Internet-based hydraulic support sorting control system
By adjusting the bolts and the displacement sensor, stable clamping and damage detection of the hydraulic push rod are achieved. The sealing and sewage discharge design of the waste bin solves the problems of low sorting efficiency and dirt leakage of the hydraulic push rod, thus improving sorting efficiency and equipment cleanliness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- YHD
- Filing Date
- 2023-02-22
- Publication Date
- 2026-04-14
AI Technical Summary
In the existing technology, the sorting efficiency of hydraulic push rods is low, and the dirt on the cleaning sponge affects the detection accuracy and equipment cleanliness. Dirt in the waste bin is easy to leak out, causing the equipment to become dirty.
The hydraulic push rod is stably clamped by adjusting the distance between the upper and lower rotating frames by adjusting the bolts. Combined with the displacement sensor, damage detection is completed during the transmission process. When the waste box is overturned, the feed baffle blocks the feed port, and the discharge door is opened by the traction rope to discharge the dirt.
It improves the sorting efficiency of hydraulic push rods, reduces the impact of dirt on the cleanliness of rollers from cleaning sponges, avoids the impact of dirt on detection accuracy, and prevents dirt from leaking out of the waste bin.
Smart Images

Figure CN116371760B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to sorting technology, specifically an internet-based hydraulic support sorting control system. Background Technology
[0002] Sorting is the process of categorizing and stacking goods according to their type and the order in which they enter and leave the warehouse. Sorting is a preparatory work to improve and support delivery, and it is an inevitable extension for different delivery companies to compete and improve their own economic efficiency during delivery.
[0003] In existing technology, the quality of hydraulic push rods needs to be inspected before sorting. Only those passing external damage inspection and internal hydraulic performance testing are considered qualified. Unqualified push rods are sorted out by the robotic arm controlled by the sorting control system. These two separate inspection steps consume considerable time, reducing the sorting efficiency of the hydraulic push rods. Furthermore, dirt left inside the scraper bin can easily leak out from the inlet after the bin flips with the conveyor belt, contaminating the scraper plate. This dirt then slides down the inclined surface of the scraper plate, contaminating the cleaning sponge and affecting its cleaning effect, while also increasing the burden on the cleaning sponge from the scraper plate.
[0004] To address the aforementioned technical problems, this application proposes a solution. Summary of the Invention
[0005] The purpose of this invention is to achieve stable clamping of hydraulic push rod bodies of different sizes by adjusting the distance between the upper and lower rotating frames using adjusting bolts. When the hydraulic push rod body is transported on the conveyor belt, displacement data is detected by a displacement sensor on the lower support frame. This allows for the detection of external damage to the hydraulic push rod body during the performance testing phase, improving sorting efficiency, reducing the impact of dirty cleaning sponges on roller cleanliness, and minimizing the impact of dirty rollers on the accuracy of external damage detection. The waste bin's rotation during the conveyor belt's rotation blocks the feed inlet after rotation, and the discharge gate is opened by a traction rope, allowing the waste inside the waste bin to be discharged through the discharge gate under the push of the bottom plate. This discharge does not contaminate other equipment, solving the problems of reduced work efficiency caused by separating damage detection and performance testing during sorting, and the impact of waste discharge on the accuracy of other equipment. Therefore, this invention proposes an internet-based hydraulic support sorting control system.
[0006] The objective of this invention can be achieved through the following technical solutions:
[0007] The internet-based hydraulic support sorting control system includes a conveyor belt support. A conveyor belt body is rotatably connected to the inner wall of the conveyor belt support via a conveyor roller. A hydraulic push rod body is located at the middle position of the upper surface of the conveyor belt body. A fixed bracket is installed on one side of the upper surface of the conveyor belt body corresponding to the hydraulic push rod body. A lower support frame is installed on the other side of the upper surface of the conveyor belt body corresponding to the hydraulic push rod body. An embedded groove is formed in the middle position of the lower support frame. A lower rotating frame is installed inside the lower support frame corresponding to the embedded groove. A drive connecting shaft is rotatably connected to one side of the outer wall of the lower support frame corresponding to the lower rotating frame. A drive gear is installed at one end away from the lower support frame. A track groove is formed on the inner side wall of the conveyor belt bracket corresponding to the position of the drive gear. An interlocking rack is integrally formed on the upper surface of the track groove. A transmission connecting shaft is rotatably connected to the other side of the outer side wall of the lower support frame corresponding to the position of the lower rotating frame. A drive wheel is installed at one end of the transmission connecting shaft away from the lower support frame. The drive wheel is connected to the two drive wheels on both sides via a transmission belt. Rotary support frame one and rotating support frame two are respectively installed on the upper surface of the conveyor belt body corresponding to the two sides of the lower support frame. A cleaning sponge is installed at the middle position of rotating support frame one and rotating support frame two via a rotating shaft.
