A steel plate shearing device and method for metal rolling processing
By designing the auxiliary plate part and automatic cleaning system in metal calendering processing, the problems of irregular cuts and debris contamination during steel plate cutting are solved, and the neat cutting and automatic cleaning of steel plates are achieved, which improves production efficiency and product quality.
Patent Information
- Application Number
- CN202410957011.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-07-17
AI Technical Summary
In the existing metal calendering processing, the cutouts are uneven due to the shear force of the blade when cutting the steel plate, and the metal debris generated during the cutting process are difficult to clean, contaminate the equipment, affecting production efficiency and product quality.
A steel plate shearing device including a concave seat, a cutting board unit, a transportation unit and a chip cleaning unit is designed to provide uniform point pressure through the auxiliary pressure plate part to ensure the positioning of the steel plate; precise conveying and cutting are achieved by using a transmission roller and a motor. The debris during the time are automatically collected and cleaned through the tilting sliding table and the push sweeping part.
It realizes neat cutting of steel plates, reduces debris pollution, improves production efficiency and product quality, and solves the inconvenience of manual cleaning through automated cleaning.
Smart Images

Figure CN118699453B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shearing devices, and in particular to a steel plate shearing device and method for metal rolling processing. Background Art
[0002] The steel plates generally used for metal rolling processing are obtained by uncoiling and leveling the metal coils and then cutting them.
[0003] The existing technology has the following main problems when cutting long steel plates after leveling: 1. The shearing device uses a hydraulic system to push the blade to cut quickly to achieve plate cutting, but the blade has a large shear force at the action part, which will cause the steel plate to move during the cutting process, resulting in uneven incisions, and the impact of the cutting will cause the plate to stretch to a certain extent, affecting the quality of the plate.
[0004] 2. Metal debris will be generated when cutting steel plates. As the steel plates move, some debris adhering to the cut edges of the steel plates will fall off. The debris falling on the moving device will contaminate the machine. It is inconvenient and difficult to clean them manually.
[0005] Therefore, in order to solve the above problems, the present invention provides a steel plate shearing device and method for metal rolling processing. Summary of the invention
[0006] The present invention provides a steel plate shearing device for metal rolling processing, comprising: a concave seat, positioning columns are fixedly installed at the lower end of the concave seat near the four corners, matching baffles are fixedly installed on the concave seat symmetrically, a cutting unit is arranged in the middle of the concave seat, a conveying unit is arranged on the concave seat, and a chip cleaning unit is arranged on the concave seat; the cutting unit comprises a single door frame, the middle of the upper end of the front and rear side plates of the concave seat are fixedly installed with the single door frame, a cutting knife part is arranged on the horizontal plate of the single door frame, an auxiliary pressing plate part is fixedly installed at the lower end of the horizontal plate of the single door frame, and the concave seat is provided with a plurality of auxiliary pressing plates. A load-bearing cutting platform is fixedly installed between the front and rear side plates of the seat and at the lower side of the single door frame, and a lower knife through hole is opened in the middle of the load-bearing cutting platform; the auxiliary pressure plate part includes a positioning mounting plate, and a positioning mounting plate is fixedly installed on the lower end of the horizontal plate of the single door frame symmetrically with respect to the cutting knife part front and back, and a displacement slide groove 1 is opened at the opposite end of the positioning mounting plate, and an inverted L-shaped slider is electrically slidably arranged on the displacement slide groove 1, and a pressing block is fixedly connected to the lower end of the inverted L-shaped slider, and a matching insertion hole is opened in the upper middle part of the pressing block, and the lower end of the pressing block is symmetrical with respect to the matching insertion hole and point pressure components are evenly arranged along the front and back.
[0007] In one embodiment, the conveying unit includes a transmission roller, and a roller group is symmetrically arranged between the front and rear side plates of the concave seat and about the bearing cutting table. The roller group is composed of a plurality of equally spaced transmission rollers, and the transmission rollers and the concave seat are rotatably coordinated. The rear end of the rear side plate of the concave seat is rotatably connected to a pulley member fixedly connected to the transmission rollers one by one, and the plurality of pulley members are connected by a transmission belt. A motor 1 is fixedly installed on the left side of the rear end of the rear side plate of the concave seat through a motor seat, and the output shaft of the motor 1 is fixedly connected to the leftmost pulley member. A centering calibration part is provided on the concave seat and located on the left side of the single door frame, and an intermittent stop part is provided on the concave seat and located on the right side of the single door frame.
[0008] In one embodiment, the centering calibration part includes a mounting platform, a mounting platform is fixedly installed on the upper end of the bottom plate of the concave seat and on the left side of the single door frame, an electric push rod is fixedly installed symmetrically front and back in the middle of the mounting platform, the telescopic rod end of the electric push rod is fixedly connected with a connecting vertical plate, a positioning slide bar is fixedly connected between the mounting platform and the adjacent side plates symmetrically about the electric push rod, the positioning slide bar is slidably fitted with the connecting vertical plate, a center round rod is evenly fixedly installed on the upper end of the connecting vertical plate, and adjacent center round rods are separated by a transmission roller, a smooth sleeve is rotatably connected to the center round rod, and a pulley member is evenly fixedly installed on the lower end of the connecting vertical plate.
