Brass plate and strip blank smelting equipment and smelting method
By designing the conveying mechanism and exhaust mechanism in the brass plate and strip smelting equipment, changing the rotation direction of the smelting tank and the deflection of the exhaust hood, the smoke and dust gushing problem is solved, and the safety and efficiency of the smelting process are improved.
Patent Information
- Application Number
- CN202410147706.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-02-02
AI Technical Summary
The existing brass plate and embryo smelting equipment is prone to smoke and dust gushing during feeding and discharge, affecting the health and production efficiency of workers.
A brass plate-belt smelting equipment including a conveying mechanism and an exhaust mechanism is designed. By changing the rotation direction of the smelting tank and the deflection of the exhaust hood, it ensures that smoke and dust do not diffuse outward during feeding and discharge. The exhaust mechanism sucks residual smoke and dust from discharge.
It effectively avoids the overflow of smoke and dust, improves the safety and environmental protection of the smelting process, and improves the smelting and transporting efficiency of the smelting and transporting of the smelting materials.
Smart Images

Figure CN117989852B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of blank smelting, and in particular to a brass plate strip blank smelting device and a smelting method. Background Art
[0002] Waterstop copper sheet is suitable for foundation waterstop and dam waterstop of advanced hydraulic structures. It has good corrosion resistance, high compressive strength and good deformability. Brass strip is one of the commonly used raw materials for producing waterstop copper sheet. Brass strip is an alloy of copper and zinc. Brass strip needs to be melted before use so that it can be used plastically in the later stage.
[0003] When the existing brass strip blank smelting equipment is used, first, people add the brass strip blank into the smelting furnace, and then smelt the brass strip blank through the smelting furnace. Since the blank will accumulate at the bottom of the tank after melting, the blank can be added again at this time until a set amount of molten raw materials are accumulated in the tank. After smelting, people use tools to dump the smelting furnace and guide the molten liquid in the smelting furnace into the container prepared by people, so as to achieve the effect of smelting the brass strip blank. Since a large amount of smoke and dust is generated in the furnace body after heating, it is very easy to spray out through the opening when adding raw materials and dumping output in the middle, affecting the health of workers and the air quality in the factory. At the same time, a large amount of smoke and dust will affect the workers' sight, which is not conducive to the feeding and discharging operations, and reduces the production efficiency. To this end, we propose a brass strip blank smelting equipment and smelting method. Summary of the invention
[0004] The object of the present invention is to provide a brass plate and strip blank smelting equipment and a smelting method which are convenient for avoiding smoke and dust in the tank from gushing outwards during the feeding and discharging processes, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a brass plate and strip blank smelting equipment, comprising a base, a smelting pot, a conveying mechanism and an exhaust mechanism, wherein a fixing ring is fixedly connected to the base, a rotating column is rotatably connected in the fixing ring, the smelting pot is fixedly installed in the rotating column, the top opening of the smelting pot is slidably fitted with the inner wall of the fixing ring, the conveying mechanism comprises a feeding hopper and a collecting hopper fixedly installed on the fixing ring, the feeding hopper and the collecting hopper are respectively located on both sides of the smelting pot, an output groove connected to the collecting hopper is provided on the side of the fixing ring, and the conveying mechanism is used to change the rotation direction of the rotating column so that the upper end opening of the smelting pot is connected with the feeding hopper to complete the feeding operation. The smelting pot can be connected with the output trough to complete the discharging operation, the exhaust mechanism includes connecting frames installed on both sides of the fixing ring, an exhaust hood is fixedly connected between the two groups of the connecting frames, the inner wall of the exhaust hood can be slidably fitted with the outer wall of the upper end of the feed hopper, and the output trough is provided with an exhaust member for always exhausting the set position on the upper side of the smelting pot during discharging, the exhaust mechanism is used to preferentially control the exhaust hood to deflect when the conveying mechanism is running, and control the smelting pot to rotate after the exhaust hood deflects to the set position, so that during the feeding and discharging operations, the smoke and dust will not diffuse outward through the position of the feed hopper and the output trough, so as to avoid the smoke and dust in the tank from gushing outward during the feeding and discharging process.
