A partitioned air filter unit and its production line
Through the spaced air filtration unit production line, the single-sided self-adhesive paper tape and through-hole structure are used to solve the problems of space occupation and gas unblocking in harsh environments of the existing air filter, achieving efficient and compact filtration effect and simplified installation.
Patent Information
- Application Number
- CN202411247631.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-09-06
AI Technical Summary
When the existing box air filter is used in harsh environments, the partition structure takes up a large space and the gas is blocked, or the partition structure has no partition structure, resulting in limited increase in the filter paper area, affecting the filtration effect and cumbersome installation.
The spaced air filtration unit production line is adopted, and the filter paper is bonded to the filter paper through a single-sided self-adhesive paper tape, forming through holes and cutting as a whole. The filter strips are automatically laminated, and gas channels are formed between adjacent strips through the gaps of the paper tape, improving assembly efficiency and filtering effect.
Improve the overall area and filtration efficiency of the filter paper in the filter, reduce production costs, and simplify the installation process.
Smart Images

Figure CN118750968B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of air filtration, and in particular to a partitioned air filtration unit and a production line thereof. Background Art
[0002] Air filter refers to air filtering device, which is generally used in clean workshops, clean factories, laboratories and clean rooms, or for dust prevention of electronic machinery and communication equipment. Air filters are divided into bag air filters, plate air filters and box air filters according to their composition and structure. Box air filters are more suitable for use in harsh environments than bag air filters and plate air filters under the same filter material.
[0003] In the existing box-type air filters, corrugated paper (i.e., corrugated filter paper) plus partitions are mostly used to increase the filtering area and ensure the smooth flow of gas. For example, the publication number CN208865353U discloses a high-efficiency multi-layer partition-type air filter that is easy to clean, including a mounting frame and a filter element assembly. The mounting frame is composed of a group of U-shaped frames and a group of mounting side plates. The filter element assembly includes a partition plate and filter paper. The upper and lower ends of the partition plate are symmetrically provided with assembly sleeves, and spacer sleeves are padded between two adjacent groups of assembly sleeves. Multiple groups of assembly sleeves and spacer sleeves are interspersed and connected in series through threaded rods. The left and right ends of the threaded rod respectively penetrate the left side wall and the mounting side plate of the U-shaped frame. The left end of the threaded rod is provided with a fixed end, and the right end of the threaded rod is provided with a locking nut. The left side wall and the mounting side plate of the U-shaped frame are provided with mounting countersunk holes, and the fixed end and the locking nut are respectively located in the mounting countersunk holes. Although the patent technology can reduce the deformation of corrugated paper through the partition, the partition will occupy a lot of space, and this structure can generally only be used for upper and lower ventilation structures. A small part adopts a partition-free structure, such as the patent publication number CN103382909A, which discloses a corrugated air filter, including a plurality of filter papers, an upper plastic fixing and a lower plastic fixing, the middle of the upper plastic fixing and the lower plastic fixing are respectively provided with through holes, the upper plastic fixing and the lower plastic fixing are arranged in parallel and spaced apart, the heights of the plurality of filter papers are equal, the filter papers are arranged between the upper plastic fixing and the lower plastic fixing, the height direction of the filter papers is perpendicular to the plane where the upper plastic fixing and the lower plastic fixing are located, the filter papers are arranged at intervals along the periphery of the through hole, the inner side of any filter paper is connected to the periphery of the through hole, and the width of any filter paper is greater than or less than the width of its adjacent filter paper. A plurality of slots are provided in the lower plastic fixing, and the lower end of any filter paper is respectively inserted into one of the slots. This patented technology adopts a slot structure in the structure to place the corrugated paper in the corresponding slot structure. The removal of the partition increases the occupied area of the filter paper to a certain extent, but the spacing between the slots will result in a limited increase in the filter paper area. In addition, since there is no partition, the deformation of the corrugated paper will cause the smooth flow of gas to be blocked, affecting the filtering effect. At the same time, it will also make the installation more cumbersome, and the corrugated paper needs to be inserted into the slot structure one by one. Summary of the invention
[0004] In view of the defects in the prior art, an object of the present invention is to provide a partitioned air filter unit and a production line thereof.
