An intelligent control metal cutting equipment
Through the automated design of intelligently controlled metal cutting equipment, the problems of high labor costs and difficult to collect debris in the bearing seat production line are solved, and the production efficiency is improved and the effective collection of debris is achieved.
Patent Information
- Application Number
- CN202411237686.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-09-05
AI Technical Summary
In the bearing seat production line, the prior art is difficult to meet the needs of staff, reduces production efficiency, and the debris generated during drilling and tapping are difficult to collect, affecting the practicality of the device.
An intelligent metal cutting device is designed, including feeding stations, conveying stations, drilling tapping stations, inspection stations and discharge stations. Combined with six-axis suction cups and automated cleaning mechanisms, it realizes automated operation and debris. collect.
It improves the production efficiency of bearing seats, reduces the labor costs of the enterprise, and effectively collects debris through the cooperation of sealed boxes and cleaning mechanisms.
Smart Images

Figure CN118752246B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal cutting, and in particular to an intelligently controlled metal cutting device. Background Art
[0002] A bearing seat is a structural component used to support a bearing, usually made of cast iron, steel or other materials; its main function is to fix the bearing in a specific position of a machine or equipment so that it can withstand the load from the moving parts of the machine or equipment and ensure the normal operation of the bearing.
[0003] In the production line of bearing seats, drilling stations, tapping stations and inspection stations are usually set up. The inspection station is used to inspect the internal threads formed by the bearing seat to determine whether it is a qualified product. At present, a certain number of workers are arranged between each station to monitor and operate it during the assembly line processing. This method is difficult to meet the needs of the staff and also reduces the production efficiency of the bearing seat. To a certain extent, it also greatly increases the manpower cost of the enterprise. In addition, when drilling and tapping the bearing seat, whether the operation is carried out in a closed environment or an open-air environment, debris will be scattered everywhere, which is not convenient for collection, reducing the practicality of the device. Summary of the invention
[0004] In order to solve the above technical problems, an intelligent controlled metal cutting equipment is provided. This technical solution solves the problems raised in the above background technology that the manpower cost of the enterprise is greatly increased and it is inconvenient to collect the scattered debris.
[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is:
[0006] An intelligently controlled metal cutting device, comprising:
[0007] Base plate;
[0008] A feeding station, which is arranged at the front side of the top end of the bottom plate and is used to transport the bearing seat to be processed;
[0009] A conveying station, wherein the conveying station is fixedly installed at the middle of the top end of the bottom plate, and the conveying station comprises two fixed plates, the bottom ends of the two fixed plates are welded to the bottom plate, and the insides of the two fixed plates are rotatably connected with a first threaded rod through a bearing, and the threads opened at both ends of the first threaded rod have opposite rotation directions, and the two ends of the first threaded rod are respectively threadedly connected with a first L-shaped frame and a second L-shaped frame, and the first L-shaped frame and the second L-shaped frame are fixedly connected with a flip clamping mechanism on the side away from each other;
[0010] The tool holder is provided with a plurality of holes, and the tool holder is provided with a plurality of holes, and the plurality of holes are connected to the tool holder through the support frame. The plurality of holes are connected to the tool holder through the support frame. The plurality of holes are connected to the tool holder through the support frame.
[0011] An inspection station, which is arranged at the right rear side of the top end of the bottom plate and is used to inspect the internal threaded holes provided on the surface of the bearing seat. The inspection station comprises a workbench and a collection box, the collection box is located on the right side of the workbench, an L-shaped plate is welded on the top end of the workbench, and an inspection mechanism is installed on the L-shaped plate;
[0012] A material unloading station, which is arranged at the left rear side of the top of the bottom plate and is used to transport the processed bearing seat to the next process;
[0013] The six-axis suction cup is provided with three groups and is used for transferring the bearing seat during the processing.
[0014] Preferably, guide rods are provided on both sides of the first threaded rod, and both ends of the guide rods are fixedly connected to the inner sides of the two fixed plates respectively, a servo motor is fixedly installed on the outer side of one of the fixed plates, one end of the first threaded rod is fixedly connected to the output end of the servo motor, and the first L-shaped frame and the second L-shaped frame are both slidably connected to the guide rods.