[0009] In one of the embodiments, the chip cleaning unit includes a material blanking through hole, a material blanking through hole is opened in the middle of the bottom plate of the concave seat, a containing portion is fixedly installed at the lower end of the concave seat and located at the lower side of the material blanking through hole, the upper end of the bottom plate of the concave seat and the lower end of the load-bearing cutting table are fixedly connected through a partition plate located on the left side of the material blanking through hole, an inclined slide with a lower left and a higher right is fixedly installed at the upper end of the bottom plate of the concave seat and located at the right side of the material blanking through hole, installation grooves parallel to the end faces of the inclined slides are symmetrically opened at the opposite ends of the front and rear side plates, installation slide blocks are electrically slidably arranged in the installation slide blocks, a pushing and sweeping portion is arranged between the installation slide blocks, and matching guide plates are symmetrically fixedly installed at the opposite ends of the front and rear side plates and located at the upper sides of the installation slide blocks.
[0010] In one of the embodiments, the pushing and sweeping part includes a mounting connecting rod, which is rotatably connected between the mounting sliders, a second motor is fixedly mounted on the mounting slider on the rear side, an output shaft of the second motor is fixedly connected to the mounting connecting rod, a push plate is fixedly mounted on one end of the mounting connecting rod close to the inclined slide, a mounting bottom frame is fixedly mounted on one end of the mounting connecting rod away from the inclined slide, a sliding brush plate is slidably arranged on the mounting bottom frame, bristles are evenly arranged on the upper end of the sliding brush plate, and the sliding brush plate is fixedly connected to the mounting bottom frame by two springs evenly arranged at the front and back.
[0011] In one of the embodiments, the cutting knife part includes a hydraulic telescopic rod, which is fixedly installed on the upper end of the horizontal plate of the single-door frame, and an elastic telescopic rod is fixedly installed symmetrically front and back at the lower end of the horizontal plate of the single-door frame and located between the positioning mounting plates. The lower ends of the elastic telescopic rod and the hydraulic telescopic rod are jointly fixedly connected with a mounting strip, and a cutting plate blade is fixedly installed at the lower end of the mounting strip, and the cutting plate blade is intermittently matched with the matching insertion hole.
[0012] In one of the embodiments, the point pressure assembly includes a cylindrical groove 1, the lower end of the pressing block is symmetrical about the matching insertion hole and is evenly provided with a cylindrical groove 1 along the front and back, a cylindrical groove 2 connected to the cylindrical groove 1 is provided on the pressing block and located on the upper side of the cylindrical groove 1, a circular pressure block is slidably provided on the cylindrical groove 1, and the upper end of the circular pressure block is fixedly connected to the top end of the cylindrical groove 2 by a spring 1.
[0013] In one of the embodiments, the intermittent stopping portion includes a second displacement slide groove, and a second displacement slide groove is provided at the upper ends of the front and rear side plates of the concave seat and located on the right side of the single door frame. A sliding mounting plate is electrically slidably arranged on the second displacement slide groove, and the upper ends of the sliding mounting plates are fixedly connected to a second mounting strip, and an electric telescopic plate is fixedly installed at the lower end of the second mounting strip.
[0014] In one embodiment, the containing part includes an overlapping frame plate, a overlapping frame plate is fixedly installed at the lower end of the concave seat and under the lower side of the blanking through hole, a loading frame is slidably arranged in the overlapping frame plate, and a push-pull handle is fixedly installed at the front end of the loading frame.
[0015] In one embodiment, the present invention further provides a method for shearing a steel plate for metal rolling processing, comprising the following steps:
[0016] S1. Flattening coils: Unroll and flatten the metal coils used for metal rolling processing to obtain horizontal steel plates to be cut.
[0017] S2. Calibration and positioning: The leveled steel plate enters the conveying unit, through which it is intermittently positioned and transported, and is centered and calibrated before being sent to the cutting unit.
[0018] S3. Precision cutting: The steel plate is first pressed and positioned by the cutting unit, and then quickly cut to ensure a smooth cut.
[0019] S4. Debris collection: The debris dropped during transportation is centrally processed through the chip cleaning unit.
[0020] S5. Collecting plates: The cut small pieces of steel plates are transported to the right intermittently by the conveying unit for sorting and standby.
