Rubber sole embossing equipment and process
By designing automated rubber sole embossing equipment and using mechanical means to remove and remove rubber soles, the problems of workers being scalded due to high temperatures and low efficiency in production are solved, and safety and production efficiency are improved.
Patent Information
- Application Number
- CN202411227460.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-03
AI Technical Summary
During the rubber sole production process, workers need to manually remove the high-temperature molded sole and remove the residual rubber in the mold, which poses the risk of scalds and low production efficiency.
A rubber sole embossing equipment is designed, including material collection mechanism, feeding mechanism, cleaning mechanism and collection mechanism. The rubber sole is automatically removed and removed through mechanized means, reducing manual operation, and using rotating discs, edge cutting molds, brush rollers and vacuum cleaner to achieve automated processing.
The risk of scalds during manual material collection is avoided, workers workload is reduced, production efficiency is improved, and the safety and efficiency of the equipment are improved through automatic cleaning and collection mechanisms.
Smart Images
Figure CN118721709B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rubber sole production, in particular to a rubber sole embossing device and process. Background Art
[0002] Rubber soles refer to soles made of rubber. Rubber sole materials can be roughly divided into natural rubber or synthetic rubber. The advantage of natural rubber is that it is very soft and has excellent elasticity. It can be suitable for various sports and has a shock-absorbing effect. Indoor sports shoes mostly use natural rubber.
[0003] During the production process of rubber soles, it is necessary to emboss the soles to improve the anti-slip effect of the rubber soles. However, during the use of most of the current rubber sole embossing equipment, after the embossing is completed, the molded soles need to be manually taken out and the removed soles need to be trimmed. Since most of the embossing equipment adopts a hot pressing method, the temperature of the newly formed rubber soles is relatively high, and workers are easily scalded when taking them out, which poses certain safety hazards. Secondly, after the material is taken out, since the rubber is sticky after softening, some rubber is likely to remain in the mold, and the remaining rubber needs to be manually removed to avoid affecting the next embossing. Since workers will become tired after working for a long time, the workers' work efficiency is affected, thereby affecting the production efficiency. In view of the above problems, the inventor proposes a rubber sole embossing equipment and process for solving the above problems. Summary of the invention
[0004] In order to solve the problem of manually taking out the molded rubber sole and manually removing the rubber remaining in the mold; the purpose of the present invention is to provide a rubber sole embossing device and process.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: a rubber sole embossing device, including a mounting mechanism, a material taking mechanism for taking the molded rubber sole is provided above the mounting mechanism, a material receiving mechanism for receiving the molded rubber sole is provided on one side of the mounting mechanism, a cleaning mechanism for cleaning the mold is provided above the mounting mechanism, a collecting mechanism for collecting the cleaned rubber is provided on the upper outer surface of the mounting mechanism, and a feeding mechanism for feeding the rubber is provided on the side of the mounting mechanism away from the material receiving mechanism.
[0006] Preferably, the mounting mechanism includes a base, a supporting column is fixedly mounted on the upper surface of the base, a rotating disk is rotatably mounted on the outer surface of the supporting column, and the lower surface of the rotating disk is in contact with the upper surface of the base, a gear ring is fixedly mounted on the lower surface of the rotating disk, a No. 1 motor is fixedly mounted on the outer surface of the base, a No. 1 gear is fixedly mounted at the top center of the output shaft of the No. 1 motor, and the No. 1 gear is meshed with the gear ring, four annularly distributed lower molds are fixedly mounted on the upper surface of the rotating disk, a mounting disk is slidably mounted in the supporting column, a first connecting plate is fixedly mounted on the outer surface of the mounting disk, and an end of the first connecting plate away from the mounting disk slides through the supporting column, an upper mold is fixedly mounted on the side of the first connecting plate away from the mounting disk, and the upper mold is in movably contact with the lower mold, a No. 1 electric cylinder is fixedly mounted on the upper surface of the support column, and the bottom center of the output shaft of the No. 1 electric cylinder is fixedly connected to the mounting disk.
[0007] Preferably, the material picking mechanism includes a mounting plate, which is located above the rotating disk, and the mounting plate is located on a side of the rotating disk away from the feeding mechanism, a second connecting plate is fixedly installed on the side of the mounting plate close to the support column, and the second connecting plate is fixedly connected to the mounting plate away from the side of the mounting plate, a trimming mold is fixedly installed on the lower surface of the mounting plate, and the trimming mold and the lower mold are in movably contact, a sealing barrel is fixedly installed on the upper surface of the mounting plate, and the bottom end pipe of the sealing barrel passes through the mounting plate, a rubber disc is slidably installed in the sealing barrel, a pull rod is fixedly installed on the upper surface of the rubber disc, and the top end of the pull rod slides through the sealing barrel, a pull handle is fixedly installed at the center of the top end of the pull rod, and the lower surface of the pull handle is in movably contact with the upper surface of the sealing barrel.
