A microalgae concentration and harvesting device and its processing technology

By designing a microalgae concentration and harvesting device for automatic separation and discharge, using the combination of a mobile adsorption cover, a pressing spring and a pressure sensor, the problems of low efficiency and cumbersome operation in the prior art are solved, and high efficiency is achieved Automatic harvesting and pollution reduction effects.

CN117448134BActive Publication Date: 2024-12-13DONGTAI CITY SPIRULINA BIO ENG CO LTD
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Patent Information

Application Number
CN202311518228.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-15
Publication Date
2024-12-13
Estimated Expiration
2043-11-15

AI Technical Summary

Technical Problem

The existing microalgae concentration and harvesting devices are inefficient during the harvesting process, cumbersome operation, and the filter is easily contaminated, affecting the operating efficiency.

Method used

A microalgae concentration and harvesting device including an external drainage tank, a positioning ring frame, a feed pipe, a concentration filter cartridge and an adsorption mechanism is designed, and automatic separation and discharge of the material is achieved using a mobile adsorption cover, a pressing spring and a pressure sensor. Automatic suction and discharge of microalgae are carried out through the controller driving the suction pump.

Benefits of technology

It realizes efficient automatic separation and automatic discharge of microalgae liquid, improves harvesting efficiency, reduces operating steps, avoids filter contamination, and improves operating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a microalgae concentration and harvesting device and a processing technology thereof, comprising an external liquid drainage box, a positioning ring frame, a feed pipe, a concentration filter cartridge, and an adsorption mechanism; as the microalgae are continuously accumulated and raised, the invention causes a mobile adsorption cover to move upward, thereby driving a pressure spring to be compressed upward; when a certain distance is reached upward, a pressure signal is sent to a controller through the induction of a pressure sensor, and the controller drives a suction pump to perform suction; when the microalgae are sucked and moved downward, the mobile adsorption cover moves downward, thereby driving the pressure spring to extend downward; when a certain distance is reached downward, a pressure signal is sent to the controller through the induction of the pressure sensor, and the controller drives the suction pump to stop suction; and so on and so forth; during the whole process, water and material are continuously separated, and material is automatically discharged, and there is no need to stop the operation to take the material, and the operation is efficient.
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Description

Technical Field

[0001] The invention relates to a microalgae concentration and harvesting device and a processing technology thereof. Background Art

[0002] With the development of society, the application of microalgae has become more and more extensive. Microalgae are a kind of plants with simple structure. They are very small and like to float freely with the seawater. Microalgae generally contain chloroplasts, so they can photosynthesize, produce rich organic matter and release oxygen. Microalgae that are cultivated or produced in large quantities using biotechnology belong to four algae phyla: Cyanobacteria, Chlorophyta, Chrysophyta and Rhodophyta. As the most important primary producers in nature, microalgae have begun to play an important role in food, medicine, cosmetics, fine chemicals and other fields. Microalgae need to be concentrated and harvested after being cultivated and discharged. During the concentrated harvesting, the algae liquid is generally transported to the filter for filtration, and the excess liquid in the microalgae is filtered out, and then the microalgae remaining in the filter are collected. Sometimes the cover is opened for collection, which will cause the internal contamination of the filter, and the algae liquid must be stopped after a period of concentration to collect the microalgae inside the filter, which makes the operation inefficient and cumbersome. Summary of the invention

[0003] In view of the above-mentioned deficiencies in the prior art, the present invention solves the problem of providing an efficient and convenient microalgae concentration and harvesting device capable of automatic separation and automatic discharging, and a processing technology thereof.

[0004] To solve the above problems, the technical solution adopted by the present invention is as follows:

[0005] A microalgae concentration and harvesting device comprises an external drainage box, a positioning ring frame, a feed pipe, a concentration filter cartridge, and an adsorption mechanism; a positioning ring frame is installed on the upper part of the interior of the external drainage box; the concentration filter cartridge is installed inside the external drainage box, the upper end of the concentration filter cartridge is open, and the upper end of the concentration filter cartridge is fixed to the lower side of the positioning ring frame; an abutment protrusion is respectively provided on both sides of the lower part of the interior of the concentration filter cartridge; the feed pipe penetrates from one side of the external drainage box and extends to the lower side of the interior of the concentration filter cartridge; the adsorption mechanism comprises a discharge pipe, a telescopic long pipe, a movable adsorption cover, a pressure spring, a pressure sensor, a suction pump, and a controller; the movable adsorption cover is installed inside the concentration filter cartridge The lower part of the movable adsorption cover is in contact with the upper side of the two abutting protrusions; the middle of the upper end of the movable adsorption cover is connected to a telescopic long tube; the upper end of the telescopic long tube extends upward to the top of the positioning ring frame, the upper end of the telescopic long tube is connected to a discharge pipe, and the outer end of the discharge pipe extends to the outside of the external drainage box; a suction pump is installed on the discharge pipe; a plurality of pressure sensors are evenly installed around the lower side of the positioning ring frame; the pressure spring is installed around the inside of the concentration filter cartridge, the lower end of the pressure spring is pressed against the upper end of the movable adsorption cover, and the upper end of the pressure spring is pressed against the lower side of a plurality of pressure sensors; the controller is installed in the middle of the upper end of the external drainage box, and the controller signal connects a plurality of pressure sensors and a suction pump.