[0006] Preferably, the exhaust mechanism also includes two groups of support frames fixedly mounted on the base, both sides of the rotating column are coaxially fixedly connected with a driving shaft rotatably connected to the support frame, the side of the support frame is rotatably connected with a rotating ring and a driving disk, the connecting frame is fixedly connected to the outer wall of the rotating ring, and the driving shaft is provided with a transmission member for driving the driving shaft to rotate through the driving disk after the rotating ring rotates to a set angle, so as to facilitate priority control of the exhaust hood to deflect, and control the smelting tank to rotate after the exhaust hood deflects to a set position, so that during feeding and discharging operations, smoke and dust will not diffuse outward through the position of the feed hopper and the output trough.
[0007] Preferably, the transmission member includes multiple groups of first tension springs fixedly mounted on the outer wall of the driving disk, one end of the first tension spring away from the driving disk is fixedly connected to the inner wall of the rotating ring, the driving disk is provided with a first slide groove, a first clamping block is slidably connected in the first slide groove, and one end of the first clamping block is fixedly connected to a second tension spring fixedly connected to the first slide groove, and the outer wall of the driving shaft is provided with two groups of plugging grooves that can be plugged into the first clamping block, the base is provided with a driving member for driving the driving disk to rotate, and the support frame is provided with a control member for controlling the plugging state of the first clamping block and the plugging groove according to the position of the first clamping block, so that after the rotating ring rotates to a set angle, the driving shaft is driven to rotate by the driving disk.
[0008] Preferably, the control component includes a driving block fixedly mounted on the first card block, and the support frame is provided with a first arc groove and a second arc groove which can be slidably connected to the outer wall of the driving block, and the two ends of the first arc groove are respectively connected to the two ends of the second arc groove, and the radius of the first arc groove is larger than the radius of the second arc groove, so as to facilitate controlling the plug-in state of the first card block and the plug-in slot according to the position of the first card block.
[0009] Preferably, the exhaust component includes a fixed plate fixedly mounted on the support frame, a clockwork spring is fixedly connected to the outer wall of the fixed plate, two groups of circular rings are rotatably connected to the fixed ring, the outer end of the clockwork spring is fixedly connected to the inner wall of the circular ring, a mounting ring is coaxially fixedly connected to the side of the circular ring, an exhaust fan is fixedly connected between the two groups of mounting rings, and an adjusting component for controlling the rotation angle of the exhaust fan is provided on the rotating column, so as to always exhaust the set position on the upper side of the smelting tank during discharging.
[0010] Preferably, the adjusting member includes two groups of second clamping blocks installed on the rotating column, the rotating column is provided with a second sliding groove slidably connected to the second clamping block, one end of the second clamping block is fixedly connected to an elastic member fixedly connected to the second sliding groove, and the mounting ring is provided with a triangular groove and an oblique tooth groove that can be engaged with the second clamping block, the side walls of the triangular groove are both sloped surfaces, the side of the oblique tooth groove close to the exhaust fan is a vertical surface, and the side away from the exhaust fan is an inclined surface, so as to facilitate controlling the rotation angle of the exhaust fan.
[0011] Preferably, the driving member includes a driving motor fixedly mounted on the base, the output end of the driving motor is coaxially fixedly connected to a rotating shaft, two sets of driving wheels are coaxially fixedly connected to the rotating shaft, the side of the driving disk is coaxially fixedly connected to a driven wheel, and the outer wall of the driving wheel is transmission-connected to a transmission belt transmission-connected to the driven wheel, so as to drive the driving disk to rotate.
[0012] Preferably, two groups of blocks for limiting the position of the connecting frame are fixedly connected to the supporting frame, so as to facilitate limiting the position of the exhaust hood.