[0015] Preferably, the flip clamping mechanism includes a limit plate, and the sides of the first L-shaped frame and the second L-shaped frame that are away from each other are fixedly connected with a limit plate that is adapted to the limit groove, and support plates are welded at the front and rear symmetrical positions on the other side of the limit plate, and the two support plates are rotatably connected to rotating rods inside, and the ends of the two rotating rods that are close to each other are fixedly connected to the flip plate, and a flip motor is arranged on the outer side of the front support plate, and one end of one of the rotating rods is fixedly connected to the output end of the flip motor, and a rotating motor is fixedly installed on the bottom end of the flip plate, and the output end of the rotating motor passes through the bottom wall of the flip plate and is fixedly connected to the middle part of the bottom end of the rotating plate, and a slide groove is provided on the top of the flip plate, and the bottom end of the rotating plate is slidably connected to the slide groove through a slide plate.
[0016] Preferably, a plurality of groups of fixing seats are welded to the top of the rotating plate, a second threaded rod is rotatably connected inside the fixing seat, the threads opened at two ends of the second threaded rod have opposite rotation directions, and the two ends of the second threaded rod are respectively threadedly connected to the first movable plate and the second movable plate, the inner bottom end of the fixing seat is also fixedly connected to a guide rail, the first movable plate and the second movable plate are both slidably connected to the surface of the guide rail, and clamps are welded on opposite sides of the first movable plate and the second movable plate, a driving motor is fixedly installed on the middle part of the top end of the rotating plate, the output end of the driving motor is fixedly connected to the first bevel gear, and one end of the second threaded rod extends to the outside of the fixing seat and is fixedly installed with a second bevel gear meshing with the first bevel gear.
[0017] Preferably, the tool mechanism includes a rotating shaft, which is rotatably connected to the inside of the vertical plate of the lifting member, one end of the rotating shaft is fixedly installed with an external gear, and the other end of the rotating shaft is fixedly connected to a mounting shell, and the vertical plate of the lifting member is fixedly connected to a connecting seat on the side away from the mounting shell, and a second screw rod and a connecting rod are arranged inside the connecting seat, the second screw rod is rotatably connected to the connecting seat, and the connecting rod is fixedly connected to the connecting seat, a movable block is threadedly connected to the surface of the second screw rod, and the movable block is slidably connected to the surface of the connecting rod, one end of the second screw rod is fixedly connected to the output end of the second stepper motor, and the second stepper motor is fixedly installed on the outside of the connecting seat, and the bottom end of the movable block is fixedly connected to a rack meshing with the external gear.
[0018] Preferably, two groups of fixing blocks are fixedly installed inside the mounting shell, and electric push rods are fixedly installed on the sides of the two groups of fixing blocks close to each other, wherein a drilling head is provided at the output end of one of the electric push rods, and a tapping head is provided at the output end of the other electric push rod.
[0019] Preferably, the cleaning mechanism comprises a fixed frame, a third screw rod, a limiting rod, a movable part and a vacuum suction plate, the fixed frame is provided with two groups, the two groups of fixed frames are fixedly connected to both sides of the box body, the third screw rod is rotatably connected to the inside of the fixed frame, and the limiting rod is fixedly connected to the inside of the fixed frame, one end of the two third screw rods extends to the outside of the fixed frame, and a main gear and a slave gear are fixedly installed respectively, the main gear is connected to the slave gear through a gear transmission belt, a third stepping motor is fixedly installed on the outside of the box body, and the output end of the third stepping motor is fixedly connected to the main gear, the movable part is threadedly connected to the surface of the third screw rod, the movable part is slidably connected to the limiting rod, and the internal rotation of the movable part is connected to a connecting shaft, the vacuum suction plate is fixedly connected to the annular surface of the connecting shaft, one end of the connecting shaft is fixedly connected to the output end of the motor, and the motor is installed on the outside of the movable part, and a drawer is slidably connected to one side of the interior of the box body.
[0020] Preferably, the detection mechanism includes a transmission motor, a feed shaft, a guide plate, a slide rod, a limit block and a thread gauge. The transmission motor is fixedly mounted on the top of the horizontal plate of the L-shaped plate. The top of the feed shaft and the output end of the transmission motor are fixedly connected. The feed shaft rotates through the guide plate. Two groups of slide rods are provided on the top of the guide plate. The two groups of slide rods slide through the horizontal plate of the L-shaped plate and are fixedly mounted with a limit block. The thread gauge is fixedly mounted on the bottom end of the feed shaft.