[0006] Furthermore, guide rods are provided on both sides of the upper end of the movable adsorption cover; guide cylinders are provided below the inner ends of the positioning ring frame; and the upper ends of the guide rods are slidably inserted into the lower part of the inner part of the guide cylinders.

[0007] Furthermore, the outer sides of the movable adsorption cover are in contact with the inner walls of the concentration filter cartridge.

[0008] Furthermore, the telescopic long tube is made of a corrugated tube material.

[0009] Furthermore, the longitudinal cross-section of the concentration filter cartridge is a U-shaped structure.

[0010] Furthermore, a drainage pipe is provided in the middle of the lower end of the external drainage box.

[0011] A processing technology of a microalgae concentration and harvesting device comprises the following steps: feeding microalgae liquid into the lower part of the inner part of a concentration filter cartridge through a feed pipe, the liquid is discharged downward from the lower part of the concentration filter cartridge, and is discharged from the lower part of an external liquid discharge box, the microalgae are blocked and accumulated by the concentration filter cartridge, when the accumulated microalgae increase, the microalgae will press upward on a mobile adsorption cover, and make the mobile adsorption cover move upward, when the mobile adsorption cover moves upward, it drives a pressure spring to compress upward, and the pressure on a pressure sensor will be increased after the pressure spring is compressed upward, when the mobile adsorption cover moves upward to a certain height, after the pressure of the pressure spring pressing upward reaches a preset threshold, the pressure sensor transmits a signal to a controller, the controller drives a suction pump to suck, the mobile adsorption cover sucks the microalgae and discharges it into a discharge pipe through a telescopic long tube, as the microalgae are continuously adsorbed, the mobile adsorption cover continuously moves downward, at this time the pressure spring extends downward, so that the pressure of the pressure spring on the pressure sensor is reduced, when it is reduced to a preset threshold, the pressure sensor is triggered again to transmit a signal to the controller, the controller drives the suction pump to stop sucking, and the above process is continuously repeated to realize automatic separation and automatic discharge.

[0012] The beneficial effects of the present invention are as follows:

[0013] The algae liquid of the present invention is fed into the lower part of the interior of the concentration filter cartridge through a feed pipe, and the liquid is discharged downward from the lower part of the concentration filter cartridge. The microalgae are blocked in the lower part of the interior of the concentration filter cartridge, and then as the microalgae continue to accumulate and rise, the mobile adsorption cover moves upward, thereby driving the pressure spring to be compressed upward. When a certain distance is reached upward, the pressure signal is sent to the controller through the induction of the pressure sensor, and the controller drives the suction pump to perform suction. When the microalgae are sucked and moved downward, the mobile adsorption cover moves downward, thereby driving the pressure spring to extend downward. When a certain distance is reached downward, the pressure signal is sent to the controller through the induction of the pressure sensor, and the controller drives the suction pump to stop suction. This process is repeated, and the water and the material are continuously separated in the whole process, and the material is automatically discharged. There is no need to stop the operation to take the material, and the operation is efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the present invention.

[0015] Figure 2 It is a schematic diagram of the structure after the mobile adsorption cover moves upward after the microalgae are accumulated in the present invention.

[0016] Figure 3 For the present invention Figure 1 Schematic diagram of the structure of the medium concentration filter cartridge.

[0017] Figure 4 For the present invention Figure 2 Schematic diagram of the structure of the medium concentration filter cartridge.

[0018] Figure 5 For the present invention Figure 1 Schematic diagram of the upper structure. Implementation

[0019] The present invention will be further described in detail below in conjunction with the accompanying drawings.