[0008] In a preferred embodiment of the present invention, a rotating groove is provided on the upper part of the rotating support frame one corresponding to the position of the rotating shaft of the cleaning sponge, and a cross sleeve is rotatably connected inside the rotating groove. A cross column is integrally formed on the outer side of the rotating shaft of the cleaning sponge corresponding to the position of the cross sleeve. A reciprocating screw is integrally formed on the outer side of the rotating support frame two corresponding to the position of the rotating support frame two. A transmission wheel two is installed on one side of the outer wall of the cross sleeve.
[0009] In a preferred embodiment of the present invention, an upper support frame is rotatably connected to one side of the upper surface of the lower support frame via a rotating joint. An electromagnet is installed on the upper surface of the lower support frame corresponding to the position of the rotating joint. A drive motor is installed on one side of the outer wall of the rotating joint. An adjusting bolt is installed at the middle position of the upper surface of the upper support frame via a rotating seat. An adjusting plate is installed at the upper end of the adjusting bolt. Limiting plates are installed on the upper surface of the upper support frame in four directions corresponding to the adjusting bolt. An upper rotating frame is slidably connected inside the upper support frame corresponding to the position of the embedded groove. A support frame is integrally formed on the upper surface of the upper rotating frame. Threaded holes and openings are respectively provided on the upper surface of the support frame corresponding to the positions of the adjusting bolt and the limiting plates.
[0010] In a preferred embodiment of the present invention, a scraper is installed on the upper surface of the conveyor belt body corresponding to the side of the cleaning sponge. A waste bin is installed on the upper surface of the conveyor belt body near the lower end of the scraper. A scraping conveyor belt is installed on both sides of the outer side wall of the scraper via a second conveyor roller. A plurality of evenly distributed scrapers are installed on the outer side of the second conveyor roller of the scraping conveyor belt. A conveyor connecting shaft is installed on the outer side of the second conveyor roller. A planetary gear structure is provided on the outer side of the second conveyor connecting shaft. A conveyor wheel is installed at the other end of the conveyor connecting shaft corresponding to the position of the second transmission wheel.
[0011] In a preferred embodiment of the present invention, a feed inlet is provided on the upper surface of the waste bin corresponding to the scraper plate, and a discharge outlet is provided on the side of the upper surface of the waste bin away from the scraper plate. A feed baffle is slidably connected inside the waste bin corresponding to the feed inlet. Three limiting rods are installed on the upper surface inside the waste bin in three directions. A discharge door is rotatably connected to the inner side wall of the discharge outlet via a hinge. Traction springs are installed on both sides of the discharge door corresponding to the inner side of the discharge outlet.
[0012] In a preferred embodiment of the present invention, a steering wheel is rotatably connected to the inner wall of the waste bin near the feed baffle. A wheel frame is installed at the middle position of the upper surface of the waste bin. A traction rope is installed inside the steering wheel and the wheel frame. Limiting connecting plates are integrally formed on both sides of the outer wall of the feed baffle. A sliding groove is opened on the inner wall of the waste bin corresponding to the position of the limiting connecting plate. A sliding groove baffle is slidably connected to the inner wall of the sliding groove. A bottom plate is slidably connected to the lower part of the inner wall of the waste bin.
[0013] As a preferred embodiment of the present invention, the hydraulic support sorting control system further includes a control box, which is equipped with a data acquisition unit, a data analysis unit and a data execution unit.
[0014] The data acquisition unit uses a displacement sensor connected to the outside of the lower support frame to collect displacement data of the lower support frame and transmits the displacement data to the data processing unit.
[0015] The data processing unit compares the displacement data transmitted from the data acquisition unit with the preset displacement data, generates a result signal, and transmits the result signal to the data execution unit.
[0016] The data execution unit receives the result signal from the data processing unit and controls the drive motor and the electromagnet to perform corresponding operations.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. By adjusting the distance between the upper and lower rotating frames using adjusting bolts, hydraulic push rods of different sizes can be stably clamped. When the hydraulic push rod is transported on the conveyor belt, the displacement data is detected by the displacement sensor on the lower support frame. The sorting control system then performs the corresponding operation at the corresponding position based on the displacement data. This allows the detection of damage on the outer side of the hydraulic push rod to be completed during the performance testing process, improving the sorting efficiency of the hydraulic push rod, reducing the impact of dirt on the cleaning sponge on the cleanliness of the rollers, and reducing the impact of dirt on the rollers on the accuracy of damage detection on the outer side of the hydraulic push rod.
