Loose tea processing system
By designing automated loose tea processing systems, the coordinated work of control modules and multiple functional modules solves the problems of low work efficiency and large tea loss in existing technology, and achieve efficient and continuous loose tea production.
Patent Information
- Application Number
- CN202411237728.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-09-05
AI Technical Summary
The existing loose tea production line is low in work efficiency, large unit sample loading volume, and manual contact with tea leaves is required in multiple links, which is easy to introduce miscellaneous bacteria and cause large tea losses, and segmented processing cannot achieve continuous production from raw materials to finished products. , resulting in excessive labor costs and low work efficiency.
Design an automated loose tea processing system, including control modules, storage modules, softening modules, blocking modules, sterilization modules, cultivation modules, de -cover modules, drying modules, and packaging modules. Data, output control signals to achieve automated control and reduce manual intervention.
The automated control of loose tea processing has saved labor costs, improved work efficiency, reduced tea loss and bacterial pollution, and achieved continuous production from raw materials to finished products.
Smart Images

Figure CN118760296B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of automated production equipment, and in particular to a loose tea processing system. Background Art
[0002] The production process of loose Fu tea generally includes softening, sterilization, packaging, cultivation, unpacking, drying, and finished product packaging. In the current loose tea production process, the unit sample volume is large, and multiple links require manual contact with the tea leaves, which is easy to introduce contamination from miscellaneous bacteria and cause a large amount of tea loss. In addition, the segmented processing cannot achieve continuous production from raw materials to finished products, and most operations require manual participation, such as manual weighing and then putting it into packaging or containers for softening. After softening, it is transported to the next sterilization equipment through manually controlled transportation tools. After the flowering is completed, it needs to be manually unpacked and spread out to dry. The above methods will cause excessively high labor costs and reduce work efficiency. Summary of the invention
[0003] The main purpose of the present application is to provide a loose tea processing system, aiming to solve the technical problem of low working efficiency of the existing loose tea production line.
[0004] To achieve the above-mentioned purpose, the present application provides a loose tea processing system, comprising a control module and a storage module, a softening module, a capping module, a sterilizing module, a cultivation module, a decapping module, a drying module and a packaging module respectively connected to the control module; the storage module is used to output tea leaves in response to a transmission control signal; the softening module is used to spray a target in response to a softening control signal; the capping module is used to cap the target in response to a capping signal; the sterilizing module is used to sterilize the target in response to a sterilization signal; the cultivation module is used to cultivate the target in response to a cultivation adjustment signal; the decapping module is used to decap the target in response to a decapping control signal; the drying module is used to dry the target in response to a drying signal; the packaging module is used to package the target in response to a film sealing signal; The control module is used to output the transmission control signal when the tea leaves in the storage module reach a preset weight and the target appears at the first preset position, output the softening control signal when the target appears at the second preset position or the third preset position, output the capping signal when the target appears at the fourth preset position, output the sterilization signal when the target in the sterilization module reaches the first preset condition, output the incubation adjustment signal when the target in the incubation module reaches the second preset condition, output the decapping control signal when the target appears at the fifth preset position, output the drying signal when the target in the drying module reaches the third preset condition, and output the film sealing signal when the target appears at the sixth preset position; wherein the first preset position is located at the discharge port of the storage module, and the target at least includes a container.
[0005] Optionally, the material storage module includes a weighing hopper, an output channel, a first sensing unit, a second sensing unit, a first sealing unit and a second sealing unit; the first sensing unit is located in the weighing hopper, and the first sealing unit is located at the outlet of the weighing hopper; the second sensing unit is located in the output channel, and the second sealing unit is located at the outlet of the output channel; the first sensing unit, the first sealing unit, the second sealing unit and the second sensing unit are all connected to the control module; the transmission control signal includes a first control signal and a second control signal; the control module is specifically used to output the first control signal when it is determined according to the sensing signal of the first sensing unit that the weight of the tea leaves reaches the preset weight, and when it is determined according to the sensing signal of the second sensing unit that there is no tea leaves in the output channel, the first sealing unit is used to respond to the first control signal and output the tea leaves in the weighing hopper; the control module is specifically used to output the second control signal when a target appears at the first preset position, and the second sealing unit is used to respond to the second control signal and output the tea leaves in the output channel.
[0006] Optionally, the material storage module includes a plurality of the measuring hoppers, and the control module is used to open the corresponding first sealing unit in a preset number sequence when the weight of tea leaves in at least two of the measuring hoppers reaches the preset weight; the loose tea processing system also includes a boxing module, and the control module is also used to output a third control signal when a target appears at a seventh preset position; the boxing module is connected to the control module, and the boxing module is used to respond to the third control signal, place the target at the first preset position and output the target.
