Air conditioning condensate mixing device
By designing an automated air-conditioning condensate mixing device, the motor-driven transmission belt system is used to realize automatic mixing and collection of gas and liquid raw materials, solving the problem of low degree of automation in the prior art, and achieving efficient condensate preparation and automated collection.
Patent Information
- Application Number
- CN202410964259.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-07-18
AI Technical Summary
The existing air-conditioning condensant mixing preparation device has low degree of automation, and it is impossible to achieve continuous mixing and processing, so it requires manual addition of raw materials for stirring and mixing.
An air-conditioning condensate mixing device is designed, including a confluence device, an air intake device, a liquid intake device and a canning device. The gas and liquid raw materials are automatically mixed through a motor-driven transmission belt system, and stirred and mixed in the mixing tube. Finally, the mixed condenser is automatically collected into the finished product tank.
The automatic mixing and collection of air-conditioning condensate is realized, the degree of automation of mixing is improved, and the full mixing and feeding of gas and liquid raw materials is ensured. The canning device can be pressurized after the mixing is completed, making it easier for the use of air-conditioning.
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Figure CN118718839B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of condensing agent mixing, and in particular to an air-conditioning condensate mixing device. Background Art
[0002] Refrigerant, also known as refrigerant, is the working medium of the refrigeration cycle. It uses the phase change of refrigerant to transfer heat. The refrigerant absorbs heat when it vaporizes in the evaporator and releases heat when it condenses in the condenser. In addition to having good thermal and physical and chemical properties, the refrigerant should also have excellent environmental properties, such as no damage to the human ecological environment and no greenhouse effect; high critical temperature and the ability to liquefy at room temperature or low temperature; low viscosity and density, etc. The preparation of air-conditioning condensing agent requires mixing a variety of gas raw materials and liquid raw materials. The air-conditioning condensing agent mixing preparation device in the prior art needs to continuously add raw materials manually to stir and mix the gas and liquid raw materials. The degree of automation is low and continuous mixing processing is impossible. Summary of the invention
[0003] In view of the above technical problems, the technical solution adopted by the present invention is: an air-conditioning condensate mixing device, including a merging device, the merging device including a base frame, the merging device is used to mix liquid raw materials and gaseous raw materials, the merging device is provided with an air intake device, a liquid intake device and a canning device, the air intake device includes a mixed gas tank, the air intake device is used to mix gaseous raw materials, the liquid intake device includes a liquid pool, the liquid intake device is used to mix liquid raw materials, the canning device includes a vertical frame, the vertical frame is fixedly mounted on the base frame, and the canning device is used to collect the mixed air-conditioning condensate.
[0004] Furthermore, the merging device includes a motor fixedly mounted on a base frame, a motor gear fixedly mounted on the motor shaft of the motor, a half-tooth gear rotatably mounted on the base frame, an upper gear fixedly mounted on the half-tooth gear, an inner transmission belt wrapped around the upper gear and the motor gear, a stirring transmission belt wrapped around the motor gear, a mixing transmission belt wrapped around the upper gear, an inner transmission column rotatably mounted on the base frame, a transmission gear fixedly mounted on the inner transmission column, an oblique transmission belt wrapped around the transmission gear, a transmission column rotatably mounted on the base frame, a lower transmission gear fixedly mounted on the transmission column, and the lower transmission gear meshes with the half-tooth gear.
[0005] Furthermore, a transmission mechanism is provided on the inner transmission column, and the transmission mechanism includes an inner transmission wheel fixedly mounted on the inner transmission column, an outer transmission wheel fixedly mounted on the transmission column, an upper flow belt wrapped around the inner transmission wheel and the outer transmission wheel, and four connecting blocks fixedly mounted on the upper flow belt.
[0006] Furthermore, a mixing mechanism is provided in the connecting block, and the mixing mechanism includes a mixing tube fixedly installed in the connecting block, a lower pressure plug is slidably installed in the mixing tube, a mixing inner frame is fixedly installed in the mixing tube, an upper top column is slidably installed on the mixing inner frame, a closing plate is fixedly installed on the upper top column, and there is a gap between the closing plate and the inner wall of the mixing tube. In the initial state, the closing plate blocks the feed hole, an upper top spring is provided between the closing plate and the mixing inner frame, a feed hole is provided at the bottom of the mixing tube, and a side guide plate and a sealing plate are fixedly installed at the bottom of the mixing tube.
[0007] Furthermore, a feeding mechanism is provided on the base frame, and the feeding mechanism includes a cam gear rotatably mounted on the base frame, a protrusion is fixedly mounted on the cam gear, the cam gear is meshed with the half-tooth gear, a column is fixedly mounted on the base frame, a lifting frame is slidably mounted on the column, an upper push rod is fixedly mounted on the lifting frame, the lifting frame cooperates with the protrusion, and a transmission belt is wrapped around the outside of the cam gear.
[0008] The rotation of the motor drives the motor gear to rotate, thereby driving the upper gear and the half-tooth gear to rotate through the inner transmission belt. The motor gear drives the rotating gear to rotate through the stirring transmission belt. The upper gear drives the mixing gear to rotate through the mixing transmission belt. The rotation of the half-tooth gear drives the lower transmission gear to rotate intermittently, thereby driving the transmission column and the outer transmission wheel to rotate, thereby driving the upper flow belt to rotate. The upper flow belt drives the inner transmission wheel and the inner transmission column to rotate, thereby driving the transmission gear to rotate, thereby driving the outer gear to rotate through the oblique transmission belt, and the upper flow belt drives the connecting block and the mixing tube to move intermittently.
[0009] The half-tooth gear will also drive the cam gear and the protrusion to rotate intermittently, thereby driving the transmission gear and the rotating cam to rotate through the transmission belt. The cam gear drives the protrusion to rotate, which will drive the lifting frame to rise along the column, thereby driving the upper push rod to rise. When the protrusion is disengaged from the lifting frame, the lifting frame descends and resets under the action of gravity. When the half-tooth gear is engaged with the lower transmission gear, the half-tooth gear is disengaged from the protrusion. When the half-tooth gear is engaged with the cam gear, the half-tooth gear is disengaged from the lower transmission gear. That is, when the upper flow belt moves, the lifting frame does not rise or fall, and when the lifting frame moves, the upper flow belt does not move.