[0021] In summary, the present invention includes at least one of the following beneficial technical effects:
[0022] 1. The present invention provides a steel plate shearing device and method for metal rolling processing, wherein an auxiliary pressing plate portion is provided, and the steel plate to be cut is positioned by enabling a pressing block to be tightly pressed against the upper end of the steel plate, and uniform point pressure can be provided by uniformly arranged point pressure components, thereby ensuring that the steel plate will not shift when being cut, ensuring that the cutting knife seam is neat, and thus ensuring the cutting quality of the cut steel plate; the cut small piece of steel plate will be conveyed to the right as the transmission roller runs again, and the debris generated during the cutting will fall onto the inclined slide during the conveying to the right, and when the device is stopped for rest, the electrically controlled mounting slider will slide to the left along the mounting slot, so that the sweeping portion will scrape and sweep away the debris on the inclined slide, and the debris will fall into the containing portion through the blanking through hole for temporary collection, and the automated chip cleaning process can centrally clean the debris dropped during the conveying process and then completely remove it, thereby avoiding contamination of the device.
[0023] 2. The point pressing assembly is set up. When the lower end of the pressing block is tightly fitted with the steel plate, the circular pressing block is tightly pressed against the steel plate under the elastic force of spring 1. Since multiple circular pressing blocks are symmetrically arranged on the left and right sides, the two sides of the steel plate to be cut can be evenly pressed to avoid displacement of the steel plate and ensure the neatness of the cut.
[0024] 3. The push-sweeping part is set up, which first pushes the debris on the inclined slide to the lower left through the push plate, and then changes the position so that the bristles face the end face of the inclined slide, and thoroughly sweeps the tiny debris into the loading frame; the connection between the set spring 2 and the sliding brush plate allows the bristles to adaptively fit and sweep the inclined slide to ensure thorough cleaning.
[0025] 4. The centering calibration part is set up, which moves the connecting vertical plate toward the installation platform synchronously through the electric push rod, so that the smooth sleeve gradually fits the front and rear ends of the steel plate, and the steel plate is straightened in the front and back center. The position of the steel plate is calibrated to ensure the accuracy of the size of the small steel plate obtained by subsequent cutting; the positioning slide bar is set up to play a stabilizing and guiding role, and the friction between the pulley and the bottom plate of the concave seat is small, which is convenient for forward and backward movement adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0027] Figure 2 It is a schematic diagram of the top plan structure of the present invention.
[0028] Figure 3 It is a schematic diagram of the horizontal vertical half-section structure of the present invention.
[0029] Figure 4 For the present invention Figure 3 Enlarged view of point M in the middle.
[0030] Figure 5 For the present invention Figure 3 Enlarged view of point N in the middle.
[0031] Figure 6 For the present invention Figure 3 Enlarged view of point R in the middle.
[0032] Figure 7 For the present invention Figure 3 Cross-section along AA direction.
[0033] Figure 8 For the present invention Figure 3 Middle BB section view.
[0034] Fig. 9 For the present invention Figure 8 Middle CC section view.
[0035] Fig.10 For the present invention Figure 3 Middle DD section.
[0036] Fig.11 It is a schematic diagram of the longitudinal vertical half-section structure of the present invention.
[0037] Reference numerals:
[0038] 1. Concave seat; 2. Positioning column; 3. Matching baffle; 4. Cutting plate unit; 41. Single door frame; 42. Cutting knife part; 421. Hydraulic telescopic rod; 422. Elastic telescopic rod; 423. Mounting strip one; 424. Cutting plate blade; 43. Auxiliary pressing plate part; 431. Positioning mounting plate; 432. Displacement slide groove one; 433. Inverted L-shaped slider; 434. Pressing block; 435. Matching insertion hole; 436. Point pressing assembly; 4361. Cylindrical groove one; 4362. Cylindrical groove two; 4363. Circular pressing block; 4364. Spring one; 44. Carrying cutting table; 45. Lower knife through hole; 5. Transport unit; 51. Transmission roller; 52. Pulley; 53. Transmission belt; 54. Motor one; 55. Centering calibration part; 551. Mounting platform; 552, electric push rod; 553, connecting vertical plate; 554, positioning slide rod; 555, center round rod; 556, smooth sleeve; 557, pulley; 56, intermittent stop part; 561, displacement slide groove II; 562, sliding mounting plate; 563, mounting strip plate II; 564, electric telescopic plate; 6, chip cleaning unit; 61, blanking hole; 62, containing part; 621, overlapping frame plate; 622, loading frame; 623, push-pull handle; 63, partition plate; 64, inclined slide; 65, mounting slide groove; 66, mounting slider; 67, push-sweep part; 671, mounting connecting rod; 672, motor II; 673, push plate; 674, mounting bottom frame; 675, sliding brush plate; 676, brush hair; 677, spring II; 68, matching guide plate. DETAILED DESCRIPTION
[0039] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0040] See also Figure 1 and Figure 3 A steel plate shearing device for metal rolling processing includes: a concave seat 1, a positioning column 2, a matching baffle 3, a cutting unit 4, a conveying unit 5 and a chip cleaning unit 6. The lower end of the concave seat 1 is fixedly installed with a positioning column 2 near the four corners, the matching baffle 3 is fixedly installed on the concave seat 1 symmetrically, the cutting unit 4 is arranged in the middle of the concave seat 1, the conveying unit 5 is arranged on the concave seat 1, and the chip cleaning unit 6 is arranged on the concave seat 1.