[0013] A smelting method of a brass strip blank smelting device comprises the following steps:
[0014] S1. Add the brass sheet to be added into the feed hopper, start the conveying mechanism and the exhaust mechanism, rotate the exhaust hood to the upper side of the feed hopper first, close the feed hopper, and then drive the smelting pot to rotate to a position connected to the bottom end of the feed hopper, so that the blank can be input into the smelting pot while avoiding the diffusion of smoke and dust;
[0015] S2. After the feeding is completed, the conveying mechanism drives the smelting pot to rotate in the opposite direction, and the exhaust hood still sucks the smoke and dust remaining in the feeding hopper. When the smelting pot rotates to a vertical state, the smelting pot stops rotating to perform the melting operation, and then the exhaust hood rotates in the opposite direction to reset and open the opening of the feeding hopper;
[0016] S3. During discharging, the conveying mechanism and the exhaust mechanism are operated, and the exhaust hood is rotated to the side of the output trough first, and then the smelting pot is linked to rotate and dump. During the dumping process, the exhaust member is linked to operate, and the smoke and dust on the upper side are continuously sucked to prevent the smoke and dust from spreading. After the discharging is completed, the smelting pot is rotated to a vertical state and reset, and then the exhaust hood is rotated and reset.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The present invention solves the problem that smoke and dust are easily emitted during the process of feeding and discharging in the existing water copper sheet and brass plate strip blank smelting equipment. By arranging a conveying mechanism and an exhaust mechanism, it is convenient to change the rotation direction of the rotating column through the conveying mechanism, so that the upper end opening of the smelting pot is connected with the feed hopper to complete the feeding operation, and can be connected with the output slot to complete the discharging operation. The exhaust mechanism preferentially controls the exhaust hood to deflect when the conveying mechanism is running, and controls the smelting pot to rotate after the exhaust hood is deflected to the set position, so that the feed hopper is isolated from the outside during feeding, and the smoke and dust remaining in the feed hopper is sucked out through the exhaust hood. During the discharging operation, the exhaust hood covers the four sides of the output slot to prevent the smoke and dust from spreading outward. The device is efficient and convenient to operate, improves the smelting and conveying efficiency of the blank, and is safer and more environmentally friendly during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2It is a schematic diagram of the exhaust mechanism structure of the present invention;
[0021] Figure 3 It is a schematic diagram of the structure of the conveying mechanism of the present invention;
[0022] Figure 4 for Figure 3 A magnified image of area A;
[0023] Figure 5 It is a schematic diagram of the external structure of the present invention;
[0024] Figure 6 It is a schematic diagram of the internal structure of the present invention;
[0025] Figure 7 for Figure 6 Enlarged view of area B;
[0026] Figure 8 It is a schematic diagram of the exhaust structure of the present invention;
[0027] Fig. 9 for Figure 8 Enlarged view of area C in the middle;
[0028] Fig.10 It is a partial structural cross-sectional view of the present invention.
[0029] In the figure: 1-base; 2-smelting tank; 3-fixed ring; 4-rotating column; 5-conveying mechanism; 6-feeding hopper; 7-collecting hopper; 8-output slot; 9-exhaust mechanism; 10-connecting frame; 11-exhaust cover; 12-exhaust member; 13-support frame; 14-driving shaft; 15-rotating ring; 16-driving disk; 17-transmission member; 18-first tension spring; 19-first slide slot; 20-first clamping block; 21-second tension spring; 22-plug slot; 23- Driving member; 24-control member; 25-driving block; 26-first arc groove; 27-second arc groove; 28-fixed disk; 29-spring spring; 30-circular ring; 31-mounting ring; 32-exhaust fan; 33-adjusting member; 34-second clamping block; 35-second slide groove; 36-elastic member; 37-triangular groove; 38-oblique tooth groove; 39-driving motor; 40-rotating shaft; 41-driving wheel; 42-driven wheel; 43-transmission belt; 44-block. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1