[0008] Preferably, the upper surface of the mounting plate is in movably contact with a movable plate, and connecting strips are fixedly installed at both ends of the side surface of the movable plate close to the sealing barrel, and the side surface of the connecting strip away from the movable plate is fixedly connected to a vertical bar, and the upper surfaces of the two vertical bars are fixedly connected to the pull handle, and limiting rods are symmetrically fixedly installed on the upper surface of the mounting plate, and the two limiting rods respectively pass through the two connecting strips, and a fixed plate is fixedly installed on the upper surface of the mounting plate, a rotating rod is rotatably installed in the fixed plate, and a rotating plate is fixedly installed on one end of the rotating rod close to the sealing barrel, and a guide rod is fixedly installed on the side surface of the rotating plate close to the sealing barrel, and the end of the guide rod away from the rotating plate is slidably inserted into the movable plate.
[0009] Preferably, a support plate is fixedly installed on the upper surface of the second connecting plate, and a connecting rod and a transmission rod are rotatably installed in the support plate, and the transmission rod is located directly below the connecting rod, and the center of one end of the connecting rod close to the sealing barrel is fixedly connected to the rotating rod, and the transmission rod and the rotating rod are transmitted through a synchronous wheel and a synchronous belt, and a vertical plate is fixedly installed on the upper surface of the second connecting plate, and a first one-way bearing and a second one-way bearing are rotatably installed in the vertical plate, and the first one-way bearing and the second one-way bearing are respectively connected to the connecting rod and the transmission rod near the center of one end of the support plate, and a No. 2 gear is fixedly installed at the center of one end of the first one-way bearing away from the support plate, a No. 2 tooth plate is fixedly installed on the top of the support column, and the No. 2 tooth plate and the No. 2 gear are movably meshed, and a No. 3 gear is fixedly installed at the center of one end of the second one-way bearing away from the support plate, and two mounting strips are fixedly installed on the inner bottom of the support column, and a No. 1 tooth plate is fixedly installed on the side of the two mounting strips away from the support column, and the No. 1 tooth plate and the No. 3 gear are movably meshed.
[0010] Preferably, the material receiving mechanism includes a material receiving platform, and the material receiving platform is located on a side of the rotating disk away from the loading mechanism, a storage box is movably installed in the material receiving platform, a material receiving plate is slidably installed in the material receiving platform, sliding bars are fixedly installed on both sides of the material receiving plate, and the sliding bars are slidably arranged inside the material receiving platform, two support bars are fixedly installed on the upper surface of the material receiving platform, a rotating column is rotatably installed between the two support bars, and two swing bars are fixedly installed on the outer surface of the rotating column, two mounting seats are fixed on the upper surface of one end of the material receiving plate away from the supporting columns, a rotating bar is rotatably installed in the mounting seat, and one end of the rotating bar away from the mounting seat is rotatably connected with one end of the swing bar away from the rotating column, two fixed bars are fixedly installed on the outer surface of the rotating column, a push bar is rotatably installed on one end of the fixed bar away from the rotating column, four fixed blocks are fixedly installed on the upper surface of one end of the mounting plate away from the supporting columns, and one end of the push bar away from the fixed bar is rotatably arranged between two adjacent fixed blocks.
[0011] Preferably, the cleaning mechanism includes a fixed box, which is located above the rotating disk and on the side of the support column away from the upper mold. A third connecting plate is fixedly installed on the side of the fixed box close to the upper mold, and the third connecting plate is fixedly connected to the mounting disk close to the side of the upper mold. A movable frame is slidably installed in the fixed box, a No. 2 electric cylinder is fixedly installed on the side of the fixed box away from the support column, and one end of the No. 2 electric cylinder output shaft close to the support column is fixedly connected to the movable frame, a brush roller is rotatably installed in the movable frame, and the outer surface of the brush roller is in active contact with the lower mold, a No. 2 motor is fixedly installed on the side of the movable frame, and the output shaft of the No. 2 motor is fixedly connected to the brush roller at the center of one end close to the movable frame.
[0012] Preferably, the collecting mechanism includes a rectangular plate, and the side of the rectangular plate close to the upper mold is fixedly connected to the top outer surface of the supporting column, a collecting box is fixedly installed on the upper surface of the rectangular plate, a collecting box is slidably installed in the collecting box, a vacuum cleaner is fixedly installed on the side of the collecting box close to the upper mold, a suction pipe is fixedly installed on the upper surface of the vacuum cleaner, and one end of the suction pipe away from the vacuum cleaner is fixedly connected to the collecting box, a connecting pipe is fixedly installed on the upper surface of the collecting box, and one end of the connecting pipe away from the collecting box is fixedly connected to the fixed box.
[0013] Preferably, the loading mechanism includes a loading platform, and the loading platform is located on a side of the rotating disk away from the receiving platform, the loading platform is slidably mounted with a moving seat, a sliding block is fixedly mounted on the lower surface of the moving seat, and the sliding block is slidably arranged inside the loading platform, a No. 3 electric cylinder is fixedly mounted on the side of the loading platform away from the receiving platform, and one end of the No. 3 electric cylinder output shaft close to the receiving platform is fixedly connected to the sliding block, a rubber extrusion device is fixedly mounted on the upper surface of the moving seat, a material storage box is fixedly mounted on the upper surface of the moving seat, and the bottom end of the material storage box is fixedly connected to the rubber extrusion device.