[0010] Furthermore, the air intake device includes an air inlet fixedly mounted on the mixed gas tank, a pressure gauge is provided on the mixed gas tank, a mixing shaft is rotatably mounted inside the mixed gas tank, a mixing gear is fixedly mounted on the mixing shaft, a mixing transmission belt is wrapped around the mixing gear and the upper gear, an air outlet hose is fixedly mounted on the mixing shaft, a quick plug is fixedly mounted on the lifting frame, and the quick plug and the air outlet hose are fixedly mounted.
[0011] Furthermore, an air outlet mechanism is shown to be arranged inside, and the air outlet mechanism includes an inner frame fixedly installed in the quick plug, a downward pressure column is slidably installed on the inner frame, an air baffle plate is fixedly installed on the downward pressure column, there is a gap between the air baffle plate and the inner side wall of the quick plug, and in the initial state, the air baffle plate blocks the air outlet, a downward pressure spring is arranged between the air baffle plate and the inner frame, the quick plug is provided with an air outlet, an external docking plate and a sealing plate are fixedly installed on the quick plug, and the elastic force of the downward pressure spring is the same as that of the upper spring.
[0012] In the initial state, the air baffle plate blocks the air outlet and the closing plate blocks the feed hole. When the mixing tube moves to the top of the quick plug, the side guide plate is inserted between the sealing plate and the outer docking plate, and the sealing plate contacts the sealing plate. At this time, the lower pressure column contacts the upper push column. When the lifting frame rises, it will drive the quick plug to rise, thereby driving the lower pressure column to rise. The lower pressure column and the upper push column interact with each other, so that the air baffle plate and the lower pressure column slide downward along the inner frame, the lower pressure spring is compressed, and the closing plate and the closing plate slide upward along the mixing inner frame, and the upper push spring is compressed. At this time, the closing plate no longer blocks the feed hole, and the air baffle plate no longer blocks the air outlet. The gas enters the mixing tube from the mixed gas tank and the air outlet hose. When the lifting frame descends, the quick plug descends, the lower pressure column and the upper push column are reset under the action of the lower pressure spring and the upper push spring, the gas is sealed in the mixing tube, and the mixing tube continues to move forward.
[0013] The mixing transmission belt drives the mixing gear to rotate, which in turn drives the mixing shaft to rotate, so as to evenly mix the gas entering the mixed gas tank from the air inlet. When the pressure gauge detects that the air pressure in the mixed gas tank is too low, the gas raw material is sent into the mixed gas tank from the air inlet.
[0014] Furthermore, the liquid inlet device includes a docking column fixedly installed on the liquid pool, a liquid inlet pipe fixedly installed on the liquid pool, an upper rotating gear rotatably installed on the liquid pool, a rotating gear fixedly installed on the upper rotating gear, a stirring transmission belt wrapped around the rotating gear and the motor gear, a liquid level meter is arranged in the liquid pool, a stirring shaft rotatably installed on the liquid pool, a stirring gear fixedly installed on the stirring shaft, a transmission belt wrapped around the stirring gear and the upper rotating gear, an electric cylinder fixedly installed on the liquid pool, a liquid inlet plate slidably installed on the liquid pool, and the liquid inlet plate is fixedly installed on the top of the electric cylinder.
[0015] Furthermore, a liquid pushing mechanism is provided in the docking column, and the liquid pushing mechanism includes an upper push block slidably installed in the docking column, an upper moving rod is fixedly installed on the upper push block, a push plate is fixedly installed on the upper moving rod, a side liquid port is provided on the docking column, and the upper moving rod and the upper push rod are fixedly installed.
[0016] Liquid raw materials are introduced into the liquid pool through the liquid inlet pipe, and the liquid level in the liquid pool is detected by the liquid level meter. When the liquid level is too low, the liquid raw materials are introduced into the liquid pool through the liquid inlet pipe, and the stirring transmission belt drives the rotating gear and the upper rotating gear to rotate, and the stirring gear and the stirring shaft are driven to rotate through the transmission belt, and the liquid raw materials are mixed and stirred through the stirring shaft.
[0017] Due to the principle of communicating vessels, the liquid levels in the docking column and the liquid pool are at the same height. When the mixing tube follows the upper flow belt to move to the docking column, the side guide plate will be inserted between the side plates, and the side liquid port will be connected to the feed hole. The upper push rod rises, driving the upper push block, the upper moving rod and the push plate to rise. The rise of the push plate drives the upper push column to rise, and the upper push spring is compressed, so that the closing plate no longer blocks the feed hole. At the same time, the upper push block rises to push the liquid raw materials in the liquid pool and the docking column upward, and enters the mixing tube through the side liquid port and the feed hole to mix with the gas raw material in the mixing tube. When the upper push rod descends, the upper push block, the upper moving rod and the push plate descend, and the closing plate blocks the feed hole again. At this time, all the gas raw materials and liquid raw materials are located in the mixing tube, and the mixing tube continues to follow the upper flow belt to move toward the stand.
[0018] Furthermore, the canning device includes an external gear shaft rotatably mounted on the base frame, an external gear and a driving wheel are fixedly mounted on the external gear shaft, a driven wheel is rotatably mounted on the base frame, a can moving belt is wrapped around the driven wheel and the driving wheel, a bidirectional screw shaft is rotatably mounted on the vertical frame, a lower pressure plate is slidably mounted inside the vertical frame, a threaded transmission is formed between the lower pressure plate and the bidirectional screw shaft, an oblique transmission belt is wrapped around the external gear and the transmission gear, a transfer gear and a rotating cam are rotatably mounted on the base frame, a transfer belt is wrapped around the transfer gear, the rotating cam and the cam gear, and four outer frames are fixedly mounted on the can moving belt.
[0019] Furthermore, a loading mechanism is provided on the outer frame, and the loading mechanism includes a finished product can slidably mounted on the outer frame, a liquid inlet hole is provided on the finished product can, a side closing plate and a front closing plate are fixedly mounted on the finished product can, an inner slide is fixedly mounted in the finished product can, an opening pressure column is slidably mounted on the inner slide, an opening disk is fixedly mounted on the opening pressure column, an opening spring is provided between the opening disk and the inner slide, and the elastic force of the opening spring is the same as the elastic force of the upper spring.