[0031] See also Figure 1-Figure 9 The brass plate and strip blank smelting equipment shown in the figure includes a base 1, a smelting tank 2, a conveying mechanism 5 and an exhaust mechanism 9. A fixing ring 3 is fixedly connected to the base 1, and a rotating column 4 is rotatably connected in the fixing ring 3. The smelting tank 2 is fixedly installed in the rotating column 4. The top opening of the smelting tank 2 is slidably fitted with the inner wall of the fixing ring 3. The conveying mechanism 5 includes a feed hopper 6 and a collecting hopper 7 fixedly installed on the fixing ring 3. The feed hopper 6 and the collecting hopper 7 are respectively located on both sides of the smelting tank 2. An output groove 8 connected to the collecting hopper 7 is provided on the side of the fixing ring 3. The conveying mechanism 5 is used to change the rotation direction of the rotating column 4, so that the upper end opening of the smelting tank 2 is connected with the feed hopper 6 to complete the feeding. During the material discharging operation, the smelting pot 2 can be connected with the output trough 8 to complete the material discharging operation. The exhaust mechanism 9 includes a connecting frame 10 installed on both sides of the fixing ring 3. An exhaust hood 11 is fixedly connected between the two sets of connecting frames 10. The inner wall of the exhaust hood 11 can slide and fit with the outer wall of the upper end of the feed hopper 6. An exhaust member 12 is provided in the output trough 8 for exhausting the set position on the upper side of the smelting pot 2 during material discharging. The exhaust mechanism 9 is used to preferentially control the exhaust hood 11 to deflect when the conveying mechanism 5 is running, and control the smelting pot 2 to rotate after the exhaust hood 11 is deflected to the set position, so that during the material feeding and discharging operations, the smoke and dust will not diffuse outward through the position of the feed hopper 6 and the output trough 8.
[0032] See also Figure 1-Figure 10 The smelting method of a brass plate and strip blank smelting equipment shown in the figure comprises the following steps:
[0033] S1. Add the brass sheet to be added into the feed hopper 6, start the conveying mechanism 5 and the exhaust mechanism 9, rotate the exhaust hood 11 to the upper side of the feed hopper 6 first, close the feed hopper 6, and then drive the smelting tank 2 to rotate to a position connected to the bottom end of the feed hopper 6, so that the blank can be input into the smelting tank 2 while avoiding the diffusion of smoke and dust;
[0034] S2. After the feeding is completed, the conveying mechanism 5 drives the smelting pot 2 to rotate in the opposite direction. At this time, the exhaust hood 11 still sucks the smoke and dust remaining in the feed hopper 6. When the smelting pot 2 rotates to a vertical state, the smelting pot 2 stops rotating to perform the melting operation. Thereafter, the exhaust hood 11 rotates in the opposite direction to reset and open the opening of the feed hopper 6;
[0035] S3. During discharging, the conveying mechanism 5 and the exhaust mechanism 9 are in operation, and the exhaust hood 11 is rotated to the side of the output trough 8 first, and then the smelting pot 2 is linked to rotate and dump. During the dumping process, the exhaust member 12 is linked to operate, and the smoke and dust on the upper side are continuously sucked to prevent the smoke and dust from spreading. After the discharging is completed, the smelting pot 2 is rotated to a vertical state and reset, and then the exhaust hood 11 is rotated and reset.