[0007] Optionally, the box loading module includes a first grabbing unit, a third sensing unit and a fourth sensing unit, and the first grabbing unit, the third sensing unit and the fourth sensing unit are all connected to the control module; the third control signal includes a first grabbing signal and a second grabbing signal; the control module is specifically used to output the second control signal when it is determined that a target appears at the first preset position according to the sensing signal of the third sensing unit; the control module is also specifically used to output the first grabbing signal when it is determined that a target appears at the seventh preset position according to the sensing signal of the fourth sensing unit, and output the second grabbing signal when it is determined that there is no tea in the output channel according to the sensing signal of the second sensing unit; the first grabbing unit is used to place the target at the first preset position in response to the first grabbing signal; and in response to the second grabbing signal The signal outputs the target; the softening module includes a first spray unit, a second spray unit, a fifth sensing unit and a sixth sensing unit; the first spray unit, the second spray unit, the fifth sensing unit and the sixth sensing unit are all connected to the control module; the softening control signal includes a first spray signal and a second spray signal; the control module is specifically used to output the first spray signal when it is determined that the target appears at the second preset position according to the sensing signal of the fifth sensing unit; the first spray unit is used to respond to the first spray signal and spray the target; the control module is also specifically used to output the second spray signal when it is determined that the target appears at the third preset position according to the sensing signal of the sixth sensing unit; the second spray unit is used to respond to the second spray signal and spray the target.
[0008] Optionally, the softening module also includes a second grabbing unit, a third grabbing unit, a seventh sensing unit and an eighth sensing unit, and the softening control signal also includes a first grabbing control signal and a second grabbing control signal; the second grabbing unit, the third grabbing unit, the seventh sensing unit and the eighth sensing unit are all connected to the control module; the control module is specifically used to output the second grabbing control signal when it is determined that the target appears at the eighth preset position according to the sensing signal of the seventh sensing unit; the second grabbing unit is used to place the target at the second preset position and output the target in response to the second grabbing control signal; the control module is also specifically used to output the first grabbing control signal when it is determined that the target appears at the ninth preset position according to the sensing signal of the eighth sensing unit; the third grabbing unit is used to place the target at the third preset position and output the target in response to the first grabbing control signal.
[0009] Optionally, the capping module includes a storage cover unit, a capping unit, a first clamping unit, a ninth sensing unit, a tenth sensing unit and an eleventh sensing unit; the storage cover unit, the capping unit, the first clamping unit, the ninth sensing unit, the tenth sensing unit and the eleventh sensing unit are all connected to the control module; the capping signal includes a first capping signal, a second capping signal and a third capping signal; the control module is specifically used to send a first capping signal when it is determined that a target appears at the tenth preset position according to the sensing signal of the ninth sensing unit; the first clamping unit is used to clamp and fix the target at the fourth preset position in response to the first capping signal; the control module is also specifically used to send a second capping signal when it is determined that a target appears at the fourth preset position according to the sensing signal of the tenth sensing unit; the storage cover unit is used to release the cover to the eleventh preset position in response to the second capping signal; the control module is also specifically used to When it is determined that the target appears at the eleventh preset position according to the sensing signal of the response unit, a third capping signal is sent; the capping unit is used to cap in response to the third capping signal; the sterilization module includes a sterilization unit and a first arrangement sensing unit, and the first arrangement sensing unit and the sterilization unit are both connected to the control module; the control module is specifically used to output the sterilization signal when it is determined that the target in the sterilization unit reaches the first preset condition according to the sensing signal of the first arrangement sensing unit; the sterilization unit is used to sterilize in response to the sterilization signal; the cultivation module includes a cultivation unit and a second arrangement sensing unit, and the cultivation unit and the second arrangement sensing unit are both connected to the control module, and the cultivation adjustment signal includes a cultivation signal; the control module is specifically used to output the cultivation signal when it is determined that the target in the cultivation unit reaches the second preset condition according to the sensing signal of the second arrangement sensing unit; the cultivation unit is used to cultivate the target in response to the cultivation signal.
[0010] Optionally, the cultivation module further includes a condition sensing unit and an adjustment unit, and the condition sensing unit and the adjustment unit are both connected to the control module; the cultivation adjustment signal also includes an adjustment signal; the control module is specifically used to output the adjustment signal when it is determined that the cultivation condition of the cultivation unit does not reach the preset cultivation condition according to the sensing signal of the condition sensing unit; the adjustment unit is used to adjust the cultivation condition in response to the adjustment signal; the cultivation condition includes the cultivation temperature and the cultivation humidity, and the adjustment signal includes a first adjustment signal and a second adjustment signal; the adjustment unit includes a temperature adjustment unit and a humidity adjustment unit, and the condition sensing unit includes a temperature sensing unit and a humidity sensing unit; the temperature adjustment unit, the humidity adjustment unit, the temperature sensing unit and the humidity sensing unit are all connected to the control module; the control module is specifically used to send the first adjustment signal when it is determined that the cultivation temperature does not reach the preset temperature according to the sensing signal of the temperature sensing unit; the temperature adjustment unit is used to perform temperature adjustment in response to the first adjustment signal; the control module is specifically used to send the second adjustment signal when it is determined that the cultivation humidity does not reach the preset humidity according to the sensing signal of the humidity sensing unit; the humidity adjustment unit is used to perform humidity adjustment in response to the second adjustment signal.