[0021] Compared with the prior art, the present invention provides an intelligently controlled metal cutting device, which has the following beneficial effects:
[0022] The present invention is provided with a feeding station, a transfer station, a drilling and tapping station, a detection station, a blanking station and a six-axis suction cup for coordinated use, thereby realizing automated drilling, tapping and detection of the bearing seat. There is no need to arrange staff at each station to monitor and operate it, thereby improving the production efficiency of the bearing seat and, to a certain extent, greatly reducing the manpower cost of the enterprise. The limiting plate blocks the limiting groove, so that drilling and tapping are carried out inside the closed box. Under the action of the cleaning mechanism, waste chips are collected in a drawer, thereby meeting the needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a structural schematic diagram of the present invention from another perspective;
[0025] Figure 3 It is a structural schematic diagram of the flip clamping mechanism in the present invention;
[0026] Figure 4It is a structural schematic diagram of the flip clamping mechanism in the present invention from another perspective;
[0027] Figure 5 For the present invention Figure 3 The proposed partial enlarged schematic diagram of point A;
[0028] Figure 6 It is a schematic diagram of the internal structure of the box body in the present invention;
[0029] Figure 7 It is a structural schematic diagram of the tool mechanism in the present invention;
[0030] Figure 8 It is a structural schematic diagram of the tool mechanism in the present invention from another perspective;
[0031] Fig. 9 It is a structural schematic diagram of the cleaning mechanism in the present invention;
[0032] Fig.10 It is a structural schematic diagram of the detection station in the present invention.
[0033] The accompanying drawings are marked as follows:
[0034] 1. Bottom plate;
[0035] 2. Feeding station;
[0036] 3. Conveying station; 31. Fixed plate; 3101. First threaded rod; 3102. Guide rod; 3103. Servo motor; 3104. First L-shaped frame; 3105. Second L-shaped frame; 32. Flipping clamping mechanism; 3201. Limiting plate; 3202. Support plate; 3203. Rotating rod; 3204. Flipping plate; 3205. Flipping motor; 3206. Rotating motor; 3207. Rotating plate; 3208. Slide; 3209. Slide plate; 3210. Fixed seat; 3211. Second threaded rod; 3212. Guide rail; 3213. First movable plate; 3214. Second movable plate; 3215. Clamping member; 3216. Driving motor; 3217. First bevel gear; 3218. Second bevel gear;
[0037] 4. Drilling and tapping station; 41. Box; 4101. Mounting slot; 4102. First stepper motor; 4103. First screw rod; 4104. Fixing rod; 4105. Lifting member; 4106. Limiting slot; 4107. Through slot; 4108. Drawer; 42. Tool mechanism; 4201. Rotating shaft; 4202. External gear; 4203. Connecting seat; 4204. Second screw rod; 4205. Connecting rod; 4206. Second stepper motor; 4207. Movable block; 4208, rack; 4209, mounting shell; 4210, fixed block; 4211, electric push rod; 4212, drilling head; 4213, tapping head; 43, cleaning mechanism; 4301, fixed frame; 4302, third screw rod; 4303, limit rod; 4304, main gear; 4305, slave gear; 4306, gear conveyor belt; 4307, third stepping motor; 4308, movable part; 4309, vacuum suction plate; 4310, motor;
[0038] 5. Inspection station; 51. Workbench; 5101. L-shaped plate; 52. Inspection mechanism; 5201. Transmission motor; 5202. Feed shaft; 5203. Guide plate; 5204. Slide bar; 5205. Limit block; 5206. Thread gauge; 53. Collection box;
[0039] 6. Unloading station;
[0040] 7. Six-axis suction cup. DETAILED DESCRIPTION
[0041] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0042] Please refer to Figure 1-Figure 10 As shown, an intelligently controlled metal cutting device comprises:
[0043] Bottom plate 1;
[0044] A feeding station 2 is arranged at the front side of the top end of the bottom plate 1 and is used to transport the bearing seat to be processed;
[0045] The conveying station 3 is fixedly installed at the middle of the top of the bottom plate 1. The conveying station 3 includes two fixed plates 31. The bottom ends of the two fixed plates 31 are welded to the bottom plate 1. The insides of the two fixed plates 31 are rotatably connected with a first threaded rod 3101 through a bearing. The threads at both ends of the first threaded rod 3101 are in opposite directions, and the two ends of the first threaded rod 3101 are respectively threadedly connected with a first L-shaped frame 3104 and a second L-shaped frame 3105. The sides away from each other are fixedly connected with a flip clamping mechanism 32, both sides of the first threaded rod 3101 are provided with guide rods 3102, both ends of the guide rods 3102 are fixedly connected with the inner sides of the two fixing plates 31, a servo motor 3103 is fixedly installed on the outer side of one of the fixing plates 31, one end of the first threaded rod 3101 is fixedly connected to the output end of the servo motor 3103, and the first L-shaped frame 3104 and the second L-shaped frame 3105 are both slidably connected with the guide rods 3102;
