then, the bamboo winding material adhered with the adhesive moves to the bottom of the abutment wheel 532 through the abutment rod 531, and the bamboo winding material passes between the two abutment wheels 532 and abuts against the outside of the pipe gallery lining.
[0117] The bamboo winding material is subjected to a material soaking treatment. For details, please refer to the content of Example 1, which will not be described in detail here.
[0118] The step S3 can be realized by guiding the bamboo winding material to the inner lining surface of the pipe gallery through the material conveying mechanism 5. For details, please refer to the content of the first embodiment, which will not be repeated here.
[0119] Reference Fig.17 and Fig.18 , Fig.17 This is a flow chart of flattening the bamboo winding material wound around the outside of the inner lining of the pipe gallery in Example 2; Fig.18 This is the third flow chart of the bamboo-wrapped composite pipe gallery production process in Example 2. In this Example S4, while the pipe gallery lining in the rotating state is wrapped with the bamboo wrapping material after the soaking treatment, it also includes: flattening the bamboo wrapping material wrapped outside the pipe gallery lining.
[0120] When the bamboo winding material is wound around the rotating pipe gallery lining, one of the abutting wheels 532 on the abutting rod 531 guides the bamboo winding material to be wound outside the pipe gallery lining, and the other abutting wheel 532 flattens the bamboo winding material that has been wound outside the pipe gallery lining. The flattening process allows the bamboo winding material to fit closely to the outside of the pipe gallery lining, thereby ensuring the quality of the bamboo winding pipe gallery.
[0121] In this embodiment, the bamboo winding material wound around the outer lining of the pipe gallery is flattened, including the following sub-steps:
[0122] S41, adjusting the position of the abutment wheel 532;
[0123] S42, the abutting wheel 532 acts on the bamboo winding material, so that under the action of the abutting wheel 532, the bamboo winding material is always on the surface of the inner lining of the pipe gallery.
[0124] It should be noted that bamboo-wrapped composite pipe corridors have different specifications, and in order to ensure the quality of bamboo-wrapped composite pipe corridors, the bamboo-wrapped materials need to fit tightly to the outside of the pipe corridor lining. In this embodiment, the electric cylinder 533 is adjusted in advance to adjust the angle between the abutment rod 531 and the support frame 521, so that the outer side of the abutment wheel 532 always keeps abutting against the outside of the pipe corridor lining, which can be adjusted according to pipe corridors of different specifications and ensure that the bamboo-wrapped materials fit tightly to the outside of the pipe corridor lining, thereby ensuring the quality of the bamboo-wrapped composite pipe corridor.
[0125] Before the bamboo winding pipe gallery in the rotating state in S5 of this embodiment is photocured, it also includes: since the bamboo winding composite pipe gallery has a variety of specifications, when the bamboo winding pipe gallery is photocured, it is necessary to adjust the photocuring angle of the curing structure relative to the bamboo winding pipe gallery accordingly. For example, when it is necessary to reduce the curing angle of the curing mechanism 6 relative to the bamboo winding pipe gallery, the first telescopic rod 613 is contracted and the second telescopic rod 616 is extended, so that the angle between the second connecting rod 614 and the fourth connecting rod 617 is gradually increased. At this time, the second connecting rod 614 gradually moves upward, and the angle between the second connecting rod 614 and the third connecting rod 615 is gradually increased to nearly 180 degrees. Because when the angle between the second connecting rod 614 and the third connecting rod 615 is gradually increased to nearly 180 degrees, the straight-line distance between the ends of the second connecting rod 614 and the third connecting rod 615 that are far away from each other is increased compared to before, so that the angle of the curing lamp 62 relative to the bamboo winding pipe gallery is reduced, thereby adjusting the photocuring angle of the curing structure relative to the bamboo winding pipe gallery.
[0126] The step S5 can be implemented by light curing of the bamboo winding pipe gallery through the curing mechanism 6. For details, please refer to the content of the first embodiment, which will not be repeated here.
[0127] The production process of the bamboo-wrapped composite pipe gallery in this embodiment, after the bamboo-wrapped pipe gallery in a rotating state is subjected to light curing to obtain the bamboo-wrapped composite pipe gallery, further comprises:
[0128] The bamboo wrapped composite pipe gallery is transferred and unloaded from the transfer loading position of the pipe gallery lining.