[0014] A process flow of a rubber sole embossing device comprises the following steps:
[0015] Step 1: The lower mold is loaded with material through the rubber extrusion device, and the lower mold after loading is driven to move by the rotation of the rotating disk;
[0016] Step 2: hot pressing the lower mold through the upper mold, and at the same time, removing the edges of the formed rubber sole through the trimming mold, and taking the formed rubber sole through the rubber plate;
[0017] Step 3: Clean the lower mold with a brush roller at the same time;
[0018] Step 4: The sucked molded rubber sole is unloaded through the rubber disc, and the lower mold is driven to move by the rotating disc.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The present invention provides a material taking mechanism to take the formed rubber sole, thereby avoiding burns to workers due to high temperature during manual material taking, reducing safety hazards, and removing the edges of the formed rubber sole while taking the materials, thereby avoiding manual edge removal, reducing the workload of workers, and improving production efficiency. Secondly, a cleaning mechanism is provided to clean the lower mold, thereby avoiding manual cleaning, reducing the workload of workers, and improving production efficiency.
[0021] 2. The present invention drives the receiving plate to move by the rotating column, so as to avoid the contact between the trimming mold and the receiving plate when taking out the material and trimming the edge. The receiving plate is provided to receive the material of the molded rubber sole, so that the unloading of the molded rubber sole is convenient.
[0022] 3. In the present invention, a vacuum cleaner is provided to collect the cleaned rubber, and a collection box is provided to store the collected rubber, so that the cleaned rubber can be conveniently processed in a centralized manner. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0025] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the present invention.
[0026] Figure 3 It is a schematic diagram of the cross-sectional structure of the feeding mechanism of the present invention.
[0027] Figure 4 It is a schematic diagram of the cross-sectional structure of the cleaning mechanism and the collecting mechanism of the present invention.
[0028] Figure 5 It is a schematic diagram of the cross-sectional structure of the material taking mechanism of the present invention.
[0029] Figure 6 It is a schematic diagram of the cross-sectional structure of the movable plate of the present invention.
[0030] Figure 7 It is a schematic diagram of the cross-sectional structure of the material receiving mechanism of the present invention.
[0031] Figure 8 For the present invention Figure 5 A schematic diagram of the enlarged structure of .
[0032] Fig. 9 It is a schematic diagram of the process flow of the present invention.
[0033] In the figure: 1. Mounting mechanism; 101. Base; 102. Support column; 103. Rotating plate; 104. Lower mold; 105. Gear ring; 106. No. 1 motor; 107. No. 1 gear; 108. Mounting plate; 109. No. 1 electric cylinder; 110. First connecting plate; 111. Upper mold; 112. Mounting strip; 113. No. 1 gear plate; 114. No. 2 gear plate; 2. Removing mechanism; 201. Mounting plate; 202. No. 2 connecting plate 203, trimming mold; 204, sealing barrel; 205, rubber disc; 206, pull rod; 207, pull handle; 208, vertical plate; 209, first one-way bearing; 210, second one-way bearing; 211, second gear; 212, third gear; 213, support plate; 214, connecting rod; 215, transmission rod; 216, fixed plate; 217, rotating rod; 218, rotating plate; 219, guide rod; 220, shift plate; moving plate; 221, connecting bar; 222, vertical bar; 223, limiting rod; 224, fixed block; 3, material receiving mechanism; 301, material receiving platform; 302, storage box; 303, material receiving plate; 304, slide bar; 305, support bar; 306, rotating column; 307, swing bar; 308, mounting seat; 309, rotating bar; 310, fixed bar; 311, pushing bar; 4, cleaning mechanism; 401, fixed box; 402, moving Rack; 403, No. 2 electric cylinder; 404, brush roller; 405, No. 2 motor; 406, third connecting plate; 5, collecting mechanism; 501, rectangular plate; 502, collecting box; 503, collecting box; 504, connecting pipe; 505, vacuum cleaner; 506, suction pipe; 6, feeding mechanism; 601, feeding table; 602, moving seat; 603, slider; 604, No. 3 electric cylinder; 605, rubber extrusion device; 606, storage box. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Example: Figure 1-9As shown, the present invention provides a rubber sole embossing device, including a mounting mechanism 1, a material taking mechanism 2 for taking the molded rubber sole is provided above the mounting mechanism 1, which is used to take out the molded rubber sole and remove the edges of the molded rubber sole to avoid scalding to workers due to high temperature during the process of manually taking out the molded rubber sole, a material receiving mechanism 3 for receiving the molded rubber sole is provided on one side of the mounting mechanism 1, which is used to collect the taken out rubber sole, a cleaning mechanism 4 for cleaning the mold is provided above the mounting mechanism 1, which is used to remove the residual rubber in the mold to avoid affecting the next embossing, a collecting mechanism 5 for collecting the cleaned rubber is provided on the upper outer surface of the mounting mechanism 1, which is used to collect the cleaned residual rubber for convenient centralized treatment, and a feeding mechanism 6 for feeding rubber is provided on the side of the mounting mechanism 1 away from the material receiving mechanism 3, which is used to feed the raw materials.
