A surface polishing device for heat transfer corrugated plates of air preheaters
By designing a polishing device combining PE plastic particles and fluoroelastic film, the problem of difficult polishing in the corrugated and gaps on the heat transfer corrugated plate is solved, and efficient and automatic polishing is achieved, which is suitable for heat transfer corrugated plates of different sizes. .
Patent Information
- Application Number
- CN202411095887.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-08-12
AI Technical Summary
Existing sheet polishers are difficult to effectively polish the corrugated and the gaps at the connections on the heat transfer corrugated plates, resulting in low polishing efficiency and manual processing.
A polishing device including a base plate, an electric telescopic rod, a mounting plate, a reciprocating screw, an internal thread block, a shell, a fluoroelastic film and PE plastic particles is designed. Combination of melted PE plastic particles and fluoroelastic films enables a comprehensive bonding and polishing of the surface of the heat transfer corrugated plate.
It realizes comprehensive polishing of the surface and gaps of the heat transfer corrugated plate, improves the polishing efficiency, avoids manual processing in the later stage, is suitable for heat transfer corrugated plates of different sizes, and has the functions of automatic loading, limiting and unloading.
Smart Images

Figure CN118664915B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polishing equipment, in particular to a surface polishing treatment device for a heat transfer corrugated plate of an air preheater. Background Art
[0002] Plate air preheater: The flue gas flows through the outside of a hollow channel welded by a series of steel plates, and the air flows through the inside, relying on the steel plates to complete the heat conduction of the air preheater.
[0003] The heat transfer corrugated plate of the plate-type air preheater needs to be polished during production. After searching, it was found that the Chinese patent with application number 201720456580.4 discloses "a plate polishing machine, including a bracket, a transmission wheel, a polishing wheel, a polishing motor and a driving motor, the transmission wheel and the polishing wheel are both supported by the bracket, the driving motor controls the transmission wheel, the polishing motor controls the polishing wheel, there are more than two groups of transmission wheels, and a polishing wheel is arranged between any two adjacent groups of transmission wheels; a hair dryer is arranged above the plate, and the air outlet of the hair dryer is directed to the contact point between the polishing wheel and the plate on the plate; each polishing wheel Dust collecting pipes are arranged at the end surfaces of both ends of the polishing wheel, one end of the dust collecting pipe is open, and the open end points to the contact point between the polishing wheel and the plate, and the other end of the dust collecting pipe is connected to the exhaust fan". However, when the plate polishing machine polishes the heat transfer corrugated plate, there are many gaps between the corrugations on the heat transfer corrugated plate and the connection between the heat transfer corrugated plate. It is difficult for traditional plate polishing equipment to polish these gaps. In the later stage, these gaps need to be polished manually, which affects the polishing efficiency of the heat transfer corrugated plate. Therefore, in order to solve such problems, a surface polishing treatment device for the heat transfer corrugated plate of an air preheater is proposed. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a surface polishing treatment device for a heat transfer corrugated plate of an air preheater.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A surface polishing treatment device for a heat transfer corrugated plate of an air preheater, comprising a bottom plate, two first electric telescopic rods are slidably mounted on the bottom plate, the piston rod ends of the two first electric telescopic rods are both mounted with mounting plates, a polishing mechanism for polishing the heat transfer corrugated plate is arranged between the two mounting plates, and a limiting mechanism for limiting the heat transfer corrugated plate is arranged on the bottom plate;
[0007] The polishing mechanism includes a reciprocating screw rod rotatably mounted between two mounting plates, an internal thread block is threadedly sleeved on the reciprocating screw rod, a limiting component for limiting the internal thread block is arranged between the two mounting plates, a shell is installed at the bottom of the internal thread block, a fluororubber membrane is installed at the bottom of the shell, the fluororubber membrane is located above the limiting mechanism, the shell is filled with PE plastic particles, and a heating component for heating the PE plastic particles is arranged in the shell.
[0008] Preferably, a mounting frame is installed at the bottom of the shell, a fluororubber membrane is installed at the bottom of the mounting frame, a plurality of fluororubber strips are bonded to the top of the fluororubber membrane, the fluororubber strips are located inside the shell, and the fluororubber strips are in contact with the PE plastic particles in the shell, and frosted is bonded to the bottom of the fluororubber membrane.
[0009] Preferably, the heating assembly includes two connecting shafts rotatably arranged in the shell, both ends of the connecting shafts pass through the shell and extend to the outside of the shell, a support bearing is installed on the side of the shell, a second gear is installed on one end of the connecting shaft, and the other end of the connecting shaft is installed on the inner ring of the support bearing, a second motor is installed on the side of the shell, the output shaft of the second motor is connected to the first gear, the first gear is meshed with the two second gears, and a number of electric heating rods are installed on the outer wall of the connecting shaft.
