A gear cyclic chamfering device

By designing an automated gear cycle chamfer device, the rotation and flip of the gear workpiece by using the servo motor and cylinder drive, the cumbersome operation problems in the prior art are solved, and the efficiency of gear chamfer polishing and the convenience of the device are improved.

CN118616823BActive Publication Date: 2025-01-07JIANGSU YIXIN GEAR MFG CO LTD

Patent Information

Application Number
CN202411114368.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-01-07
Estimated Expiration
2044-08-14

AI Technical Summary

Technical Problem

The existing gear cycle chamfering device is cumbersome to operate, the fixing and disassembly process is cumbersome to use, which reduces the efficiency of gear chamfering.

Method used

A gear cycle chamfer device including a base, connecting arm, support table, circular plate, fixed assembly and flip drive assembly is designed. The chamfering and grinding of the gear is automatically completed through the rotation and flip of the servo motor and cylinder drive gear workpiece. Eliminates manual unclustering and reset operations, simplifying the fixing and disassembly process.

Benefits of technology

It improves the efficiency of gear chamfering, simplifies operating steps, reduces the operation complexity of staff, avoids motion interference and gear sway, and improves the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a gear circulation chamfering device, which relates to the technical field of gear manufacturing, comprising a base, connecting arms are fixedly installed on both sides of the upper end of the base, a support platform is arranged between the two connecting arms, and a circular plate is arranged above the support platform, and the circular plate is rotated by starting servo motor 2 in the support platform, and the gear workpiece is driven to rotate by the rotation of the circular plate, and the relative position of the tooth groove of the gear workpiece and the movable block is changed by the rotation of the gear workpiece, so that all the tooth grooves of the upper end of the gear workpiece can be chamfered and polished by the movable block, and after the chamfering and polishing of the tooth grooves of the upper end of the gear workpiece is completed, the gear workpiece is flipped by a flipping drive assembly, so as to facilitate the chamfering and polishing of the tooth grooves at the bottom end of the gear workpiece, and there is no need for staff to release and clamp the gear workpiece with a clamping rod and a spring, thereby eliminating cumbersome operation steps and improving the efficiency of chamfering and polishing the gear workpiece.
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Description

Technical Field

[0001] The invention belongs to the technical field of gear manufacturing, and more specifically, particularly relates to a gear cyclic chamfering device. Background Art

[0002] Gears are mechanical parts that are usually used to transmit power and motion. Gear chamfering refers to the chamfering of the edges of the gear rack. This treatment is usually used to improve the wear resistance of the gear, reduce noise and vibration, and help improve the operating efficiency of the gear. Chamfering can make the gear rotate more smoothly when meshing and reduce the possibility of damage or breakage caused by sharp edges.

[0003] The existing gear cycle chamfering device still has some shortcomings:

[0004] 1. After the existing gear cyclic chamfering device has completed chamfering one end of the gear, it is necessary to manually release the clamping and fixing of the gear by the clamp, place the other end of the gear upward, fix it with the clamp, and then chamfer the other end of the gear. The whole operation steps are cumbersome and inconvenient to use, which reduces the efficiency of gear chamfering;

[0005] 2. When fixing and disassembling the gear, the existing gear cycle chamfering device requires the staff to operate multiple clamps to clamp and fix the gear and disassemble the gear, which is cumbersome and inconvenient to use.

[0006] 3. When fixing and disassembling the gear, the existing gear circulation chamfering device requires the staff to manually move the chamfering component to one side before fixing and disassembling. After fixing, the chamfering component needs to be manually reset before the gear can be chamfered. The use is cumbersome and reduces the efficiency of gear chamfering. Summary of the invention

[0007] In order to solve the above technical problems, the present invention provides a gear cyclic chamfering device to solve the above problems.

[0008] The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.

[0009] Preferably, the two rotating shafts are rotatably connected to the two connecting arms respectively, the bottom end of the gear workpiece is tightly fitted with the upper end of the supporting block, and the upper end of the gear workpiece is tightly fitted with the bottom end of the limiting protrusion, and three through holes are equidistantly opened on the circumference of the circular plate surface, each of the clamping rods movably passes through the through holes, each of the clamping rods is movably penetrated by a round rod 1, each of the round rods is movably sleeved with a spring 1, each of the round rods 1 is fixedly installed in the through holes, each of the clamping rods is fixedly connected to the inner wall of the through holes by a spring 1, and a wedge block 1 is fixedly installed at the bottom end of each clamping rod, a turntable is provided below the circular plate, a column is fixedly installed on the turntable, the turntable is fixedly connected to the circular plate by the column, the turntable is rotatably installed on the upper end of the support platform, a servo motor 2 is fixedly installed in the support platform, and an output shaft 2 of the servo motor 2 is fixedly connected to the turntable.