[0036] The mounting mechanism 1 includes a base 101, a support column 102 is fixedly mounted on the upper surface of the base 101, a rotating disk 103 is rotatably mounted on the outer surface of the support column 102, and the lower surface of the rotating disk 103 is in contact with the upper surface of the base 101, a gear ring 105 is fixedly mounted on the lower surface of the rotating disk 103, a No. 1 motor 106 is fixedly mounted on the outer surface of the base 101, a No. 1 gear 107 is fixedly mounted at the top center of the output shaft of the No. 1 motor 106, and the No. 1 gear 107 is meshed with the gear ring 105, and four No. 1 gears 107 are fixedly mounted on the upper surface of the rotating disk 103. A lower mold 104 is distributed in an annular shape, and a mounting plate 108 is slidably installed in the support column 102. A first connecting plate 110 is fixedly installed on the outer surface of the mounting plate 108, and the end of the first connecting plate 110 away from the mounting plate 108 slides through the support column 102. An upper mold 111 is fixedly installed on the side of the first connecting plate 110 away from the mounting plate 108, and the upper mold 111 is in active contact with the lower mold 104. An electric cylinder No. 109 is fixedly installed on the upper surface of the support column 102, and the bottom center of the output shaft of the electric cylinder No. 109 is fixedly connected to the mounting plate 108.
[0037] By adopting the above technical solution, the No. 1 motor 106 can drive the lower mold 104 to move.
[0038] The material taking mechanism 2 includes a mounting plate 201, which is located above the rotating disk 103, and the mounting plate 201 is located on the side of the rotating disk 103 away from the feeding mechanism 6. The side of the mounting plate 201 close to the support column 102 is fixedly mounted with a second connecting plate 202, and the side of the second connecting plate 202 away from the mounting plate 201 is fixedly connected to the mounting disk 108, and the lower surface of the mounting plate 201 is fixedly mounted with a trimming mold 203, and the trimming mold 203 and the lower mold 1 04 movable contact, a sealing barrel 204 is fixedly installed on the upper surface of the mounting plate 201, and the bottom end pipe of the sealing barrel 204 passes through the mounting plate 201, a rubber disc 205 is slidably installed in the sealing barrel 204, a pull rod 206 is fixedly installed on the upper surface of the rubber disc 205, and the top end of the pull rod 206 slides through the sealing barrel 204, a pull handle 207 is fixedly installed at the center of the top end of the pull rod 206, and the lower surface of the pull handle 207 is in movable contact with the upper surface of the sealing barrel 204.
[0039] By adopting the above technical solution, the rubber disc 205 can absorb the rubber sole.
[0040] The upper surface of the mounting plate 201 is in movable contact with a movable plate 220, and connecting strips 221 are fixedly installed at both ends of the side of the movable plate 220 close to the sealing barrel 204, and the side of the connecting strip 221 away from the movable plate 220 is fixedly connected to a vertical strip 222, and the upper surfaces of the two vertical strips 222 are fixedly connected to the pull handle 207, and the upper surface of the mounting plate 201 is symmetrically fixedly installed with limiting rods 223, and the two limiting rods 223 respectively penetrate the two connecting strips 221, and the upper surface of the mounting plate 201 is fixedly installed with a fixed plate 216, and a rotating rod 217 is rotatably installed in the fixed plate 216, and a rotating plate 218 is fixedly installed at one end of the rotating rod 217 close to the sealing barrel 204, and a guide rod 219 is fixedly installed on the side of the rotating plate 218 close to the sealing barrel 204, and the end of the guide rod 219 away from the rotating plate 218 is slidably inserted into the movable plate 220.
[0041] By adopting the above technical solution, the rotating rod 217 can drive the pull handle 207 to move.
[0042] A support plate 213 is fixedly installed on the upper surface of the second connecting plate 202, and a connecting rod 214 and a transmission rod 215 are rotatably installed in the supporting plate 213, and the transmission rod 215 is located directly below the connecting rod 214. The center of one end of the connecting rod 214 close to the sealing barrel 204 is fixedly connected to the rotating rod 217, and the transmission rod 215 and the rotating rod 217 are driven by a synchronous wheel and a synchronous belt. A vertical plate 208 is fixedly installed on the upper surface of the second connecting plate 202, and a vertical plate 208 is rotatably installed in the vertical plate 208. The first one-way bearing 209 and the second one-way bearing 210 are divided into an inner ring and an outer ring. There are two situations in which the inner ring rotates and the outer ring does not rotate, and the inner ring and the outer ring rotate at the same time. When the second gear 211 moves downward and meshes with the second gear plate 114, the inner ring of the first one-way bearing 209 rotates and the outer ring does not rotate. At this time, the inner ring and the outer ring of the second one-way bearing 210 are driven to rotate simultaneously through the meshing of the third gear 212 and the first gear plate 113. When the second gear 211 moves downward and meshes with the second gear plate 114, the inner ring of the first one-way bearing 209 rotates and the outer ring does not rotate. When the gear 211 moves upward and meshes with the second gear plate 114, the inner ring and the outer ring of the first one-way bearing 209 rotate simultaneously. At this time, the meshing of the third gear 212 and the first gear plate 113 drives the inner ring of the second one-way bearing 210 to rotate while the outer ring does not rotate. The first one-way bearing 209 and the second one-way bearing 210 are respectively connected to the connecting rod 214 and the transmission rod 215 at the center of one end close to the support plate 213, and the first one-way bearing 209 is fixedly installed at the center of one end away from the support plate 213 There is a No. 2 gear 211, a No. 2 tooth plate 114 is fixedly installed on the top of the support column 102, and the No. 2 tooth plate 114 and the No. 2 gear 211 are movably engaged, a No. 3 gear 212 is fixedly installed at the center of the end of the second one-way bearing 210 away from the support plate 213, two mounting strips 112 are fixedly installed on the inner bottom of the support column 102, and a No. 1 tooth plate 113 is fixedly installed on the side of the two mounting strips 112 away from the support column 102, and the No. 1 tooth plate 113 and the No. 3 gear 212 are movably engaged.