[0041] See also Figure 1 , Figure 3 and Fig.11 The cutting plate unit 4 includes a single door frame 41, a cutting knife part 42, an auxiliary pressure plate part 43, a bearing cutting platform 44 and a lower knife through hole 45. The single door frame 41 is fixedly installed at the middle part of the upper end of the front and rear side plates of the concave seat 1. The cutting knife part 42 is arranged on the horizontal plate of the single door frame 41, and the auxiliary pressure plate part 43 is fixedly installed at the lower end of the horizontal plate of the single door frame 41. A bearing cutting platform 44 is fixedly installed between the front and rear side plates of the concave seat 1 and at the lower side of the single door frame 41, and a lower knife through hole 45 is opened in the middle part of the upper end of the bearing cutting platform 44.
[0042] See also Figure 1 , Figure 2 and Figure 3 The conveying unit 5 includes a transmission roller 51, a pulley member 52, a transmission belt 53, a motor 54, a center calibration portion 55 and an intermittent stop portion 56. A roller group is arranged between the front and rear side plates of the concave seat 1 and symmetrically about the load-bearing cutting platform 44. The roller group is composed of a plurality of transmission rollers 51 with equal spacing, and the transmission rollers 51 and the concave seat 1 are rotatably matched. The rear end of the rear side plate of the concave seat 1 is rotatably connected with a pulley member 52 fixedly connected to the transmission rollers 51 one by one. The plurality of pulley members 52 are connected by transmission belts 53. A motor 54 is fixedly installed on the left side of the rear end of the rear side plate of the concave seat 1 through a motor seat. The output shaft of the motor 54 is fixedly connected to the leftmost pulley member 52. A center calibration portion 55 is arranged on the concave seat 1 and located on the left side of the single door frame 41. An intermittent stop portion 56 is arranged on the concave seat 1 and located on the right side of the single door frame 41.
[0043] See also Figure 3 , Fig.10 and Fig.11 The chip cleaning unit 6 includes a blanking through hole 61, a containing portion 62, a partition plate 63, an inclined slide 64, an installation slide groove 65, an installation slider 66, a sweeping portion 67 and a matching guide plate 68. A blanking through hole 61 is provided in the middle of the bottom plate of the concave seat 1, and a containing portion 62 is fixedly installed at the lower end of the concave seat 1 and located at the lower side of the blanking through hole 61. The upper end of the bottom plate of the concave seat 1 is fixedly connected to the lower end of the load-bearing cutting platform 44 through a partition plate 63 located on the left side of the blanking through hole 61. An inclined slide 64 with a lower left and a higher right is fixedly installed at the upper end of the bottom plate of the concave seat 1 and located at the right side of the blanking through hole 61. Installation slide grooves 65 parallel to the end surface of the inclined slide 64 are symmetrically provided at the opposite ends of the front and rear side plates. An installation slider 66 is electrically slidably provided in the installation slide groove 65, and a sweeping portion 67 is provided between the installation sliders 66. Matching guide plates 68 are symmetrically fixedly installed at the opposite ends of the front and rear side plates and located at the upper side of the installation slide groove 65.
[0044] The motor 54 provides the rotational force, and the transmission belt 53 transmits the rotational force to each transmission roller 51 through the pulley 52, so that the transmission roller 51 rotates synchronously at a uniform speed. The steel plate transmitted from the left is transported to the right by the rotating transmission roller 51. When the steel plate enters above the roller group on the left, the centering calibration part 55 adjusts the centering of the steel plate front and back, so that the steel plate that is then transported to the upper end of the carrying cutting table 44 for cutting remains straight and centered. When the right end of the steel plate contacts the intermittent stop part 56, the motor 54 stops rotating intermittently. At this time, the auxiliary pressure plate part 43 firmly presses the steel plate below, so that the steel plate will not move when it is subjected to a sudden downward cutting force. At the same time, the steel plate remains straight when being cut. The state is convenient for cutting at one time to obtain a relatively neat incision, and the cut small piece of steel plate will be transported to the right as the driving roller 51 runs again; the above cutting work is carried out continuously to ensure cutting efficiency; the debris generated during cutting will fall onto the inclined slide 64 during the process of being transported to the right, and when the device is stopped for rest, the electrically controlled mounting slider 66 slides to the left along the mounting slide groove 65, so that the push-sweep portion 67 scrapes and sweeps the debris on the inclined slide 64, and the debris will fall from the blanking through hole 61 into the containing portion 62 for temporary collection and storage; the inclined slide 64 is arranged to facilitate sweeping away the debris, and the matching guide plate 68 can prevent the debris from entering the mounting slide groove 65, and can also guide the debris to fall on the inclined slide 64 or the blanking through hole 61.