[0010] Preferably, a mounting plate is installed on the outer wall of the connecting shaft, the electric heating rod is installed on the side of the mounting plate, and the mounting plate and the electric heating rod are both located in the shell.
[0011] Preferably, the limiting assembly comprises a slide rod installed between two mounting plates, a slide sleeve is installed on the top of the internal thread block, and the slide sleeve is slidably connected to the slide rod.
[0012] Preferably, a first motor is installed on the side of one of the mounting plates, and a screw support bearing is installed on the side of the other mounting plate close to the reciprocating screw, the output shaft of the first motor passes through the mounting plate and is connected to the reciprocating screw, the end of the reciprocating screw is installed on the inner ring of the screw support bearing, a connecting block is installed at the bottom of the internal thread block, and the shell is installed at the bottom of the connecting block.
[0013] Preferably, two pedestals are symmetrically mounted on the bottom plate, water-absorbing sponge blocks are mounted on the pedestals, polishing liquid is absorbed in the water-absorbing sponge blocks, and the limiting mechanism is located between the two pedestals.
[0014] Preferably, the limiting mechanism includes a workbench installed on the base plate, the workbench is located below the fluororubber membrane, a limiting groove is provided on the top of the workbench, a second electric telescopic rod is installed on the bottom wall of the limiting groove, the end of the piston rod of the second electric telescopic rod is connected to a bearing plate, the bearing plate is slidably installed in the limiting groove, and the workbench is located between the two pedestals.
[0015] Preferably, a first support plate is installed on the bottom plate, a unloading platform is installed on the top of the first support plate, a second support plate is installed on the bottom plate, a loading platform is installed on the top of the second support plate, the workbench is located between the unloading platform and the loading platform, the tops of the workbench, the unloading platform and the loading platform are flush, two guide bars are installed on the tops of the workbench, the unloading platform and the loading platform, the heat transfer corrugated plate is placed on the loading platform, the heat transfer corrugated plate is located between the two guide bars, and the top of the heat transfer corrugated plate is located above the guide bars.
[0016] Preferably, a guide rail is installed on the base plate, an electric slider is slidably installed on the guide rail, the first electric telescopic rod is installed on the top of the electric slider, a reinforcement block is installed at the end of the piston rod of the first electric telescopic rod, and the reinforcement block is fixed to the bottom of the mounting plate.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1: The present invention utilizes the liquid property of the PE plastic particles in the melted state, so that the PE plastic particles in the melted state can be completely attached to the upper surface of the heat transfer corrugated plate that needs to be polished. When the PE plastic particles in the melted state are completely attached to the upper surface of the heat transfer corrugated plate, the electric heating rod and the second motor are turned off, and the PE plastic particles in the melted state can be cooled and solidified. The solidified PE plastic particles can be completely attached to the upper surface of the heat transfer corrugated plate, and the fluororubber strips on the top of the fluororubber film are inserted into the PE plastic particles in the melted state. When the PE plastic particles in the melted state are solidified, the shape of the fluororubber film also changes with the shape of the solidified PE plastic particles, so that the fluororubber film can be completely attached to the upper surface of the heat transfer corrugated plate.
[0019] 2: In the present invention, the solidified PE plastic particles and the fluororubber film are completely attached to the upper surface of the heat transfer corrugated plate. When the solidified PE plastic particles drive the fluororubber film to make a reciprocating motion, the frosting on the bottom of the fluororubber film can be used to fully polish the upper surface of the heat transfer corrugated plate, and the gaps on the heat transfer corrugated plate can also be polished. The upper surface of the heat transfer corrugated plate and the gaps on the upper surface of the heat transfer corrugated plate can be polished at one time, thereby improving the comprehensiveness of the polishing of the heat transfer corrugated plate. There is no need to polish the gaps of the heat transfer corrugated plate separately at a later stage. The device can be used to fully polish the upper surface of the heat transfer corrugated plate at one time, and the upper surface of the heat transfer corrugated plate can be fully and thoroughly polished.
[0020] 3: In the present invention, melted PE plastic particles are used to drive the fluororubber film to adhere to the upper surface of the heat transfer corrugated plate. The device can be used to adhere heat transfer corrugated plates of different sizes, so that the solidified PE plastic particles are solidified into corresponding sizes according to the heat transfer corrugated plates of different sizes. The device can polish the heat transfer corrugated plates of different sizes. It is only necessary to melt the PE plastic particles, adhere the heat transfer corrugated plates of different sizes, and then solidify the PE plastic particles to obtain the size of the heat transfer corrugated plates of corresponding sizes, and then polish the heat transfer corrugated plates of different sizes.