[0011] Optionally, the drying module includes a drying unit and a third arrangement sensing unit, and the third arrangement sensing unit and the drying unit are both connected to the control module; the control module is specifically used to output the drying signal when it is determined that the target in the drying unit reaches a third preset condition according to the sensing signal of the third arrangement sensing unit; the drying unit is used to respond to the drying signal output by the control module and perform drying for a preset drying time; the packaging module includes a film storage unit, a film sealing unit, a second clamping unit, a twelfth sensing unit, a thirteenth sensing unit and a fourteenth sensing unit; the film storage unit, the film sealing unit, the second clamping unit, the twelfth sensing unit, the thirteenth sensing unit and the fourteenth sensing unit are all connected to the control module; the film sealing signal includes a first film sealing signal , a second film-sealing signal, a third film-sealing signal; the control module is specifically used to output a first film-sealing signal when it is determined that a target appears at the twelfth preset position according to the sensing signal of the twelfth sensing unit; the second clamping unit is used to clamp and fix the target at the sixth preset position in response to the first film-sealing signal; the control module is also specifically used to output a second film-sealing signal when it is determined that a target appears at the sixth preset position according to the sensing signal of the thirteenth sensing unit; the film storage unit is used to release the film body to the thirteenth preset position in response to the second film-sealing signal; the control module is also specifically used to output a third film-sealing signal when it is determined that a target appears at the thirteenth preset position according to the sensing signal of the fourteenth sensing unit; the film-sealing unit is used to seal the target in response to the third film-sealing signal.
[0012] Optionally, the loose tea processing system also includes a transmission module, which is connected to the control module; the control module is used to output a fourth control signal when a target appears at a preset starting position; the transmission module is used to respond to the fourth control signal and transmit the target to a preset end position.
[0013] Optionally, the transmission module includes a transmission unit, on which a transmission sensing unit, a fourth arrangement sensing unit and a fifth grabbing unit are provided, and the transmission sensing unit, the fourth arrangement sensing unit and the fifth grabbing unit are all connected to the control module; the fourth control signal includes an extraction signal and a transmission signal; the control module is used to output an extraction signal when it is determined that a target appears at the preset starting position according to the sensing signal of the transmission sensing unit; the fifth grabbing unit is used to place the target on the transmission unit in response to the extraction signal; the control module is also used to output a transmission signal when it is determined that the target on the transmission unit reaches a fourth arrangement condition according to the sensing signal of the fourth arrangement sensing unit; the transmission unit is used to transmit the target to the preset end position in response to the transmission signal.
[0014] A loose tea processing system proposed in the embodiment of the present application electrically connects a control module with a storage module, a softening module, a capping module, a sterilization module, a cultivation module, a decapping module, a drying module and a packaging module. The control module collects the status data of the above modules and outputs corresponding control signals to realize the automatic control of the loose tea processing production line, which can save labor costs and improve the work efficiency of loose tea processing. In addition, when the control module appears at the first preset position, the output of tea leaves is realized by controlling the storage module. Since the first preset position is located at the discharge port of the storage module, the tea leaves output by the storage module just fall into the target to realize boxing. By pre-boxing, the subsequent process is directly carried out in the box body, which can not only avoid the high crushing rate caused by repeatedly turning the tea leaves, and the problem that the golden flowers are easy to fall off, but also realize continuous operation, and use the process packaging directly as the finished product packaging, improve the utilization rate, and avoid the waste of production packaging materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of a first embodiment of a loose tea processing system of the present application;
[0016] Figure 2 This is a schematic structural diagram of a second embodiment of a loose tea processing system of the present application;
[0017] Figure 3 This is a schematic structural diagram of a third embodiment of a loose tea processing system of the present application;
[0018] Figure 4 This is a structural schematic diagram of a box packing module in a loose tea processing system of the present application;
[0019] Figure 5 This is a schematic diagram of the structure of a softening module in a loose tea processing system of the present application;
[0020] Figure 6 This is a schematic structural diagram of a capping module in a loose tea processing system of the present application;
[0021] Figure 7 This is a structural schematic diagram of a decapping module in a loose tea processing system of the present application;
[0022] Figure 8 This is a schematic diagram of the structure of a packaging module in a loose tea processing system of the present application;
[0023] Fig. 9 This is a schematic structural diagram of a fourth embodiment of a loose tea processing system of the present application;
[0024] Fig.10 This is a schematic diagram of the structure of a transmission module in a loose tea processing system of the present application;
[0025] In the figure: 100, control module;
[0026] 200, material storage module, 201, metering hopper, 202, output channel, 203, first sensing unit, 204, second sensing unit, 205, first sealing unit, 206, second sealing unit, 207, material storage hopper, 208, material delivery trough, 209, vibration device;
[0027] 300, softening module, 301, first spray unit, 302, second spray unit, 303, fifth sensing unit, 304, sixth sensing unit, 305, second grabbing unit, 306, third grabbing unit, 307, seventh sensing unit, 308, eighth sensing unit, 309, first timing unit, 3010, second timing unit;
[0028] 400, capping module, 401, storage cap unit, 402, capping unit, 403, first clamping unit, 404, ninth sensing unit, 405, tenth sensing unit, 406, eleventh sensing unit;
[0029] 500, sterilization module, 501, sterilization unit, 5010, sterilization chamber, 5011, tray, 502, first arrangement sensing unit, 503, third timing unit;
[0030] 600, a cultivation module, 601, a cultivation unit, 6010, a cultivation room, 6011, a cultivation rack, 602, a second arrangement sensing unit, 603, a condition sensing unit, 604, an adjustment unit, 605, a fourth timing unit;