[0045] See also Figure 2 , Figure 3 , Figure 8 and Fig. 9The centering calibration part 55 includes a mounting platform 551, an electric push rod 552, a connecting vertical plate 553, a positioning slide rod 554, a center round rod 555, a smooth sleeve 556 and a pulley 557. The mounting platform 551 is fixedly installed on the upper end of the bottom plate of the concave seat 1 and located on the left side of the single door frame 41. The electric push rod 552 is fixedly installed symmetrically in the middle of the mounting platform 551. The telescopic rod end of the electric push rod 552 is fixedly connected to the connecting vertical plate 553. The mounting platform 551 and the adjacent side plate are fixedly connected symmetrically with respect to the electric push rod 552. The positioning slide rod 554 is slidably matched with the connecting vertical plate 553. The center round rod is evenly fixedly installed on the upper end of the connecting vertical plate 553. 555, and the adjacent center round rods 555 are separated by the transmission roller 51, the center round rod 555 is rotatably connected with a smooth sleeve 556, and the lower end of the connecting vertical plate 553 is evenly fixedly installed with a pulley member 557; when the steel plate just enters the upper end of the roller group on the left, the electric push rod 552 synchronously drives the connecting vertical plate 553 to move toward the installation platform 551, so that the smooth sleeve 556 gradually fits the front and rear ends of the steel plate, and the steel plate is straightened in the front and back center, and the position of the steel plate is calibrated to ensure the accuracy of the size of the small steel plate obtained by subsequent cutting; the positioning slide bar 554 plays a stabilizing and guiding role, and the friction between the pulley member 557 and the bottom plate of the concave seat 1 is small, which is convenient for realizing forward and backward movement adjustment.
[0046] See also Figure 1 and Figure 5 The intermittent stopping part 56 includes a displacement slide groove 2 561, a sliding mounting plate 562, a mounting strip 2 563 and an electric telescopic plate 564. The upper ends of the front and rear side plates of the concave seat 1 and the right side of the single door frame 41 are provided with a displacement slide groove 2 561. A sliding mounting plate 562 is electrically slidably arranged on the displacement slide groove 2 561. The upper ends of the sliding mounting plates 562 are fixedly connected with the mounting strip 2 563. The lower ends of the mounting strip 2 563 are fixedly installed with the electric telescopic plate 564. The electrically controlled sliding mounting plate 562 is slided left and right on the displacement slide groove 2 561 to adjust the length of the small steel plate. The electric telescopic plate 564 is used to control the extension of the telescopic plate to cut off the steel plate. When the right end of the steel plate is in contact with the telescopic plate end face of the electric telescopic plate 564, the motor 1 54 stops rotating.
[0047] See also Figure 4 , Figure 7 and Fig.11The auxiliary pressing plate portion 43 includes a positioning mounting plate 431, a displacement slide groove 432, an inverted L-shaped slider 433, a pressing block 434, a matching insertion hole 435 and a point pressing component 436. The lower end of the horizontal plate of the single door frame 41 is fixedly installed with a positioning mounting plate 431 symmetrically front and back about the cutting knife portion 42. A displacement slide groove 432 is opened at the opposite end of the positioning mounting plate 431. An inverted L-shaped slider 433 is electrically slidably arranged on the displacement slide groove 432. The lower end of the inverted L-shaped slider 433 is fixedly connected with a pressing block 434. The pressing block 434 A matching insertion hole 435 is provided in the upper middle part, and the lower end of the pressing block 434 is symmetrical about the matching insertion hole 435 and point pressure components 436 are evenly arranged along the front and back; the electrically controlled inverted L-shaped slider 433 slides downward along the displacement slide groove 432, so that the pressing block 434 can be tightly pressed on the upper end of the steel plate to position the steel plate to be cut, and the evenly arranged point pressure components 436 can provide uniform point pressure to ensure that the steel plate will not shift when being cut, and the cutting knife seam is neat, thereby ensuring the cutting quality of the cut steel plate.
[0048] See also Figure 4 and Figure 7 The point pressing assembly 436 includes a cylindrical groove 1 4361, a cylindrical groove 2 4362, a circular pressing block 4363 and a spring 1 4364. The lower end of the pressing block 434 is symmetrical about the matching insertion hole 435 and is evenly provided with a cylindrical groove 1 4361 along the front and back. A cylindrical groove 2 4362 connected to the cylindrical groove 1 4361 is provided on the pressing block 434 and located on the upper side of the cylindrical groove 1 4361. A circular pressing block is slidably provided on the cylindrical groove 1 4361. 4363, the upper end of the circular pressing block 4363 is fixedly connected to the top end of the cylindrical groove 4362 by a spring 1 4364; when the lower end of the pressing block 434 is tightly fitted to the steel plate, under the elastic force of the spring 1 4364, the circular pressing block 4363 is tightly pressed against the steel plate. Since a plurality of circular pressing blocks 4363 are symmetrically arranged on the left and right sides, uniform point pressure can be applied to both sides of the steel plate to be cut to avoid displacement of the steel plate and ensure the neatness of the cut.