[0046] The drilling and tapping stations 4 are provided with two groups, and the two groups of drilling and tapping stations 4 are respectively located on the left and right sides of the top of the bottom plate 1. The drilling and tapping stations 4 include a box body 41, the bottom end of the box body 41 is fixedly connected to the top of the bottom plate 1, and a cleaning mechanism 43 is installed at the bottom end of the box body 41. A limiting groove 4106 is provided on one side of the box body 41 close to the conveying station 3, and a through groove 4107 is provided at a position corresponding to the limiting groove 4106 of the box body 41, and an installation groove 4101 is provided on the top of an inner wall of the box body 41, and the inner bottom end of the installation groove 4101 is provided. A first stepper motor 4102 is fixedly installed, the output end of the first stepper motor 4102 is fixedly connected to one end of a first screw rod 4103, the other end of the first screw rod 4103 is rotatably connected to the box body 41, and two fixing rods 4104 are fixedly connected to the inside of the installation groove 4101, and the two fixing rods 4104 are respectively located on both sides of the first screw rod 4103, and a lifting member 4105 is threadedly connected to the surface of the first screw rod 4103, and a tool mechanism 42 is provided on the lifting member 4105, and the lifting member 4105 is slidably connected to the surface of the fixing rod 4104;
[0047] Inspection station 5, which is arranged at the right rear side of the top end of the bottom plate 1, is used to inspect the internal threaded holes opened on the surface of the bearing seat. The inspection station 5 includes a workbench 51 and a collection box 53. The collection box 53 is located on the right side of the workbench 51. An L-shaped plate 5101 is welded to the top end of the workbench 51, and an inspection mechanism 52 is installed on the L-shaped plate 5101.
[0048] The unloading station 6 is arranged at the left rear side of the top of the bottom plate 1 and is used to transport the processed bearing seat to the next process;
[0049] The six-axis suction cup 7 is provided with three groups and is used for transferring the bearing seat during the processing.
[0050] Please refer to Figure 2-Figure 5 As shown, the flip clamping mechanism 32 includes a limit plate 3201, and the first L-shaped frame 3104 and the second L-shaped frame 3105 are fixedly connected to the limit plate 3201 adapted to the limit groove 4106 on the side away from each other, and the other side of the limit plate 3201 is welded with a support plate 3202 at the front and rear symmetrical positions, and the insides of the two support plates 3202 are rotatably connected to the rotating rod 3203, and the ends of the two rotating rods 3203 close to each other are fixedly connected to the flip plate 3204, and the front support plate 320 2 is provided with a flip motor 3205, and one end of one of the rotating rods 3203 is fixedly connected to the output end of the flip motor 3205, and the bottom end of the flip plate 3204 is fixedly installed with a rotating motor 3206, the output end of the rotating motor 3206 passes through the bottom wall of the flip plate 3204, and is fixedly connected to the middle part of the bottom end of the rotating plate 3207, the top end of the flip plate 3204 is provided with a slide groove 3208, and the bottom end of the rotating plate 3207 is slidably connected to the slide groove 3208 through a slide plate 3209.
[0051] A plurality of fixed seats 3210 are welded to the top of the rotating plate 3207, and a second threaded rod 3211 is rotatably connected inside the fixed seat 3210. The threads at both ends of the second threaded rod 3211 rotate in opposite directions, and the two ends of the second threaded rod 3211 are respectively threadedly connected to the first movable plate 3213 and the second movable plate 3214, and the inner bottom end of the fixed seat 3210 is also fixedly connected to the guide rail 3212, and the first movable plate 3213 and the second movable plate 3214 are both slidably connected to the surface of the guide rail 3212, and clamping members 3215 are welded on the opposite sides of the first movable plate 3213 and the second movable plate 3214, and a driving motor 3216 is fixedly installed in the middle of the top of the rotating plate 3207, and the output end of the driving motor 3216 is fixedly connected to the first bevel gear 3217, and one end of the second threaded rod 3211 extends to the outside of the fixed seat 3210, and is fixedly installed with a second bevel gear 3218 meshing with the first bevel gear 3217.