[0005] A compartmentalized air filter unit production line provided by the present invention comprises:
[0006] The filter paper feeding station comprises a feeding roller arranged at one end of the frame, and the filter paper cylinder is installed on the feeding roller;
[0007] The feeding station includes a conveying roller and a conveying belt. The two conveying rollers are rotatably connected to the frame. The conveying belt is rotatably connected to the two conveying rollers to drive the feeding rollers and the conveying rollers to rotate. The filter paper output by the filter paper cylinder is laid on the conveying belt and moves forward.
[0008] The paper tape loading station comprises a paper receiving roller, a paper tape pressing roller and a tape feeding roller arranged in a V shape on the frame along the forward direction of the filter paper, the paper tape pressing roller is located above the conveyor belt, a single-sided self-adhesive paper tape roll is sleeved on the tape feeding roller, after the paper tape output from the single-sided self-adhesive paper tape roll is wrapped around the paper tape pressing roller in a C-shaped manner, the adhesive surface of the paper tape is adhered to the filter paper through the paper tape pressing roller to form a filter paperboard to be punched, and the protective paper separated from the adhesive surface of the paper tape is wound around the paper receiving roller for winding;
[0009] The punching station comprises a punching machine and a punching block installed on the frame, the punching block is provided with punching holes, the filter paperboard to be punched moves onto the punching block, the punching machine drives the punching rod to pass through the filter paperboard to be punched and then enters the punching holes, the through holes formed on the filter paperboard to be punched are located in the paper tape, and the filter paperboard to be punched with the through holes is recorded as the filter paperboard to be cut;
[0010] A cutting station, comprising a cutting machine and a cutting table installed on the frame, the filter paperboard to be cut is moved to the cutting table, and the cutting machine drives the cutting knife to cut the filter paperboard to be cut into filter strips, each of which includes at least one row of through holes, and the number of through holes in each row is at least one;
[0011] The stacking station includes a stacking assembly, which is installed on the frame and located below the cutting table. A predetermined number of filter strips are sequentially dropped into the stacking assembly and stacked into a filter unit. Adjacent filter strips in the filter unit are sequentially spaced apart by the paper tape cut into blocks.
[0012] In some embodiments, a plurality of the single-sided self-adhesive paper tape rolls are sleeved on the tape feed roller, and the plurality of the single-sided self-adhesive paper tape rolls are arranged side by side and spaced apart, the number of the punching rods arranged on the punching machine is the same as the number of the single-sided self-adhesive paper tape rolls, and the number of the through holes in each row on the filter strip is multiple.
[0013] In some embodiments, the punching machine also includes a first driving motor, a first gantry and a connecting table, the first gantry is mounted on the frame, the first driving motor is installed on the first gantry, both sides of the connecting table are slidably connected to the first gantry, the punch rod is connected to the connecting table, and the first driving motor drives the shaft of the connecting table to move linearly.
[0014] In some embodiments, the cutting machine also includes a second drive motor, a second gantry, an eccentric wheel, a skateboard and a column. The second drive motor is mounted on the frame via the second gantry. Both sides of the skateboard are slidably connected to the slide grooves of the two columns. The two columns are installed on the frame. A runway-shaped slide hole is provided at the upper end of the skateboard. The eccentric wheel is adapted to be connected to the runway-shaped slide hole. The second drive motor drives the eccentric wheel to rotate in the runway-shaped slide hole to drive the skateboard to move up and down along the slide groove of the column. The cutting knife is connected to the lower end of the skateboard.
[0015] In some embodiments, the stacking assembly includes a fixed plate, a movable plate and a movable plate driving cylinder, the fixed plate is an L-shaped structural frame, two groups of movable plates are respectively driven and connected to two sides of the fixed plate by two groups of movable plate driving cylinders, and the fixed plate and the two groups of movable plates form a rectangular frame with adjustable width and length.
[0016] In some embodiments, the stacking station further includes a lifting mechanism, and the lifting mechanism drives the stacking assembly to move up and down to adjust the distance between the fixed plate port and the cutting table.
[0017] In some embodiments, the stacking station further includes a lateral displacement mechanism, which drives the stacking assembly to horizontally displace, and after a predetermined number of filter strips are stacked in the stacking assembly, the lateral displacement mechanism moves the stacking assembly out by pushing and pulling.