[0049] See also Figure 3 , Figure 4 and Fig.11The cutting knife part 42 includes a hydraulic telescopic rod 421, an elastic telescopic rod 422, a mounting strip 423 and a cutting plate blade 424. The hydraulic telescopic rod 421 is fixedly installed on the upper end of the horizontal plate of the single door frame 41, and the elastic telescopic rod 422 is fixedly installed symmetrically front and back at the lower end of the horizontal plate of the single door frame 41 and located between the positioning mounting plates 431. The elastic telescopic rod 422 and the lower end of the telescopic rod of the hydraulic telescopic rod 421 are jointly fixedly connected with the mounting strip 423, and the cutting plate blade 424 is fixedly installed at the lower end of the mounting strip 423, and the cutting plate blade 424 is intermittently matched with the matching insertion hole 435; when the auxiliary pressing plate part 43 presses the steel plate, the hydraulic telescopic rod 421 quickly pushes the mounting strip 423 downward, so that the cutting plate blade 424 can quickly cut the steel plate; the set elastic telescopic rod 422 plays a role in connection and stability, ensuring that the cutting plate blade 424 can move up and down stably.
[0050] See also Figure 6 and Fig.10 The sweeping part 67 includes a mounting rod 671, a second motor 672, a push plate 673, a mounting bottom frame 674, a sliding brush plate 675, bristles 676 and a second spring 677. The mounting slider 66 is rotatably connected with the mounting rod 671. The second motor 672 is fixedly mounted on the mounting slider 66 on the rear side. The output shaft of the second motor 672 is fixedly connected to the mounting rod 671. The push plate 673 is fixedly mounted on one end of the mounting rod 671 close to the inclined slide 64. The mounting bottom frame 674 is fixedly mounted on one end of the mounting rod 671 away from the inclined slide 64. A sliding brush plate 675 is slidably arranged on the mounting bottom frame 674. Bristles 676 are evenly arranged on the upper end of the sliding brush plate 675. The sliding brush plate 675 is fixedly connected to the mounting bottom frame 674 by two springs 677 evenly arranged at the front and back.
[0051] See also Figure 3 and Fig.11 The containing portion 62 includes a lap frame plate 621, a loading frame 622 and a push-pull handle 623. A lap frame plate 621 is fixedly installed at the lower end of the concave seat 1 and located at the lower side of the blanking through hole 61. A loading frame 622 is slidably arranged in the lap frame plate 621, and a push-pull handle 623 is fixedly installed at the front end of the loading frame 622.
[0052] When the device is shut down for repair, the electrically controlled mounting slide block 66 slides to the lower left along the mounting slide slot 65, so that the pushing plate 673 first pushes the debris on the inclined slide table 64 to the lower left, and the debris falls into the loading frame 622 through the blanking through hole 61. After pushing, the mounting slide block 66 is at the leftmost side in the mounting slide slot 65, and the mounting connecting rod 671 is rotated by the motor 2 672 to make the mounting connecting rod 671 rotate 90° first, and then the mounting slide block 66 quickly slides to the upper right to the initial position along the mounting slide slot 65, and then continues to rotate 90° to make the brush bristles 676 face the end face of the inclined slide table 64, and then moves to the lower left to thoroughly sweep away the fine debris, and the debris swept into the loading frame 622 can be moved out and dumped out by the push-pull handle 623; the spring 2 677 is connected to the sliding brush plate 675, so that the bristles 676 can adaptively fit and brush the inclined slide table 64 to ensure thorough cleaning.
[0053] In addition, the present invention also provides a steel plate shearing method for metal rolling processing, comprising the following steps:
[0054] S1. Flattening coils: Unroll and flatten the metal coils used for metal rolling processing to obtain horizontal steel plates to be cut.
[0055] S2. Calibration and positioning: The leveled steel plate enters the conveying unit 5, is intermittently positioned and transported by the conveying unit 5, and is centered and calibrated before being sent to the cutting unit 4.
[0056] S3. Precision cutting: The steel plate is first pressed and positioned by the cutting unit 4, and then quickly cut to ensure a smooth cut.
[0057] S4, debris collection: The debris dropped during transportation is centrally processed by the debris cleaning unit 6.
[0058] S5, collecting plates: the cut small pieces of steel plates are intermittently transported to the right by the conveying unit 5 for sorting and standby use.