[0036] In this embodiment, the brass plate and strip blank to be added is added to the feed hopper 6, the conveying mechanism 5 and the exhaust mechanism 9 are started, and the exhaust hood 11 is preferentially rotated to the upper side of the feed hopper 6 to close the feed hopper 6, and then the smelting pot 2 is driven to rotate to a position connected to the bottom end of the feed hopper 6, so that the blank can be input into the smelting pot 2 while avoiding the diffusion of smoke and dust. After the feeding is completed, the conveying mechanism 5 drives the smelting pot 2 to rotate in the opposite direction. At this time, the exhaust hood 11 still sucks the smoke and dust remaining in the feed hopper 6. When the smelting pot 2 rotates to a vertical state, the smelting pot 2 stops. The melting operation is carried out by rotating, after which the exhaust hood 11 is reversely rotated and reset, the opening of the feed hopper 6 is opened, the conveying mechanism 5 and the exhaust mechanism 9 are operated, and the exhaust hood 11 is preferentially rotated to the side of the output slot 8, and then the smelting pot 2 is linked to rotate and dump, and the exhaust member 12 is linked to operate during the dumping process, and the smoke and dust on the upper side are continuously sucked to prevent the smoke and dust from spreading. After the discharge is completed, the smelting pot 2 is rotated to a vertical state and reset, and then the exhaust hood 11 is rotated and reset. The device is efficient and convenient to operate, improves the smelting and conveying efficiency of the blank, and is safer and more environmentally friendly during use. Example 2
[0037] See also Figure 1-Figure 7 Embodiment 2 is described. This embodiment further describes embodiment 1. The exhaust mechanism 9 shown in the figure also includes two groups of support frames 13 fixedly mounted on the base 1. Both sides of the rotating column 4 are coaxially fixedly connected with a driving shaft 14 rotatably connected to the support frame 13. The side of the support frame 13 is rotatably connected with a rotating ring 15 and a driving disk 16. The connecting frame 10 is fixedly connected to the outer wall of the rotating ring 15. The driving shaft 14 is provided with a transmission member 17 for driving the driving shaft 14 to rotate through the driving disk 16 after the rotating ring 15 rotates to a set angle.
[0038] See also Figure 1-Figure 7 The transmission member 17 shown in the figure includes multiple groups of first tension springs 18 fixedly installed on the outer wall of the driving disk 16, one end of the first tension spring 18 away from the driving disk 16 is fixedly connected to the inner wall of the rotating ring 15, a first slide groove 19 is provided on the driving disk 16, a first clamping block 20 is slidably connected in the first slide groove 19, one end of the first clamping block 20 is fixedly connected to a second tension spring 21 fixedly connected to the first slide groove 19, two groups of plugging grooves 22 that can be plugged into the first clamping block 20 are provided on the outer wall of the driving shaft 14, a driving member 23 for driving the driving disk 16 to rotate is provided on the base 1, and a control member 24 for controlling the plugging state of the first clamping block 20 and the plugging groove 22 according to the position of the first clamping block 20 is provided on the support frame 13.
[0039] See also Figure 6-Figure 7The control member 24 shown in the figure includes a driving block 25 fixedly mounted on the first clamping block 20, and a first arc groove 26 and a second arc groove 27 which can be slidably connected to the outer wall of the driving block 25 are provided on the support frame 13, and the two ends of the first arc groove 26 are respectively connected to the two ends of the second arc groove 27, and the radius of the first arc groove 26 is greater than the radius of the second arc groove 27. Two groups of blocks 44 for limiting the position of the connecting frame 10 are fixedly connected to the support frame 13.
[0040] See also Figure 2-Figure 7 The driving member 23 shown in the figure includes a driving motor 39 fixedly mounted on the base 1, and the driving motor 39 model is preferably Y80M1-2. The output end of the driving motor 39 is coaxially fixedly connected with a rotating shaft 40, and two sets of driving wheels 41 are coaxially fixedly connected to the rotating shaft 40. A driven wheel 42 is coaxially fixedly connected to the side of the driving disk 16, and the outer wall of the driving wheel 41 is transmission-connected with a transmission belt 43 transmission-connected to the driven wheel 42.
[0041] In this embodiment, starting the driving motor 39 drives the rotating shaft 40 and the driving wheel 41 to rotate, so that the driven wheel 42 drives the driving disk 16 to rotate. When feeding, the driving disk 16 rotates counterclockwise, driving the first tension spring 18 to pull the rotating ring 15 to rotate, and the connecting frame 10 drives the exhaust hood 11 to rotate to the upper side of the feeding hopper 6. At this time, the connecting frame 10 conflicts with the stopper 44 on one side, and the connecting frame 10 cannot continue to rotate. The driving block 25 gradually slides from the first arc groove 26 into the second arc groove. The arc groove 27 makes the first clamping block 20 gradually slide inward and be inserted into the plug-in groove 22. After that, the driving disc 16 continues to rotate to drive the driving shaft 14 and the rotating column 4 to rotate together. The first tension spring 18 is gradually stretched until the smelting pot 2 rotates to a state connected with the bottom of the feed hopper 6. The blanks in the feed hopper 6 can be discharged into the smelting pot 2 to complete the feeding operation. At this time, the smelting pot 2 is in an inclined state. During the feeding process, the raw materials slide down from the inner wall to reduce impact damage and splashing of the molten liquid.