[0018] The present invention also provides a compartmentalized air filter unit, which is prepared by using the compartmentalized air filter unit production line, and includes filter paper and paper tape;
[0019] The filter paper is in strip shape, and the paper tape is a block-shaped single-sided self-adhesive paper tape. The paper tape is bonded to the filter paper to form the filter strip. A predetermined number of the filter strips are horizontally arranged in sequence to form the filter unit. Adjacent filter strips form a gap for gas to pass through the block-shaped paper tape. The through hole on the filter strip passes through the paper tape, and the through hole is for a fixing rod to pass through.
[0020] In some embodiments, a single row of through holes is formed on each of the filter strips, and the number of the through holes in the single row is multiple.
[0021] In some implementations, the paper tape has a thickness of 1.5 to 2 mm.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. The production line of the spaced air filter unit of the present invention uses a single-sided self-adhesive paper tape to adhere to the filter paper, punches holes in the paper tape to form through holes and cuts the entire piece after punching, and the cut filter strips automatically fall into the frame to form a filter unit with a stacked structure. Adjacent filter strips in the filter unit form gaps for gas to pass through through the paper tape. Compared with the prior art of inserting a single filter strip into a fixed structure, this can greatly improve assembly efficiency and reduce production costs.
[0024] 2. The spaced air filter unit provided by the present invention uses a block-shaped paper tape with a spacer structure to space the filter paper. The formed filter unit has a compact structure and can effectively increase the overall area of the filter paper in the filter, thereby improving the filtering effect and efficiency. At the same time, through holes are set at the position of the paper tape to facilitate the overall fixation of the filter unit and improve the convenience of installing the filter unit. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the partitioned air filter unit production line of the present invention;
[0027] Figure 2 It is a schematic diagram of the side projection structure of the partitioned air filter unit of the present invention;
[0028] Figure 3 This is a schematic diagram of the punching station structure of the present invention;
[0029] Figure 4 This is a schematic diagram of the cutting station structure of the present invention;
[0030] Figure 5 It is a schematic diagram of the stacking station structure of the present invention;
[0031] Figure 6 It is a schematic diagram of the structure in which the filter paper and the paper tape are connected and cut into filter strips according to the present invention;
[0032] Figure 7 It is a schematic diagram of the overall structure of the filter unit of the present invention. DETAILED DESCRIPTION
[0033] The present invention is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the present invention, but are not intended to limit the present invention in any form. It should be noted that, for those of ordinary skill in the art, several changes and improvements can also be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention. Example
[0034] This embodiment provides a partitioned air filter unit production line, such as Figure 1-7 As shown, it includes a frame 100 and a filter paper loading station 200, a feeding station 300, a paper tape loading station 400, a punching station 500, a cutting station 600 and a stacking station 700 which are arranged in sequence along the frame 100.
[0035] The filter paper feeding station 200 mainly includes a feed roller 210 rotatably connected to one end of the frame 100, and the feed roller 210 is rotatably connected to the two cross beams 110 of the frame 100 through a bearing seat. The filter paper cylinder 220 is sleeved on the feed roller 210, and the feed roller 210 is driven to rotate by a driving mechanism, and then the filter paper 221 is output outward by the rotation of the filter paper cylinder 220. The driving mechanism for driving the feed roller 210 here can be a sprocket drive mechanism, a pulley transmission mechanism, or a drive mechanism directly connected to one end of the feed roller 210 by the output shaft of the driving machine, and these driving mechanisms are all conventional designs (not shown in the figure).
[0036] The feeding station 300 mainly includes a conveying roller 310 and a conveying belt 320. The two conveying rollers 310 are rotatably connected to the two beams 110 of the frame 100 through a bearing seat. The conveying belt 320 is an annular structure and is sleeved on the two conveying rollers 310. The driving mechanism drives one or both of the two conveying rollers 310 to rotate simultaneously to drive the conveying belt 320 to rotate. The filter paper 221 output by the filter paper cylinder 220 is laid on the conveying belt 320, and the filter paper 221 moves forward synchronously with the conveying belt 320. In this embodiment, the filter paper 221 output from the filter paper cylinder 220 is bent upward from the bottom of the feeding roller 210 by a certain arc and then laid on the conveying belt 320. The filter paper 221 is bent upward by a certain arc to contact the conveying belt 320, which can effectively increase the contact area with the conveying belt 320 and improve the synchronization of the movement of the filter paper 221 and the conveying belt 320.