[0021] 4: In the present invention, the friction between the fluororubber membrane and the heat transfer corrugated plate is greater than the friction between the heat transfer corrugated plate and the loading platform. When the shell drives the fluororubber membrane to move laterally, the fluororubber membrane drives the heat transfer corrugated plate to move laterally on the loading platform until the heat transfer corrugated plate moves laterally into the limiting groove and stops, thereby automatically completing the loading process of the heat transfer corrugated plate.
[0022] 5: In the present invention, the shell, the solidified PE plastic particles in the shell and the fluororubber film generate a downward squeezing force on the polished heat transfer corrugated plate, and the friction between the fluororubber film and the heat transfer corrugated plate is greater than the friction between the heat transfer corrugated plate and the bearing plate. The electric slider slides horizontally on the guide rail to enable the fluororubber film to drive the polished heat transfer corrugated plate to move horizontally, and the polished heat transfer corrugated plate can be moved horizontally to the unloading table, and the automatic unloading of the polished heat transfer corrugated plate can be automatically completed. The device can be used to automatically load, limit and unload the heat transfer corrugated plate, thereby improving the degree of automation of the device when polishing the heat transfer corrugated plate and improving the polishing efficiency of the heat transfer corrugated plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a structural schematic diagram from a first perspective of a surface polishing treatment device for a heat transfer corrugated plate of an air preheater proposed by the present invention.
[0024] Figure 2 This is a structural schematic diagram from a second perspective of a surface polishing treatment device for a heat transfer corrugated plate of an air preheater proposed by the present invention.
[0025] Figure 3 This is a schematic structural diagram from a third perspective of a surface polishing treatment device for a heat transfer corrugated plate of an air preheater proposed by the present invention.
[0026] Figure 4 This is a structural schematic diagram of a surface polishing treatment device for a heat transfer corrugated plate of an air preheater proposed by the present invention from a fourth perspective.
[0027] Figure 5This is a schematic diagram of the connection between the shell and the mounting frame of a surface polishing treatment device for a heat transfer corrugated plate of an air preheater proposed by the present invention.
[0028] Figure 6 This is a schematic diagram of the connection between the shell and the connecting shaft of a surface polishing treatment device for a heat transfer corrugated plate of an air preheater proposed by the present invention.
[0029] Figure 7 This is a schematic diagram of the connection between a fluororubber membrane and a mounting frame of a surface polishing treatment device for a heat transfer corrugated plate of an air preheater proposed by the present invention.
[0030] Figure 8 This is a schematic diagram of the connection between a workbench and a loading platform of a surface polishing treatment device for a heat transfer corrugated plate of an air preheater proposed by the present invention.
[0031] Fig. 9 The present invention is a cross-sectional view of a working table of a surface polishing treatment device for a heat transfer corrugated plate of an air preheater.
[0032] In the figure: 1. bottom plate; 2. guide rail; 3. electric slider; 4. first electric telescopic rod; 5. mounting plate; 6. first motor; 7. reciprocating screw; 8. internal thread block; 9. sleeve; 10. slide rod; 11. screw support bearing; 12. connecting block; 13. shell; 14. pedestal; 15. water-absorbing sponge block; 16. heat transfer corrugated plate; 17. first support plate; 18. unloading platform; 19. second support plate; 20. loading platform; 21. guide strip; 22. reinforcement block; 23. second motor; 24. first gear; 25. second gear; 26. fluororubber membrane; 27. frosting; 28. mounting frame; 29. connecting shaft; 30. electric heating rod; 31. fluororubber strip; 32. workbench; 33. bearing plate; 34. limit groove; 35. second electric telescopic rod; 36. PE plastic particles. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0034] Reference Figure 1-9 , a surface polishing treatment device for a heat transfer corrugated plate of an air preheater, comprising a bottom plate 1 and a heat transfer corrugated plate 16, two first electric telescopic rods 4 are slidably mounted on the bottom plate 1, and mounting plates 5 are mounted at the ends of the piston rods of the two first electric telescopic rods 4, a polishing mechanism for polishing the heat transfer corrugated plate 16 is arranged between the two mounting plates 5, and a limiting mechanism for limiting the heat transfer corrugated plate 16 is arranged on the bottom plate 1;
[0035] The polishing mechanism includes a reciprocating screw 7 rotatably mounted between two mounting plates 5, an internal thread block 8 is threadedly sleeved on the reciprocating screw 7, a limiting component for limiting the internal thread block 8 is arranged between the two mounting plates 5, a shell 13 is installed at the bottom of the internal thread block 8, a fluororubber membrane 26 is installed at the bottom of the shell 13, and the fluororubber membrane 26 is located above the limiting mechanism, the shell 13 is filled with PE plastic particles 36, and a heating component for heating the PE plastic particles 36 is arranged in the shell 13.