[0020] In the initial state, the opening disk blocks the liquid inlet hole, and the inclined transmission belt drives the outer gear and the outer gear shaft to rotate, thereby driving the driving wheel to rotate, thereby driving the tank moving belt to move, and the tank moving belt moves synchronously with the upper flow belt, and the finished product tank moves to the bottom of the mixing tube. At this time, the upper flow belt and the tank moving belt stop rotating, and the transmission belt starts to rotate, driving the rotating cam and the transmission gear to rotate. The rotation of the rotating cam drives the finished product tank stopped above it to rise, thereby driving the finished product tank to slide upward along the outer frame, thereby driving the opening pressure column to move upward, the opening pressure column contacts and interacts with the upper ejector column, the upper ejector column and the closing disk slide upward along the mixing inner frame, and the upper ejector spring is compressed. At this time, the closing disk no longer blocks the feed hole, and the opening pressure column and the opening disk slide downward along the inner slide, the opening spring is compressed, and the opening disk no longer The liquid inlet hole is blocked, and at the same time, the transmission gear rotates to drive the two-way screw shaft to rotate, thereby driving the lower pressure plate to descend along the vertical frame, and the lower pressure plate presses the lower pressure plug downward, and the lower pressure plug squeezes the gas-liquid mixed raw material in the mixing tube, that is, the mixed air-conditioning condensing agent into the finished product tank, and adds additional pressure to make a certain pressure inside the finished product tank. When the protrusion of the rotating cam leaves the lower end of the finished product tank, the finished product tank descends along the outer frame due to gravity, and the opening pressure column and the upper push column are reset under the action of the opening spring and the upper push spring, and the opening disk re-closes the liquid inlet hole, and the closing disk re-closes the feed hole, and then the tank moving belt continues to transport the finished product tank forward, and then the finished product tank is removed. Because there is a two-way thread on the two-way screw shaft, the transmission gear rotates to drive the two-way screw shaft to rotate, driving the lower pressure plate to first descend and then rise.
[0021] Compared with the prior art, the present invention has the following advantages: (1) the merging device provided in the present invention can continuously drive the mixing tube to rotate. After the mixing tube reaches the air inlet device, the gas raw material is automatically introduced into the mixing tube through the air inlet device. Then the mixing tube reaches the liquid inlet device. The liquid raw material is automatically introduced into the mixing tube through the liquid inlet device. After reaching the canning device, the mixed air-conditioning condensate is finally automatically introduced into the canning device through the mixing tube, and the degree of automation is high. (2) the air inlet device and the liquid inlet device provided in the present invention continuously mix and stir a variety of gas raw materials and liquid raw materials to achieve sufficient mixing, and automatically replenish the materials when the liquid raw materials and the gas raw materials are insufficient. (3) the canning device provided in the present invention will fill the mixed air-conditioning condensate into a certain pressure after passing it into the finished product tank, so as to facilitate adding into the air conditioner. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0023] Figure 2 The structure of the merging device of the present invention is shown in FIG. Figure 1 .
[0024] Figure 3 The structure of the merging device of the present invention is shown in FIG. Figure 2.
[0025] Figure 4 It is a schematic diagram of the structure of the mixing mechanism of the present invention.
[0026] Figure 5 The structure of the air intake device of the present invention is shown in FIG. Figure 1 .
[0027] Figure 6 The structure of the air intake device of the present invention is shown in FIG. Figure 2 .
[0028] Figure 7 The structure of the liquid inlet device of the present invention is shown in FIG. Figure 1 .
[0029] Figure 8 The structure of the liquid inlet device of the present invention is shown in FIG. Figure 2 .
[0030] Fig. 9 The structure of the liquid inlet device of the present invention is shown in FIG. Figure 3 .
[0031] Fig.10 The structure of the canning device of the present invention is shown in FIG. Figure 1 .
[0032] Fig.11 The structure of the canning device of the present invention is shown in FIG. Figure 2 .
[0033] Fig.12 The structure of the canning device of the present invention is shown in FIG. Figure 3 .
[0034] Figure numbers: 101-base frame; 102-motor; 103-motor gear; 104-stirring transmission belt; 105-inner transmission belt; 106-upper gear; 107-half-tooth gear; 108-mixing transmission belt; 109-lower transmission gear; 110-transmission column; 111-cam gear; 112-bump; 113-column; 114-lifting frame; 115-upper push rod; 116-transmission belt; 117-transmission gear; 118-oblique transmission belt; 119-inner transmission column; 120- Inner transmission wheel; 121-outer transmission wheel; 122-upper flow belt; 123-connecting block; 124-mixing tube; 125-lower pressure plug; 126-mixing inner frame; 127-upper column; 128-closing plate; 129-upper spring; 130-feeding hole; 131-side guide plate; 132-sealing plate; 201-mixing gas tank; 202-air inlet; 203-pressure gauge; 204-mixing gear; 205-mixing shaft; 206-air outlet hose; 207-quick plug; 208-inner frame ;209-downward pressure column;210-downward pressure spring;211-outer docking plate;212-sealing plate;213-air outlet;214-air baffle plate;301-liquid pool;302-docking column;303-liquid inlet pipe;304-electric cylinder;305-liquid level gauge;306-rotating gear;307-upper rotating gear;308-transmission belt;309-stirring gear;310-stirring shaft;311-upper push block;312-upper moving rod;313-top push plate;314-liquid inlet plate;315- Side liquid port; 316-side plate; 401-stand; 402-bidirectional screw shaft; 403-lower pressure plate; 404-external gear; 405-external gear shaft; 406-driving wheel; 407-driven wheel; 408-tank moving belt; 409-transmission gear; 410-rotating cam; 411-outer frame; 412-finished tank; 413-side closing plate; 414-front closing plate; 415-liquid inlet hole; 416-opening pressure column; 417-opening disk; 418-inner slide; 419-opening spring. DETAILED DESCRIPTION
[0035] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.