[0031] 700, a cover removal module, 701, a cover removal unit, 702, a fourth grasping unit, 703, a fifteenth sensing unit, 704, a sixteenth sensing unit;
[0032] 800, drying module, 801, drying unit, 8010, drying chamber, 8011, drying rack, 802, third arrangement sensing unit;
[0033] 900, packaging module, 901, film storage unit, 902, film sealing unit, 903, second clamping unit, 904, twelfth sensing unit, 905, thirteenth sensing unit, 906, fourteenth sensing unit;
[0034] 1000, box loading module, 1001, first grabbing unit, 1002, third sensing unit, 1003, fourth sensing unit;
[0035] 1100, transmission module, 1101, transmission unit, 1102, transmission sensing unit, 1103, fourth arrangement sensing unit, 1104, fifth grabbing unit, 1110, first transmission module, 1120, second transmission module, 1130, third transmission module, 1140, fourth transmission module, 1150, fifth transmission module;
[0036] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] The first embodiment of the present application provides a loose tea processing system, Figure 1 FIG. 1 is a schematic structural diagram of a first embodiment of a loose tea processing system of the present application, such as Figure 1As shown, the loose tea processing system may include a control module 100 and a storage module 200, a softening module 300, a capping module 400, a sterilization module 500, a cultivation module 600, a decapping module 700, a drying module 800 and a packaging module 900 respectively connected to the control module 100. The storage module 200 may be used to output tea leaves in response to a transmission control signal; wherein the first preset position is located at the discharge port of the storage module 200, and the target includes at least a container; the softening module 300 may be used to spray the target in response to a softening control signal; the capping module 400 may be used to cap the target in response to a capping signal; the sterilization module 500 may be used to sterilize the target in response to a sterilization signal; the cultivation module 600 may be used to cultivate the target in response to a cultivation adjustment signal; the decapping module 700 may be used to respond to a decapping control signal, The target is decapped; the drying module 800 can be used to dry the target in response to the drying signal; the packaging module 900 can be used to package the target in response to the sealing signal; the control module 100 can be used to output a transmission control signal when the tea leaves in the storage module 200 reach a preset weight and the target appears at the first preset position, output a softening control signal when the target appears at the second preset position or the third preset position, output a sealing signal when the target appears at the fourth preset position, output a sterilization signal when the target in the sterilization module 500 reaches the first preset condition, output a cultivation adjustment signal when the target in the cultivation module 600 reaches the second preset condition, output a decapping control signal when the target appears at the fifth preset position, output a drying signal when the target in the drying module 800 reaches the third preset condition, and output a sealing signal when the target appears at the sixth preset position.
[0039] In this embodiment, the control module 100 is electrically connected to the storage module 200, the softening module 300, the capping module 400, the sterilization module 500, the cultivation module 600, the decapping module 700, the drying module 800 and the packaging module 900. The control module 100 collects the status data of the above modules and outputs the corresponding control signals to realize the automatic control of the loose tea processing production line, which can save labor costs and improve the working efficiency of loose tea processing. In addition, when the control module 100 has a target at the first preset position, the output of the tea leaves is realized by controlling the storage module 200. Since the first preset position is located at the discharge port of the storage module 200, the tea leaves output by the storage module 200 just fall into the target to realize boxing. By pre-boxing, the subsequent process is directly carried out in the box body, which can not only avoid the high crushing rate caused by repeatedly turning the tea leaves, and the problems such as the easy falling of the golden flowers, but also realize continuous operation, and use the process packaging directly as the finished product packaging, improve the utilization rate, and avoid the waste of production packaging materials.
[0040] It is worth noting that in the present embodiment, the container may be a box body or other packaging box that can withstand high temperature and high pressure. Taking the box body as an example, the target of the first preset position is the box body after the first spraying, the target of the second preset position is the box body, the target of the third preset position is the box body filled with tea leaves, the target of the fourth preset position is the box body after the second spraying, the target in the sterilization module 500 is the box body after capping, the target in the incubation module 600 is the box body after sterilization, the target of the fifth preset position is the box body after incubation, the target in the drying module 800 is the box body after removing the cap, and the target of the sixth preset position is the box body after drying.
[0041] As an optional method, the second embodiment of the present application provides a storage module 200, Figure 2 This is a schematic structural diagram of a second embodiment of a loose tea processing system of the present application. Figure 2 As shown, the storage module 200 may include a metering hopper 201, an output channel 202, a first sensing unit 203, a second sensing unit 204, a first sealing unit 205 and a second sealing unit 206; the first sensing unit 203 is located in the metering hopper 201, and the first sealing unit 205 is located at the outlet of the metering hopper 201; the second sensing unit 204 is located in the output channel 202, and the second sealing unit 206 is located at the outlet of the output channel 202; the first sensing unit 203, the first sealing unit 205, the second sealing unit 206 and the second sensing unit 204 are all connected to the control module 100; the transmission The control signal includes a first control signal and a second control signal; the control module 100 can be used to output the first control signal when it is determined that the weight of the tea leaves reaches a preset weight according to the output signal of the first sensing unit 203, and when it is determined that there is no tea leaves in the output channel 202 according to the output signal of the second sensing unit 204, and the first sealing unit 205 can be used to respond to the first control signal and output the tea leaves in the measuring bucket 201; the control module 100 can be used to output the second control signal when a target appears at the first preset position, and the second sealing unit 206 can be used to respond to the second control signal and output the tea leaves in the output channel 202.