[0019] 2. The waste bin flips as it rotates with the conveyor belt, causing the feed baffle to block the feed inlet after flipping. The discharge gate is then opened by the traction rope, allowing the dirt inside the waste bin to be discharged from the discharge gate by the push of the bottom plate. The discharge of dirt will not cause dirt to other equipment. Attached Figure Description
[0020] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0021] Figure 1 This is a structural diagram of the main body of the present invention;
[0022] Figure 2 This is a structural diagram of the upper support frame of the present invention;
[0023] Figure 3 For the present invention Figure 2 Enlarged structural diagram of part A;
[0024] Figure 4 For the present invention Figure 2 Enlarged structural diagram of part B;
[0025] Figure 5 For the present invention Figure 2 Enlarged structural diagram of section C;
[0026] Figure 6 For the present invention Figure 2 Enlarged structural diagram of part D;
[0027] Figure 7 This is a structural diagram of the lower rotating frame of the present invention;
[0028] Figure 8 This is a structural diagram of the scraper plate of the present invention;
[0029] Figure 9 This is a structural diagram of the waste bin of the present invention;
[0030] Figure 10 This is a structural diagram of the feed baffle of the present invention;
[0031] In the diagram: 1. Conveyor belt bracket; 21. Fixed bracket; 22. Embedded groove; 23. Rotary joint; 24. Upper support frame; 25. Track groove; 26. Transmission wheel one; 27. Drive wheel; 28. Transmission belt; 29. Drive connecting shaft; 210. Drive gear; 211. Fitting rack; 212. Adjusting bolt; 213. Limiting plate; 214. Adjusting disc; 215. Support frame; 216. Attraction electromagnet; 217. Lower support frame; 218. Drive motor; 219. Cleaning sponge; 220. Cross sleeve; 221. Rotating support frame one; 222. Transmission wheel two; 223. Ten 224. Lower rotating frame; 225. Rotating support frame II; 226. Reciprocating screw; 227. Upper rotating frame; 228. Transmission connecting shaft; 31. Waste bin; 32. Scraper; 33. Scraper conveyor belt; 34. Transmission connecting shaft; 35. Transmission wheel; 36. Discharge port; 37. Inlet; 38. Wheel frame; 39. Traction rope; 310. Unloading gate; 311. Steering wheel; 312. Limiting rod; 313. Base plate; 314. Slide chute; 315. Slide chute baffle; 316. Limiting connecting plate; 317. Inlet baffle; 4. Conveyor belt body; 5. Hydraulic push rod body. Detailed Implementation
[0032] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] Example 1:
[0034] Please see Figure 1-8As shown, the internet-based hydraulic support sorting control system includes a conveyor belt support 1. A conveyor belt body 4 is rotatably connected to the inner wall of the conveyor belt support 1 via a conveyor roller. A hydraulic push rod body 5 is located at the middle position of the upper surface of the conveyor belt body 4. A fixed bracket 21 is installed on one side of the upper surface of the conveyor belt body 4 corresponding to the hydraulic push rod body 5. Several evenly distributed ball bearings are installed inside the fixed bracket 21 to reduce friction between the fixed bracket 21 and the hydraulic push rod body 5. A lower support frame 217 is installed on the other side of the upper surface of the conveyor belt body 4 corresponding to the hydraulic push rod body 5. An embedded groove 22 is formed in the middle position of the lower support frame 217. A lower rotating frame 224 is installed inside the lower support frame 217 corresponding to the embedded groove 22. Three and two rollers are respectively installed on the rotating frame 224 and the upper rotating frame 227. A drive connecting shaft 29 is rotatably connected to one side of the outer wall of the lower support frame 217 at the position corresponding to the lower rotating frame 224. A drive gear 210 is installed at the end of the drive connecting shaft 29 away from the lower support frame 217. The drive gear 210 engages with the meshing rack 211 inside the track groove 25 and rotates when the conveyor belt body 4 is displaced. A track groove 25 is opened on the inner wall of the conveyor belt bracket 1 at the position corresponding to the drive gear 210. The meshing rack 211 is integrally formed on the upper surface inside the track groove 25. A transmission connecting shaft is rotatably connected to the other side of the outer wall of the lower support frame 217 at the position corresponding to the lower rotating frame 224. 228, a drive wheel 27 is installed at the end of the transmission connecting shaft 228 away from the lower support frame 217. The drive wheel 27 is connected to the two drive wheels 26 on both sides via a transmission belt 28. Rotary support frame 1 221 and rotary support frame 225 are respectively installed on the upper surface of the transmission belt body 4 corresponding to the two sides of the lower support frame 217. A cleaning sponge 219 is installed at the middle position of the rotary support frame 1 221 and the rotary support frame 225 via a rotating shaft. A rotating groove is opened on the upper part of the rotary support frame 1 221 corresponding to the position of the rotating shaft of the cleaning sponge 219. A cross sleeve 220 is rotatably connected inside the rotating groove. A cross post 223 is integrally formed on the outer side of the rotating