[0052] The output end of the driving motor 3216 drives the first bevel gear 3217 to rotate, so that several groups of second bevel gears 3218 rotate synchronously, and drive several groups of second threaded rods 3211 to rotate synchronously, so that the clamping members 3215 connected to the first movable plate 3213 and the second movable plate 3214 are close to each other, clamping and fixing the bearing seat to prevent the bearing seat from position shifting during drilling and tapping, and the output end of the rotating motor 3206 drives the rotating plate 3207 to rotate, so that the clamped and fixed groups of bearing seats rotate in turn to just below the drilling head 4212 or the tapping head 4213, so that drilling and tapping can be performed on several groups of bearing seats in turn, and after the drilling and tapping are completed, the output end of the flipping motor 3205 drives the flipping plate 3204 to flip, so that the clamped and fixed groups of bearing seats flip, so that the debris generated during the processing falls on the inner bottom end of the box body 41.
[0053] Please refer to Figure 6-Figure 8 As shown, the tool mechanism 42 includes a rotating shaft 4201, which is rotatably connected to the inside of the vertical plate of the lifting member 4105, one end of the rotating shaft 4201 is fixedly installed with an external gear 4202, and the other end of the rotating shaft 4201 is fixedly connected to a mounting shell 4209, and a connecting seat 4203 is fixedly connected to the side of the vertical plate of the lifting member 4105 away from the mounting shell 4209, and a second screw rod 4204 and a connecting rod 4205 are arranged inside the connecting seat 4203, and the second screw rod 4204 and the connecting seat 4203 are fixedly connected to the side of the vertical plate of the lifting member 4105 away from the mounting shell 4209. 03 rotation connection, and the connecting rod 4205 is fixedly connected to the connecting seat 4203, the surface of the second screw rod 4204 is threadedly connected with a movable block 4207, the movable block 4207 is slidably connected to the surface of the connecting rod 4205, one end of the second screw rod 4204 is fixedly connected to the output end of the second stepper motor 4206, and the second stepper motor 4206 is fixedly installed on the outside of the connecting seat 4203, and the bottom end of the movable block 4207 is fixedly connected with a rack 4208 meshing with the external gear 4202.
[0054] Two groups of fixed blocks 4210 are fixedly installed inside the mounting shell 4209, and electric push rods 4211 are fixedly installed on the sides of the two groups of fixed blocks 4210 close to each other. A drilling head 4212 is provided at the output end of one of the electric push rods 4211, and a tapping head 4213 is provided at the output end of the other electric push rod 4211.
[0055] When drilling, the drilling head 4212 is aligned with the bearing seat, and when tapping, the output end of the second stepper motor 4206 drives the second screw 4204 to rotate, so that the movable block 4207 moves, drives the rack 4208 to move, and then makes the external gear 4202 rotate, thereby driving the mounting shell 4209 to rotate, so that the tapping head 4213 is aligned with the bearing seat, and the electric push rod 4211 can control the drilling head 4212 and the tapping head 4213 to extend to the outside of the mounting shell 4209.
[0056] Please refer to Figure 6 and Fig. 9 As shown, the cleaning mechanism 43 includes a fixed frame 4301, a third screw rod 4302, a limiting rod 4303, a movable part 4308 and a vacuum suction plate 4309. The fixed frame 4301 is provided with two groups, and the two groups of fixed frames 4301 are respectively fixedly connected to the two sides of the box body 41, the third screw rod 4302 is rotatably connected to the inside of the fixed frame 4301, and the limiting rod 4303 is fixedly connected to the inside of the fixed frame 4301, one end of the two third screw rods 4302 extends to the outside of the fixed frame 4301, and is respectively fixedly installed with a main gear 4304 and a slave gear 4305, and the main gear 4304 is connected to the slave gear through a gear conveyor belt 4306. 4305 transmission connection, a third stepper motor 4307 is fixedly installed on the outer side of the box body 41, and the output end of the third stepper motor 4307 is fixedly connected to the main gear 4304, the movable part 4308 is threadedly connected to the surface of the third screw rod 4302, the movable part 4308 is slidingly connected to the limit rod 4303, and the internal rotation of the movable part 4308 is connected with a connecting shaft, the vacuum suction plate 4309 is fixedly connected to the annular surface of the connecting shaft, one end of the connecting shaft is fixedly connected to the output end of the motor 4310, and the motor 4310 is installed on the outer side of the movable part 4308, and the drawer 4108 is slidably connected to one side of the interior of the box body 41.