[0042] In this embodiment, the weight of tea leaves in the measuring bucket 201 is determined by the first sensing unit 203. When the preset weight is reached and the second sensing unit 204 determines that there is no tea leaves in the output channel 202, the control module 100 outputs a first control signal, and the first sealing unit 205 responds to the first control signal to open the outlet of the measuring bucket 201, so that the measuring bucket 201 enters the output channel 202. Then, when it is determined that a target appears at the first preset position, the control module 100 outputs a second control signal, and the second sealing unit 206 responds to the second control signal to open the outlet of the output channel 202, outputs the tea leaves in the output channel 202, and makes them fall into the box body at the first preset position, thereby completing the boxing.
[0043] In an exemplary embodiment, the material storage module 200 may include a plurality of measuring hoppers 201, and the control module 100 may be configured to open the corresponding first sealing units 205 in a preset serial order when the weight of tea leaves in at least two measuring hoppers 201 reaches a preset weight.
[0044] In this embodiment, when the storage module 200 includes multiple measuring hoppers 201, the control module 100 pre-numbers the measuring hoppers 201, and when the weight of tea leaves in two or more measuring hoppers 201 reaches a preset weight, the corresponding first sealing units 205 are opened in the preset number sequence. For example, when the weight of tea leaves in measuring hoppers 201 No. 1, 2, and 3 all reach a preset weight, the first sealing units 205 corresponding to measuring hoppers 201 No. 1, 2, and 3 can be opened in sequence to allow the tea leaves to enter the output channel 202.
[0045] On the basis of the above embodiment, the storage module 200 may further include a storage hopper 207, a feeding trough 208 and a vibration device 209; the inlet end of the feeding trough 208 is located at the outlet of the storage hopper 207, the outlet end of the feeding trough 208 is located at the inlet of the measuring hopper 201, the storage hopper 207 and the feeding trough 208 are located on the vibration device 209, and the output channel 202 is located at the outlet of the measuring hopper 201. Based on this, the working principle of the storage module 200 is as follows: through the vibration of the vibration device 209, the tea leaves in the storage hopper 207 enter the feeding trough 208, and the tea leaves in the feeding trough 208 enter the measuring hopper 201. When the tea leaves in the measuring hopper 201 reach a preset weight and there is no tea leaves in the output channel 202, the first sealing unit 205 opens the outlet of the measuring hopper 201, so that the measuring hopper 201 enters the output channel 202. Next, when it is determined that the target appears at the first preset position, the second sealing unit 206 opens the outlet of the output channel 202, outputs the tea leaves in the output channel 202, and makes them fall into the box body at the first preset position, thereby completing the boxing.
[0046] It is worth noting that, in this embodiment, the first sensing unit 203 may be a weight sensor, and the second sensing unit 204 may be a position sensor. The first sealing unit 205 and the second sealing unit 206 may be movable baffles, and the closing of the baffles is controlled by the control device to achieve the sealing and opening of the metering hopper 201 and the output channel 202. The sealing and opening of the metering hopper 201 and the output channel 202 may also be achieved by other methods, and these specific sealing and opening methods are all existing methods and will not be repeated here.
[0047] As an alternative, Figure 3 This is a schematic structural diagram of a third embodiment of a loose tea processing system of the present application. Figure 3As shown, the loose tea processing system may further include a box loading module 1000. The control module 100 may further be used to output a third control signal when a target appears at the second preset position. The box loading module 1000 is connected to the control module 100. The box loading module 1000 may be used to respond to the third control signal, place the target at the first preset position and output the target.
[0048] In an exemplary embodiment, if Figure 4 As shown, the box loading module 1000 may include a first grabbing unit 1001, a third sensing unit 1002, and a fourth sensing unit 1003, and the first grabbing unit 1001, the third sensing unit 1002, and the fourth sensing unit 1003 are all connected to the control module 100; the third control signal may include a first grabbing signal and a second grabbing signal; the control module 100 may be specifically used to output a transmission control signal (specifically a second control signal) when it is determined that a target appears at the first preset position according to the output signal of the third sensing unit 1002; the control module 100 may also be specifically used to output a first grabbing signal when it is determined that a target appears at the seventh preset position according to the output signal of the fourth sensing unit 1003, and output a second grabbing signal when it is determined that there is no tea in the output channel 202 according to the output signal of the second sensing unit 204; the first grabbing unit 1001 may be used to respond to the first grabbing signal, grab the target and place it at the first preset position; and output the target in response to the second grabbing signal.
[0049] In this embodiment, when it is determined that a target appears at the seventh preset position according to the output signal of the fourth sensing unit 1003, the first grabbing unit 1001 receives the first grabbing signal output by the control module 100 and places the target at the first preset position; when the third sensing unit 1002 senses that a target appears at the first preset position, the control module 100 outputs a second control signal to open the outlet of the output channel 202 for discharging, i.e., boxing; when it is determined that there is no tea in the output channel 202 according to the output signal of the second sensing unit 204, the control module 100 outputs a second grabbing signal to make the first grabbing unit 1001 output the box body filled with tea and enter the next position. The boxing module 1000 is set to fix the first preset position so that the tea output by the storage module 200 can enter the target (box body) more accurately, avoiding the waste of tea caused by the tea falling outside the target, and improving the efficiency of boxing.