shaft of the cleaning sponge 219 corresponding to the position of the cross sleeve 220. A reciprocating screw 226 is integrally formed at position 225 of the rotating support frame 2. A transmission wheel 222 is installed on one side of the outer wall of the cross sleeve 220. The transmission wheel 222 is connected to the lower transmission wheel 26 via a transmission belt 28. An upper support frame 24 is rotatably connected to one side of the upper surface of the lower support frame 217 via a rotating joint 23. An electromagnet 216 is installed on the upper surface of the lower support frame 217 at position corresponding to the rotating joint 23. A drive motor 218 is installed on one side of the outer wall of the rotating joint 23. An adjusting bolt 212 is installed at the middle position of the upper surface of the upper support frame 24 via a rotating seat. An adjusting disc 214 is installed at the upper end of the adjusting bolt 212. Limit plates 213 are installed on the upper surface of the upper support frame 24 in four directions corresponding to the adjusting bolt 212.An upper rotating frame 227 is slidably connected inside the upper support frame 24 at the position corresponding to the embedded groove 22. A support frame 215 is integrally formed on the upper surface of the upper rotating frame 227. Threaded holes and openings are respectively provided on the upper surface of the support frame 215 at the positions corresponding to the adjusting bolt 212 and the limiting plate 213.
[0035] In the existing technology, the quality of hydraulic push rods needs to be inspected before sorting. Only those that pass the external damage inspection and internal hydraulic performance inspection are qualified products. Unqualified products are sorted out by the robotic arm controlled by the sorting control system. The two inspection operations are carried out separately, which consumes more time and reduces the sorting efficiency of hydraulic push rods.
[0036] After placing the hydraulic push rod body 5 to be tested on the lower support frame 217 and the fixed bracket 21, the operator rotates and closes the upper support frame 24. Then, by rotating the adjusting bolt 212 through the adjusting disc 214, the support frame 215 connected to the outside of the adjusting bolt 212 can be moved up and down. This allows the rollers on the lower rotating frame 224 connected to the lower end of the support frame 215 to clamp the hydraulic push rod body 5. After the upper support frame 24 is opened and closed again, the hydraulic push rod body 5 of this size can be precisely clamped. When the hydraulic push rod body 5 is moving along the conveyor belt body 4, the data acquisition unit uses the displacement sensor installed on the lower support frame 217 to monitor the lower support frame. Displacement data on the conveyor belt support 1 is collected by the sorting control system 217 and transmitted to the data processing unit for comparison with preset values. The two ends of the hydraulic push rod body 5 are supported by the lower support frame 217 and the fixed support 21, respectively. When the displacement sensor detects that the displacement data of the hydraulic push rod body 5 on the conveyor belt support 1 has reached the preset initial value, the sorting control system transmits a signal to control the robotic arm to place the hydraulic push rod body 5 on the lower support frame 217 and the fixed support 21. When the moving distance data reaches the preset median value, the sorting control system transmits a signal to start the drive motor 218 and the electromagnet 216. The drive motor 218 rotates forward by a certain angle. The upper support frame 24 is positioned above the lower support frame 217, and when the upper support frame 24 contacts the lower support frame 217, it is positioned by the attraction of the electromagnet 216. During movement, the hydraulic push rod body 5, held by the upper support frame 24 and the lower support frame 217, is driven to rotate by the drive gear 210 connected to one end of the drive connecting shaft 29 and the meshing rack 211 in the track groove 25. The rotating wheel on the lower rotating frame 224, the drive connecting shaft 29, and the transmission connecting shaft 228 are all connected to the same axis. The drive wheel 27 connected to one end of the transmission connecting shaft 228 can drive the transmission wheel 26 to rotate via the transmission belt 28. The transmission wheel 26 is then driven by the transmission belt 28. The belt 28 and the transmission wheel 222 drive the cross sleeve 220 on the rotating support frame 221 to rotate, causing the rotating shaft connecting the cleaning sponge 219 to rotate. The reciprocating screw 226 on the other side of the rotating shaft of the cleaning sponge 219 drives the cleaning sponge 219 to reciprocate under the action of the rotating support frame 225. This causes the cleaning sponge 219 to swing back and forth during rotation, so that the cleaning sponge 219 just comes into contact with the roller and washes off the dirt on the roller. Then, under the action of swinging, it moves to the side position, and the clean position next to it continues to clean the roller. The cleaning sponge 219 will not be used to clean the roller after the area that has already been cleaned, thus improving the cleanliness of the roller cleaning.