[0043] By adopting the above technical solution, the first one-way bearing 209 and the second one-way bearing 210 can drive the rotating rod 217 to rotate.
[0044] The material receiving mechanism 3 includes a material receiving platform 301, and the material receiving platform 301 is located on the side of the rotating disk 103 away from the feeding mechanism 6, a storage box 302 is movably installed in the material receiving platform 301, a material receiving plate 303 is slidably installed in the material receiving platform 301, both sides of the material receiving plate 303 are fixedly installed with slide bars 304, and the slide bars 304 are slidably arranged inside the material receiving platform 301, two support bars 305 are fixedly installed on the upper surface of the material receiving platform 301, a rotating column 306 is rotatably installed between the two support bars 305, and two swing bars 307 are fixedly installed on the outer surface of the rotating column 306, and the material receiving plate 303 is away from the support column 10 2, two mounting seats 308 are fixed on the upper surface of one end of the mounting seat 308, a rotating bar 309 is rotatably installed in the mounting seat 308, and the end of the rotating bar 309 away from the mounting seat 308 is rotatably connected to the end of the swing bar 307 away from the rotating column 306, two fixing bars 310 are fixedly installed on the outer surface of the rotating column 306, and a pushing bar 311 is rotatably installed on the end of the fixing bar 310 away from the rotating column 306, and four fixing blocks 224 are fixedly installed on the upper surface of one end of the mounting plate 201 away from the supporting column 102, and the end of the pushing bar 311 away from the fixing bar 310 is rotatably arranged between two adjacent fixing blocks 224.
[0045] By adopting the above technical solution, the rotating column 306 can drive the receiving plate 303 to move.
[0046] The cleaning mechanism 4 includes a fixed box 401, which is located above the rotating disk 103, and the fixed box 401 is located on the side of the support column 102 away from the upper mold 111, a third connecting plate 406 is fixedly installed on the side of the fixed box 401 close to the upper mold 111, and the third connecting plate 406 is fixedly connected to the mounting disk 108 on the side close to the upper mold 111, a movable frame 402 is slidably installed in the fixed box 401, a No. 2 electric cylinder 403 is fixedly installed on the side of the fixed box 401 away from the support column 102, and one end of the output shaft of the No. 2 electric cylinder 403 close to the support column 102 is fixedly connected to the movable frame 402, a brush roller 404 is rotatably installed in the movable frame 402, and the outer surface of the brush roller 404 is in active contact with the lower mold 104, a No. 2 motor 405 is fixedly installed on the side of the movable frame 402, and the output shaft of the No. 2 motor 405 is fixedly connected to the brush roller 404 at the center of one end of the movable frame 402.
[0047] By adopting the above technical solution, the brush roller 404 can clean the lower mold 104 .
[0048] The collecting mechanism 5 includes a rectangular plate 501, and the side of the rectangular plate 501 close to the upper mold 111 is fixedly connected to the top outer surface of the supporting column 102, a collecting box 502 is fixedly installed on the upper surface of the rectangular plate 501, a collecting box 503 is slidably installed in the collecting box 502, a vacuum cleaner 505 is fixedly installed on the side of the collecting box 502 close to the upper mold 111, a suction pipe 506 is fixedly installed on the upper surface of the vacuum cleaner 505, and one end of the suction pipe 506 away from the vacuum cleaner 505 is fixedly connected to the collecting box 502, a connecting pipe 504 is fixedly installed on the upper surface of the collecting box 502, and one end of the connecting pipe 504 away from the collecting box 502 is fixedly connected to the fixed box 401.
[0049] By adopting the above technical solution, the vacuum cleaner 505 can collect the cleaned rubber.
[0050] The loading mechanism 6 includes a loading platform 601, and the loading platform 601 is located on a side of the rotating disk 103 away from the receiving platform 301, the loading platform 601 is slidingly installed with a moving seat 602, the lower surface of the moving seat 602 is fixedly installed with a slider 603, and the slider 603 is slidingly arranged inside the loading platform 601, and a No. 3 electric cylinder 604 is fixedly installed on the side of the loading platform 601 away from the receiving platform 301, and the end of the output shaft of the No. 3 electric cylinder 604 close to the receiving platform 301 is fixedly connected to the slider 603, a rubber extrusion device 605 is fixedly installed on the upper surface of the moving seat 602, a material storage box 606 is fixedly installed on the upper surface of the moving seat 602, and the bottom end of the material storage box 606 is fixedly connected to the rubber extrusion device 605.
[0051] By adopting the above technical solution, the No. 3 electric cylinder 604 can drive the rubber extrusion device 605 to move.