[0050] In order to better realize boxing, the boxing module 1000 may further include a boxing platform, and the third sensing unit 1002 and the first grabbing unit 1001 are located on the boxing platform. In addition, the fourth sensing unit 1003 may be installed on the first grabbing unit 1001, or may be installed at other positions, as long as the target detection of the seventh preset position can be realized.
[0051] It is worth noting that the third sensing unit 1002 and the fourth sensing unit 1003 involved in this embodiment can both be position sensors, and the first gripping unit 1001 can be an existing structure such as a robotic arm that can achieve clamping and movement. This structure does not belong to the object protected by the present invention, so it will not be described in detail here. In addition, the first preset position involved in this embodiment refers to the position directly below the discharge port of the storage module. As long as it can ensure that the tea leaves output by the storage module can enter the container, it can be on a conveyor belt or on a specially set boxing platform. It can be set according to actual conditions and is not specifically limited here; the seventh preset position can be on a conveyor belt, specifically set according to the position of the first preset position, as long as the first gripping unit 1001 can be used to place the target from the seventh preset position to the first preset position.
[0052] As an optional method, the fourth embodiment of the present application provides a softening module 300, Figure 5 This is a schematic diagram of the structure of a softening module 300 in a loose tea processing system of the present application. Figure 5 As shown, the softening module 300 includes a first spray unit 301, a second spray unit 302, a fifth sensing unit 303 and a sixth sensing unit 304; the first spray unit 301, the second spray unit 302, the fifth sensing unit 303 and the sixth sensing unit 304 are all connected to the control module 100; the softening control signal includes a first spray signal and a second spray signal; the control module 100 is specifically used to output a first spray signal when it is determined that a target appears at the second preset position according to the output signal of the fifth sensing unit 303, the first spray unit 301 is connected to the control module 100, and the first spray unit 301 is used to respond to the first spray signal and spray the target; the control module 100 is also specifically used to output a second spray signal when it is determined that a target appears at the third preset position according to the output signal of the sixth sensing unit 304, and the second spray unit 302 is used to respond to the second spray signal and spray the target.
[0053] In this embodiment, when it is determined that a target appears at the second preset position according to the output signal of the fifth sensing unit 303, the control module 100 outputs a first spray signal to the first spray unit 301 to spray the empty box body for the first time; the first spray by the first spray unit 301 can reduce the dust generated by the tea leaves during the falling process on the one hand, and can fully soften the tea leaves at the bottom of the tea box on the other hand. When it is determined that a target appears at the third preset position according to the output signal of the sixth sensing unit 304, the control module 100 outputs a second spray signal to the second spray unit 302 to spray the box body filled with tea leaves for the second time to soften the tea leaves. In the above process, the fifth sensing unit 303 and the sixth sensing unit 304 sense the target and transmit the signal to the control module 100, and the first spray unit 301 and the second spray unit 302 are controlled to automatically start spraying, without manual detection, saving manpower, and avoiding the defects of omissions in manual monitoring, thereby improving the spraying efficiency and accuracy.
[0054] Exemplarily, the first spray unit 301 and the second spray unit 302 may both include a metering pump, a liquid delivery pipe and a spray head, an arc-shaped cover is provided on the spray head to achieve close integration with the tea box, and a transparent protective cover is provided outside the spray mechanism. The specific structure of the first spray unit 301 and the second spray unit 302 may also be other structures as long as spraying can be achieved. In addition, the fifth sensing unit 303 and the sixth sensing unit 304 may both be position sensors.
[0055] It is worth noting that, between the first spray unit 301, the box loading platform and the second spray unit 302, the target can be transported by a conveyor belt, or by other means, as long as the target can be transported from the first spray unit 301 to the box loading platform, and from the box loading platform to the second spray unit 302. In addition, the second preset position is located within the spray range of the first spray unit 301, and the third preset position is located within the spray range of the second spray unit 302. The specific positions of the second preset position and the third preset position can be specially set as long as they are within the spray range of the corresponding spray unit. The method of transporting the target from the conveying unit to the second preset position or the third preset position can be specifically carried out in the following manner.
[0056] Continue to refer Figure 5The softening module 300 also includes a second grabbing unit 305, a third grabbing unit 306, a seventh sensing unit 307 and an eighth sensing unit 308, and the softening control signal also includes a first grabbing control signal and a second grabbing control signal; the second grabbing unit 305, the third grabbing unit 306, the seventh sensing unit 307 and the eighth sensing unit 308 are all connected to the control module 100; the control module 100 is specifically used to output a second grabbing control signal when it is determined that a target appears at the eighth preset position according to the output signal of the seventh sensing unit 307, and the second grabbing unit 305 is used to respond to the second grabbing control signal, place the target at the second preset position, and output the target; the control module 100 is also specifically used to output a first grabbing control signal when it is determined that a target appears at the ninth preset position according to the output signal of the eighth sensing unit 308, and the third grabbing unit 306 is used to respond to the first grabbing control signal, place the target at the third preset position, and output the target.
[0057] In an exemplary embodiment, the softening module 300 may further include a spraying platform and a softening platform, the fifth sensing unit 303 may be located on the spraying platform, and the fifth sensing unit 303 may be located on the softening platform.