[0037] Example 2:
[0038] Please see Figure 1 and Figure 6-10As shown, a scraper 32 is installed on the upper surface of the conveyor belt body 4 on one side corresponding to the cleaning sponge 219. One end of the scraper 32 is in close contact with the cleaning sponge 219, making it easy to scrape off the dirt on the cleaning sponge 219. The scraper 32 is designed with an inclined angle, which makes it easy for the scraped dirt to slide automatically downward under the action of gravity. A waste bin 31 is installed on the upper surface of the conveyor belt body 4 near the lower end of the scraper 32. Scraping conveyor belts 33 are installed on both sides of the outer wall of the scraper 32 through the second transmission roller. The scraping conveyor belts 33 are driven by the transmission connecting shaft 34 to rotate. The planetary gear structure on the transmission connecting shaft 34 achieves the effect of rotating in the opposite direction to the second transmission wheel 222, so that the scraping conveyor belt 33 can pass through the surface during the transmission process. The scraper scrapes off the dirt that has not slid off the scraper 32 in time, reducing the adverse effect of dirt accumulation on the scraper 32's dirt removal efficiency. Several evenly distributed scrapers are installed on the outer wall of the scraper conveyor belt 33. A transmission connecting shaft 34 is installed on the outer side of the transmission roller 2 of the scraper conveyor belt 33. A planetary gear structure is provided on the outer wall of the transmission connecting shaft 34. A transmission wheel 35 is installed at the other end of the transmission connecting shaft 34 corresponding to the position of the transmission wheel 222. The transmission wheel 35 is connected to the transmission wheel 222 via a transmission belt 28. A feed inlet 37 is opened on the upper surface of the waste bin 31 corresponding to the position of the scraper 32. A discharge outlet 36 is opened on the side of the upper surface of the waste bin 31 away from the scraper 32. A sliding connection is provided inside the waste bin 31 corresponding to the position of the feed inlet 37. A feed baffle 317 has a limiting connecting plate 316 on one side that slides inside a chute 314, while the limiting connecting plate 316 on the other side slides up and down under the restriction of two limiting rods 312. Three limiting rods 312 are installed in three directions on the upper surface inside the waste bin 31. A discharge gate 310 is rotatably connected to the inner wall of the discharge port 36 via a hinge. Traction springs are installed on both sides of the discharge port 36 corresponding to the discharge gate 310. One end of the traction spring is connected to the discharge gate 310, and the other end is connected to the discharge port 36. A steering wheel 311 is rotatably connected to the inner wall of the waste bin 31 near the feed baffle 317. A wheel frame 38 is installed in the middle of the upper surface of the waste bin 31. Traction springs are installed on the inner sides of the steering wheel 311 and the wheel frame 38. The guide rope 39 passes over the steering wheel 311 and the wheel frame 38, with one end connected to the feed baffle 317 and the other end connected to the discharge gate 310. The outer side wall of the feed baffle 317 has integrally formed limit connecting plates 316 on both sides. The inner side wall of the waste bin 31 has a groove 314 at the position corresponding to the limit connecting plate 316. The inner side wall of the groove 314 is slidably connected to a groove baffle 315. The groove baffle 315 slides inside the groove 314 to block other positions inside the groove 314, preventing dirt inside from clogging the groove 314 and affecting the normal up and down sliding of the feed baffle 317. The bottom plate 313 is slidably connected to the bottom of the inner side wall of the waste bin 31. The bottom plate 313 is limited by the sliding of the limit rods 312 in three directions.
[0039] In the prior art, the dirt left inside the waste bin 31 is scraped off. After the waste bin 31 is flipped along with the conveyor belt body 4, the dirt inside the waste bin 31 is easy to leak out from the feed port 37, causing dirt on the scraper plate 32. The dirt slides down the inclined surface of the scraper plate 32 and causes dirt on the cleaning sponge 219, affecting the cleaning effect of the cleaning sponge 219 and increasing the burden of the scraper plate 32 on the cleaning sponge 219.