[0010] Preferably, the bottom end of the circular plate is fixedly connected with a connecting column, and both side ends of the connecting column are fixedly installed with a limit plate, the sliding sleeve is arranged on the outside of the connecting column, and the outer end of the sliding sleeve is equidistantly fixed with three wedge blocks 2 on the circumference, and the inner walls of both sides of the sliding sleeve are provided with limit grooves, and each limit plate movably penetrates the limit grooves, and each wedge block 2 is respectively fitted with the surface of each wedge block 1, and the fitted surfaces are all inclined. The circular plate and the connecting column are internally threaded with a threaded rod, the bottom end of the threaded rod is fixedly connected with a connecting ring, an annular groove is arranged inside the sliding sleeve, and the connecting ring is located in the annular groove, a torsion block is fixedly installed on the top of the threaded rod, and a movable block is rotatably installed in the connecting seat, the servo motor 1 is fixedly connected to the movable block, a servo motor 3 is fixedly installed on the connecting seat, and the output shaft 3 of the servo motor 3 is fixedly connected to the movable block, a sliding rod 1 is fixedly installed at the bottom end of the connecting seat, and a slide rail is fixedly installed on the upper end of the base, and the sliding rod 1 is slidably installed in the slide rail.

[0011] Preferably, the cylinder is fixedly mounted on the end of the slide rail, the telescopic rod of the cylinder is fixedly connected with a push rod, the push rod is fixedly sleeved with a push ring, the push rod is fixedly connected to the first slide rod, the second slide rod is slidably mounted in the slide rail, a rack is fixedly mounted on the upper end of the second slide rod, the gear is meshed with the rack, there is a gap between the push ring and the second slide rod, the second slide rod moves through the second round rod, the second round rod is fixedly mounted in the slide rail, a spring is movably sleeved on the second round rod, the second slide rod is fixedly connected to the inner wall of the slide rail through the second spring, a slider is fixedly mounted on the end of the second slide rod, and the slider moves through the slide rail.

[0012] Preferably, a through plate is fixedly installed on the slide rail, and the through plate movably penetrates the sliding block, and a rectangular groove is opened on the upper surface of the through plate, and a clamping block is slidably installed in the rectangular groove, and the upper surface of the clamping block is designed as an inclined surface, and a spring three is fixedly installed on the bottom end of the clamping block, and the clamping block is fixedly connected to the inner wall of the rectangular groove of the through plate through the spring three, and a round rod three is fixedly installed on the bottom end of the clamping block, and the round rod three movably penetrates the rectangular groove, and a pull ring is fixedly connected to the round rod three, and a collecting plate is placed on the upper end of the base, and the collecting plate is located below the support platform.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] In the present invention, the circular plate is rotated by starting the second servo motor in the support table, and the rotation of the circular plate drives the gear workpiece to rotate. The rotation of the gear workpiece changes the relative position of the tooth groove of the gear workpiece and the movable block, so that the movable block can be used to chamfer and grind all the tooth grooves on the upper end of the gear workpiece. After the chamfering and grinding of the tooth grooves on the upper end of the gear workpiece is completed, the gear workpiece is flipped by a flipping drive assembly to facilitate the chamfering and grinding of the tooth grooves at the bottom end of the gear workpiece. There is no need for the staff to release and clamp the gear workpiece with a clamping rod and a spring, which saves cumbersome operating steps and improves the efficiency of chamfering and grinding the gear workpiece.

[0015] In the present invention, the rotation of the gear will drive the rotating shaft to rotate, so that the support platform, the circular plate and the gear workpiece are flipped with the rotating shaft as the axis center, so that the bottom end of the gear workpiece is flipped upward, that is, the flipping of the gear workpiece is completed. After the gear workpiece is flipped, the cylinder is started to move the push rod and the push ring in the opposite direction to reset, so that the chamfering assembly is reset, and the chamfering grinding plate is located at the tooth groove of the gear workpiece. At this time, the slide bar 2 and the rack will not move and reset, so as not to flip the gear workpiece over again. Before flipping the gear workpiece, the device first drives the chamfering assembly to move and avoid, so as to avoid motion interference. After the gear workpiece is flipped, the chamfering assembly is reset to chamfer the tooth groove at the bottom end of the gear workpiece. The structural design is reasonable, and there is no need for the staff to move the chamfering assembly separately, so it is more convenient to use.

[0016] In the present invention, the movement of the slide bar 2 will drive the slider to move, and the movement of the slide bar will apply a force to the block, so that the spring 3 at the bottom of the block is compressed. When the slide bar moves to a position misaligned with the block, the reset action of the spring 3 is used to reset the block to limit the slide bar, so that the slide bar 2 and the rack are limited and blocked, thereby limiting the position of the gear workpiece after flipping. The slide bar 2 is fixedly connected to the inner wall of the slide rail by the spring 2 to prevent the slide bar 2 and the rack from moving freely, thereby limiting the position of the gear workpiece before flipping, and preventing the gear workpiece from shaking and becoming unstable during the chamfering and grinding process.