[0052] A process flow of a rubber sole embossing device comprises the following steps:
[0053] Step 1: The lower mold 104 is loaded with material through the rubber extrusion device 605, and the lower mold 104 after loading is driven to move by the rotation of the rotating disk 103;
[0054] Step 2: hot pressing the lower mold 104 through the upper mold 111, and at the same time, removing the edges of the molded rubber sole through the trimming mold 203, and taking the molded rubber sole through the rubber disc 205;
[0055] Step 3: Clean the lower mold 104 by the brush roller 404 at the same time;
[0056] Step 4: The sucked molded rubber sole is unloaded through the rubber disc 205, and the lower mold 104 is driven to move by the rotating disc 103.
[0057] Working principle: First, when in use, turn on the No. 1 electric cylinder 109 to drive the installation plate 108 to move, and the movement of the installation plate 108 drives the first connecting plate 110 to move, and the movement of the first connecting plate 110 drives the upper mold 111 to move, so that the upper mold 111 and the lower mold 104 are in contact, and the rubber inside the lower mold 104 is embossed, and at the same time, the downward movement of the installation plate 108 drives the second connecting plate 202 to move downward, and the downward movement of the second connecting plate 202 drives the installation plate 201 to move downward, and when the installation plate 201 moves downward, it drives the trimming mold 203 to move downward, so that the trimming mold 203 and the lower mold 104 are in contact, and the formed rubber sole is de-edged;
[0058] And while moving downward, the vertical plate 208 is driven downward by the downward movement of the second connecting plate 202, and the first one-way bearing 209 and the second one-way bearing 210 are driven downward by the downward movement of the vertical plate 208, and the second gear 211 and the third gear 212 are driven downward by the downward movement of the first one-way bearing 209 and the second one-way bearing 210. At this time, when the third gear 212 and the first gear plate 113 are engaged, the inner ring and the outer ring of the second one-way bearing 210 are driven to rotate simultaneously, and the transmission rod 215 is driven to rotate by the simultaneous rotation of the inner ring and the outer ring of the second one-way bearing 210, and the rotation of the transmission rod 215 drives the rotating rod 217 to rotate, and the rotation of the rotating rod 217 drives the rotating plate 218 to rotate, and the rotation of the rotating plate 218 drives the guide rod 219 to make a semicircular movement. The semicircular motion can be decomposed into lateral movement and vertical movement. When the guide rod 219 moves lateral, the guide rod 219 is slidably arranged inside the movable plate 220. When the guide rod 219 moves vertically, the movable plate 220 is driven to move. The movement of the movable plate 220 drives the connecting bar 221 to move. The movement of the connecting bar 221 drives the vertical bar 222 to move. The movement of the vertical bar 222 drives the pull handle 207 to move upward. The upward movement of the pull handle 207 drives the pull rod 206 to move upward. The upward movement of the pull rod 206 drives the rubber disc 205 to move upward. The suction force generated by the upward movement of the rubber disc 205 sucks the formed rubber sole into the trimming mold 203 to absorb the rubber sole, thereby avoiding manual material removal.
[0059] Secondly, the installation plate 201 moves downward and drives the push bar 311 to move downward. The downward movement of the push bar 311 pulls the fixed bar 310 to swing downward. The downward swing of the fixed bar 310 drives the rotating column 306 to rotate. The rotation of the rotating column 306 drives the swing bar 307 to swing away from the support column 102. At this time, the swing of the swing bar 307 drives the rotating bar 309 to move away from the support column 102. The movement of the rotating bar 309 drives the receiving plate 303 to move away from the support column 102, so as to prevent the trimming mold 203 from contacting the receiving plate 303 during the downward movement.
[0060] Then, the third connecting plate 406 is driven to move downward while the mounting plate 108 moves downward, and the fixing box 401 is driven to move downward by the downward movement of the third connecting plate 406, so that the fixing box 401 is sleeved on the outer surface of the lower mold 104. At this time, the outer surface of the brush roller 404 is in contact with the lower mold 104, and the No. 2 motor 405 is turned on to drive the brush roller 404 to rotate, and the residual rubber on the lower mold 104 is cleaned by the rotation of the brush roller 404, and the No. 2 electric cylinder 403 is turned on to drive the moving frame 402 to move, and the brush roller 404 is driven to move by the movement of the moving frame 402, so as to facilitate the comprehensive cleaning of the lower mold 104;
[0061] Finally, after the hot pressing is completed, the No. 1 electric cylinder 109 is turned on to drive the mounting plate 108 to move upward. The movement of the mounting plate 108 drives the upper mold 111, the trimming mold 203 and the fixing box 401 to move upward respectively, so that the upper mold 111, the trimming mold 203 and the fixing box 401 are separated from the lower mold 104. At the same time, in the process of moving upward, the upward movement of the mounting plate 201 drives the receiving plate 303 to move toward the direction of the support column 102, so that the receiving plate 303 moves to the bottom of the mounting plate 201, and the upward movement of the second connecting plate 202 drives the first one-way bearing 209 and the second The one-way bearing 210 moves upward, and when the second gear 211 and the second gear plate 114 are meshed, the inner ring and the outer ring of the first one-way bearing 209 are driven to rotate simultaneously, and the simultaneous rotation of the inner ring and the outer ring of the first one-way bearing 209 drives the connecting rod 214 to rotate, and the rotation of the connecting rod 214 drives the rotating rod 217 to rotate. At this time, the pull handle 207 moves downward, and the rubber sole inside the trimming mold 203 is pushed out of the trimming mold 203 through the movement of the pull handle 207, so that it falls on the receiving plate 303, and slides into the storage box 302 through the slope of the receiving plate 303 to complete the unloading.