[0042] When the feeding is completed, the driving motor 39 drives the driving disk 16 to rotate clockwise, which can preferentially drive the driving shaft 14 and the rotating column 4 to rotate and reset, and the smelting pot 2 rotates to a vertical state, and the top end is closed against the inner wall of the fixing ring 3, and the driving block 25 slides from the second arc groove 27 into the first arc groove 26, releasing the linkage with the driving shaft 14, and the first tension spring 18 is gradually pulled back, and then the rotating ring 15 and the exhaust hood 11 can be driven to rotate and reset, and the smelting operation is carried out.
[0043] Similarly, when discharging is required, the driving disc 16 rotates clockwise, driving the rotating ring 15 to rotate clockwise to the position of the block 44 on the other side. At this time, the exhaust hood 11 conflicts with the upper side of the collecting bucket 7, and then the first block 20 is inserted into the plug-in slot 22 to drive the driving shaft 14 to rotate clockwise, and the smelting pot 2 gradually tilts, and the molten blank inside is poured into the collecting bucket 7 through the output slot 8. At this time, the surrounding smoke and dust will be sucked out by the exhaust hood 11 to reduce the diffusion of smoke and dust. After the discharging is completed, the driving motor 39 drives the rotating ring 15 to rotate in the opposite direction and reset, and then the rotating column 4 and the smelting pot 2 are linked to rotate and reset. Example 3
[0044] See also Figure 1-Figure 10 Embodiment 3 is described. This embodiment further describes embodiment 1. The exhaust component 12 shown in the figure includes a fixed plate 28 fixedly mounted on the support frame 13. The outer wall of the fixed plate 28 is fixedly connected to a clockwork spring 29. Two groups of circular rings 30 are rotatably connected to the fixed ring 3. The outer end of the clockwork spring 29 is fixedly connected to the inner wall of the circular ring 30. The side of the circular ring 30 is coaxially fixedly connected to a mounting ring 31. An exhaust fan 32 is fixedly connected between the two groups of mounting rings 31. An adjusting component 33 for controlling the rotation angle of the exhaust fan 32 is provided on the rotating column 4.
[0045] See also Figure 8-Figure 10 The adjusting member 33 shown in the figure includes two groups of second clamping blocks 34 installed on the rotating column 4, and a second sliding groove 35 slidably connected to the second clamping block 34 is provided on the rotating column 4. An elastic member 36 fixedly connected to the second sliding groove 35 is fixedly connected to one end of the second clamping block 34. A triangular groove 37 and an oblique tooth groove 38 capable of being engaged with the second clamping block 34 are provided on the mounting ring 31. The side walls of the triangular groove 37 are all sloped surfaces, and the side of the oblique tooth groove 38 close to the exhaust fan 32 is a vertical surface, and the side away from the exhaust fan 32 is an inclined surface.
[0046] In this embodiment, when the rotating column 4 rotates counterclockwise, the second block 34 is initially limited by the triangular groove 37 to prevent the driving shaft 14 from being driven to rotate by friction until the first block 20 is inserted into the plug-in groove 22, and the tip of the second block 34 gradually slides out of the triangular groove 37, so that the smelting pot 2 rotates to feed the material. Conversely, when resetting, the second block 34 will initially limit the rotating column 4 after being inserted into the triangular groove 37, so as to keep the smelting pot 2 fixed in a vertical state.