[0017] In the present invention, the sliding sleeve is driven upward by the circular plate moving upward, and the three wedge blocks 2 are driven upward by the sliding sleeve moving upward. The upward movement of the three wedge blocks 2 will respectively apply forces to the wedge block 1, so that the three clamping rods and the limit protrusions respectively slide along the direction of the through hole, so that the gaps between the three clamping rods are gradually expanded, and the three clamping rods will apply forces to the inner wall of the gear workpiece to achieve clamping and fixing of the gear workpiece. The three clamping rods can be controlled to move simultaneously by driving the threaded rod to rotate, and the gear workpiece is clamped and fixed by the clamping rods, without the need for staff to adjust each clamping rod individually, so that the fixing of the gear workpiece is simpler and the operation is more convenient. The limit protrusions are fixedly installed on the ends of each clamping rod, and each limit protrusion is located at the upper end of the gear workpiece, which plays a supporting and limiting role during and after the flipping of the gear workpiece, and the structural design is reasonable.

[0018] In the present invention, the support table, the circular plate and the gear workpiece are all located above the collecting plate, so it is convenient to collect the debris generated during the chamfering and grinding process of the gear workpiece, and the collection of debris is more convenient. By starting the servo motor three, the movable block, the servo motor one and the chamfering and grinding sheet are rotated around the output shaft three of the servo motor three, and the position of the chamfering and grinding sheet can be adjusted in time. That is, after the chamfering and grinding of one tooth groove is completed, the position of the chamfering and grinding sheet is adjusted, and the chamfering and grinding of other tooth grooves is continued, so as to continuously chamfer and grind all the tooth grooves of the gear workpiece, thereby improving the efficiency of the chamfering and grinding of the gear workpiece and improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the gear cyclic chamfering device of the present invention;

[0020] Figure 2 It is a structural schematic diagram of the slide rail of the present invention;

[0021] Figure 3 It is a structural schematic diagram of the cylinder of the present invention;

[0022] Figure 4 It is a structural schematic diagram of the support platform of the present invention;

[0023] Figure 5 It is a structural schematic diagram of the turntable of the present invention;

[0024] Figure 6 It is a structural schematic diagram of the limiting groove of the present invention;

[0025] Figure 7 is a structural schematic diagram of the sliding bar 2 of the present invention;

[0026] Figure 8 The present invention Figure 7 Schematic diagram of the structure enlarged at point A in the middle.

[0027] In the figure, the corresponding relationship between the names of the components and the numbers of the accompanying drawings is as follows: 1. base; 11. connecting arm; 12. slide rail; 13. collecting plate; 2. support platform; 21. connecting rod; 22. rotating shaft; 23. gear; 24. rotating plate; 3. round plate; 31. gear workpiece; 32. supporting block; 33. through port; 4. clamping rod; 41. round rod 1; 42. spring 1; 43. limiting convex block; 44. wedge block 1; 45. connecting column; 46. limiting plate; 5. sliding sleeve; 51. Wedge block 2; 52. Connecting ring; 53. Threaded rod; 54. Twist block; 55. Limiting groove; 6. Connecting seat; 61. Movable block; 62. Servo motor 1; 63. Chamfering grinding disc; 64. Servo motor 3; 65. Slide bar 1; 7. Cylinder; 71. Push rod; 72. Push ring; 8. Slide bar 2; 81. Rack; 82. Round rod 2; 83. Spring 2; 84. Slider; 9. Through plate; 91. Block; 92. Round rod 3; 93. Pull ring. DETAILED DESCRIPTION