[0057] The main gear 4304 is driven to rotate by the output end of the third stepper motor 4307, and the main gear 4304 drives the slave gear 4305 to rotate through the gear conveyor belt 4306, so that the two third screw rods 4302 rotate synchronously, and the two vacuum suction plates 4309 move back and forth. The vacuum suction plates 4309 are in an inclined state, and the waste chips that fall on the bottom end of the box body 41 are sucked away, and finally the vacuum suction plates 4309 move to the position corresponding to the drawer 4108, and finally the vacuum suction plates 4309 are driven by the motor 4310 to rotate until they are flush with the top of the drawer 4108, and the vacuum suction plates 4309 lose their adsorption force, and the waste chips fall into the drawer 4108 for collection, meeting the needs of the staff.
[0058] Further in this embodiment, please refer to Fig.10 As shown, the detection mechanism 52 includes a transmission motor 5201, a feed shaft 5202, a guide plate 5203, a slide bar 5204, a limit block 5205 and a thread gauge 5206. The transmission motor 5201 is fixedly installed on the top of the horizontal plate of the L-shaped plate 5101. The top of the feed shaft 5202 is fixedly connected to the output end of the transmission motor 5201. The feed shaft 5202 rotates through the guide plate 5203. Two groups of slide bars 5204 are provided on the top of the guide plate 5203. The two groups of slide bars 5204 slide through the horizontal plate of the L-shaped plate 5101 and are fixedly installed with the limit block 5205. The thread gauge 5206 is fixedly installed on the bottom end of the feed shaft 5202.
[0059] By starting the transmission motor 5201, the feed shaft 5202 is driven to rotate, and the thread gauge 5206 is screwed into the internal thread hole on the bearing seat, thereby realizing the detection of the screw thread, and the guide plate 5203 and the slide rod 5204 can stabilize the feed shaft 5202 to prevent jamming.
[0060] The working principle and use process of this device: When using the present invention, the bearing seat to be processed is transported through the feeding station 2, and the bearing seat is transferred to the top of the rotating plate 3207 through the six-axis suction cup 7. The first bevel gear 3217 is driven to rotate by the output end of the driving motor 3216, so that several groups of second threaded rods 3211 rotate synchronously, so that the clamping members 3215 connected to the first movable plate 3213 and the second movable plate 3214 are close to each other, and the bearing seat is clamped and fixed. Secondly, the first threaded rod 3101 is driven to rotate by the output end of the servo motor 3103 , so that the first L-shaped frame 3104 and the second L-shaped frame 3105 move away from each other, so that the limiting plates 3201 on both sides enter the limiting grooves 4106 on both sides respectively, and then the first screw rod 4103 is driven to rotate by the output end of the first stepper motor 4102, so that the lifting member 4105 moves downward, and the drilling head 4212 is aligned with the bearing seat to drill holes. When tapping, the second screw rod 4204 is driven to rotate by the output end of the second stepper motor 4206, so that the movable block 4207 moves, driving the rack 4208 to move, and then the outer gear 4202 The rotating plate 3207 is driven to rotate by the output end of the rotating motor 3206, so that several groups of bearing seats are rotated to the bottom of the drilling head 4212 or the tapping head 4213 in turn, so that drilling and tapping can be performed on several groups of bearing seats in turn, and then the output end of the flipping motor 3205 drives the flipping plate 3204 to flip, so that the several groups of bearing seats that are clamped and fixed are flipped, so that the debris generated during the processing falls to the inner bottom end of the box body 41, and then through The output end of the servo motor 3103 drives the bearing seat after drilling and tapping to move to the outside of the box body 41, and finally the bearing seat is transferred to the inspection station through the six-axis suction cup 7 to be inspected in turn and placed in the collection box 53. The collection box 53 has two compartments, which can respectively place qualified and unqualified bearing seats, thereby realizing automated drilling, tapping and inspection of the bearing seat. There is no need to arrange staff at each station to monitor and operate it, which meets the needs of the staff, improves the production efficiency of the bearing seat, and to a certain extent, greatly reduces the company's labor costs.