[0062] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A rubber sole embossing device, comprising a mounting mechanism (1), characterized in that: A material taking mechanism (2) for taking the formed rubber sole is provided above the mounting mechanism (1); a material receiving mechanism (3) for receiving the formed rubber sole is provided on one side of the mounting mechanism (1); a cleaning mechanism (4) for cleaning the mold is provided above the mounting mechanism (1); a collecting mechanism (5) for collecting the cleaned rubber is provided on the upper outer surface of the mounting mechanism (1); and a feeding mechanism (6) for feeding the rubber is provided on the side of the mounting mechanism (1) away from the material receiving mechanism (3); The mounting mechanism (1) comprises a base (101), a support column (102) being fixedly mounted on the upper surface of the base (101), a rotating disk (103) being rotatably mounted on the outer surface of the support column (102), and the lower surface of the rotating disk (103) is in contact with the upper surface of the base (101), a gear ring (105) being fixedly mounted on the lower surface of the rotating disk (103), a No. 1 motor (106) being fixedly mounted on the outer surface of the base (101), a No. 1 gear (107) being fixedly mounted at the top center of the output shaft of the No. 1 motor (106), and the No. 1 gear (107) being meshed with the gear ring (105), and the upper surface of the rotating disk (103) being fixedly mounted There are four lower molds (104) distributed in an annular manner, a mounting plate (108) is slidably mounted inside the support column (102), a first connecting plate (110) is fixedly mounted on the outer surface of the mounting plate (108), and one end of the first connecting plate (110) away from the mounting plate (108) slides through the support column (102), an upper mold (111) is fixedly mounted on the side of the first connecting plate (110) away from the mounting plate (108), and the upper mold (111) and the lower mold (104) are in active contact, a No. 1 electric cylinder (109) is fixedly mounted on the upper surface of the support column (102), and the bottom center of the output shaft of the No. 1 electric cylinder (109) is fixedly connected to the mounting plate (108); The material taking mechanism (2) comprises a mounting plate (201), the mounting plate (201) being located above the rotating disk (103), and the mounting plate (201) being located on a side of the rotating disk (103) away from the feeding mechanism (6), a second connecting plate (202) being fixedly mounted on a side of the mounting plate (201) close to the support column (102), and a side of the second connecting plate (202) away from the mounting plate (201) being fixedly connected to the mounting disk (108), a trimming die (203) being fixedly mounted on a lower surface of the mounting plate (201), and the trimming die (203) and the lower die (104) movable contact, a sealing barrel (204) is fixedly mounted on the upper surface of the mounting plate (201), and a bottom end pipe of the sealing barrel (204) passes through the mounting plate (201), a rubber disc (205) is slidably mounted in the sealing barrel (204), a pull rod (206) is fixedly mounted on the upper surface of the rubber disc (205), and the top end of the pull rod (206) slides through the sealing barrel (204), a pull handle (207) is fixedly mounted at the center of the top end of the pull rod (206), and the lower surface of the pull handle (207) is in movable contact with the upper surface of the sealing barrel (204); The upper surface of the mounting plate (201) is in movable contact with a movable plate (220), and both ends of the side surface of the movable plate (220) close to the sealing barrel (204) are fixedly mounted with connecting strips (221), and the side surface of the connecting strip (221) away from the movable plate (220) is fixedly connected with a vertical strip (222), and the upper surfaces of the two vertical strips (222) are fixedly connected to the pull handle (207), and the upper surface of the mounting plate (201) is symmetrically fixedly mounted with limit rods (223), and the two limit rods (223) are respectively The two connecting bars (221) penetrate through the two connecting bars, a fixing plate (216) is fixedly mounted on the upper surface of the mounting plate (201), a rotating rod (217) is rotatably mounted inside the fixing plate (216), a rotating plate (218) is fixedly mounted on one end of the rotating rod (217) close to the sealing barrel (204), a guide rod (219) is fixedly mounted on the side of the rotating plate (218) close to the sealing barrel (204), and an end of the guide rod (219) away from the rotating plate (218) is slidably inserted inside the movable plate (220); A support plate (213) is fixedly mounted on the upper surface of the second connecting plate (202), a connecting rod (214) and a transmission rod (215) are rotatably mounted in the support plate (213), and the transmission rod (215) is located directly below the connecting rod (214), the connecting rod (214) is fixedly connected to a rotating rod (217) at the center of one end close to the sealing barrel (204), and transmission is performed between the transmission rod (215) and the rotating rod (217) via a synchronous wheel and a synchronous belt, a vertical plate (208) is fixedly mounted on the upper surface of the second connecting plate (202), a first one-way bearing (209) and a second one-way bearing (210) are rotatably mounted in the vertical plate (208), and the first one-way bearing (209) and the second one-way bearing (210) are close to one end of the support plate (213). The center of each end is connected to a connecting rod (214) and a transmission rod (215) respectively; a second gear (211) is fixedly installed at the center of one end of the first one-way bearing (209) away from the support plate (213); a second tooth plate (114) is fixedly installed at the top of the support column (102), and the second tooth plate (114) and the second gear (211) are movably engaged; a third gear (212) is fixedly installed at the center of one end of the second one-way bearing (210) away from the support plate (213); two mounting strips (112) are fixedly