[0028] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0029] Example: See Figure 1-Figure 8The present invention provides a gear cyclic chamfering device, comprising a base 1, connecting arms 11 are fixedly installed on both sides of the upper end of the base 1, a support platform 2 is arranged between the two connecting arms 11, a circular plate 3 is arranged above the support platform 2, a gear workpiece 31 is installed on the circular plate 3, a fixing component is arranged on the circular plate 3, the fixing component comprises three clamping rods 4 and a sliding sleeve 5, a limiting protrusion 43 is fixedly installed at the end of each clamping rod 4, three supporting blocks 32 are fixedly installed at the end of the circular plate 3 at equal intervals, connecting rods 21 are symmetrically fixedly installed at both ends of the support platform 2, and the two ends of the two connecting rods 21 that are separated from each other are fixedly connected with rotating shafts 22, the two rotating shafts 22 are located on the line connecting the center points of the gear workpiece 31, and a gear 23 is fixedly installed on the rotating shaft 22. The base 1 A chamfering assembly is arranged on the base 1, and the chamfering assembly includes a connecting seat 6, on which a servo motor 62 is installed, and an output shaft of the servo motor 62 is fixedly connected with a chamfering grinding sheet 63. A flipping drive assembly is arranged on the base 1, and the flipping drive assembly includes a cylinder 7 and a slide rod 8. The two rotating shafts 22 are rotatably connected with the two connecting arms 11 respectively, and the bottom end of the gear workpiece 31 is tightly fitted with the upper end of the support block 32, and the upper end of the gear workpiece 31 is tightly fitted with the bottom end of the limiting protrusion 43. Three through holes 33 are equidistantly opened on the circumference of the circular plate 3, and each clamping rod 4 is movably penetrated through the through hole 33, and each clamping rod 4 is movably penetrated with a round rod 41, and each round rod 41 is movably sleeved with a spring 42, and each round rod 41 is respectively fixedly installed In the through opening 33, each clamping rod 4 is fixedly connected to the inner wall of the through opening 33 through a spring 42, and a wedge 44 is fixedly installed at the bottom end of each clamping rod 4. A turntable 24 is arranged below the circular plate 3, and a column is fixedly installed on the turntable 24. The turntable 24 is fixedly connected to the circular plate 3 through the column, and the turntable 24 is rotatably installed on the upper end of the support platform 2. A servo motor 2 is fixedly installed in the support platform 2, and an output shaft 2 of the servo motor 2 is fixedly connected to the turntable 24. A connecting column 45 is fixedly connected to the bottom end of the circular plate 3, and both side ends of the connecting column 45 are fixedly installed with a limiting plate 46. The sliding sleeve 5 is sleeved on the outside of the connecting column 45, and three wedges 51 are fixedly installed at the outer end of the sliding sleeve 5 at equal intervals around the circumference, and limiting grooves 55 are provided on the inner walls of both sides of the sliding sleeve 5. , each limiting plate 46 is movable and passes through the limiting groove 55, each wedge block 2 51 is respectively fitted with the surface of each wedge block 1 44, and the fitted surfaces are all inclined. The circular plate 3 and the connecting column 45 are internally threaded with a threaded rod 53, and the bottom end of the threaded rod 53 is fixedly connected with a connecting ring 52. An annular groove is provided inside the sliding sleeve 5, and the connecting ring 52 is located in the annular groove. A torsion block 54 is fixedly installed on the top of the threaded rod 53, and a movable block 61 is rotatably installed in the connecting seat 6. A servo motor 1 62 is fixedly connected to the movable block 61, and a servo motor 3 64 is fixedly installed on the connecting seat 6. The output shaft 3 of the servo motor 3 64 is fixedly connected to the movable block 61, and a slide rod 1 65 is fixedly installed on the bottom end of the connecting seat 6. The upper end of the base 1 is fixedly installed with a slide rail 12.The slide bar 165 is slidably installed in the slide rail 12, the cylinder 7 is fixedly installed at the end of the slide rail 12, the telescopic rod of the cylinder 7 is fixedly connected with a push rod 71, and a push ring 72 is fixedly sleeved on the push rod 71. The push rod 71 is fixedly connected to the slide bar 165, the slide bar 28 is slidably installed in the slide rail 12, and a rack 81 is fixedly installed on the upper end of the slide bar 28. The gear 23 is meshed with the rack 81. There is a gap between the push ring 72 and the slide bar 28. The slide bar 28 is movable through the round rod 282, and the round rod 282 is fixedly installed in the slide rail 12. A spring 283 is movably sleeved on the round rod 282. The slide bar 28 is fixedly connected to the inner wall of the slide rail 12 through the spring 283. A slider 84 is fixedly installed at the end of the slide bar 28. The slider 84 movably penetrates the slide rail 12. The slide rail 12 is fixed on the slide rail 12. A through plate 9 is installed, and the through plate 9 movably penetrates the slider 84. A rectangular groove is opened on the upper surface of the through plate 9, and a block 91 is slidably installed in the rectangular groove. The upper surface of the block 91 is designed as an inclined surface. A spring three is fixedly installed at the bottom end of the block 91. The block 91 is fixedly connected to the inner wall of the rectangular groove of the through plate 9 through the spring three. A round rod three 92 is fixedly installed at the bottom end of the block 91. The round rod three 92 movably penetrates the rectangular groove, and a pull ring 93 is fixedly connected to the round rod three 92. A collecting tray 13 is placed on the upper end of the base 1, and the collecting tray 13 is located below the support platform 2. The gear workpiece 31 is placed on the circular plate 3, and the outer end of the circular plate 3 is fixedly installed with a supporting block 32 at equal intervals on the circumference to provide support for the gear workpiece 31. Then the torsion block 54 is twisted to make the threaded rod 5 3 is rotated, and the threaded rod 53 is rotated to make the three clamping rods 4 move away from each other, so as to clamp the inner wall of the gear workpiece 31, and realize the clamping and fixing of the gear workpiece 31. After the fixing is completed, the servo motor 1 