[0037] The paper tape loading station 400 mainly includes a paper receiving roller 410, a paper tape pressing roller 420 and a tape feeding roller 430. The paper receiving roller 410, the paper tape pressing roller 420 and the tape feeding roller 430 are mounted on the crossbeam 110 through a support frame. The paper receiving roller 410, the paper tape pressing roller 420 and the tape feeding roller 430 are arranged in a V shape along the moving direction of the filter paper 221, that is, the paper tape pressing roller 420 is located between the paper receiving roller 410 and the tape feeding roller 430, and the paper tape pressing roller 420 is lower than the paper receiving roller 410 and the tape feeding roller 430 in the height direction. The paper tape pressing roller 420 is located above the conveyor belt 320, and the gap between the two is kept slightly larger than the thickness of the filter paper 221. The single-sided self-adhesive paper tape roll 440 is sleeved on the tape feed roller 430. In the present embodiment, the tape feed roller 430 and the paper receiving roller 410 are both grooved wheel structure rollers. There are multiple single-sided self-adhesive paper tape rolls 440 sleeved on the tape feed roller 430. The position of each single-sided self-adhesive paper tape roll 440 is fixed by a detachable clamping wheel on the tape feed roller 430. After the paper tape 441 output from the single-sided self-adhesive paper tape roll 440 uncovers the adhesive layer protection paper, the main body of the paper tape 441 passes through the paper tape pressure roller 420 from the outer side to the inner side and then adheres to the surface of the filter paper 221, forming a strip of paper tape 441 that is bonded side by side and spaced on the surface of the filter paper 221. The outer side of the paper tape pressure roller 420 here refers to the upstream along the moving direction of the filter paper 221, and the inner side is the downstream along the moving direction of the filter paper 221. The main body of the paper tape 441 is wound from the outer side to the inner side of the paper tape pressure roller 420 to form a C-shaped wrapping structure, and its C-shaped opening direction is the moving direction of the filter paper 221. At the same time, the adhesive surface protection paper uncovered on the paper tape 441 is wound on the paper receiving roller 410 for winding. The drive of the paper receiving roller 410 and the tape feeding roller 430 can be carried out by a conventional sprocket drive mechanism or a drive mechanism directly driving the roller shaft (not shown in the attached figure).
[0038] The punching station 500 mainly includes a punching machine 510 and a punching block 520, both of which are connected to the frame 100, and are adjacent to the conveyor belt 320 and not downstream of the conveyor belt 320. The punching machine 510 mainly includes a punching rod 511, a first drive motor 512, a first door frame 513 and a connecting platform 514, wherein the first door frame 513 is mounted on two beams 110 of the frame 100, the first drive motor 512 is fixedly connected to the beam of the first door frame 513, the connecting platform 514 is connected to the driving shaft of the first drive motor 512, and a plurality of punching rods 511 are connected to the connecting platform 514 in a side-by-side and spaced manner. Punching blocks 520 are provided with punching holes 521, and the number of punching holes 521 is greater than or equal to the number of punching rods 511, and preferably the number of the two is the same. In this embodiment, the two ends of the connecting platform 514 and the two columns of the first door frame 513 form a matching linear sliding pair through a slider and a slide groove, so as to ensure the accuracy of the linear motion of the punch rod 511 driven by the connecting platform 514. The two ends of the punch block 520 are fixedly connected to the frame 100, and the punch block 520 is located below the punch rod 511. The form of the strip-shaped paper tapes 441 bonded side by side and spaced on the surface of the filter paper 221 is recorded as the filter paperboard to be punched. After the filter paperboard to be punched leaves the conveyor belt 320 and moves onto the punch block 520, the punching machine 510 drives the punch rod 511 to press down to punch the filter paperboard to be punched on the punch block 520. At this time, the punch rod 511 corresponds to the paper tape 441 below one by one. The end of the punch rod 511 passes through the paper tape 441 and the filter paper 221 located below the paper tape 441 in turn and then enters the punch hole 521, forming side-by-side through holes 820 on the filter paperboard to be punched. During the punching process of the punch rod 511, the filter paper cylinder 220 stops conveying the filter paper 221, and resumes conveying after the punch rod 511 is reset. The punch rod 511 punches holes at predetermined intervals in sequence under the drive of the first drive motor 512. The punched filter paperboard is recorded as the filter paperboard to be cut.