installed at the inner bottom of the support column (102); a first tooth plate (113) is fixedly installed on the side of the two mounting strips (112) away from the support column (102), and the first tooth plate (113) and the third gear (212) are movably engaged; The material receiving mechanism (3) comprises a material receiving platform (301), and the material receiving platform (301) is located on a side of the rotating disk (103) away from the feeding mechanism (6); a storage box (302) is movably installed in the material receiving platform (301); a material receiving plate (303) is slidably installed in the material receiving platform (301); sliding bars (304) are fixedly installed on both sides of the material receiving plate (303), and the sliding bars (304) are slidably arranged inside the material receiving platform (301); two supporting bars (305) are fixedly installed on the upper surface of the material receiving platform (301); a rotating column (306) is rotatably installed between the two supporting bars (305); two swinging bars (307) are fixedly installed on the outer surface of the rotating column (306); the material receiving plate (303) is away from the feeding mechanism (6); Two mounting seats (308) are fixed on the upper surface of one end of the support column (102); a rotating bar (309) is rotatably mounted inside the mounting seat (308); and one end of the rotating bar (309) away from the mounting seat (308) is rotatably connected to one end of the swing bar (307) away from the rotating column (306); two fixing bars (310) are fixedly mounted on the outer surface of the rotating column (306); a pushing bar (311) is rotatably mounted on one end of the fixing bar (310) away from the rotating column (306); and four fixing blocks (224) are fixedly mounted on the upper surface of one end of the mounting plate (201) away from the support column (102); and one end of the pushing bar (311) away from the fixing bar (310) is rotatably arranged between two adjacent fixing blocks (224).
2. A rubber sole embossing device as claimed in claim 1, characterized in that: The cleaning mechanism (4) comprises a fixed box (401), the fixed box (401) being located above the rotating disk (103), and the fixed box (401) being located on a side of the support column (102) away from the upper mold (111), a third connecting plate (406) being fixedly mounted on a side of the fixed box (401) close to the upper mold (111), and the side of the third connecting plate (406) close to the upper mold (111) being fixedly connected to the mounting disk (108), a movable frame (402) being slidably mounted in the fixed box (401), and the fixed box (401) being far away from the upper mold (111). A No. 2 electric cylinder (403) is fixedly mounted on the side of the support column (102), and one end of the output shaft of the No. 2 electric cylinder (403) close to the support column (102) is fixedly connected to the movable frame (402), a brush roller (404) is rotatably mounted in the movable frame (402), and the outer surface of the brush roller (404) is in active contact with the lower mold (104), and a No. 2 motor (405) is fixedly mounted on the side of the movable frame (402), and the output shaft of the No. 2 motor (405) is fixedly connected to the brush roller (404) at the center of one end close to the movable frame (402).
3. The rubber sole embossing device according to claim 1, characterized in that: The collecting mechanism (5) comprises a rectangular plate (501), and the side surface of the rectangular plate (501) close to the upper mold (111) is fixedly connected to the outer surface of the top end of the supporting column (102); a collecting box (502) is fixedly installed on the upper surface of the rectangular plate (501), and a collecting box (503) is slidably installed in the collecting box (502); a vacuum cleaner (505) is fixedly installed on the side surface of the collecting box (502) close to the upper mold (111); a suction pipe (506) is fixedly installed on the upper surface of the vacuum cleaner (505), and one end of the suction pipe (506) away from the vacuum cleaner (505) is fixedly connected to the collecting box (502); a connecting pipe (504) is fixedly installed on the upper surface of the collecting box (502), and one end of the connecting pipe (504) away from the collecting box (502) is fixedly connected to the fixing box (401).
4. The rubber sole embossing device according to claim 1, characterized in that: The feeding mechanism (6) comprises a feeding platform (601), and the feeding platform (601) is located on a side of the rotating disk (103) away from the receiving platform (301); a movable seat (602) is slidably mounted on the feeding platform (601); a slider (603) is fixedly mounted on the lower surface of the movable seat (602), and the slider (603) is slidably arranged inside the feeding platform (601); a No. 3 electric cylinder (604) is fixedly mounted on the side of the feeding platform (601) away from the receiving platform (301), and one end of the output shaft of the No. 3 electric cylinder (604) close to the receiving platform (301) is fixedly connected to the slider (603); a rubber extrusion device (605) is fixedly mounted on the upper surface of the moving seat (602); a material storage box (606) is fixedly mounted on the upper surface of the moving seat (602), and the bottom end of the material storage box (606) is fixedly connected to the rubber extrusion device (605).
5. The process flow of a rubber sole embossing device according to any one of claims 1 to 4, characterized in that: The steps include: Step 1: The lower mold (104) is loaded with material through the rubber extrusion device (605), and the lower mold (104) after loading is driven to move by the rotation of the rotating disk (103); Step 2: hot pressing the lower mold (104) by the upper mold (111), and at the same time, removing the edges of the molded rubber sole by the trimming mold (203), and taking out the molded rubber sole by the rubber plate (205); Step 3: Cleaning the lower mold (104) by means of a brush roller (404) at the same time; Step 4: The sucked molded rubber sole is unloaded through the rubber disc (205), and the lower mold (104) is driven to move through the rotating disc (103).