62 is started to make the chamfering grinding sheet 63 rotate, and the tooth groove of the gear workpiece 31 is chamfered by the rotation of the chamfering grinding sheet 63. By starting the servo motor 2 in the support table 2, the circular plate 3 is rotated, and the gear workpiece 31 is driven to rotate by the rotation of the circular plate 3. The relative position of the tooth groove of the gear workpiece 31 and the movable block 61 is changed by the rotation of the gear workpiece 31, so that all the tooth grooves of the upper end of the gear workpiece 31 can be chamfered by the movable block 61. After the chamfering of the tooth grooves of the upper end of the gear workpiece 31 is completed, the movable block 61 is used to grind the tooth grooves. The gear workpiece 31 is flipped by the flipping drive assembly, which is convenient for chamfering and grinding the tooth groove at the bottom end of the gear workpiece 31. There is no need for the staff to release and use the clamping rod 4 and the spring 42 to clamp and fix the gear workpiece 31, which saves cumbersome operation steps and improves the efficiency of chamfering and grinding the gear workpiece 31. When the gear workpiece 31 is flipped, the cylinder 7 is started to move the telescopic rod, and the movement of the telescopic rod will drive the push rod 71 and the push ring 72 to move. Since the push rod 71 is fixedly connected to the slide rod 65, the push rod 71 will push the slide rod 65 to slide in the slide rail 12, and the movement of the slide rod 65 will drive the chamfering assembly to move, so that the chamfering grinding sheet 63 is farther and farther away from the gear workpiece 31.The gear 23 is engaged with the rack 81, and the gear 23 is engaged with the rack 81. The movement of the rack 81 drives the gear 23 to rotate. The rotation of the gear 23 drives the shaft 22 to rotate, so that the support table 2, the circular plate 3 and the gear workpiece 31 are turned over with the shaft 22 as the axis, so that the bottom end of the gear workpiece 31 is turned upward, that is, the turning process of the gear workpiece 31 is completed. After the turning of the gear workpiece 31 is completed, the cylinder 7 is started, so that the push rod 71 and the push ring 72 move in the opposite direction to reset, so that the chamfering assembly is reset, so that the chamfering grinding sheet 63 is located at the tooth groove of the gear workpiece 31. The rack 81 will not move and reset, so that the gear workpiece 31 will not be flipped over again. Before the gear workpiece 31 is flipped, the device first drives the chamfering assembly to move and avoid to avoid motion interference. After the gear workpiece 31 is flipped, the chamfering assembly resets to chamfer the tooth groove at the bottom end of the gear workpiece 31. The structural design is reasonable, and there is no need for the staff to move the chamfering assembly separately, which is more convenient to use. When the push ring 72 pushes the slide bar 2 8 and the rack 81 to move, the movement of the slide bar 2 8 will drive the slider 84 to move. The movement of the slider 84 will apply a force to the block 91, so that the spring three at the bottom of the block 91 is compressed. When the slider 84 moves to a position misaligned with the block 91, the spring three is used to The reset action of the spring three causes the block 91 to reset and limit the slider 84, so that the slide bar 2 8 and the rack 81 are limited and blocked, thereby limiting the position of the gear workpiece 31 after the flip. The slide bar 2 8 is fixedly connected to the inner wall of the slide rail 12 by the spring 2 83 to prevent the slide bar 2 8 and the rack 81 from moving freely, thereby limiting the position of the gear workpiece 31 before flipping, and preventing the gear workpiece 31 from shaking and being unstable during the chamfering and grinding process. When fixing the gear workpiece 31, the threaded rod 53 is rotated by twisting the torsion block 54, and the connection ring 52 is driven to rotate in the annular groove by the rotation of the threaded rod 53, so as to prevent the sliding sleeve 5 from rotating with the rotation of the threaded rod 53. Since the threaded rod 53 is threadedly connected with the circular plate 3 and the connecting column 45, The circular plate 3 is displaced in the vertical direction, and the sliding sleeve 5 is driven upward by the circular plate 3, and the three wedge blocks 2 51 are driven upward by the sliding sleeve 5. The upward movement of the three wedge blocks 2 51 will respectively apply forces to the wedge blocks 1 44, so that the three clamping rods 4 and the limiting protrusions 43 slide along the direction of the through opening 33 respectively, so that the gaps between the three clamping rods 4 gradually expand, and the three clamping rods 4 will apply forces to the inner wall of the gear workpiece 31 to clamp and fix the gear workpiece 31. The three clamping rods 4 can be controlled to move simultaneously by driving the threaded rod 53 to rotate, and the gear workpiece 31 is clamped and fixed by the clamping rods 4, without the need for the staff to adjust each clamping rod 4 separately, so that the fixing of the gear workpiece 31 is simpler and the operation is more convenient.A limiting protrusion 43 is fixedly installed at the end of each clamping rod 4, and each limiting protrusion 43 is located at the upper end of the gear workpiece 31, which plays a supporting and limiting role in the turning process of the gear workpiece 31 and after the turning is completed. The structural design is reasonable. The support platform 2, the circular plate 3 and the gear workpiece 31 are all located above the collecting plate 13, which is convenient for collecting the debris generated during the chamfering and grinding of the gear workpiece 31. The collection of debris is more convenient. By starting the servo motor three 64, the movable block 61, the servo motor one 62 and the chamfering and grinding sheet 63 are driven by the servo motor three 6 The output shaft 3 of the gear 4 rotates as the axis, and the position of the chamfering grinding sheet 63 can be adjusted in time, that is, after the chamfering of one tooth groove is completed, the position of the chamfering grinding sheet 63 is adjusted to continue to chamfer other tooth grooves, so as to continuously chamfer all tooth grooves of the gear workpiece 31, thereby improving the efficiency of chamfering the gear workpiece 31 and the practicality of the device. By pulling the pull ring 93 downward, the block 91 can be moved downward to release the limit of the slide bar 8, and the slide bar 8 and the rack 81 can be reset by the elastic reset function of the spring 83.