[0020] like Figures 1 to 5 As shown, a microalgae concentration and harvesting device comprises an external drainage box 1, a positioning ring frame 2, a feed pipe 3, a concentration filter cartridge 4, and an adsorption mechanism 5; the positioning ring frame 2 is installed on the upper part of the internal part of the external drainage box 1; the concentration filter cartridge 4 is installed in the internal part of the external drainage box 1, the upper end of the concentration filter cartridge 4 is open, and the upper end of the concentration filter cartridge 4 is fixed to the lower side of the positioning ring frame 2; a contact protrusion 41 is respectively provided on both sides of the lower part of the internal part of the concentration filter cartridge 4; the feed pipe 3 penetrates from one side of the external drainage box 1 and extends to the lower side of the internal part of the concentration filter cartridge 4; the adsorption mechanism 5 comprises a discharge pipe 51, a telescopic long tube 52, a movable adsorption cover 53, a pressure spring 54, a pressure sensor 55, a suction pump 57, and a controller 56; the movable adsorption cover 53 is installed on the lower part of the internal part of the concentration filter cartridge 4 And it abuts against the upper side of the two abutting protrusions 41; the middle of the upper end of the movable adsorption cover 53 is connected to the telescopic long tube 52; the upper end of the telescopic long tube 52 extends upward to the top of the positioning ring frame 2, and the upper end of the telescopic long tube 52 is connected to the discharge pipe 51, and the outer end of the discharge pipe 51 extends to the outside of the external drainage box 1; a suction pump 57 is installed on the discharge pipe 51; a plurality of pressure sensors 55 are evenly installed around the lower side of the positioning ring frame 2; the pressing spring 54 is installed around the inside of the concentration filter cartridge 4, and the lower end of the pressing spring 54 presses against the upper end of the movable adsorption cover 53, and the upper end of the pressing spring 54 presses against the lower side of the plurality of pressure sensors 55; the controller 56 is installed in the middle of the upper end of the external drainage box 1, and the controller 56 signal connects the plurality of pressure sensors 55 and the suction pump 57.

[0021] like Figures 1 to 5 As shown, in order to facilitate the stable up and down movement of the movable adsorption hood 53, further, guide rods 531 are respectively provided on both sides of the upper end of the movable adsorption hood 53; guide cylinders 532 are respectively provided below the inner ends of the positioning ring frame 2; the upper ends of the guide rods 531 are slidably inserted into the inner lower part of the guide cylinder 532. Further, the outer sides of the movable adsorption hood 53 are in contact with the inner walls of the concentrated filter cartridge 4. Further, the telescopic long tube 52 is made of a bellows material. Further, the longitudinal section of the concentrated filter cartridge 4 is a U-shaped structure. Further, a drainage pipe 11 is provided in the middle of the lower end of the external drainage box 1.

[0022] like Figures 1 to 5As shown, a processing technology of a microalgae concentration and harvesting device has the following steps: the microalgae liquid is fed into the lower part of the inner part of the concentration filter cartridge 4 through the feed pipe 3, the liquid is discharged downward from the lower part of the concentration filter cartridge 4, and is discharged from the lower part of the external liquid discharge box 1, the microalgae are blocked and accumulated by the concentration filter cartridge 4, when the accumulated microalgae increase, the microalgae will press the movable adsorption cover 53 upward, and make the movable adsorption cover 53 move upward, when the movable adsorption cover 53 moves upward, it drives the pressure spring 54 to compress upward, and the pressure on the pressure sensor 55 will be increased after the pressure spring 54 is compressed upward, and when the movable adsorption cover 53 moves upward to a certain height, the pressure spring 54 pushes upward. After the extrusion pressure reaches a preset threshold, the pressure sensor 55 transmits a signal to the controller 56, and the controller 56 drives the suction pump 57 to perform suction, and the mobile adsorption cover 53 sucks the microalgae and discharges them into the discharge pipe 51 through the telescopic long tube 52. As the microalgae are continuously adsorbed, the mobile adsorption cover 53 continuously moves downward. At this time, the pressure spring 54 extends downward, so that the pressure of the pressure spring 54 on the pressure sensor 55 is reduced. When it is reduced to a preset threshold, the pressure sensor 55 is triggered again to transmit a signal to the controller 56, and the controller 56 drives the suction pump 57 to stop suction. The above process is repeated continuously to achieve automatic separation and automatic discharge.