[0036] As a technical optimization solution of the present invention, a mounting frame 28 is installed at the bottom of the shell 13, and the fluororubber membrane 26 is installed at the bottom of the mounting frame 28. A plurality of fluororubber strips 31 are bonded to the top of the fluororubber membrane 26. The fluororubber strips 31 are located in the shell 13, and the fluororubber strips 31 are in contact with the PE plastic particles 36 in the shell 13. The bottom of the fluororubber membrane 26 is bonded with frosting 27. The mounting frame 28 can facilitate the connection between the fluororubber membrane 26 and the shell 13.
[0037] As a technical optimization scheme of the present invention, the heating component includes two connecting shafts 29 rotatably arranged in the shell 13, both ends of the connecting shaft 29 penetrate the shell 13 and extend to the outside of the shell 13, a support bearing is installed on the side of the shell 13, a second gear 25 is installed at one end of the connecting shaft 29, and the other end of the connecting shaft 29 is installed on the inner ring of the support bearing, a second motor 23 is installed on the side of the shell 13, the output shaft of the second motor 23 is connected to the first gear 24, the first gear 24 is meshed with the two second gears 25, and a plurality of electric heating rods 30 are installed on the outer wall of the connecting shaft 29, and the electric heating rods 30 can heat the PE plastic particles 36 in the shell 13 so that the PE plastic particles 36 melt.
[0038] As a technical optimization solution of the present invention, a mounting plate is installed on the outer wall of the connecting shaft 29, and the electric heating rod 30 is installed on the side of the mounting plate. The mounting plate and the electric heating rod 30 are both located in the shell 13. The mounting plate can facilitate the connection between the electric heating rod 30 and the connecting shaft 29.
[0039] As a technical optimization solution of the present invention, the limiting assembly includes a sliding rod 10 installed between two mounting plates 5, a sliding sleeve 9 is installed on the top of the internal thread block 8, and the sliding sleeve 9 is slidably connected to the sliding rod 10. Through the coordinated use of the sliding rod 10 and the sliding sleeve 9, a limiting effect can be provided to the internal thread block 8, so that the internal thread block 8 can reciprocate on the reciprocating screw 7.
[0040] As a technical optimization solution of the present invention, a first motor 6 is installed on the side of a mounting plate 5, and a screw support bearing 11 is installed on the side of the other mounting plate 5 close to the reciprocating screw 7. The output shaft of the first motor 6 passes through the mounting plate 5 and is connected to the reciprocating screw 7. The end of the reciprocating screw 7 is installed on the inner ring of the screw support bearing 11, and a connecting block 12 is installed at the bottom of the internal thread block 8. The shell 13 is installed at the bottom of the connecting block 12. The connecting block 12 can facilitate the connection between the internal thread block 8 and the shell 13.
[0041] As a technical optimization solution of the present invention, two pedestals 14 are symmetrically installed on the bottom plate 1 , and absorbent sponge blocks 15 are installed on the pedestals 14 . Polishing liquid is absorbed in the absorbent sponge blocks 15 , and the limiting mechanism is located between the two pedestals 14 .
[0042] As a technical optimization solution of the present invention, the limiting mechanism includes a workbench 32 installed on the base plate 1, the workbench 32 is located below the fluororubber membrane 26, a limiting groove 34 is provided on the top of the workbench 32, a second electric telescopic rod 35 is installed on the bottom wall of the limiting groove 34, the piston rod end of the second electric telescopic rod 35 is connected to a bearing plate 33, the bearing plate 33 is installed in the limiting groove 34 for sliding up and down, and the workbench 32 is located between the two pedestals 14.
[0043] As a technical optimization scheme of the present invention, a first support plate 17 is installed on the base plate 1, a unloading platform 18 is installed on the top of the first support plate 17, a second support plate 19 is installed on the base plate 1, a loading platform 20 is installed on the top of the second support plate 19, a workbench 32 is located between the unloading platform 18 and the loading platform 20, the tops of the workbench 32, the unloading platform 18 and the loading platform 20 are flush, two guide bars 21 are installed on the tops of the workbench 32, the unloading platform 18 and the loading platform 20, the heat transfer corrugated plate 16 is placed on the loading platform 20, the heat transfer corrugated plate 16 is located between the two guide bars 21, the top of the heat transfer corrugated plate 16 is located above the guide bars 21, and the guide bars 21 can provide limiting and guiding for the heat transfer corrugated plate 16 moving on the loading platform 20 and the unloading platform 18.