[0036] Example: Reference Figure 1-Figure 12 An air conditioning condensate mixing device includes a merging device, the merging device includes a base frame 101, the merging device is used to mix liquid raw materials and gas raw materials, the merging device is provided with an air intake device, a liquid intake device and a canning device, the air intake device includes a mixed gas tank 201, the air intake device is used to mix the gas raw materials, the liquid intake device includes a liquid pool 301, the liquid intake device is used to mix the liquid raw materials, the canning device includes a stand 401, the stand 401 is fixedly mounted on the base frame 101, and the canning device is used to collect the mixed air conditioning condensate.
[0037] like Figure 2-Figure 4 As shown, the merging device includes a motor 102 fixedly mounted on a base frame 101, a motor gear 103 fixedly mounted on the motor shaft of the motor 102, a half-toothed gear 107 rotatably mounted on the base frame 101, an upper gear 106 fixedly mounted on the half-toothed gear 107, an inner transmission belt 105 wound around the upper gear 106 and the motor gear 103, a stirring transmission belt 104 wound around the motor gear 103, a mixing transmission belt 108 wound around the upper gear 106, an inner transmission column 119 rotatably mounted on the base frame 101, a transmission gear 117 fixedly mounted on the inner transmission column 119, an oblique transmission belt 118 wound around the transmission gear 117, a transmission column 110 rotatably mounted on the base frame 101, a lower transmission gear 109 fixedly mounted on the transmission column 110, and the lower transmission gear 109 meshes with the half-toothed gear 107.
[0038] like Figure 2-Figure 4 As shown, a transmission mechanism is arranged on the inner transmission column 119, and the transmission mechanism includes an inner transmission wheel 120 fixedly mounted on the inner transmission column 119, an outer transmission wheel 121 fixedly mounted on the transmission column 110, an upper flow belt 122 is wound around the inner transmission wheel 120 and the outer transmission wheel 121, and four connecting blocks 123 are fixedly mounted on the upper flow belt 122.
[0039] like Figure 2-Figure 4 As shown, a mixing mechanism is provided in the connecting block 123, and the mixing mechanism includes a mixing tube 124 fixedly installed in the connecting block 123, a lower pressure plug 125 is slidably installed in the mixing tube 124, a mixing inner frame 126 is fixedly installed in the mixing tube 124, an upper top column 127 is slidably installed on the mixing inner frame 126, a closing plate 128 is fixedly installed on the upper top column 127, and a gap is provided between the closing plate 128 and the inner wall of the mixing tube 124. In the initial state, the closing plate 128 blocks the feed hole 130, an upper top spring 129 is provided between the closing plate 128 and the mixing inner frame 126, a feed hole 130 is provided at the bottom of the mixing tube 124, and a side guide plate 131 and a sealing plate 132 are fixedly installed at the bottom of the mixing tube 124.
[0040] like Figure 2-Figure 4 As shown, a feeding mechanism is provided on the base frame 101, and the feeding mechanism includes a cam gear 111 rotatably mounted on the base frame 101, a protrusion 112 is fixedly mounted on the cam gear 111, the cam gear 111 is meshed with the half-tooth gear 107, a column 113 is fixedly mounted on the base frame 101, a lifting frame 114 is slidably mounted on the column 113, an upper push rod 115 is fixedly mounted on the lifting frame 114, the lifting frame 114 cooperates with the protrusion 112, and a transmission belt 116 is wrapped around the outside of the cam gear 111.
[0041] The rotation of motor 102 drives the motor gear 103 to rotate, thereby driving the upper gear 106 and the half-tooth gear 107 to rotate through the inner transmission belt 105, the motor gear 103 drives the rotating gear 306 to rotate through the stirring transmission belt 104, the upper gear 106 drives the mixing gear 204 to rotate through the mixing transmission belt 108, the rotation of the half-tooth gear 107 drives the lower transmission gear 109 to rotate intermittently, thereby driving the transmission column 110 and the outer transmission wheel 121 to rotate, thereby driving the upper flow belt 122 to rotate, the upper flow belt 122 drives the inner transmission wheel 120 and the inner transmission column 119 to rotate, thereby driving the transmission gear 117 to rotate, thereby driving the outer gear 404 to rotate through the oblique transmission belt 118, and the upper flow belt 122 drives the connecting block 123 and the mixing tube 124 to move intermittently.
[0042] The half-toothed gear 107 will also drive the cam gear 111 and the protrusion 112 to rotate intermittently, thereby driving the transmission gear 409 and the rotating cam 410 to rotate through the transmission belt 116. The cam gear 111 drives the protrusion 112 to rotate, which will drive the lifting frame 114 to rise along the column 113, thereby driving the upper push rod 115 to rise. When the protrusion 112 disengages from the lifting frame 114, the lifting frame 114 descends and resets under the action of gravity. When the half-toothed gear 107 is engaged with the lower transmission gear 109, the half-toothed gear 107 is disengaged from the protrusion 112. When the half-toothed gear 107 is engaged with the cam gear 111, the half-toothed gear 107 is disengaged from the lower transmission gear 109, that is, when the upper circulation belt 122 moves, the lifting frame 114 does not rise or fall, and when the lifting frame 114 moves, the upper circulation belt 122 does not move.
[0043] like Figure 5 , Figure 6 As shown, the air intake device includes an air inlet 202 fixedly mounted on a mixed gas tank 201, a pressure gauge 203 is provided on the mixed gas tank 201, a mixing shaft 205 is rotatably mounted in the mixed gas tank 201, a mixing gear 204 is fixedly mounted on the mixing shaft 205, a mixing transmission belt 108 is wound around the mixing gear 204 and the upper gear 106, an air outlet hose 206 is fixedly mounted on the mixing shaft 205, a quick plug 207 is fixedly mounted on the lifting frame 114, and the quick plug 207 and the air outlet hose 206 are fixedly mounted.