[0047] It is worth noting that: when the rotating column 4 rotates clockwise, the second clamping block 34 is first limited by the triangular groove 37 until the first clamping block 20 drives the driving shaft 14 to rotate. At this time, the second clamping block 34 slides out of the triangular groove 37 and is engaged with the oblique tooth groove 38 after rotating to the set position. At this time, the position of the exhaust fan 32 is slightly higher than the liquid level of the molten blank in the smelting pot 2, and the smoke and dust discharged from the upper side can be directly sucked away. Then, as the smelting pot 2 continues to tilt, the second clamping block 34 drives the oblique tooth groove 38 to make the ring 30 rotate, the exhaust fan 32 rotates synchronously, and the spring spring 29 is compressed. After the discharge is completed, the smelting pot 2 rotates in the opposite direction to reset, and the spring spring 29 drives the ring 30 to reset the exhaust fan 32 in the opposite direction until the exhaust fan 32 reaches the top of the output groove 8 and is fixed. The second clamping block 34 gradually slides along the inclined surface from the oblique tooth groove 38, and is limited again after reaching the position of the triangular groove 37, and the driving disk 16 drives the exhaust hood 11 to rotate and reset.
[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A brass strip blank smelting equipment, characterized in that: include: A base (1) and a smelting pot (2), wherein a fixing ring (3) is fixedly connected to the base (1), a rotating column (4) is rotatably connected inside the fixing ring (3), the smelting pot (2) is fixedly installed inside the rotating column (4), and the top opening of the smelting pot (2) is slidably fitted with the inner wall of the fixing ring (3); a conveying mechanism (5), the conveying mechanism (5) comprising a feed hopper (6) and a collecting hopper (7) fixedly mounted on the fixing ring (3), the feed hopper (6) and the collecting hopper (7) being respectively located on both sides of the smelting pot (2), and a side surface of the fixing ring (3) being provided with an output slot (8) connected to the collecting hopper (7), the conveying mechanism (5) being used to change the rotation direction of the rotating column (4) so that the upper end opening of the smelting pot (2) is connected to the feed hopper (6) to complete the feeding operation, and the smelting pot (2) can be connected to the output slot (8) to complete the discharging operation; An exhaust mechanism (9), the exhaust mechanism (9) comprising connecting frames (10) mounted on both sides of the fixing ring (3), an exhaust hood (11) being fixedly connected between two groups of the connecting frames (10), the inner wall of the exhaust hood (11) being able to slide and fit with the outer wall of the upper end of the feed hopper (6), an exhaust member (12) being provided in the output trough (8) for always exhausting a set position on the upper side of the smelting pot (2) during discharge, the exhaust mechanism (9) being used to preferentially control the exhaust hood (11) to deflect when the conveying mechanism (5) is in operation, and to control the smelting pot (2) to rotate after the exhaust hood (11) is deflected to the set position, so that during the feeding and discharging operations, smoke and dust will not diffuse outward through the position of the feed hopper (6) and the output trough (8).
2. The brass strip blank smelting equipment according to claim 1, characterized in that: The exhaust mechanism (9) further comprises two groups of support frames (13) fixedly mounted on the base (1); drive shafts (14) rotatably connected to the support frames (13) are coaxially fixedly connected to both sides of the rotating column (4); a rotating ring (15) and a drive disk (16) are rotatably connected to the side of the support frame (13); the connecting frame (10) is fixedly connected to the outer wall of the rotating ring (15); and a transmission member (17) is provided on the drive shaft (14) for driving the drive shaft (14) to rotate via the drive disk (16) after the rotating ring (15) rotates to a set angle.
3. The brass strip blank smelting equipment according to claim 2, characterized in that: The transmission member (17) comprises a plurality of groups of first tension springs (18) fixedly mounted on the outer wall of the driving disk (16); one end of the first tension spring (18) away from the driving disk (16) is fixedly connected to the inner wall of the rotating ring (15); a first sliding groove (19) is provided on the driving disk (16); a first clamping block (20) is slidably connected in the first sliding groove (19); one end of the first clamping block (20) is fixedly connected to a second tension spring (21) fixedly connected to the first sliding groove (19); two groups of plugging grooves (22) capable of plugging with the first clamping block (20) are provided on the outer wall of the driving shaft (14); a driving member (23) for driving the driving disk (16) to rotate is provided on the base (1); and a control member (24) for controlling the plugging state of the first clamping block (20) and the plugging groove (22) according to the position of the first clamping block (20) is provided on the support frame (13).