[0044] As a technical optimization solution of the present invention, a guide rail 2 is installed on the base plate 1, an electric slider 3 is slidably installed on the guide rail 2, a first electric telescopic rod 4 is installed on the top of the electric slider 3, and a reinforcement block 22 is installed at the end of the piston rod of the first electric telescopic rod 4, and the reinforcement block 22 is fixed to the bottom of the mounting plate 5.
[0045] When the present invention is in use, when the heat transfer corrugated plate 16 needs to be polished, first, the heat transfer corrugated plate 16 that needs to be polished is transported to the loading platform 20 through an external transport device.
[0046] After the heat transfer corrugated plate 16 that needs to be polished is transferred to the loading platform 20, the electric slider 3 is started, and the electric slider 3 slides horizontally on the guide rail 2, thereby driving the two first electric telescopic rods 4 and the two mounting plates 5 to slide horizontally, and then driving the shell 13 to move horizontally until the shell 13 moves horizontally to the top of the heat transfer corrugated plate 16 on the loading platform 20 and stops. At this time, the two first electric telescopic rods 4 are started at the same time, and the piston rods of the two first electric telescopic rods 4 retract to drive the two mounting plates 5 to move downward at the same time. The downward movement of the two mounting plates 5 can drive the shell 13 to move downward, and the downward movement of the shell 13 can drive the fluororubber membrane 26 at the bottom of the shell 13 to move downward until the fluororubber membrane 26 moves downward to produce a downward squeezing force on the heat transfer corrugated plate 16 on the loading platform 20 and then stops, and the friction between the fluororubber membrane 26 and the heat transfer corrugated plate 16 is greater than the friction between the heat transfer corrugated plate 16 and the loading platform 20.
[0047] When the fluororubber membrane 26 generates a downward squeezing force on the heat transfer corrugated plate 16 on the loading platform 20, the electric slider 3 is started again, and the electric slider 3 moves laterally on the guide rail 2, thereby causing the two mounting plates 5 and the shell 13 to move laterally. The lateral movement of the shell 13 drives the fluororubber membrane 26 to move laterally. By utilizing the friction force between the fluororubber membrane 26 and the heat transfer corrugated plate 16 being greater than the friction force between the heat transfer corrugated plate 16 and the loading platform 20, when the shell 13 drives the fluororubber membrane 26 to move laterally, the fluororubber membrane 26 drives the heat transfer corrugated plate 16 to move laterally on the loading platform 20 until the heat transfer corrugated plate 16 moves laterally into the limiting groove 34 and stops, thereby automatically completing the loading process of the heat transfer corrugated plate 16.
[0048] When the heat transfer corrugated plate 16 moves laterally into the limiting groove 34, the limiting groove 34 is used to limit the heat transfer corrugated plate 16, and the heat transfer corrugated plate 16 can be limited and fixed in the limiting groove 34. The bearing plate 33 is used to provide a bearing effect on the heat transfer corrugated plate 16, and then the heat transfer corrugated plate 16 is limited and fixed in the limiting groove 34.
[0049] After the heat transfer corrugated plate 16 to be polished is limited and fixed in the limiting groove 34, the two first electric telescopic rods 4 are started to move the two mounting plates 5 downward, and the mounting plates 5 move downward to drive the shell 13 to move downward, and the shell 13 moves downward to drive the fluororubber membrane 26 to move downward to generate an extrusion force on the heat transfer corrugated plate 16 in the limiting groove 34, and the PE plastic particles 36 in the shell 13 and the fluororubber membrane 26 generate an extrusion force on the heat transfer corrugated plate 16 in the limiting groove 34, so that the bent and deformed heat transfer corrugated plate 16 can be squeezed and straightened, and the bent and deformed heat transfer corrugated plate 16 can be pressed and flattened to avoid the bending and deformation of the heat transfer corrugated plate 16 itself affecting the polishing effect of the heat transfer corrugated plate 16 in the later stage, and the fluororubber membrane 26 provides a flexible extrusion force for the heat transfer corrugated plate 16 to avoid the heat transfer corrugated plate 16 being damaged by rigid extrusion, thereby improving the protection of the heat transfer corrugated plate 16.