[0044] like Figure 5 , Figure 6As shown, an air outlet mechanism is provided inside, and the air outlet mechanism includes an inner frame 208 fixedly installed in the quick plug 207, a lower pressure column 209 is slidably installed on the inner frame 208, an air baffle 214 is fixedly installed on the lower pressure column 209, and there is a gap between the air baffle 214 and the inner wall of the quick plug 207. In the initial state, the air baffle 214 blocks the air outlet 213, and a downward pressure spring 210 is provided between the air baffle 214 and the inner frame 208, the quick plug 207 is provided with an air outlet 213, and an external docking piece 211 and a sealing piece 212 are fixedly installed on the quick plug 207, and the elastic force of the downward pressure spring 210 is the same as that of the upper spring 129.
[0045] In the initial state, the air baffle plate 214 blocks the air outlet 213, and the closing plate 128 blocks the feed hole 130. When the mixing tube 124 moves to the top of the quick plug 207, the side guide plate 131 is inserted between the sealing sheet 212 and the outer docking sheet 211, and the sealing plate 132 contacts the sealing sheet 212. At this time, the lower pressure column 209 contacts the upper push column 127. When the lifting frame 114 rises, it will drive the quick plug 207 to rise, thereby driving the lower pressure column 209 to rise. The lower pressure column 209 and the upper push column 127 interact with each other, so that the air baffle plate 214 and the lower pressure column 209 slide downward along the inner frame 208. , the downward pressure spring 210 is compressed, the closing plate 128 and the closing plate 128 slide upward along the mixing inner frame 126, and the upper push spring 129 is compressed. At this time, the closing plate 128 no longer blocks the feed hole 130, and the air baffle plate 214 no longer blocks the air outlet 213. The gas enters the mixing tube 124 from the mixed gas tank 201 and the air outlet hose 206. When the lifting frame 114 descends, the quick plug 207 descends, and the downward pressure column 209 and the upper push column 127 are reset under the action of the downward pressure spring 210 and the upper push spring 129, and the gas is sealed in the mixing tube 124, and the mixing tube 124 continues to move forward.
[0046] The mixing transmission belt 108 drives the mixing gear 204 to rotate, and then drives the mixing shaft 205 to rotate, so as to evenly mix the gas entering the mixed gas tank 201 from the air inlet 202. When the pressure gauge 203 detects that the air pressure in the mixed gas tank 201 is too low, the gas raw material is sent into the mixed gas tank 201 from the air inlet 202.
[0047] like Figure 7-Figure 9As shown, the liquid inlet device includes a docking column 302 fixedly installed on the liquid pool 301, a liquid inlet pipe 303 fixedly installed on the liquid pool 301, an upper rotating gear 307 rotatably installed on the liquid pool 301, a rotating gear 306 fixedly installed on the upper rotating gear 307, a stirring transmission belt 104 is wound around the rotating gear 306 and the motor gear 103, a liquid level meter 305 is arranged in the liquid pool 301, a stirring shaft 310 rotatably installed on the liquid pool 301, a stirring gear 309 fixedly installed on the stirring shaft 310, a transmission belt 308 is wound around the stirring gear 309 and the upper rotating gear 307, an electric cylinder 304 fixedly installed on the liquid pool 301, a liquid inlet plate 314 slidably installed on the liquid pool 301, and the liquid inlet plate 314 is fixedly installed on the top of the electric cylinder 304.
[0048] like Figure 7-Figure 9 As shown, a liquid pushing mechanism is provided in the docking column 302, and the liquid pushing mechanism includes an upper push block 311 slidably installed in the docking column 302, an upper moving rod 312 is fixedly installed on the upper push block 311, and a push plate 313 is fixedly installed on the upper moving rod 312. A side liquid port 315 is provided on the docking column 302, and the upper moving rod 312 is fixedly installed with the upper push rod 115.
[0049] Liquid raw materials are introduced into the liquid pool 301 through the liquid inlet pipe 303, and the liquid level in the liquid pool 301 is detected by the liquid level meter 305. When the liquid level is too low, the liquid raw materials are introduced into the liquid pool 301 through the liquid inlet pipe 303, and the stirring transmission belt 104 drives the rotating gear 306 and the upper rotating gear 307 to rotate, and the transmission belt 308 drives the stirring gear 309 and the stirring shaft 310 to rotate, and the liquid raw materials are mixed and stirred by the stirring shaft 310.
[0050] Due to the communicating vessel principle, the liquid levels in the docking column 302 and the liquid pool 301 are at the same height. When the mixing tube 124 follows the upper flow belt 122 to move to the docking column 302, the side guide plate 131 will be inserted between the side plates 316, and the side liquid port 315 will be connected with the feed hole 130. The upper push rod 115 rises to drive the upper push block 311, the upper moving rod 312 and the push plate 313 to rise. The push plate 313 rises to drive the upper push column 127 to rise, and the upper push spring 129 is compressed, so that the closing disk 128 no longer blocks the feed hole 130. The upper push block 311 rises to push the liquid raw materials in the liquid pool 301 and the docking column 302 upwards, and enters the mixing tube 124 through the side liquid port 315 and the feed hole 130 to mix with the gas raw materials in the mixing tube 124. When the upper push rod 115 descends, the upper push block 311, the upper movable rod 312 and the push plate 313 descend, and the closing plate 128 blocks the feed hole 130 again. At this time, the gas raw materials and the liquid raw materials are all located in the mixing tube 124, and the mixing tube 124 continues to follow the upper flow belt 122 to advance toward the stand 401.
[0051] like Figure 10-12 As shown, the canning device includes an external gear shaft 405 rotatably mounted on the base frame 101, an external gear 404 and a driving wheel 406 are fixedly mounted on the external gear shaft 405, a driven wheel 407 is rotatably mounted on the base frame 101, a can moving belt 408 is wound around the driven wheel 407 and the driving wheel 406, a bidirectional screw shaft 402 is rotatably mounted on the vertical frame 401, a lower pressure plate 403 is slidably mounted inside the vertical frame 401, the lower pressure plate 403 and the bidirectional screw shaft 402 form a threaded transmission, an oblique transmission belt 118 is wound around the external gear 404 and the transmission gear 117, a transfer gear 409 and a rotating cam 410 are rotatably mounted on the base frame 101, a transfer belt 116 is wound around the transfer gear 409, the rotating cam 410 and the cam gear 111, and four outer frames 411 are fixedly mounted on the can moving belt 408.