[0039] The cutting station 600 mainly includes a cutting machine 610 and a cutting table 620, which are installed on the frame 100, and both are located downstream of the punching machine 510. In this embodiment, the cutting machine 610 includes a cutting knife 611, a second driving motor 612, a second door frame 613, an eccentric wheel 614, a slide plate 615 and a column 616. The second driving motor 612 is installed on the two beams 110 of the frame 100 through the second door frame 613. The two columns 616 are respectively connected to the two beams 110 of the frame 100, and each column 616 is provided with a slide groove, and both sides of the slide plate 615 are slidably connected in the slide grooves of the two columns 616. The two columns 616 are slidably connected to the slide plate 615, and the position after the two are connected is located between the punching machine 510 and the cutting machine 610. A runway-shaped sliding hole 6150 is provided at the upper end of the slide plate 615. The so-called runway-shaped hole is a hole structure with semicircular ends and a rectangular middle. The eccentric wheel 614 is a circular roller as a whole, which is connected to the driving shaft of the second driving motor 612 and the eccentric point of the eccentric wheel 614, and the eccentric wheel 614 is arranged in the runway-shaped sliding hole 6150. The cutter 611 is installed at the lower end of the slide plate 615 and moves up and down with the slide plate 615. The cutting table 620 is installed on the frame 100, and the cutting table 620 is located below the cutter 611. The filter cardboard to be cut continues to move forward to the cutting table 620, and the second drive motor 612 drives the eccentric wheel 614 to rotate. The eccentric wheel 614 rotates in the runway-shaped slide hole 6150 to drive the slide plate 615 to slide up and down along the slide groove of the column 616, and then the slide plate 615 drives the cutter 611 to move downward to cut the filter cardboard to be cut on the cutting table 620 into filter strips 810. The cut filter strips have a row of through holes 820 corresponding to them, and the number of through holes 820 in a row is multiple.
[0040] The stacking station 700 mainly includes a stacking assembly 710, which includes a fixed plate 711, a movable plate 712 and a movable plate driving cylinder 713. The fixed plate 711 is an L-shaped structural plate, and the two movable plates 712 are respectively connected to the two sets of movable plate driving cylinders 713 by driving, and the two movable plates 712 are respectively located on the two sides of the fixed plate 711 to form a rectangular frame with adjustable width and length to adapt to filter strips 810 of different widths and lengths. The rectangular frame is located below the side of the cutting table 620, and the filter strips 810 cut from the cutting table 620 fall into the rectangular frame in sequence. After a predetermined number of filter strips 810 are stacked in the rectangular frame, the cutting action is stopped, and a predetermined number of filter strips 810 are stacked to form a filter unit 800. The adjacent filter strips 810 in the filter unit 800 are separated by the paper tape 41 cut into blocks to form a gap for gas to pass through. At this time, when the filter unit 800 is removed, it can be taken out as a whole after the rod passes through the through hole 820. In this embodiment, the stacking station 700 also includes a lifting mechanism 720. The lifting mechanism 720 includes a lifting machine 721 and a supporting plate 722. The stacking assembly 710 is located on the supporting plate 722 as a whole. The lifting machine 721 drives the supporting plate 722 to move up and down, thereby driving the opening of the rectangular frame formed by the fixed plate 711 and the movable plate 712 to maintain the position with the cutting table 620, ensuring that the filter strips 810 accurately fall into the rectangular frame and are stacked in sequence. In this embodiment, the lateral displacement mechanism 730 is also included. The lateral displacement mechanism 730 includes a lateral drive cylinder 731 and a sliding pair 732, wherein the sliding pair 732 is composed of a slider and a slide rail. The supporting plate 722 is located on the slider connected to the sliding pair 732, and the lateral drive cylinder 731 is connected to the supporting plate 722 and drives it to move horizontally, thereby accommodating a predetermined number of filter strips 810 in the rectangular frame and then shifting laterally to facilitate the overall removal of the filter unit 800.