4. The brass strip blank smelting equipment according to claim 3, characterized in that: The control member (24) comprises a driving block (25) fixedly mounted on the first clamping block (20); the support frame (13) is provided with a first arc groove (26) and a second arc groove (27) which can be slidably connected to the outer wall of the driving block (25); two ends of the first arc groove (26) are respectively connected to two ends of the second arc groove (27); and a radius of the first arc groove (26) is greater than a radius of the second arc groove (27).
5. The brass strip blank smelting equipment according to claim 2, characterized in that: The exhaust member (12) comprises a fixed disk (28) fixedly mounted on the support frame (13); a spring spring (29) is fixedly connected to the outer wall of the fixed disk (28); two groups of circular rings (30) are rotatably connected to the fixed ring (3); the outer end of the spring spring (29) is fixedly connected to the inner wall of the circular ring (30); a mounting ring (31) is coaxially fixedly connected to the side of the circular ring (30); an exhaust fan (32) is fixedly connected between the two groups of mounting rings (31); and an adjusting member (33) for controlling the rotation angle of the exhaust fan (32) is provided on the rotating column (4).
6. The brass strip blank smelting equipment according to claim 5, characterized in that: The adjusting member (33) comprises two groups of second clamping blocks (34) mounted on the rotating column (4); the rotating column (4) is provided with a second sliding groove (35) slidably connected to the second clamping block (34); one end of the second clamping block (34) is fixedly connected to an elastic member (36) fixedly connected to the second sliding groove (35); the mounting ring (31) is provided with a triangular groove (37) and an oblique tooth groove (38) capable of being engaged with the second clamping block (34); the side walls of the triangular groove (37) are all sloped surfaces; the side of the oblique tooth groove (38) close to the exhaust fan (32) is a vertical surface, and the side away from the exhaust fan (32) is an inclined surface.
7. The brass strip blank smelting equipment according to claim 3, characterized in that: The driving member (23) comprises a driving motor (39) fixedly mounted on the base (1); an output end of the driving motor (39) is coaxially fixedly connected to a rotating shaft (40); two sets of driving wheels (41) are coaxially fixedly connected to the rotating shaft (40); a driven wheel (42) is coaxially fixedly connected to the side surface of the driving disc (16); and a driving belt (43) drivingly connected to the driven wheel (42) is drivingly connected to the outer wall of the driving wheel (41).
8. The brass strip blank smelting equipment according to claim 2, characterized in that: Two groups of stoppers (44) for limiting the position of the connecting frame (10) are fixedly connected to the supporting frame (13).
9. A smelting method of the brass plate and strip blank smelting equipment according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1. Add the brass plate and strip blank to be added into the feed hopper (6), start the conveying mechanism (5) and the exhaust mechanism (9), rotate the exhaust hood (11) to the upper side of the feed hopper (6) first, close the feed hopper (6), and then drive the smelting tank (2) to rotate to a position connected to the bottom end of the feed hopper (6), so that the blank can be input into the smelting tank (2) while avoiding the diffusion of smoke and dust; S2. After the feeding is completed, the conveying mechanism (5) drives the smelting pot (2) to rotate in the opposite direction, and at this time, the exhaust hood (11) still sucks the smoke and dust remaining in the feeding hopper (6). When the smelting pot (2) rotates to a vertical state, the smelting pot (2) stops rotating to perform a melting operation, and then the exhaust hood (11) rotates in the opposite direction to reset and open the opening of the feeding hopper (6); S3. During discharge, the conveying mechanism (5) and the exhaust mechanism (9) are operated, and the exhaust hood (11) is preferentially rotated to the side of the output trough (8), and then the smelting pot (2) is linked to rotate and tip over. During the tipping process, the exhaust member (12) is linked to operate, and the smoke and dust on the upper side is continuously sucked to prevent the smoke and dust from spreading. After the discharge is completed, the smelting pot (2) is rotated to a vertical state and reset, and then the exhaust hood (11) is rotated and reset.