[0129] It should be noted that after the bamboo-wrapped composite pipe gallery is manufactured, the grabbing manipulator 31 is moved to the processing position to clamp the two ends of the bamboo-wrapped composite pipe gallery, and then the state in which the abutting member 423 abuts against the inner wall of the bamboo-wrapped composite pipe gallery is released, the first clamping assembly 42 and / or the second clamping assembly 43 are driven to move, and then the bamboo-wrapped composite pipe gallery is transferred to the transfer vehicle 21 for transfer and unloading by the grabbing manipulator 31. After the bamboo-wrapped composite pipe gallery is manufactured, the bamboo-wrapped composite pipe gallery is transferred and unloaded from the transfer loading position of the inner lining of the pipe gallery, so that the loading and unloading are in the same position and space is saved.
[0130] In summary, the present application first transfers and loads the pipe gallery lining when processing the pipe gallery lining, and moves the pipe gallery lining fixedly clamped at both ends to the processing position, drives the pipe gallery lining to rotate, and allows the bamboo winding material after the impregnation treatment to be wound around the outside of the pipe gallery lining. Then, the curing mechanism 6 is moved to the bamboo winding pipe gallery in a rotating state to perform photocuring on the outside of the bamboo winding pipe gallery to form a bamboo winding composite pipe gallery. In this way, the clamping, bamboo winding, and curing processes are completed on the same equipment, and the production of the bamboo winding pipe gallery is completed at one time without occupying a large amount of space, which effectively improves the production efficiency of the bamboo winding pipe gallery. After loading the bamboo winding material, the bamboo winding material is impregnated, so that the adhesive is evenly adhered to the outside of the bamboo winding material when the bamboo winding material is transported, saving the additional process of impregnating the bamboo winding material. In addition, while the lining of the corridor is being wrapped with the bamboo wrapping material that has been impregnated, the bamboo wrapping material that is wrapped around the outside of the corridor lining is flattened so that the bamboo wrapping material fits tightly to the outside of the corridor lining to ensure the quality of the bamboo wrapping composite corridor.
[0131] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A bamboo-wrapped composite pipe gallery production process, characterized in that: The implementation of the process is based on a bamboo-wrapped composite pipe gallery production device, which includes: A feeding mechanism (2), a transfer mechanism (3), a clamping mechanism (4), a material conveying mechanism (5) and a curing mechanism (6), wherein the transfer mechanism (3) is movably arranged on a frame (1), the feeding mechanism (2) and the clamping mechanism (4) are arranged in sequence along the transfer direction of the transfer mechanism (3), the material conveying mechanism (5) is arranged on a side of the clamping mechanism (4) away from the feeding mechanism (2), and the curing mechanism (6) is movably arranged on the frame (1); the feeding mechanism (2) is used for feeding the pipe gallery lining, the transfer mechanism (3) receives the pipe gallery lining that has been fed and transfers it to the clamping mechanism (4), the clamping mechanism (4) clamps the pipe gallery lining transferred by the transfer mechanism (3) and drives the pipe gallery lining to rotate, the material conveying mechanism (5) feeds the bamboo winding material onto the pipe gallery lining in a rotating state for winding, and forms a bamboo winding pipe gallery at the clamping mechanism (4), and the curing mechanism (6) moves to the bamboo winding pipe gallery for light curing; The clamping mechanism (4) comprises a base (41), a first clamping assembly (42) and a second clamping assembly (43); the base comprises a bottom plate (411), a sliding plate (412), a rack (413), a gear (414) and a sliding drive member (415); the sliding plate (412) is slidingly arranged on the bottom plate (411); the rack (413) is arranged between the bottom plate (411) and the sliding plate (412); the rack (413) is arranged along the sliding direction of the sliding plate (412); the gear (414) is meshingly connected to the rack (413); the sliding drive member (415) is arranged on the sliding plate (412), that is, the sliding plate (412) carries the sliding drive member (415); the output end of the sliding drive member (415) is fixedly arranged on the gear (414); when the sliding drive member (415) is in contact with the bottom plate (411), the gear (414) is engaged with the rack (413); the sliding drive member (415) is in contact with the bottom plate (41 ... When the member (415) is working, the sliding drive member (415) drives the gear (414) to rotate, so that the gear (414) and the rack (413) are meshed and connected, so that the sliding plate (412) can slide back and forth linearly relative to the bottom plate (411); the first clamping assembly (42) and the second clamping assembly (43) are both slidably arranged on the sliding plate (412) of the base (41), and the first clamping assembly (42) and the second clamping assembly (43) are used to clamp the two ends of the pipe gallery lining transferred by the transfer mechanism (3) respectively, and