[0030] Working principle:

[0031] The first step is to place the gear workpiece 31 on the circular plate 3. The outer end of the circular plate 3 is fixedly installed with support blocks 32 at equal intervals to provide support for the gear workpiece 31. Then, the torsion block 54 is twisted to rotate the threaded rod 53. The three clamping rods 4 move away from each other through the rotation of the threaded rod 53 to clamp the inner wall of the gear workpiece 31 to achieve clamping and fixing of the gear workpiece 31. After fixing, start the servo motor 1 62 to rotate the chamfering grinding sheet 63. The tooth groove of the gear workpiece 31 is chamfered by the rotation of the chamfering grinding sheet 63. The servo motor 2 in the support table 2 is started to rotate the circular plate 3. The rotation of the gear workpiece 31 drives the gear workpiece 31 to rotate, and the relative position of the tooth groove of the gear workpiece 31 and the movable block 61 is changed by the rotation of the gear workpiece 31, so that the movable block 61 can be used to chamfer and grind all the tooth grooves at the upper end of the gear workpiece 31. After the chamfering and grinding of the tooth grooves at the upper end of the gear workpiece 31 is completed, the gear workpiece 31 is flipped by the flip driving component to facilitate the chamfering and grinding of the tooth grooves at the bottom end of the gear workpiece 31. There is no need for the staff to release and use the clamping rod 4 and the spring 42 to clamp and fix the gear workpiece 31, which saves cumbersome operating steps and improves the efficiency of chamfering and grinding the gear workpiece 31.

[0032] The second step is to start the cylinder 7 to move the telescopic rod when the gear workpiece 31 is turned over. The movement of the telescopic rod will drive the push rod 71 and the push ring 72 to move. Since the push rod 71 is fixedly connected to the slide bar 65, the push rod 71 will push the slide bar 65 to slide in the slide rail 12. The movement of the slide bar 65 will drive the chamfering assembly to move, so that the chamfering grinding sheet 63 is farther and farther away from the gear workpiece 31. When the push ring 72 moves to contact the end of the slide bar 8, the push rod 71 and the push ring 72 continue to move. The push ring 72 will apply a thrust to the slide bar 8, so that the slide bar 8 and the rack 81 move. The gear 23 is meshed with the rack 81. The movement of the rack 81 will drive the gear 23 to rotate. The rotation of the gear 23 will drive the rotating shaft 22 to rotate, so that the support table 2, the circular plate 3 and the gear The wheel workpiece 31 is flipped with the rotating shaft 22 as the axis, so that the bottom end of the gear workpiece 31 is flipped upward, that is, the flipping process of the gear workpiece 31 is completed. After the gear workpiece 31 is flipped, the cylinder 7 is started to make the push rod 71 and the push ring 72 move and reset in the opposite direction, so that the chamfering assembly is reset, and the chamfering grinding sheet 63 is located at the tooth groove of the gear workpiece 31. At this time, the slide bar 28 and the rack 81 will not move and reset, so that the gear workpiece 31 will not be flipped over again. Before the gear workpiece 31 is flipped, the device first drives the chamfering assembly to move and avoid to avoid motion interference. After the gear workpiece 31 is flipped, the chamfering assembly is reset to chamfer the tooth groove at the bottom end of the gear workpiece 31. The structural design is reasonable, and there is no need for the staff to move the chamfering assembly separately, which is more convenient to use.