[0059] The working principle of the present invention is as follows: the rotational force is provided by the motor 54, and then the rotational force is synchronously transmitted to each transmission roller 51 through the pulley member 52 by the transmission belt 53, so that the transmission roller 51 rotates synchronously at a uniform speed, and the steel plate transmitted from the left is transported to the right by the rotating transmission roller 51. When the steel plate enters above the roller group on the left, the steel plate is adjusted to the center front and back by the centering calibration part 55, so that the steel plate that is then transported to the upper end of the carrying cutting table 44 for cutting remains straight and centered. When the right end of the steel plate contacts the intermittent stop part 56, the motor 54 stops rotating intermittently. At this time, the steel plate below is firmly pressed by the auxiliary pressure plate part 43, so that the steel plate will not move when subjected to a sudden downward cutting force. At the same time, the steel plate is cut. Keeping it in a straight state makes it easier to cut it off in one go, so as to obtain a neater incision. The small piece of steel plate cut off will be transported to the right as the transmission roller 51 runs again; the above cutting work is carried out continuously to ensure cutting efficiency; the debris generated during cutting will fall onto the inclined slide 64 during the process of being transported to the right, and when the device is shut down for rest, the electrically controlled mounting slider 66 slides to the left along the mounting slide groove 65, so that the sweeping part 67 scrapes and sweeps the debris on the inclined slide 64, and the debris will fall from the blanking hole 61 into the containing part 62 for temporary collection and storage; the inclined slide 64 is arranged to facilitate sweeping away the debris, and the matching guide plate 68 can prevent the debris from entering the mounting slide groove 65, and can also guide the debris to fall on the inclined slide 64 or the blanking hole 61. In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by terms such as “middle”, “upper”, “lower”, “front”, “back”, “left”, “right”, “top”, “bottom”, “inner”, “outer”, “axial” and “circumferential” are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0060] In addition, the terms "first", "second", "number one", "number two", "one", "two" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. In the description of the present invention, "multiple" means at least two, such as two, three, etc., unless otherwise clearly and specifically limited.
[0061] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0062] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A steel plate shearing device for metal rolling processing, characterized in that: include: A concave seat (1), wherein positioning columns (2) are fixedly installed at the lower end of the concave seat (1) near four corners, a matching baffle (3) is fixedly installed on the concave seat (1) in a symmetrical manner, a cutting unit (4) is arranged in the middle of the concave seat (1), a conveying unit (5) is arranged on the concave seat (1), and a chip cleaning unit (6) is arranged on the concave seat (1); wherein: The cutting plate unit (4) comprises a single door frame (41), the single door frame (41) is fixedly mounted on the middle part of the upper end of the front and rear side plates of the concave seat (1), a cutting knife part (42) is arranged on the horizontal plate of the single door frame (41), an auxiliary pressing plate part (43) is fixedly mounted on the lower end of the horizontal plate of the single door frame (41), a bearing cutting platform (44) is fixedly mounted between the front and rear side plates of the concave seat (1) and located at the lower side of the single door frame (41), and a lower knife through hole (45) is opened in the middle part of the upper end of the bearing cutting platform (44); The auxiliary pressure plate portion (43) includes a positioning mounting plate (431), the lower end of the horizontal plate of the single door frame (41) is fixedly mounted with the positioning mounting plate (431) symmetrically in front and back with respect to the cutting knife portion (42), a displacement slide groove (432) is provided at the opposite end of the positioning mounting plate (431), an inverted L-shaped slider (433) is electrically slidably provided on the displacement slide groove (432), a pressing block (434) is fixedly connected to the lower end of the inverted L-shaped slider (433), a matching insertion hole (435) is provided in the middle of the upper portion of the pressing block (434), and a point pressing component (436) is evenly arranged at the lower end of the pressing block (434) in a symmetrical manner with respect to the matching insertion hole (435) and along the front and back; The point pressure assembly (436) includes a cylindrical groove 1 (4361), the lower end of the pressing block (434) is symmetrical with respect to the matching insertion hole (435) and is evenly provided with a cylindrical groove 1 (4361) along the front and back, a cylindrical groove 2 (4362) connected to the cylindrical groove 1 (4361) is provided on the pressing block (434) and located on the upper side of the cylindrical groove 1 (4361), a circular pressing block (4363) is slidably provided on the cylindrical groove 1 (4361), and the upper end of the circular pressing block (4363) is fixedly connected to the top end of the cylindrical groove 2 (4362) by a spring 1 (4364); The conveying unit (5) comprises a transmission roller (51), a roller group is symmetrically arranged between the front and rear side plates of the concave seat (1) and about the bearing cutting platform (44), the roller group is composed of a plurality of transmission rollers (51) with equal spacing, and the transmission rollers (51) and the concave seat (1) are rotatably matched, the rear end of the rear side plate of the concave seat (1) is rotatably connected to a pulley member (52) fixedly connected to the transmission rollers (51) one by one, and the plurality of pulley members (52) are transmission-connected via a transmission belt (53), a motor 1 (54) is fixedly installed on the left side of the rear end of the rear side plate of the concave seat (1) via a motor seat, and the output shaft of the motor 1 (54) is fixedly connected to the leftmost pulley member (52), a centering calibration portion (55) is arranged on the concave seat (1) and located on the left side of the single door frame (41), and an intermittent stop portion (56) is arranged on the concave seat (1) and located on the right side of the single door frame (41); The centering calibration part (55) comprises a mounting platform (551), the mounting platform (551) is fixedly mounted on the upper end of the bottom plate of the concave seat (1) and located on the left side of the single door frame (41), an electric push rod (552) is fixedly mounted on the middle part of the mounting platform (551) symmetrically in the front and rear, the telescopic rod end of the electric push rod (552) is fixedly connected to a connecting vertical plate (553), a positioning slide bar (554) is fixedly connected between the mounting platform (551) and the adjacent side plate symmetrically about the electric push rod (552), the positioning slide bar (554) is slidably matched with the connecting vertical plate (553), a center round rod (555) is evenly fixedly mounted on the upper end of the connecting vertical plate (553), and adjacent center round rods (555) are separated by a transmission roller (51), a smooth sleeve (556) is rotatably connected to the center round rod (555), and a pulley member (557) is evenly fixedly mounted on the lower end of the connecting vertical plate (553).