[0050] After the heat transfer corrugated plate 16 is extruded and flattened, the electric heating rod 30 is started. The electric heating rod 30 heats the PE plastic particles 36 in the shell 13. The PE plastic particles 36 melt after being heated. The melting point of the fluororubber film 26 is higher than that of the PE plastic particles 36. When the PE plastic particles 36 melt, the fluororubber film 26 will not melt. The PE plastic particles 36 are heated by the electric heating rod 30 to melt the PE plastic particles 36. The second motor 23 is started. The output shaft of the second motor 23 can mobilize the first gear 24 to rotate. The rotation of the first gear 24 can make the two second gears 25 rotate in the opposite direction. The reverse rotation of the two second gears 25 can mobilize the two connecting shafts 29 to rotate in the opposite direction. The reverse rotation of the two connecting shafts 29 can make the electric heating rods 30 installed on the outer walls of the two connecting shafts 29 rotate in the opposite direction to stir the PE plastic particles 36 in the shell 13 in the melted state, thereby uniformly heating the PE plastic particles 36 in the shell 13, so that the PE plastic particles 36 in the shell 13 are completely melted.
[0051] After the PE plastic particles 36 in the shell 13 are heated and melted by the electric heating rod 30, the two first electric telescopic rods 4 are started again, and the piston rods of the first electric telescopic rods 4 are retracted to move the mounting plate 5 downward, thereby moving the shell 13 downward until the bottom of the fluororubber film 26 at the bottom of the shell 13 contacts the heat transfer corrugated plate 16, and the melted PE plastic particles 36 provide a pressure to the fluororubber film 26, so that the melted PE plastic particles 36 can be attached to the upper surface of the heat transfer corrugated plate 16 through the fluororubber film 26. The melted PE plastic particles 36 can be attached to the upper surface of the heat transfer corrugated plate 16 to allow the melted PE plastic particles 36 to enter the gaps of the heat transfer corrugated plate 16, and the liquid properties of the melted PE plastic particles 36 can be used to , the PE plastic particles 36 in the melted state can be completely attached to the upper surface of the heat transfer corrugated plate 16 that needs to be polished. When the PE plastic particles 36 in the melted state are completely attached to the upper surface of the heat transfer corrugated plate 16, the electric heating rod 30 and the second motor 23 are turned off, and the PE plastic particles 36 in the melted state can be cooled and solidified. The solidified PE plastic particles 36 can be completely attached to the upper surface of the heat transfer corrugated plate 16, and the fluororubber strip 31 on the top of the fluororubber film 26 is inserted into the PE plastic particles 36 in the melted state. When the PE plastic particles 36 in the melted state are solidified, the shape of the fluororubber film 26 also changes with the shape of the solidified PE plastic particles 36, so that the fluororubber film 26 can be completely attached to the upper surface of the heat transfer corrugated plate 16.
[0052] When the solidified PE plastic particles 36 and the fluororubber film 26 are completely attached to the upper surface of the heat transfer corrugated plate 16, the first motor 6 is started, and the output shaft of the first motor 6 can mobilize the reciprocating screw 7 to rotate, so that the internal thread block 8 can reciprocate on the reciprocating screw 7, thereby driving the shell 13, the fluororubber film 26 and the solidified PE plastic particles 36 in the shell 13 to reciprocate, and then the solidified PE plastic particles 36 drive the fluororubber film 26 to reciprocate to polish the upper surface of the heat transfer corrugated plate 16, which uses the solidified PE plastic particles 36 and the fluororubber film 26 to completely attach to the upper surface of the heat transfer corrugated plate 16. When the PE plastic particles 36 drive the fluororubber film 26 to make a reciprocating motion, the frosting 27 at the bottom of the fluororubber film 26 can be used to perform a comprehensive polishing process on the upper surface of the heat transfer corrugated plate 16, and the gaps on the heat transfer corrugated plate 16 can also be polished. The upper surface of the heat transfer corrugated plate 16 and the gaps on the upper surface of the heat transfer corrugated plate 16 can be polished at one time, thereby improving the comprehensiveness of the polishing of the heat transfer corrugated plate 16. There is no need to polish the gaps of the heat transfer corrugated plate 16 separately at a later stage. The upper surface of the heat transfer corrugated plate 16 can be fully polished at one time by using the device, and the upper surface of the heat transfer corrugated plate 16 can be fully and thoroughly polished.
[0053] The molten PE plastic particles 36 are used to drive the fluororubber film 26 to adhere to the upper surface of the heat transfer corrugated plate 16. The device can be used to adhere heat transfer corrugated plates 16 of different sizes, so that the solidified PE plastic particles 36 are solidified into corresponding sizes according to the heat transfer corrugated plates 16 of different sizes. The device can polish the heat transfer corrugated plates 16 of different sizes. It is only necessary to melt the PE plastic particles 36, adhere the heat transfer corrugated plates 16 of different sizes, and then solidify the PE plastic particles 36 to obtain the size of the heat transfer corrugated plates 16 of the corresponding size, and then polish the heat transfer corrugated plates 16 of different sizes.