[0058] In this embodiment, the target is transferred from the eighth preset position to the second preset position by the second grasping unit 305, and the target is transferred from the ninth preset position to the third preset position by the third grasping unit 306, so that the target is automatically transferred without manual transfer, and the processing efficiency is further improved. In addition, the eighth preset position and the ninth preset position can be located on the conveyor belt, which is specifically determined according to the second preset position and the third preset position. The distance between the eighth preset position and the second preset position only needs to be within the grasping range of the second grasping unit 305, and the distance between the ninth preset position and the third preset position only needs to be within the grasping range of the third grasping unit 306.
[0059] Further, continue to refer to Figure 5 The softening module 300 further includes a first timing unit 309 and a second timing unit 3010, both of which are connected to the control module 100. Since the working principles of the first timing unit 309 and the second timing unit 3010 are the same, only the first timing unit 309 is used as an example for description. Specifically, when the first spray unit or the second spray unit is started, the control module 100 turns on the first timing unit 309 for timing. After determining that the preset time has been reached according to the output signal of the first timing unit 309, the control module 100 turns off the first timing unit 309 and outputs the second grabbing control signal at the same time, so that the second grabbing unit 305 outputs the target.
[0060] It is worth noting that the seventh sensing unit 307 and the eighth sensing unit 308 can be located on the second grasping unit 305 and the third grasping unit 306 respectively, or can be set at other positions, as long as the target monitoring can be achieved. Specifically, the seventh sensing unit 307 and the eighth sensing unit 308 are both position sensors. The second grasping unit 305 and the third grasping unit 306 can be existing structures such as mechanical arms that can achieve clamping and movement. This structure does not belong to the object protected by the present invention, so it will not be described in detail here.
[0061] As an optional method, the fifth embodiment of the present application provides a capping module 400, Figure 6 This is a structural schematic diagram of a capping module in a loose tea processing system of the present application. Figure 6 As shown, the capping module 400 includes a storage cap unit 401, a capping unit 402, a first clamping unit 403, a ninth sensing unit 404, a tenth sensing unit 405 and an eleventh sensing unit 406; the storage cap unit 401, the capping unit 402, the first clamping unit 403, the ninth sensing unit 404, the tenth sensing unit 405 and the eleventh sensing unit 406 are all connected to the control module 100; the capping signal includes a first capping signal, a second capping signal and a third capping signal; the control module 100 is specifically used to determine that a target appears at the tenth preset position according to the output signal of the ninth sensing unit 404 , sending a first capping signal, the first clamping unit 403 is used to respond to the first capping signal, clamp and fix the target at the fourth preset position; the control module 100 is also specifically used to send a second capping signal when it is determined that the target appears at the fourth preset position according to the output signal of the tenth sensing unit 405, and the storage cover unit 401 is used to release the cover to the eleventh preset position in response to the second capping signal; the control module 100 is also specifically used to send a third capping signal when it is determined that the target appears at the eleventh preset position according to the output signal of the eleventh sensing unit 406, and the capping unit 402 is used to cap in response to the third capping signal.
[0062] In this embodiment, the ninth sensing unit 404 senses that the box body has reached the tenth preset position, and the control module 100 controls the first clamping unit 403 to transfer the box body from the tenth preset position to the fourth preset position and fix it, which can not only accurately grasp the box body, but also fix it, avoiding shaking during the capping process, resulting in loose capping and other problems. The tenth sensing unit 405 senses that the box body has reached the fourth preset position, and the control module 100 controls the storage cover unit 401 to release the cover to the eleventh preset position. After the eleventh sensing unit 406 senses the cover, it sends a signal to the control module 100 to control the capping unit 402 to cap. Through the above process, accurate capping can be achieved and sealing can be guaranteed.
[0063] Further, after the capping unit 402 completes the capping, it sends a completion signal to the control module 100, and the control module 100 controls the first clamping unit 403 to output the box body from the fourth preset position.
[0064] Specifically, in the capping module 400, the storage cap unit 401 is located above the first clamping unit 403, and the cap body is stored in the outlet pipe of the storage cap unit 401. The first clamping unit 403 includes a clamping structure part and a grasping structure part, the clamping structure part is used to fix the cap body, and the grasping structure part is used to transfer the cap body to the corresponding position; the outlet pipe of the capping unit 402 and the storage cap unit 401 are both located at the clamping place of the clamping structure part, the capping unit 402 is located outside the outlet pipe of the storage cap unit 401, and the eleventh sensing unit 406 is located on the capping unit 402. When capping, the control module 100 controls the storage cover unit 401 to lower the cover body to the eleventh preset position. After the eleventh sensing unit 406 senses the cover body, the control module 100 controls the capping unit 402 to be sleeved on the cover body and perform pressure capping or hot melt plastic sealing. After the capping is completed, the capping unit 402 returns to the initial position and sends a signal to the control module 100. The control module 100 controls the first clamping unit 403 to output the box body. In this way, automatic capping can be achieved, thereby improving the capping efficiency.
[0065] It is understandable that the fourth preset position involved in this embodiment may be below the storage cover unit 401 and the capping unit 402. The tenth preset position may be on the conveyor belt, specifically determined according to the fourth preset position, and the distance between the fourth preset position and the tenth preset position only needs to be within the grasping range of the grasping structure of the first clamping unit 403. The eleventh preset position may be the position after the cover body is in contact with the box body, for example, the position where the cover body can completely cover the opening of the box body is predetermined, and at this time the cover body is in contact with the capping unit, and the eleventh sensing unit 406 is set at this position, and this position is the eleventh preset position.