[0023] The algae liquid of the present invention is fed into the lower part of the interior of the concentration filter cartridge 4 through the feed pipe 3, and the liquid is discharged downward from the lower part of the concentration filter cartridge 4. The microalgae are blocked in the lower part of the interior of the concentration filter cartridge 4, and then as the microalgae continue to accumulate and rise, the mobile adsorption cover 53 moves upward, thereby driving the pressure spring 54 to be compressed upward. When a certain distance is reached upward, the pressure signal is sent to the controller 56 through the induction of the pressure sensor 55, and the controller 56 drives the suction pump 57 to suction. When the microalgae are sucked and moved downward, the mobile adsorption cover 53 moves downward, thereby driving the pressure spring 54 to extend downward. When a certain distance is reached downward, the pressure signal is sent to the controller 56 through the induction of the pressure sensor 55, and the controller 56 drives the suction pump 57 to stop suction. This reciprocating process is repeated. During the whole process, water and material are continuously separated and the material is automatically discharged. There is no need to stop the operation to take the material, and the operation is efficient.

[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A microalgae concentration and harvesting device, characterized in that: It includes an external drainage box, a positioning ring frame, a feed pipe, a concentration filter cartridge, and an adsorption mechanism; the positioning ring frame is installed on the upper part of the internal part of the external drainage box; the concentration filter cartridge is installed inside the external drainage box, the upper end of the concentration filter cartridge is open, and the upper end of the concentration filter cartridge is fixed to the lower side of the positioning ring frame; an abutment protrusion is respectively provided on both sides of the lower part of the interior of the concentration filter cartridge; the feed pipe penetrates from one side of the external drainage box and extends to the lower side of the interior of the concentration filter cartridge; the adsorption mechanism includes a discharge pipe, a telescopic long pipe, a movable adsorption cover, a pressure spring, a pressure sensor, a suction pump, and a controller; the movable adsorption cover is installed on the lower part of the interior of the concentration filter cartridge and abuts against the upper side of the two abutment protrusions; A telescopic long tube is connected to the middle of the upper end of the movable adsorption hood; the upper end of the telescopic long tube extends upward to the top of the positioning ring frame, the upper end of the telescopic long tube is connected to the discharge pipe, and the outer end of the discharge pipe extends to the outside of the external drainage box; a suction pump is installed on the discharge pipe; a plurality of pressure sensors are evenly installed around the lower side of the positioning ring frame; the pressure spring is installed around the inside of the concentration filter cartridge, the lower end of the pressure spring presses around the upper end of the movable adsorption hood, and the upper end of the pressure spring presses on the lower side of the plurality of pressure sensors; the controller is installed in the middle of the upper end of the external drainage box, and the controller signal connects the plurality of pressure sensors and the suction pump; the outer sides of the movable adsorption hood are in contact with the inner walls of the concentration filter cartridge.

2. The microalgae concentration and harvesting device according to claim 1, characterized in that: Guide rods are respectively arranged on both sides of the upper end of the movable adsorption cover; guide cylinders are respectively arranged below the two inner ends of the positioning ring frame; and the upper ends of the guide rods are slidably inserted into the lower part of the inner part of the guide cylinders.

3. The microalgae concentration and harvesting device according to claim 1, characterized in that: The telescopic long tube is made of a corrugated tube material.

4. The microalgae concentration and harvesting device according to claim 1, characterized in that: The longitudinal section of the concentration filter cartridge is in a U-shaped structure.

5. The microalgae concentration and harvesting device according to claim 1, characterized in that: A drainage pipe is arranged in the middle of the lower end of the external drainage box.

6. A processing technology for the microalgae concentration and harvesting device according to claim 1, characterized in that: The steps are as follows: the microalgae liquid is sent into the lower part of the inner part of the concentration filter cartridge through the feed pipe, and the liquid is discharged downward from the lower part of the concentration filter cartridge and discharged from the lower part of the external liquid discharge box. The microalgae is blocked and accumulated by the concentration filter cartridge. When the accumulated microalgae increases, the microalgae will press the mobile adsorption cover upward and make the mobile adsorption cover move upward. When the mobile adsorption cover moves upward, it drives the pressure spring to compress upward. After the pressure spring is compressed upward, it will increase the pressure on the pressure sensor. When the mobile adsorption cover moves upward to a certain height, the pressure of the pressure spring pressing upward reaches a preset threshold value, and the pressure sensor transmits a signal to the controller. The controller drives the suction pump to suck, and the mobile adsorption cover sucks the microalgae and discharges it into the discharge pipe through the telescopic long tube. As the microalgae are continuously adsorbed, the mobile adsorption cover moves downward continuously. At this time, the pressure spring extends downward, so that the pressure of the pressure spring on the pressure sensor is reduced. When it is reduced to the preset threshold value, the pressure sensor is triggered again to transmit the signal to the controller, and the controller drives the suction pump to stop sucking. The above process is repeated continuously to achieve automatic separation and automatic discharging.