2. The steel plate shearing device for metal rolling processing according to claim 1 is characterized in that: The chip cleaning unit (6) comprises a material-dropping through hole (61), a material-dropping through hole (61) is provided in the middle of the bottom plate of the concave seat (1), a containing portion (62) is fixedly installed at the lower end of the concave seat (1) and located at the lower side of the material-dropping through hole (61), the upper end of the bottom plate of the concave seat (1) is fixedly connected to the lower end of the supporting cutting platform (44) through a partition plate (63) located at the left side of the material-dropping through hole (61), an inclined slide (64) with a lower left and a higher right is fixedly installed at the upper end of the bottom plate of the concave seat (1) and located at the right side of the material-dropping through hole (61), a mounting slide groove (65) parallel to the end surface of the inclined slide groove (64) is symmetrically provided at the opposite ends of the front and rear side plates, a mounting slide block (66) is electrically slidably provided in the mounting slide groove (65), a sweeping portion (67) is provided between the mounting slide blocks (66), and a matching material guide plate (68) is symmetrically fixedly installed at the opposite ends of the front and rear side plates and located at the upper side of the mounting slide groove (65).
3. The steel plate shearing device for metal rolling processing according to claim 2 is characterized in that: The sweeping part (67) comprises a mounting connecting rod (671), the mounting connecting rod (671) is rotatably connected between the mounting slider (66), a second motor (672) is fixedly mounted on the mounting slider (66) on the rear side, the output shaft of the second motor (672) is fixedly connected to the mounting connecting rod (671), a push plate (673) is fixedly mounted on one end of the mounting connecting rod (671) close to the inclined slide (64), a mounting bottom frame (674) is fixedly mounted on one end of the mounting connecting rod (671) away from the inclined slide (64), a sliding brush plate (675) is slidably arranged on the mounting bottom frame (674), bristles (676) are evenly arranged on the upper end of the sliding brush plate (675), and the sliding brush plate (675) is fixedly connected to the mounting bottom frame (674) by two springs (677) evenly arranged at the front and rear.
4. The steel plate shearing device for metal rolling processing according to claim 1 is characterized in that: The cutting knife part (42) comprises a hydraulic telescopic rod (421), the hydraulic telescopic rod (421) is fixedly installed on the upper end of the horizontal plate of the single door frame (41), and an elastic telescopic rod (422) is fixedly installed symmetrically front and back at the lower end of the horizontal plate of the single door frame (41) and located between the positioning installation plates (431), the elastic telescopic rod (422) and the lower end of the telescopic rod of the hydraulic telescopic rod (421) are fixedly connected with a mounting strip plate 1 (423), and a cutting plate blade (424) is fixedly installed at the lower end of the mounting strip plate 1 (423), and the cutting plate blade (424) is intermittently matched with the matching insertion hole (435).
5. The steel plate shearing device for metal rolling processing according to claim 1 is characterized in that: The intermittent stop portion (56) comprises a second displacement slide groove (561), and the upper ends of the front and rear side plates of the concave seat (1) and located on the right side of the single door frame (41) are provided with a second displacement slide groove (561), and a sliding mounting plate (562) is electrically slidably arranged on the second displacement slide groove (561), and the upper ends of the sliding mounting plates (562) are fixedly connected to the second mounting strip plate (563), and the lower ends of the second mounting strip plate (563) are fixedly installed with an electric telescopic plate (564).
6. The steel plate shearing device for metal rolling processing according to claim 2, characterized in that: The containing portion (62) comprises a lap frame plate (621), the lap frame plate (621) being fixedly mounted at the lower end of the concave seat (1) and located below the blanking through hole (61), a loading frame (622) being slidably mounted inside the lap frame plate (621), and a push-pull handle (623) being fixedly mounted at the front end of the loading frame (622).
Citation Information
Patent Citations
Steel structure plate shearing device convenient to position
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