[0052] like Figure 10-12 As shown, a loading mechanism is provided on the outer frame 411, and the loading mechanism includes a finished product tank 412 slidably mounted on the outer frame 411, a liquid inlet hole 415 is provided on the finished product tank 412, a side closing piece 413 and a front closing piece 414 are fixedly mounted on the finished product tank 412, an inner slide 418 is fixedly mounted inside the finished product tank 412, an opening pressure column 416 is slidably mounted on the inner slide 418, an opening disk 417 is fixedly mounted on the opening pressure column 416, an opening spring 419 is provided between the opening disk 417 and the inner slide 418, and the elastic force of the opening spring 419 is the same as the elastic force of the upper spring 129.
[0053] In the initial state, the opening disk 417 blocks the liquid inlet hole 415, and the inclined transmission belt 118 drives the outer gear 404 and the outer gear shaft 405 to rotate, thereby driving the driving wheel 406 to rotate, thereby driving the tank moving belt 408 to move, and the tank moving belt 408 moves synchronously with the upper flow belt 122, and the finished product tank 412 moves to the bottom of the mixing tube 124. At this time, the upper flow belt 122 and the tank moving belt 408 stop rotating, and the transmission belt 116 starts to rotate, driving the rotating cam 410 and the transmission gear 409 to rotate, and the rotating cam 410 rotates The finished product can 412 stopped above it is driven to rise, thereby driving the finished product can 412 to slide upward along the outer frame 411, thereby driving the opening pressure column 416 to move upward, the opening pressure column 416 contacts and interacts with the upper push column 127, the upper push column 127 and the closing plate 128 slide upward along the mixing inner frame 126, and the upper push spring 129 is compressed. At this time, the closing plate 128 no longer blocks the feed hole 130, and the opening pressure column 416 and the opening plate 417 slide downward along the inner slide 418, and the opening spring 419 is compressed. The plate 417 no longer blocks the liquid inlet hole 415, and at the same time, the transmission gear 409 rotates to drive the bidirectional screw shaft 402 to rotate, thereby driving the lower pressure plate 403 to descend along the stand 401, and the lower pressure plate 403 presses the lower pressure plug 125 downward, and the lower pressure plug 125 squeezes the gas-liquid mixed raw material in the mixing tube 124, that is, the mixed air-conditioning condensing agent into the finished product tank 412, and applies additional pressure to make a certain pressure inside the finished product tank 412. When the protrusion of the rotating cam 410 leaves the lower end of the finished product tank 412, the finished product tank 412 is The action of gravity descends along the outer frame 411, and the opening pressure column 416 and the upper push column 127 are reset under the action of the opening spring 419 and the upper push spring 129. The opening disk 417 re-closes the liquid inlet hole 415, and the closing disk 128 re-closes the feed hole 130. Then the tank moving belt 408 continues to transport the finished tank 412 forward, and then the finished tank 412 is removed. Since there is a bidirectional thread on the bidirectional screw shaft 402, the transmission gear 409 rotates to drive the bidirectional screw shaft 402 to rotate, driving the lower pressure plate 403 to first descend and then rise.
[0054] The working principle of an air conditioning condensate mixing device disclosed in the present invention is as follows: the rotation of the motor 102 drives the motor gear 103 to rotate, thereby driving the upper gear 106 and the half-tooth gear 107 to rotate through the inner transmission belt 105, the motor gear 103 drives the rotating gear 306 to rotate through the stirring transmission belt 104, the upper gear 106 drives the mixing gear 204 to rotate through the mixing transmission belt 108, the rotation of the half-tooth gear 107 drives the lower transmission gear 109 to rotate intermittently, thereby driving the transmission column 110 and the outer transmission wheel 121 to rotate, thereby driving the upper flow belt 122 to rotate, the upper flow belt 122 drives the inner transmission wheel 120 and the inner transmission column 119 to rotate, thereby driving the transmission gear 117 to rotate, thereby driving the outer gear 404 to rotate through the oblique transmission belt 118, and the upper flow belt 122 drives the connecting block 123 and the mixing tube 124 to intermittently move. The half-toothed gear 107 will also drive the cam gear 111 and the protrusion 112 to rotate intermittently, thereby driving the transmission gear 409 and the rotating cam 410 to rotate through the transmission belt 116. The cam gear 111 drives the protrusion 112 to rotate, which will drive the lifting frame 114 to rise along the column 113, thereby driving the upper push rod 115 to rise. When the protrusion 112 disengages from the lifting frame 114, the lifting frame 114 descends and resets under the action of gravity. When the half-toothed gear 107 is engaged with the lower transmission gear 109, the half-toothed gear 107 is disengaged from the protrusion 112. When the half-toothed gear 107 is engaged with the cam gear 111, the half-toothed gear 107 is disengaged from the lower transmission gear 109, that is, when the upper circulation belt 122 moves, the lifting frame 114 does not rise or fall, and when the lifting frame 114 moves, the upper circulation belt 122 does not move. In the initial state, the air baffle plate 214 blocks the air outlet 213, and the closing plate 128 blocks the feed hole 130. When the mixing tube 124 moves to the top of the quick plug 207, the side guide plate 131 is inserted between the sealing sheet 212 and the outer docking sheet 211, and the sealing plate 132 contacts the sealing sheet 212. At this time, the lower pressure column 209 contacts the upper push column 127. When the lifting frame 114 rises, it will drive the quick plug 207 to rise, thereby driving the lower pressure column 209 to rise. The lower pressure column 209 and the upper push column 127 interact with each other, so that the air baffle plate 214 