[0061] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. An intelligently controlled metal cutting device, characterized in that: include Bottom plate (1); A feeding station (2), the feeding station (2) being arranged at the front side of the top end of the bottom plate (1) and being used for conveying the bearing seat to be processed; A conveying station (3), wherein the conveying station (3) is fixedly installed at the middle of the top end of the bottom plate (1), and the conveying station (3) comprises two fixed plates (31), the bottom ends of the two fixed plates (31) are welded to the bottom plate (1), the insides of the two fixed plates (31) are rotatably connected to a first threaded rod (3101) through a bearing, the threads provided at two ends of the first threaded rod (3101) are in opposite directions, and the two ends of the first threaded rod (3101) are respectively threadedly connected to a first L-shaped frame (3104) and a second L-shaped frame (3105), and the first L-shaped frame (3104) and the second L-shaped frame (3105) are fixedly connected to a flip clamping mechanism (32) on the side away from each other, and the flip clamping mechanism (32) comprises a limiting plate (3201), and the first L-shaped frame (3104) and the second L-shaped frame (3105) are fixedly connected to a limiting plate (3201) adapted to the limiting groove (4106) on the side away from each other. Support plates (3202) are welded at front and rear symmetrical positions on the other side of the limiting plate (3201); the interiors of the two support plates (3202) are rotatably connected with rotating rods (3203); the ends of the two rotating rods (3203) close to each other are fixedly connected with a flip plate (3204); a flip motor (3205) is arranged on the outer side of the front support plate (3202); one end of one of the rotating rods (3203) is fixedly connected to the output end of the flip motor (3205); a rotating motor (3206) is fixedly installed at the bottom end of the flip plate (3204); the output end of the rotating motor (3206) passes through the bottom wall of the flip plate (3204) and is fixedly connected to the middle part of the bottom end of the rotating plate (3207); a sliding groove (3208) is provided at the top end of the flip plate (3204); and the bottom end of the rotating plate (3207) is slidably connected to the sliding groove (3208) via a sliding plate (3209); A drilling and tapping station (4), wherein the drilling and tapping station (4) is provided with two groups, and the two groups of the drilling and tapping stations (4) are respectively located on the left and right sides of the top of the bottom plate (1), and the drilling and tapping stations (4) include a box body (41), the bottom end of the box body (41) is fixedly connected to the top of the bottom plate (1), and a cleaning mechanism (43) is installed at the bottom end of the box body (41), and a limiting groove (4106) is provided on one side of the box body (41) close to the conveying station (3), and a through groove (4107) is provided through the box body (41) at a position corresponding to the limiting groove (4106), and an installation groove (4101) is provided on the top of an inner wall of the box body (41), and the installation groove (4101) ) is fixedly installed at the bottom end of the interior of the first stepper motor (4102), the output end of the first stepper motor (4102) is fixedly connected to one end of the first screw rod (4103), the other end of the first screw rod (4103) is rotatably connected to the box body (41), and two fixed rods (4104) are also fixedly connected to the interior of the installation groove (4101), and the two fixed rods (4104) are respectively located on both sides of the first screw rod (4103), and the surface of the first screw rod (4103) is threadedly connected with a lifting member (4105), and the lifting member (4105) is provided with a tool mechanism (42), and the lifting member (4105) is slidably connected to the surface of the fixed rod (4104); An inspection station (5), the inspection station (5) being arranged at a position on the right side of the rear side of the top end of the bottom plate (1), and being used for inspecting the internal threaded hole provided on the surface of the bearing seat, the inspection station (5) comprising a workbench (51) and a collection box (53), the collection box (53) being located on the right side of the workbench (51), an L-shaped plate (5101) being welded to the top end of the workbench (51), and an inspection mechanism (52) being mounted on the L-shaped plate (5101); A material unloading station (6), the material unloading station (6) being arranged at a position on the left side of the rear side of the top end of the bottom plate (1) and being used for conveying the processed bearing seat to the next process; Six-axis suction cups (7), wherein the six-axis suction cups (7) are provided in three groups and are used to transfer the bearing seat during the processing; The tool mechanism (42) comprises a rotating shaft (4201), wherein the rotating shaft (4201) is rotatably connected to the interior of a vertical plate of a lifting member (4105), an external gear (4202) is fixedly mounted on one end of the rotating shaft (4201), and a mounting shell (4209) is fixedly mounted on the other end of the rotating shaft (4201), and a connecting seat (4203) is fixedly connected to the side of the vertical plate of the lifting member (4105) away from the mounting shell (4209), and a second screw rod (4204) and a connecting rod (4205) are arranged inside the connecting seat (4203), and the second screw rod (4204) and the connecting seat (4205) are connected to each other. 4203) is rotatably connected, and the connecting rod (4205) is fixedly connected to the connecting seat (4203), the surface of the second screw rod (4204) is threadedly connected with a movable block (4207), and the movable block (4207) is slidably connected to the surface of the connecting rod (4205), one end of the second screw rod (4204) is fixedly connected to the output end of the second stepping motor (4206), and the second stepping motor (4206) is fixedly installed on the outside of the connecting seat (4203), and the bottom end of the movable block (4207) is fixedly connected to a rack (4208) meshing with the external gear (4202); Two groups of fixing blocks (4210) are fixedly installed inside the mounting shell (4209), and electric push rods (4211) are fixedly installed on the sides of the two groups of fixing blocks (4210) close to each other, wherein a drilling head (4212) is provided at the output end of one of the electric push rods (4211), and a tapping head (4213) is provided at the output end of the other electric push rod (4211).