[0054] When the solidified PE plastic particles 36 drive the fluororubber film 26 to perform reciprocating motion and the heat transfer corrugated plate 16 is polished by the frosting 27, the shell 13 drives the PE plastic particles 36 and the fluororubber film 26 to perform horizontal motion. After the fluororubber film 26 moves to contact the water-absorbing sponge block 15, as the shell 13 continues to move, when the shell 13 moves above the water-absorbing sponge block 15, the fluororubber film 26 can be squeezed with the water-absorbing sponge block 15, and the polishing liquid absorbed in the water-absorbing sponge block 15 can be squeezed out. The fluororubber film 26 can be used to dip the polishing liquid. When the polishing liquid is dipped on the fluororubber film 26, the abrasive in the polishing liquid and the frosting 27 at the bottom of the fluororubber film 26 can be used to polish the heat transfer corrugated plate 16. The fluororubber film 26 dipped in the polishing liquid in the water-absorbing sponge block 15 can assist the frosting 27 at the bottom of the fluororubber film 26 to polish the heat transfer corrugated plate 16, thereby improving the polishing efficiency of the heat transfer corrugated plate 16.
[0055] While the heat transfer corrugated plate 16 is being polished, the piston rods of the two first electric telescopic rods 4 are retracted to move the two mounting plates 5 downward, thereby mobilizing the shell 13, the cured PE plastic particles 36 in the shell 13, and the fluororubber film 26 to move downward to generate a downward force on the heat transfer corrugated plate 16, thereby ensuring the contact strength between the fluororubber film 26 and the heat transfer corrugated plate 16, and ensuring the polishing efficiency of the heat transfer corrugated plate 16.
[0056] After the heat transfer corrugated plate 16 in the limit groove 34 is polished, the second electric telescopic rod 35 is started, and the piston rod of the second electric telescopic rod 35 pushes the bearing plate 33 to move upward until the upper surface of the bearing plate 33 is flush with the upper surface of the unloading platform 18 and then stops, and the piston rod of the first electric telescopic rod 4 is used again to drive the mounting plate 5 to move downward, so that the shell 13, the solidified PE plastic particles 36 in the shell 13 and the fluororubber film 26 generate a downward squeezing force on the polished heat transfer corrugated plate 16, and the friction between the fluororubber film 26 and the heat transfer corrugated plate 16 is greater than the friction between the heat transfer corrugated plate 16 and the heat transfer corrugated plate 16. The friction between the bearing plates 33 is generated, and the electric slider 3 is started at this time. The electric slider 3 slides horizontally on the guide rail 2, so that the fluororubber membrane 26 drives the polished heat transfer corrugated plate 16 to move horizontally, and the polished heat transfer corrugated plate 16 can be moved horizontally to the unloading table 18, and the automatic unloading of the polished heat transfer corrugated plate 16 can be automatically completed. The device can be used to automatically load, limit and unload the heat transfer corrugated plate 16, thereby improving the automation degree of the device when polishing the heat transfer corrugated plate 16, and improving the polishing efficiency of the heat transfer corrugated plate 16.
[0057] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A surface polishing treatment device for a heat transfer corrugated plate of an air preheater, comprising a bottom plate (1) and a heat transfer corrugated plate (16), characterized in that: Two first electric telescopic rods (4) are slidably mounted on the bottom plate (1), the piston rod ends of the two first electric telescopic rods (4) are both mounted with mounting plates (5), a polishing mechanism for polishing the heat transfer corrugated plate (16) is arranged between the two mounting plates (5), and a limiting mechanism for limiting the heat transfer corrugated plate (16) is arranged on the bottom plate (1); The polishing mechanism comprises a reciprocating screw (7) rotatably mounted between two mounting plates (5), an internal thread block (8) being threadedly sleeved on the reciprocating screw (7), a limiting assembly for limiting the internal thread block (8) being arranged between the two mounting plates (5), a shell (13) being mounted at the bottom of the internal thread block (8), a fluororubber membrane (26) being mounted at the bottom end of the shell (13), the fluororubber membrane (26) being located above the limiting mechanism, the shell (13) being filled with PE plastic particles (36), and a heating assembly for heating the PE plastic particles (36) being arranged in the shell (13); The bottom of the shell (13) is installed with a mounting frame (28), the fluororubber membrane (26) is installed at the bottom of the mounting frame (28), a plurality of fluororubber strips (31) are bonded to the top of the fluororubber membrane (26), the fluororubber strips (31) are located in the shell (13), and the fluororubber strips (31) are in contact with PE plastic particles (36) in the shell (13), and the bottom of the fluororubber membrane (26) is bonded with frosted (27); The heating assembly comprises two connecting shafts (29) rotatably arranged in the shell (13), both ends of the connecting shafts (29) penetrate the shell (13) and extend to the outside of the shell (13), a support bearing is installed on the side of the shell (13), one end of the connecting shaft (29) is installed with a second gear (25), and the other end of the connecting shaft (29) is installed on the inner ring of the support bearing, a second motor (23) is installed on the side of the shell (13), the output shaft of the second motor (23) is connected with a first gear (24), the first gear (24) is meshed with the two second gears (25), and a plurality of electric heating rods (30) are installed on the outer wall of the connecting shaft (29); Two pedestals (14) are symmetrically mounted on the bottom plate (1), a water-absorbing sponge block (15) is mounted on the pedestal (14), polishing liquid is absorbed in the water-absorbing sponge block (15), and a limiting mechanism is located between the two pedestals (14).