and the lower pressure column 209 slide downward along the inner frame 208. , the downward pressure spring 210 is compressed, the closing plate 128 and the closing plate 128 slide upward along the mixing inner frame 126, and the upper push spring 129 is compressed. At this time, the closing plate 128 no longer blocks the feed hole 130, and the air baffle plate 214 no longer blocks the air outlet 213. The gas enters the mixing tube 124 from the mixed gas tank 201 and the air outlet hose 206. When the lifting frame 114 descends, the quick plug 207 descends, and the downward pressure column 209 and the upper push column 127 are reset under the action of the downward pressure spring 210 and the upper push spring 129, and the gas is sealed in the mixing tube 124, and the mixing tube 124 continues to move forward.The mixing transmission belt 108 drives the mixing gear 204 to rotate, and then drives the mixing shaft 205 to rotate, so as to evenly mix the gas entering the mixed gas tank 201 from the air inlet 202. When the pressure gauge 203 detects that the air pressure in the mixed gas tank 201 is too low, the gas raw material is sent into the mixed gas tank 201 from the air inlet 202. The liquid raw material is introduced into the liquid pool 301 through the liquid inlet pipe 303, and the liquid level in the liquid pool 301 is detected by the liquid level meter 305. When the liquid level is too low, the liquid raw material is introduced into the liquid pool 301 from the liquid inlet pipe 303. The stirring transmission belt 104 drives the rotating gear 306 and the upper rotating gear 307 to rotate, and drives the stirring gear 309 and the stirring shaft 310 to rotate through the transmission belt 308, and the liquid raw material is mixed and stirred through the stirring shaft 310. Due to the communicating vessel principle, the liquid levels in the docking column 302 and the liquid pool 301 are at the same height. When the mixing tube 124 follows the upper flow belt 122 to move to the docking column 302, the side guide plate 131 will be inserted between the side plates 316, and the side liquid port 315 will be connected with the feed hole 130. The upper push rod 115 rises to drive the upper push block 311, the upper moving rod 312 and the push plate 313 to rise. The push plate 313 rises to drive the upper push column 127 to rise, and the upper push spring 129 is compressed, so that the closing disk 128 no longer blocks the feed hole 130. The upper push block 311 rises to push the liquid raw materials in the liquid pool 301 and the docking column 302 upwards, and enters the mixing tube 124 through the side liquid port 315 and the feed hole 130 to mix with the gas raw materials in the mixing tube 124. When the upper push rod 115 descends, the upper push block 311, the upper movable rod 312 and the push plate 313 descend, and the closing plate 128 blocks the feed hole 130 again. At this time, the gas raw materials and the liquid raw materials are all located in the mixing tube 124, and the mixing tube 124 continues to follow the upper flow belt 122 to advance toward the stand 401.In the initial state, the opening disk 417 blocks the liquid inlet hole 415, and the inclined transmission belt 118 drives the outer gear 404 and the outer gear shaft 405 to rotate, thereby driving the driving wheel 406 to rotate, thereby driving the tank moving belt 408 to move, and the tank moving belt 408 moves synchronously with the upper flow belt 122. The finished product tank 412 moves to the bottom of the mixing tube 124. At this time, the upper flow belt 122 and the tank moving belt 408 stop rotating, and the transmission belt 116 starts to rotate, driving the rotating cam 410 and the transmission gear 4 09 rotates, the rotating cam 410 rotates to drive the finished product can 412 stopped above it to rise, thereby driving the finished product can 412 to slide upward along the outer frame 411, thereby driving the opening pressure column 416 to move upward, the opening pressure column 416 contacts and interacts with the upper push column 127, the upper push column 127 and the closing plate 128 slide upward along the mixing inner frame 126, the upper push spring 129 is compressed, and at this time the closing plate 128 no longer blocks the feed hole 130, and the opening pressure column 416 and the opening plate 41 7 slides downward along the inner slide 418, the opening spring 419 is compressed, the opening disk 417 no longer blocks the liquid inlet hole 415, and at the same time, the transmission gear 409 rotates to drive the two-way screw shaft 402 to rotate, thereby driving the lower pressure plate 403 to descend along the stand 401, and the lower pressure plate 403 presses the lower pressure plug 125 downward, and the lower pressure plug 125 squeezes the gas-liquid mixed raw material in the mixing tube 124, that is, the mixed air conditioning condensing agent, into the finished product tank 412, and applies additional pressure to make the finished product tank 412 There is a certain pressure inside. When the protrusion of the rotating cam 410 leaves the lower end of the finished tank 412, the finished tank 412 descends along the outer frame 411 due to gravity, and the opening pressure column 416 and the upper push column 127 are reset under the action of the opening spring 419 and the upper push spring 129. The opening disk 417 re-closes the liquid inlet hole 415, and the closing disk 128 re-closes the feed hole 130. Then the tank moving belt 408 continues to transport the finished tank 412 forward, and then the finished tank 412 is removed.
[0055] That is, the upper flow belt 122 and the tank moving belt 408 move synchronously. At each pause, the mixing tube 124 located in front of the stand 401 is located above the finished product tank 412, and at the same time, one mixing tube 124 is located above the quick plug 207, and one mixing tube 124 is located above the docking column 302; when the upper flow belt 122 and the tank moving belt 408 pause, the gas raw material in the mixed gas tank 201 enters the mixing tube 124, and the liquid raw material in the liquid pool 301 enters the mixing tube 124 filled with gas raw material, and the mixing tube 124 filled with gas and liquid mixed raw materials passes the raw materials into the finished product tank 412.