[0041] The present invention uses a single-sided self-adhesive paper tape to adhere to the filter paper, punches holes in the paper tape to form through holes and cuts the entire piece after punching, and the cut filter strips automatically fall into the frame to form a filter unit with a stacked structure. Adjacent filter strips in the filter unit form gaps for gas to pass through through the paper tape. Compared with the prior art of inserting a single filter strip into a fixed structure, the present invention can greatly improve assembly efficiency and reduce production costs. Example
[0042] This embodiment 2 is a partitioned air filter unit formed on the basis of embodiment 1, and is prepared using the partitioned air filter unit production line described in embodiment 1. Figure 6-7 As shown, the filter unit 800 is mainly composed of filter paper 221 and paper tape 441.
[0043] The filter paper 221 is a rectangular strip, the paper tape 441 is a single-sided self-adhesive paper tape roll 440, and is a block formed after being cut. A plurality of paper tapes 441 are bonded to the filter paper 221 in an interval manner to form a filter strip 810, and a through hole 820 is formed on the filter strip 810, and the through hole 820 is located in the paper tape 441, that is, a through hole 820 is correspondingly arranged at the position of each paper tape 441. A predetermined number of filter strips 810 are stacked in sequence to form a filter unit 800, and adjacent filter strips 810 in the filter unit 800 are spaced by the paper tape 441 to form a gap for gas to pass through. The through hole 820 in the filter unit 800 is mainly used to fix the filter strip 810 after the fixing rod passes through. In this embodiment, the thickness of the paper tape 441 is 1.5 to 2 mm. Under the condition of ensuring smooth passage of gas, the number of filter papers 221 is maximized to increase the filter paper area.
[0044] The interval-type air filter unit provided in this embodiment uses a block-shaped paper tape with a spacer structure to space the filter paper. The formed filter unit has a compact structure and can effectively increase the overall area of the filter paper in the filter, thereby improving the filtering effect and efficiency. At the same time, through holes are set at the position of the paper tape to facilitate the overall fixation of the filter unit and improve the convenience of installing the filter unit.
[0045] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0046] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily.
Claims
1. A compartmentalized air filter unit production line, characterized in that: include: A filter paper loading station (200) comprises a feeding roller (210) disposed at one end of a frame (100), wherein a filter paper cylinder (220) is mounted on the feeding roller (210); A feeding station (300) comprises a conveying roller (310) and a conveying belt (320), wherein the two conveying rollers (310) are rotatably connected to the frame (100), and the conveying belt (320) is rotatably connected to the two conveying rollers (310), driving the feeding roller (210) and the conveying roller (310) to rotate, and the filter paper (221) output by the filter paper cylinder (220) is spread on the conveying belt (320) and moves forward; The paper tape loading station (400) comprises a paper receiving roller (410), a paper tape pressing roller (420) and a tape feeding roller (430) arranged in a V shape on the frame (100) along the forward direction of the filter paper (221), the paper tape pressing roller (420) being located above the conveyor belt (320), a single-sided self-adhesive paper tape roll (440) being sleeved on the tape feeding roller (430), after the paper tape (441) output from the single-sided self-adhesive paper tape roll (440) is wrapped around the paper tape pressing roller (420) in a C-shaped manner, the adhesive surface of the paper tape (441) is adhered to the filter paper (221) through the paper tape pressing roller (420) to form a filter paperboard to be punched, and the protective paper separated from the adhesive surface of the paper tape (441) is wound around the paper receiving roller (410) and rolled up; The punching station (500) comprises a punching machine (510) and a punching block (520) mounted on the frame (100); the punching block (520) is provided with a punching hole (521); the filter paperboard to be punched moves onto the punching block (520); the punching machine (510) drives the punching rod (511) to pass through the filter paperboard to be punched and then enter the punching hole (521); the through hole (820) formed on the filter paperboard to be punched is located in the paper tape (441); the filter paperboard to be punched with the through hole (820) formed is recorded as the filter paperboard to be cut; A cutting station (600) comprising a cutting machine (610) and a cutting table (620) mounted on the frame (100); the filter paperboard to be cut is moved onto the cutting table (620); the cutting machine (610) drives a cutting knife (611) to cut the filter paperboard to be cut into filter strips (810); each filter strip (810) comprises at least one row of through holes (820); and the number of through holes (820) in each row is at least one; The stacking station (700) comprises a stacking assembly (710), wherein the stacking assembly (710) is mounted on the frame (100) and is located below the cutting table (620); a predetermined number of filter strips (810) are sequentially dropped into the stacking assembly (710) and stacked into a filter unit (800); adjacent filter strips (810) in the filter unit (800) are sequentially spaced apart by the paper tape (441) cut into blocks.