[0033] The third step is that when the push ring 72 pushes the slide bar 2 8 and the rack 81 to move, the movement of the slide bar 2 8 will drive the slider 84 to move, and the movement of the slider 84 will apply a force to the block 91, so that the spring three at the bottom of the block 91 is compressed. When the slide bar 84 moves to a position misaligned with the block 91, the spring three is used to reset the block 91 to limit the slide bar 84, so that the slide bar 2 8 and the rack 81 are limited and blocked, thereby limiting the position of the gear workpiece 31 after the flipping. The slide bar 2 8 is fixedly connected to the inner wall of the slide rail 12 by the spring two 83 to prevent the slide bar 2 8 and the rack 81 from moving freely, thereby limiting the position of the gear workpiece 31 before flipping, and preventing the gear workpiece 31 from shaking and being unstable during the chamfering process.

[0034] In the fourth step, when fixing the gear workpiece 31, the threaded rod 53 is rotated by twisting the torsion block 54, and the rotation of the threaded rod 53 drives the connecting ring 52 to rotate in the annular groove to prevent the sleeve 5 from rotating with the rotation of the threaded rod 53. Since the threaded rod 53 is threadedly connected with the circular plate 3 and the connecting column 45, the circular plate 3 is displaced in the vertical direction, and the upward movement of the circular plate 3 drives the sleeve 5 to move upward, and the upward movement of the sleeve 5 drives the three wedge blocks 2 51 to move upward. The upward movement of the three wedge blocks 2 51 will respectively apply a force to the wedge block 1 44, so that the three clamping rods 4 and the limiting protrusion 43 slide along the direction of the through-port 33 respectively, so that the three clamping rods 4 are connected. The gap gradually expands, and the three clamping rods 4 will exert a force on the inner wall of the gear workpiece 31 to achieve the clamping and fixing of the gear workpiece 31. The three clamping rods 4 can be controlled to move simultaneously by driving the threaded rod 53 to rotate. The gear workpiece 31 is clamped and fixed by the clamping rods 4, and there is no need for the staff to adjust each clamping rod 4 separately, which makes the fixing of the gear workpiece 31 simpler and more convenient to operate. A limiting protrusion 43 is fixedly installed at the end of each clamping rod 4, and each limiting protrusion 43 is located at the upper end of the gear workpiece 31, which plays a supporting and limiting role during and after the turning process of the gear workpiece 31, and the structural design is reasonable;

[0035] In the fifth step, the support table 2, the circular plate 3 and the gear workpiece 31 are all located above the collecting plate 13, so that the debris generated during the chamfering and grinding of the gear workpiece 31 can be collected, and the collection of debris is more convenient. By starting the servo motor three 64, the movable block 61, the servo motor one 62 and the chamfering and grinding sheet 63 rotate around the output shaft three of the servo motor three 64, and the position of the chamfering and grinding sheet 63 can be adjusted in time, that is, after the chamfering and grinding of one tooth groove is completed, the position of the chamfering and grinding sheet 63 is adjusted, and the chamfering and grinding of other tooth grooves is continued, so as to continuously chamfer and grind all the tooth grooves of the gear workpiece 31, thereby improving the efficiency of the chamfering and grinding of the gear workpiece 31 and improving the practicability of the device. By pulling the pull ring 93 downward, the block 91 can be moved downward to release the limit on the slide rod two 8, and the slide rod two 8 and the rack 81 can be reset by the elastic reset action of the spring two 83.