[0056] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An air conditioning condensate mixing device, comprising a merging device, characterized in that: The merging device comprises a base frame (101), the merging device is used to mix liquid raw materials and gas raw materials, the merging device is provided with an air intake device, a liquid intake device and a canning device, the air intake device comprises a mixed gas tank (201), the air intake device is used to mix gas raw materials, the liquid intake device comprises a liquid pool (301), the liquid intake device is used to mix liquid raw materials, the canning device comprises a stand (401), the stand (401) is fixedly mounted on the base frame (101), and the canning device is used to collect the mixed air-conditioning condensing agent; The merging device comprises a motor (102) fixedly mounted on a base frame (101), a motor gear (103) fixedly mounted on the motor shaft of the motor (102), a half-toothed gear (107) rotatably mounted on the base frame (101), an upper gear (106) fixedly mounted on the half-toothed gear (107), an inner transmission belt (105) wound around the upper gear (106) and the motor gear (103), a stirring transmission belt (104) wound around the motor gear (103), and the upper gear (106) and the motor gear (103) are connected to each other. A mixed transmission belt (108) is wound around the gear (106); an inner transmission column (119) is rotatably mounted on the base frame (101); a transmission gear (117) is fixedly mounted on the inner transmission column (119); an oblique transmission belt (118) is wound around the transmission gear (117); a transmission column (110) is rotatably mounted on the base frame (101); a lower transmission gear (109) is fixedly mounted on the transmission column (110); and the lower transmission gear (109) is meshed with the half-toothed gear (107); The inner transmission column (119) is provided with a transmission mechanism, the transmission mechanism comprising an inner transmission wheel (120) fixedly mounted on the inner transmission column (119), an outer transmission wheel (121) fixedly mounted on the transmission column (110), an upper circulation belt (122) wound around the inner transmission wheel (120) and the outer transmission wheel (121), and four connection blocks (123) fixedly mounted on the upper circulation belt (122); A mixing mechanism is arranged in the connecting block (123), and the mixing mechanism comprises a mixing tube (124) fixedly mounted in the connecting block (123), a lower pressing plug (125) slidably mounted in the mixing tube (124), a mixing inner frame (126) fixedly mounted in the mixing tube (124), an upper support column (127) slidably mounted on the mixing inner frame (126), a closing plate (128) fixedly mounted on the upper support column (127), a gap between the closing plate (128) and the inner side wall of the mixing tube (124), in an initial state, the closing plate (128) blocks the feed hole (130), an upper support spring (129) is arranged between the closing plate (128) and the mixing inner frame (126), a feed hole (130) is arranged at the bottom of the mixing tube (124), and a side guide plate (131) and a sealing plate (132) are fixedly mounted at the bottom of the mixing tube (124); A feeding mechanism is provided on the base frame (101), the feeding mechanism comprising a cam gear (111) rotatably mounted on the base frame (101), a protrusion (112) fixedly mounted on the cam gear (111), the cam gear (111) meshing with the half-tooth gear (107), a column (113) fixedly mounted on the base frame (101), a lifting frame (114) slidably mounted on the column (113), an upper push rod (115) fixedly mounted on the lifting frame (114), the lifting frame (114) cooperating with the protrusion (112), and a transmission belt (116) wound around the outside of the cam gear (111); The air intake device comprises an air intake port (202) fixedly mounted on a mixed gas tank (201); a pressure gauge (203) is provided on the mixed gas tank (201); a mixing shaft (205) is rotatably mounted in the mixed gas tank (201); a mixing gear (204) is fixedly mounted on the mixing shaft (205); a mixing transmission belt (108) is wound around the mixing gear (204) and the upper gear (106); an air outlet hose (206) is fixedly mounted on the mixing shaft (205); a quick plug (207) is fixedly mounted on the lifting frame (114); and the quick plug (207) and the air outlet hose (206) are fixedly mounted; The quick plug (207) is provided with an air outlet mechanism, and the air outlet mechanism comprises an inner frame (208) fixedly installed in the quick plug (207), a lower pressure column (209) slidably installed on the inner frame (208), an air baffle (214) fixedly installed on the lower pressure column (209), a gap between the air baffle (214) and the inner wall of the quick plug (207), the air outlet (213) is blocked by the air baffle (214) in the initial state, a downward pressure spring (210) is provided between the air baffle (214) and the inner frame (208), the quick plug (207) is provided with an air outlet (213), an outer docking plate (211) and a sealing plate (212) are fixedly installed on the quick plug (207), and the elastic force of the downward pressure spring (210) is the same as that of the upper spring (129); The liquid inlet device comprises a docking column (302) fixedly mounted on the liquid pool (301); a liquid inlet pipe (303) fixedly mounted on the liquid pool (301); an upper rotating gear (307) rotatably mounted on the liquid pool (301); a rotating gear (306) fixedly mounted on the upper rotating gear (307); a stirring transmission belt (104) wound around the rotating gear (306) and the motor gear (103); a liquid level meter (305) is arranged in the liquid pool (301); a stirring shaft (310) rotatably mounted on the liquid pool (301); a stirring gear (309) fixedly mounted on the stirring shaft (310); a transmission belt (308) wound around the stirring gear (309) and the upper rotating gear (307); an electric cylinder (304) fixedly mounted on the liquid pool (301); a liquid inlet plate (314) slidably mounted on the liquid pool (301); and the liquid inlet plate (314) is fixedly mounted on the top of the electric cylinder (304).
2. The air conditioning condensate mixing device according to claim 1, characterized in that: A liquid pushing mechanism is arranged in the docking column (302), and the liquid pushing mechanism comprises an upper push block (311) slidably mounted in the docking column (302), an upper moving rod (312) is fixedly mounted on the upper push block (311), a push plate (313) is fixedly mounted on the upper moving rod (312), a side liquid port (315) is arranged on the docking column (302), and the upper moving rod (312) and the upper push rod (115) are fixedly mounted.
3. The air conditioning condensate mixing device according to claim 1, characterized in that: The canning device comprises an external gear shaft (405) rotatably mounted on a base frame (101), an external gear (404) and a driving wheel (406) are fixedly mounted on the external gear shaft (405), a driven wheel (407) is rotatably mounted on the base frame (101), a can moving belt (408) is wound around the driven wheel (407) and the driving wheel (406), a bidirectional screw shaft (402) is rotatably mounted on a vertical frame (401), a lower pressing plate (403) is slidably mounted inside the vertical frame (401), the lower pressing plate (403) and the bidirectional screw shaft (402) form a threaded transmission, an oblique transmission belt (118) is wound around the external gear (404) and the transmission gear (117), a transmission gear (409) and a rotating cam (410) are rotatably mounted on the base frame (101), and the transmission gear (409) ), a transfer belt (116) is wound around the rotating cam (410) and the cam gear (111), four outer frames (411) are fixedly mounted on the tank moving belt (408), a finished tank (412) is slidably mounted on the outer frames (411), a liquid inlet hole (415) is provided on the finished tank (412), a side closing piece (413) and a front closing piece (414) are fixedly mounted on the finished tank (412), an inner slide (418) is fixedly mounted inside the finished tank (412), an opening pressure column (416) is slidably mounted on the inner slide (418), an opening disk (417) is fixedly mounted on the opening pressure column (416), an opening spring (419) is arranged between the opening disk (417) and the inner slide (418), and the elastic force of the opening spring (419) is the same as the elastic force of the upper spring (129).