2. The partitioned air filter unit production line according to claim 1 is characterized in that: A plurality of the single-sided self-adhesive paper tape rolls (440) are sleeved on the tape feed roller (430), and the plurality of the single-sided self-adhesive paper tape rolls (440) are arranged side by side and at intervals. The number of the punching rods (511) arranged on the punching machine (510) is the same as the number of the single-sided self-adhesive paper tape rolls (440), and the number of the through holes (820) in each row on the filter strip (810) is multiple.
3. The partitioned air filter unit production line according to claim 1, characterized in that: The punching machine (510) further comprises a first driving motor (512), a first door frame (513) and a connecting platform (514); the first door frame (513) is mounted on the frame (100); the first driving motor (512) is installed on the first door frame (513); two sides of the connecting platform (514) are slidably connected to the first door frame (513); the punch rod (511) is connected to the connecting platform (514); and the first driving motor (512) drives the connecting platform (514) to move linearly.
4. The partitioned air filter unit production line according to claim 1, characterized in that: The cutting machine (610) further comprises a second driving motor (612), a second door frame (613), an eccentric wheel (614), a slide plate (615) and a column (616); the second driving motor (612) is mounted on the frame (100) via the second door frame (613); two sides of the slide plate (615) are slidably connected to the slide grooves of the two columns (616); the two columns (616) are mounted on the frame (100). The upper end of the slide plate (615) is provided with a runway-shaped sliding hole (6150), the eccentric wheel (614) is adapted to be connected in the runway-shaped sliding hole (6150), the second driving motor (612) drives the eccentric wheel (614) to rotate in the runway-shaped sliding hole (6150) to drive the slide plate (615) to move up and down along the sliding groove of the column (616), and the cutting knife (611) is connected to the lower end of the slide plate (615).
5. The partitioned air filter unit production line according to claim 1, characterized in that: The stacking assembly (710) comprises a fixed plate (711), a movable plate (712) and a movable plate driving cylinder (713); the fixed plate (711) is an L-shaped structural frame; two groups of movable plates (712) are respectively driven and connected to two side surfaces of the fixed plate (711) by two groups of movable plate driving cylinders (713); the fixed plate (711) and the two groups of movable plates (712) form a rectangular frame with adjustable width and length.
6. The partitioned air filter unit production line according to claim 5, characterized in that: The stacking station (700) further comprises a lifting mechanism (720), wherein the lifting mechanism (720) drives the stacking assembly (710) to move up and down to adjust the distance between the port of the fixed plate (711) and the cutting table (620).
7. The partitioned air filter unit production line according to claim 6, characterized in that: The stacking station (700) further comprises a lateral displacement mechanism (730), wherein the lateral displacement mechanism (730) drives the stacking assembly (710) to shift horizontally; after a predetermined number of filter strips are stacked in the stacking assembly (710), the lateral displacement mechanism (730) moves the stacking assembly (710) out by pushing and pulling.
8. A partitioned air filter unit, characterized in that: The invention is prepared by using the interspaced air filter unit production line as described in any one of claims 1 to 7, comprising filter paper (221) and a paper tape (441); The filter paper (221) is in the form of a strip, and the paper tape (441) is in the form of a block-shaped single-sided self-adhesive paper tape. The paper tape (441) is bonded to the filter paper (221) to form the filter strip (810). A predetermined number of the filter strips (810) are arranged horizontally in sequence to form the filter unit (800). Adjacent filter strips (810) form a gap for gas to pass through the block-shaped paper tape (441). The through hole (820) located on the filter strip (810) passes through the paper tape (441), and the through hole (820) is for a fixing rod to pass through.
9. The partitioned air filter unit according to claim 8, characterized in that: A single row of through holes (820) is formed on each of the filter strips (810), and the number of the through holes (820) in the single row is multiple.
10. The partitioned air filter unit according to claim 9, characterized in that: The thickness of the paper tape (441) is 1.5-2 mm.
Citation Information
Patent Citations
Corrugated air filter
CN103382909A
Efficient multi-layer partition plate type air filter convenient to clean
CN208865353U
Device for manufacturing filtering material of filter
CN203764000U
Filter paper cylinder structure and cylindrical air filter element
CN217490102U