2. The surface polishing treatment equipment for the heat transfer corrugated plate of the air preheater according to claim 1 is characterized in that: The outer wall of the connecting shaft (29) is provided with a mounting plate, the electric heating rod (30) is mounted on the side of the mounting plate, and both the mounting plate and the electric heating rod (30) are located inside the housing (13).
3. The surface polishing treatment equipment for the heat transfer corrugated plate of the air preheater according to claim 1, characterized in that: The position limiting assembly comprises a slide rod (10) installed between two mounting plates (5), a slide sleeve (9) is installed on the top of the internal thread block (8), and the slide sleeve (9) is slidably connected to the slide rod (10).
4. The surface polishing treatment equipment for the heat transfer corrugated plate of the air preheater according to claim 1, characterized in that: A first motor (6) is mounted on the side of one of the mounting plates (5), a screw support bearing (11) is mounted on the side of the other mounting plate (5) close to the reciprocating screw (7), an output shaft of the first motor (6) passes through the mounting plate (5) and is connected to the reciprocating screw (7), an end of the reciprocating screw (7) is mounted on the inner ring of the screw support bearing (11), a connecting block (12) is mounted on the bottom of the internal thread block (8), and a housing (13) is mounted on the bottom of the connecting block (12).
5. The surface polishing treatment equipment for the heat transfer corrugated plate of the air preheater according to claim 1, characterized in that: The limiting mechanism comprises a workbench (32) installed on the bottom plate (1), the workbench (32) is located below the fluororubber membrane (26), a limiting groove (34) is provided on the top of the workbench (32), a second electric telescopic rod (35) is installed on the bottom wall of the limiting groove (34), a bearing plate (33) is connected to the end of the piston rod of the second electric telescopic rod (35), the bearing plate (33) is installed in the limiting groove (34) in an up-and-down sliding manner, and the workbench (32) is located between the two pedestals (14).
6. The surface polishing treatment equipment for the heat transfer corrugated plate of the air preheater according to claim 5, characterized in that: A first support plate (17) is installed on the bottom plate (1), a material unloading platform (18) is installed on the top of the first support plate (17), a second support plate (19) is installed on the bottom plate (1), a material loading platform (20) is installed on the top of the second support plate (19), a workbench (32) is located between the material unloading platform (18) and the material loading platform (20), the tops of the workbench (32), the material unloading platform (18) and the material loading platform (20) are flush with each other, two guide bars (21) are installed on the tops of the workbench (32), the material unloading platform (18) and the material loading platform (20), a heat transfer corrugated plate (16) is placed on the material loading platform (20), the heat transfer corrugated plate (16) is located between the two guide bars (21), and the top of the heat transfer corrugated plate (16) is located above the guide bars (21).
7. The surface polishing treatment equipment for the heat transfer corrugated plate of the air preheater according to claim 1, characterized in that: A guide rail (2) is installed on the bottom plate (1), an electric slider (3) is slidably installed on the guide rail (2), a first electric telescopic rod (4) is installed on the top of the electric slider (3), a reinforcing block (22) is installed at the end of the piston rod of the first electric telescopic rod (4), and the reinforcing block (22) is fixed to the bottom of the mounting plate (5).
Citation Information
Patent Citations
Panel burnishing machine
CN206653248U
Glass defect repairing and polishing machine
CN209110735U
Metal plate polishing machine
CN215700710U
Method of preparing a sanding block to repair a damaged surface profile
US20040033770A1