2. The intelligent controlled metal cutting equipment according to claim 1, characterized in that: Guide rods (3102) are provided on both sides of the first threaded rod (3101), and both ends of the guide rod (3102) are fixedly connected to the inner sides of the two fixed plates (31), respectively; a servo motor (3103) is fixedly mounted on the outer side of one of the fixed plates (31), one end of the first threaded rod (3101) is fixedly connected to the output end of the servo motor (3103), and the first L-shaped frame (3104) and the second L-shaped frame (3105) are both slidably connected to the guide rods (3102).
3. The intelligent controlled metal cutting equipment according to claim 1, characterized in that: A plurality of fixed seats (3210) are welded to the top of the rotating plate (3207), and a second threaded rod (3211) is rotatably connected to the inside of the fixed seat (3210). The threads at the two ends of the second threaded rod (3211) are in opposite directions, and the two ends of the second threaded rod (3211) are respectively threadedly connected to the first movable plate (3213) and the second movable plate (3214). The bottom end of the fixed seat (3210) is also fixedly connected to the guide rail (3212), and the first movable plate (3213) and the second movable plate (3214) are both slidable. The first movable plate (3213) and the second movable plate (3214) are both welded with clamping pieces (3215) on opposite sides of the first movable plate (3213) and the second movable plate (3214), a driving motor (3216) is fixedly mounted in the middle of the top end of the rotating plate (3207), an output end of the driving motor (3216) is fixedly connected to the first bevel gear (3217), and one end of the second threaded rod (3211) extends to the outside of the fixing seat (3210) and is fixedly mounted with a second bevel gear (3218) meshing with the first bevel gear (3217).
4. The intelligent controlled metal cutting equipment according to claim 1, characterized in that: The cleaning mechanism (43) comprises a fixed frame (4301), a third screw rod (4302), a limiting rod (4303), a movable part (4308) and a vacuum suction plate (4309). The fixed frame (4301) is provided with two groups. The two groups of fixed frames (4301) are respectively fixedly connected to two sides of the box body (41). The third screw rod (4302) is rotatably connected to the inside of the fixed frame (4301), and the limiting rod (4303) is fixedly connected to the inside of the fixed frame (4301). One end of the two third screw rods (4302) extends to the outside of the fixed frame (4301) and is respectively fixedly mounted with a main gear (4304) and a slave gear (4305).
5. The intelligent controlled metal cutting equipment according to claim 4, characterized in that: The main gear (4304) is connected to the slave gear (4305) through a gear conveyor belt (4306); a third stepper motor (4307) is fixedly mounted on the outer side of the housing (41); and the output end of the third stepper motor (4307) is fixedly connected to the main gear (4304); the movable part (4308) is threadedly connected to the surface of the third screw rod (4302); the movable part (4308) is slidably connected to the limit rod (4303); and the interior of the movable part (4308) is rotatably connected to a connecting shaft; the vacuum suction plate (4309) is fixedly connected to the annular surface of the connecting shaft; one end of the connecting shaft is fixedly connected to the output end of the motor (4310); and the motor (4310) is mounted on the outer side of the movable part (4308); and a drawer (4108) is slidably connected to one side of the interior of the housing (41).
6. The intelligent controlled metal cutting equipment according to claim 1, characterized in that: The detection mechanism (52) comprises a transmission motor (5201), a feed shaft (5202), a guide plate (5203), a slide bar (5204), a limit block (5205) and a thread gauge (5206); the transmission motor (5201) is fixedly mounted on the top end of the horizontal plate of the L-shaped plate (5101).
7. The intelligent controlled metal cutting equipment according to claim 6, characterized in that: The top end of the feed shaft (5202) is fixedly connected to the output end of the transmission motor (5201); the feed shaft (5202) rotates and passes through the guide plate (5203); two sets of slide bars (5204) are provided at the top end of the guide plate (5203); the two sets of slide bars (5204) slide through the horizontal plate of the L-shaped plate (5101) and are fixedly installed with a limit block (5205); and the thread gauge (5206) is fixedly installed at the bottom end of the feed shaft (5202).