[0040] When the waste bin 31 is collecting dirt, the feed baffle 317 slides downward under the action of gravity. After sliding down a certain distance, it is blocked by the block provided on the inner wall of the waste bin 31 and cannot slide down further. The dirt on the scraper 32 can be scraped off into the waste bin 31 under the action of gravity and the scraper conveyor belt 33. It falls from the feed inlet 37 onto the feed baffle 317 and slides down the inclined surface of the feed baffle 317 into the interior of the waste bin 31. When the waste bin 31 is flipped along with the conveyor belt body 4, the feed baffle 317 and the bottom plate 313 automatically slide down under the action of gravity. The bottom plate 313 slides under the restriction of the three limit rods 312, which keeps the waste bin 31 from sliding down. When the dirt is pushed downwards, the feed baffle 317 slides downwards, and the traction rope 39 pulls one end of the discharge gate 310 to move its position. Under the traction of the traction rope 39, the discharge gate 310 rotates and opens along the hinge. The traction spring is stretched and deformed, and the feed baffle 317 blocks the feed inlet 37, so that dirt will not leak out from the feed inlet 37 and cause dirt to other equipment. The dirt inside the waste bin 31 is discharged from the discharge outlet 36 under the action of gravity. After the waste bin 31 flips again, the feed baffle 317 resets under the action of gravity, and the discharge gate 310 automatically resets under the action of the traction spring to block the discharge outlet 36.
[0041] In use, the operator places the hydraulic push rod body 5 to be tested on the lower support frame 217 and the fixed bracket 21, then rotates and closes the upper support frame 24. The adjusting bolt 212 is then rotated via the adjusting disc 214, allowing the support frame 215 connected to the outside of the adjusting bolt 212 to move vertically. This allows the rollers on the lower rotating frame 224 connected to the lower end of the support frame 215 to clamp the hydraulic push rod body 5. Opening and closing the upper support frame 24 allows for precise clamping of the hydraulic push rod body 5 of the specified size. When the hydraulic push rod body 5 is moved along the conveyor belt 4, the data acquisition unit uses a displacement sensor mounted on the lower support frame 217 to monitor the lower support frame 217 during transmission. Displacement data on the support frame 1 is collected and transmitted to the data processing unit for comparison with preset values. The two ends of the hydraulic push rod body 5 are supported by the lower support frame 217 and the fixed support frame 21, respectively. When the data processing unit detects that the displacement data of the hydraulic push rod body 5 on the conveyor belt support frame 1 has reached the preset initial value, the sorting control system sends a signal to control the robotic arm to place the hydraulic push rod body 5 on the lower support frame 217 and the fixed support frame 21. When the movement distance data reaches the preset median value, the sorting control system sends a signal to start the drive motor 218 and the attraction electromagnet 216. The drive motor 218 rotates forward by a certain angle, causing the upper support frame 24 to engage above the lower support frame 217. When the upper support frame 24 contacts the lower support frame 217, the hydraulic push rod body 5, held by the upper support frame 24 and the lower support frame 217, is driven to rotate by the drive gear 210 connected to one end of the drive connecting shaft 29 and the meshing rack 211 in the track groove 25. The rotating wheel on the lower rotating frame 224, the drive connecting shaft 29, and the transmission connecting shaft 228 are all connected to the same axis. The drive wheel 27 connected to one end of the transmission connecting shaft 228 can drive the first transmission wheel 26 to rotate via the transmission belt 28. The first transmission wheel 26 drives the cross sleeve 220 on the rotating support frame 221 to rotate via the transmission belt 28 and the second transmission wheel 222. The rotating shaft connecting the cleaning sponge 219 rotates, and the reciprocating screw 226 on the other side of the rotating shaft drives the cleaning sponge 219 to reciprocate under the action of the rotating support frame 225. This causes the cleaning sponge 219 to oscillate during rotation, bringing it into contact with the roller and washing off the dirt. The oscillation then moves the sponge to a clean position nearby, where the roller continues to be cleaned. This prevents the already cleaned areas of the cleaning sponge 219 from being used to clean the roller, improving the cleanliness of the roller. After cleaning, the roller rotates, driving the hydraulic push rod body 5 under the support of the lower support frame 217 and the fixed bracket 21, to detect external damage.The dirt adhering to the surface of the hydraulic push rod body 5 on the rollers will not adversely affect the detection accuracy. Furthermore, the external damage detection of the hydraulic push rod body 5 is completed during its movement towards the hydraulic performance detection position, saving time and improving the sorting efficiency of the hydraulic push rod body 5.