[0036] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A gear cyclic chamfering device, comprising a base (1), characterized in that: Connecting arms (11) are fixedly mounted on both sides of the upper end of the base (1); a support platform (2) is arranged between the two connecting arms (11); a circular plate (3) is arranged above the support platform (2); a gear workpiece (31) is mounted on the circular plate (3); a fixing assembly is arranged on the circular plate (3); the fixing assembly comprises three clamping rods (4) and a sliding sleeve (5); a limiting protrusion (43) is fixedly mounted on the end of each clamping rod (4); and three supporting blocks (32) are fixedly mounted at equal intervals on the end of the circular plate (3); Wherein, connecting rods (21) are symmetrically fixedly installed at both ends of the support platform (2), and the two ends of the two connecting rods (21) that are separated from each other are fixedly connected to rotating shafts (22), and the two rotating shafts (22) are located on the line connecting the center points of the gear workpiece (31), and gears (23) are fixedly installed on the rotating shafts (22). A chamfering assembly is arranged on the base (1), and the chamfering assembly includes a connecting seat (6), and a servo motor (62) is installed on the connecting seat (6), and an output shaft (6) of the servo motor (62) is fixedly connected to a chamfering grinding sheet (63); Wherein, a flip driving assembly is arranged on the base (1), and the flip driving assembly comprises a cylinder (7) and a second sliding rod (8); The two rotating shafts (22) are rotatably connected to the two connecting arms (11) respectively, the bottom end of the gear workpiece (31) is tightly fitted with the top end of the support block (32), and the top end of the gear workpiece (31) is tightly fitted with the bottom end of the limiting protrusion (43), wherein three through openings (33) are equidistantly formed on the surface of the circular plate (3), and each of the clamping rods (4) is movably inserted through the through openings (33); Each of the clamping rods (4) has a round rod (41) movably extending therethrough, each of the round rods (41) has a spring (42) movably sleeved thereon, each of the round rods (41) is fixedly mounted in the through opening (33), wherein each of the clamping rods (4) is fixedly connected to the inner wall of the through opening (33) via the spring (42), and a wedge (44) is fixedly mounted at the bottom end of each of the clamping rods (4); A turntable (24) is arranged below the circular plate (3), a column is fixedly mounted on the turntable (24), and the turntable (24) is fixedly connected to the circular plate (3) via the column, wherein the turntable (24) is rotatably mounted on the upper end of the support platform (2), a servo motor 2 is fixedly mounted inside the support platform (2), and an output shaft 2 of the servo motor 2 is fixedly connected to the turntable (24); The bottom end of the circular plate (3) is fixedly connected to a connecting column (45), and both side ends of the connecting column (45) are fixedly installed with limiting plates (46). The sliding sleeve (5) is sleeved on the outside of the connecting column (45), and three wedge blocks (51) are fixedly installed at the outer end of the sliding sleeve (5) at equal intervals. The inner walls of both sides of the sliding sleeve (5) are provided with limiting grooves (55), and each limiting plate (46) movably penetrates the limiting grooves (55), wherein each wedge block (51) is respectively fitted with the surface of each wedge block (44), and the fitted surfaces are all inclined. The circular plate (3) and the connecting column (45) are internally threadedly connected with a threaded rod (53), and the bottom end of the threaded rod (53) is fixedly connected with a connecting ring (52). An annular groove is provided inside the sliding sleeve (5), and the connecting ring (52) is located in the annular groove. A torsion block (54) is fixedly installed at the top of the threaded rod (53); A movable block (61) is rotatably mounted in the connecting seat (6), the servo motor 1 (62) is fixedly connected to the movable block (61), a servo motor 3 (64) is fixedly mounted on the connecting seat (6), and an output shaft 3 of the servo motor 3 (64) is fixedly connected to the movable block (61), wherein a slide rod 1 (65) is fixedly mounted at the bottom end of the connecting seat (6), a slide rail (12) is fixedly mounted at the upper end of the base (1), and the slide rod 1 (65) is slidably mounted in the slide rail (12); The cylinder (7) is fixedly mounted on the end of the slide rail (12), the telescopic rod of the cylinder (7) is fixedly connected to a push rod (71), a push ring (72) is fixedly sleeved on the push rod (71), the push rod (71) is fixedly connected to the first slide rod (65), wherein the second slide rod (8) is slidably mounted in the slide rail (12), a rack (81) is fixedly mounted on the upper end of the second slide rod (8), the gear (23) is meshed with the rack (81), and a gap exists between the push ring (72) and the second slide rod (8); The second slide bar (8) movably passes through the second round bar (82), the second round bar (82) is fixedly installed in the slide rail (12), the second round bar (82) is movably sleeved with a second spring (83), the second slide bar (8) is fixedly connected to the inner wall of the slide rail (12) through the second spring (83), wherein a slider (84) is fixedly installed at the end of the second slide bar (8), and the slider (84) movably passes through the slide rail (12); A through plate (9) is fixedly mounted on the slide rail (12), the through plate (9) movably penetrates the slider (84), the upper surface of the through plate (9) is provided with a rectangular groove, a clamping block (91) is slidably mounted in the rectangular groove, the upper surface of the clamping block (91) is designed as an inclined surface, a spring three is fixedly mounted on the bottom end of the clamping block (91), the clamping block (91) is fixedly connected to the inner wall of the rectangular groove of the through plate (9) through the spring three, wherein a round rod three (92) is fixedly mounted on the bottom end of the clamping block (91), the round rod three (92) movably penetrates in the rectangular groove, and a pull ring (93) is fixedly connected to the round rod three (92); A collection tray (13) is placed on the upper end of the base (1), and the collection tray (13) is located below the support platform (2).

Citation Information

Patent Citations

  • Gear chamfering device

    CN107999896A

  • Convertible frock clamp

    CN204954390U

  • Tool clamp for balance shaft shell

    CN211614976U

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