drive the pipe gallery lining to rotate; the bamboo winding material is wound around the pipe gallery lining as the pipe gallery lining rotates, and the sliding drive member (415) drives the sliding plate (412) to slide back and forth linearly, so that the bamboo winding material is mechanically reciprocatedly wound around the outside of the pipe gallery lining to form a bamboo winding pipe gallery; The material conveying mechanism (5) comprises an unwinding assembly (51), a dipping assembly (52) and a guiding assembly (53); the dipping assembly (52) comprises a supporting frame (521), a discharging hopper (522), a stirrer (523), a dipping tank, a dipping roller (524) and a guiding rod (525); the guiding assembly (53) comprises an abutting rod (531), an abutting wheel (532) and an electric cylinder (533); the abutting rod (531) is arranged in an arc shape; one end of the abutting rod (531) is hinged to a side of the supporting frame (521) close to the base (41); the other end of the abutting rod (531) extends between the first clamping assembly (42) and the second clamping assembly (43); the abutting wheel (532) is rotatably connected to an end of the abutting rod (531) away from the supporting frame (521); and the abutting wheel (532) abuts against the outer side of the inner lining of the pipe gallery; The production process includes the following steps: The pipe gallery lining is moved to the processing position; The bamboo winding material after the soaking treatment is guided to the inner lining surface of the pipe gallery; The pipe gallery lining is rotated, and the pipe gallery lining in the rotating state is wound with the bamboo winding material after the impregnation treatment, thereby obtaining a bamboo winding pipe gallery; Adjust the light curing angle of the curing mechanism relative to the bamboo winding pipe gallery; The bamboo-wrapped pipe gallery in a rotating state is light-cured to obtain a bamboo-wrapped composite pipe gallery.
2. The bamboo-wrapped composite pipe gallery production process according to claim 1 is characterized in that: Before the pipe gallery lining is moved to the processing position, the process also includes: The pipeline gallery lining is transferred and loaded.
3. The bamboo-wrapped composite pipe gallery production process according to claim 2 is characterized in that: The pipe gallery lining is transported and loaded, including: The pipe gallery lining moves to the transfer position; The pipe gallery lining is transferred to a clamping position, and both ends of the pipe gallery lining are fixedly clamped.
4. The bamboo-wrapped composite pipe gallery production process according to claim 2 is characterized in that: After the bamboo-wrapped pipe gallery in the rotating state is light-cured to obtain a bamboo-wrapped composite pipe gallery, the method further comprises: The bamboo-wrapped composite pipe gallery is transferred and unloaded from the transfer loading position of the pipe gallery lining.
5. The bamboo-wrapped composite pipe gallery production process according to claim 3 is characterized in that: The pipe gallery lining is transferred to a clamping position, and both ends of the pipe gallery lining are fixedly clamped, including: Positioning the pipe gallery lining; Adjust the clamping and fixing spacing according to the length of the pipe gallery lining; The pipe gallery lining is fixedly clamped from both ends of the pipe gallery lining.
6. The bamboo-wrapped composite pipe gallery production process according to claim 3 is characterized in that: The pipe gallery lining is transferred to a clamping position, and both ends of the pipe gallery lining are fixedly clamped, including: Positioning the pipe gallery lining; Limiting one end of the pipe gallery lining; Taking the limit point as a reference, the pipe gallery lining is fixedly clamped from the other end of the pipe gallery lining.
7. The production process of the bamboo-wrapped composite pipe gallery according to any one of claims 1 to 6, characterized in that: The bamboo winding material after the impregnation treatment is guided to the inner lining surface of the pipe gallery, including: Load bamboo winding materials; The bamboo winding material is treated with impregnation; The bamboo winding material after the soaking treatment is guided to the outer surface of the inner lining of the pipe gallery.
8. The bamboo-wrapped composite pipe gallery production process according to claim 7 is characterized in that: While the pipe gallery lining in the rotating state is being wound with the bamboo winding material after the impregnation treatment, it also includes: The bamboo winding material wound around the outside of the inner lining of the pipe gallery is flattened.
9. The bamboo-wrapped composite pipe gallery production process according to claim 8, characterized in that: The bamboo winding material wound outside the inner lining of the pipe gallery is flattened, including: Adjusting the position of the abutment wheel (532); The abutment wheel (532) acts on the bamboo winding material, so that under the action of the abutment wheel (532), the bamboo winding material is always on the surface of the inner lining of the pipe gallery.
10. A bamboo-wrapped composite pipe gallery production equipment, characterized in that: Used to implement the bamboo-wrapped composite pipe gallery production process described in any one of claims 1-9.
Citation Information
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