[0042] After the hydraulic push rod body 5 completes the outer damage detection, if damage is detected at the corresponding position of the hydraulic push rod body 5 on the conveyor belt body 4, the robotic arm, under the control of the sorting control system, moves its position according to the displacement data detected in real time by the displacement sensor on the lower support frame 217 holding the hydraulic push rod body 5. This allows the robotic arm to directly sort off the detected damaged hydraulic push rod body 5. Before the robotic arm moves, the sorting control system can determine the location based on the robotic arm's movement speed data (a), the displacement data detected in real time by the displacement sensor (b), the conveyor belt body 4's transmission speed data (c), and the speed of the conveyor belt support 1. If the length data d is greater than b / a (db) / c, the sorting control system can sort the damaged hydraulic push rod body 5 more quickly by moving the robotic arm; if (db) / c is less than or equal to b / a, the sorting control system controls the upper support frame 24 to open via the drive motor 218 after the electromagnet 216 is de-energized and demagnetized when b equals d, and the hydraulic push rod body 5 on the lower support frame 217 automatically falls to the damaged and defective product collection position below after the conveyor belt body 4 is flipped; when b equals 2d, the sorting control system transmits a signal to control the displacement sensor to clear the detected displacement data.
[0043] When the waste bin 31 is collecting dirt, the feed baffle 317 slides downward under the action of gravity. After sliding down a certain distance, it is blocked by the block provided on the inner wall of the waste bin 31 and cannot slide down further. The dirt on the scraper 32 can be scraped off into the waste bin 31 under the action of gravity and the scraper conveyor belt 33. It falls from the feed inlet 37 onto the feed baffle 317 and slides down the inclined surface of the feed baffle 317 into the interior of the waste bin 31. When the waste bin 31 is flipped along with the conveyor belt body 4, the feed baffle 317 and the bottom plate 313 automatically slide down under the action of gravity. The bottom plate 313 slides under the restriction of the three limit rods 312, which keeps the waste bin 31 from sliding down. When the dirt is pushed downwards, the feed baffle 317 slides downwards, and the traction rope 39 pulls one end of the discharge gate 310 to move its position. Under the traction of the traction rope 39, the discharge gate 310 rotates and opens along the hinge. The traction spring is stretched and deformed, and the feed baffle 317 blocks the feed inlet 37, so that dirt will not leak out from the feed inlet 37 and cause dirt to other equipment. The dirt inside the waste bin 31 is discharged from the discharge outlet 36 under the action of gravity. After the waste bin 31 flips again, the feed baffle 317 resets under the action of gravity, and the discharge gate 310 automatically resets under the action of the traction spring to block the discharge outlet 36.
[0044] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. An internet-based hydraulic support sorting control system, comprising a hydraulic support sorting assembly and a server, the hydraulic support sorting assembly comprising a conveying belt support (1), an inner side wall of the conveying belt support (1) being rotatably connected with a conveying belt body (4) through a conveying roller, an upper surface of the conveying belt body (4) being provided with a hydraulic push rod body (5) at a middle position, characterized in that, A fixed bracket (21) is installed on the upper surface of the conveyor belt body (4) on one side corresponding to the hydraulic push rod body (5). A lower support frame (217) is installed on the upper surface of the conveyor belt body (4) on the other side corresponding to the hydraulic push rod body (5). An embedded groove (22) is provided in the middle of the lower support frame (217). A lower rotating frame (224) is installed in the lower support frame (217) at the position corresponding to the embedded groove (22). A drive connecting shaft (29) is rotatably connected to one side of the outer wall of the lower support frame (217) at the position corresponding to the lower rotating frame (224). A drive gear (210) is installed at the end of the drive connecting shaft (29) away from the lower support frame (217). A drive gear (210) is provided on the inner wall of the conveyor belt bracket (1) at the position corresponding to the drive gear (210). There is a track groove (25), and an interlocking rack (211) is integrally formed on the upper surface of the track groove (25). A transmission connecting shaft (228) is rotatably connected to the other side of the outer wall of the lower support frame (217) corresponding to the position of the lower rotating frame (224). A drive wheel (27) is installed at the end of the transmission connecting shaft (228) away from the lower support frame (217). The drive wheel (27) is connected to the first transmission wheel (26) on both sides through a transmission belt (28). A rotating support frame (221) and a rotating support frame (225) are respectively installed on the upper surface of the transmission belt body (4) corresponding to the two sides of the lower support frame (217). A cleaning sponge (219) is installed in the middle position of the first rotating support frame (221) and the second rotating support frame (225) through a rotating shaft. The upper part of the rotating support frame (221) is provided with a rotating groove corresponding to the position of the rotating shaft of the cleaning sponge (219). A cross sleeve (220) is rotatably connected inside the rotating groove. A transmission wheel (222) is installed on one side of the outer wall of the cross sleeve (220). A scraper (32) is installed on the upper surface of the conveyor belt body (4) on one side corresponding to the cleaning sponge (219). A waste bin (31) is installed on the upper surface of the conveyor belt body (4) near the lower end of the scraper (32). A scraper conveyor belt (33) is installed on both sides of the outer wall of the scraper (32) via a second conveyor roller. Several evenly distributed scrapers are installed on the outer wall of the scraper conveyor belt (33). A transmission connecting shaft (34) is installed on the outer side of the second conveyor roller of the scraper conveyor belt (33). A planetary gear structure is provided on the outer wall of the transmission connecting shaft (34). A transmission wheel (35) is installed at the other end of the transmission connecting shaft (34) corresponding to the position of the second transmission wheel (222). The waste bin (31) has an inlet (37) on its upper surface corresponding to the scraper (32). The waste bin (31) has an outlet (36) on its upper surface away from the scraper (32). The waste bin (31) has a feed baffle (317) slidably connected to the inside of the waste bin (31) corresponding to the inlet (37). The waste bin (31) has three limit rods (312) installed in three directions on its upper surface. The inner wall of the outlet (36) is connected to a discharge door (310) by a hinge. The inner side of the outlet (36) is equipped with traction springs on both sides corresponding to the discharge door (310). A steering wheel (311) is rotatably connected to the inner wall of the waste bin (31) near the feed baffle (317). A wheel frame (38) is installed at the middle position of the upper surface of the waste bin (31). A traction rope (39) is installed inside the steering wheel (311) and the wheel frame (38). Limiting connecting plates (316) are integrally formed on both sides of the outer wall of the feed baffle (317). A sliding groove (314) is opened on the inner wall of the waste bin (31) corresponding to the position of the limiting connecting plate (316). A sliding groove baffle (315) is slidably connected to the inner wall of the sliding groove (314). A bottom plate (313) is slidably connected to the lower part of the inner wall of the waste bin (31).
2. The Internet-based hydraulic support sorting control system according to claim 1, characterized in that, A cross post (223) is integrally formed on the outer side of the rotating shaft of the cleaning sponge (219) corresponding to the position of the cross sleeve (220), and a reciprocating screw (226) is integrally formed on the outer side of the rotating shaft of the cleaning sponge (219) corresponding to the position of the rotating support frame two (225).
3. The Internet-based hydraulic support sorting control system according to claim 2, characterized in that, The upper support frame (24) is rotatably connected to one side of the upper surface of the lower support frame (217) via a rotating joint (23). An electromagnet (216) is installed on the upper surface of the lower support frame (217) at the position corresponding to the rotating joint (23). A drive motor (218) is installed on one side of the outer wall of the rotating joint (23). An adjusting bolt (212) is installed at the middle position of the upper surface of the upper support frame (24) via a rotating seat. An adjusting plate (214) is installed at the upper end of the adjusting bolt (212). Limiting plates (213) are installed on the upper surface of the upper support frame (24) in four directions corresponding to the adjusting bolt (212). An upper rotating frame (227) is slidably connected inside the upper support frame (24) at the position corresponding to the embedded groove (22). A support frame (215) is integrally formed on the upper surface of the upper rotating frame (227). Threaded holes and openings are respectively provided on the upper surface of the support frame (215) at the positions corresponding to the adjusting bolt (212) and the limiting plate (213).
4. The Internet-based hydraulic support sorting control system according to claim 1, characterized in that, A displacement sensor is installed on the outside of the lower support frame (217). The displacement sensor is used to collect displacement data of the lower support frame (217) and transmit the displacement data to the server via the Internet.
5. The Internet-based hydraulic support sorting control system according to claim 4, characterized in that, The server is equipped with a data processing unit and a data execution unit. The data processing unit compares the displacement data with the preset displacement data, generates a result signal, and transmits the result signal to the data execution unit; The data execution unit receives the result signal from the data processing unit and controls the drive motor (218) and the electromagnet (216) to perform corresponding operations.
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