[0066] As an optional method, the sixth embodiment of the present application provides a sterilization module 500, and further reference is made to Figure 2 The sterilization module 500 includes a sterilization unit 501 and a first arrangement sensing unit 502, and both the first arrangement sensing unit 502 and the sterilization unit 501 are connected to the control module; the control module 100 is specifically used to output a sterilization signal when it is determined that the target in the sterilization unit 501 reaches a first preset condition according to the signal of the first arrangement sensing unit 502; the sterilization unit 501 is used to perform sterilization in response to the sterilization signal.
[0067] Continue to refer Figure 2In an exemplary embodiment, the sterilization unit 501 may include a sterilization chamber 5010 and a tray 5011, the tray 5011 is located in the sterilization chamber 5010, a plurality of placement positions are arranged on the tray 5011, and a first arrangement sensing unit 502 is arranged at each position. When all the first arrangement sensing units 502 send signals to the control module 100, the control module 100 determines that the first preset condition is met, and sends a signal to the sterilization unit 501 for sterilization. The above process can realize automatic sterilization without manual control of the start of sterilization.
[0068] Furthermore, the sterilization module 500 further includes a third timing unit 503, which is connected to the control module 100. When sterilization starts, the control module 100 controls the third timing unit 503 to start timing, and after the preset time is reached, the third timing unit 503 sends a signal to the control module 100, and the control module 100 controls to stop sterilization. It can be understood that the preset time in this embodiment is set according to actual conditions. For example, the preset time of sterilization can be 1-8 minutes.
[0069] As an optional method, the sixth embodiment of the present application provides a cultivation module 600, and further reference is made to Figure 2 The cultivation module 600 includes a cultivation unit 601 and a second arrangement sensing unit 602. The cultivation unit 601 and the second arrangement sensing unit 602 are both connected to the control module. The cultivation adjustment signal includes a cultivation signal. The control module 100 is specifically used to output a cultivation signal when it is determined that the target in the cultivation unit 601 reaches the second preset condition according to the output signal of the second arrangement sensing unit 602. The cultivation unit 601 is used to respond to the cultivation signal and cultivate the target.
[0070] In an exemplary embodiment, the cultivation unit 601 may include a cultivation room 6010 and a cultivation rack 6011, the cultivation rack 6011 is located in the cultivation room 6010, a plurality of placement positions are arranged on the cultivation rack 6011, each position is provided with a second arrangement sensing unit 602, when all the second arrangement sensing units 602 send signals to the control module 100, the control module 100 determines that the second preset condition is met, and sends a signal to the cultivation unit 601 for cultivation. The above process can realize automatic cultivation without manual control of the start of cultivation.
[0071] Furthermore, the cultivation module 600 also includes a condition sensing unit 603 and an adjustment unit 604, both of which are connected to the control module; the cultivation adjustment signal also includes an adjustment signal, and the control module 100 is specifically used to output the adjustment signal when it is determined according to the output signal of the condition sensing unit 603 that the cultivation condition of the cultivation unit 601 does not meet the preset cultivation condition; the adjustment unit 604 is used to adjust the cultivation condition in response to the adjustment signal.
[0072] In an exemplary embodiment, the incubation conditions include incubation temperature and incubation humidity, and the adjustment signal includes a first adjustment signal and a second adjustment signal; the adjustment unit 604 includes a temperature adjustment unit and a humidity adjustment unit, and the condition sensing unit 603 includes a temperature sensing unit and a humidity sensing unit; the temperature adjustment unit, the humidity adjustment unit, the temperature sensing unit and the humidity sensing unit are all connected to the control module 100; the control module 100 is specifically used to send a first adjustment signal when it is determined according to the sensing signal of the temperature sensing unit that the incubation temperature does not reach the preset temperature, and the temperature adjustment unit is used to respond to the first adjustment signal to perform temperature adjustment; the control module 100 is specifically used to send a second adjustment signal when it is determined according to the sensing signal of the humidity sensing unit that the incubation humidity does not reach the preset humidity, and the humidity adjustment unit is used to respond to the second adjustment signal to perform humidity adjustment.
[0073] In this embodiment, the cultivation conditions in the cultivation unit 601 are tested by the humidity sensing unit and the temperature sensing unit, and when the cultivation conditions do not reach the preset cultivation conditions, the temperature adjustment unit and the humidity adjustment unit are controlled by the control module 100 to adjust the cultivation to achieve the optimal cultivation conditions, thereby improving the cultivation effect. It should be noted that the preset cultivation conditions can be any temperature and humidity determined according to the actual product properties and requirements, such as a temperature of 26-30°C and a humidity of 65-75%RH.
[0074] In addition, the cultivation module 600 further includes a fourth timing unit 605, which is connected to the control module 100. When the cultivation starts, the control module 100 controls the fourth timing unit 605 to start timing, and after the preset time is reached, the fourth timing unit 605 sends a signal to the control module 100, and the control module 100 controls to stop the cultivation. The preset time is determined according to the specific situation and can be any time, as long as the required cultivation result is achieved.
[0075] As an optional method, the seventh embodiment of the present application provides a cover removal module 700, Figure 7 This is a schematic diagram of the structure of a decapping module in a loose tea processing system of the present application. Figure 7As shown, the decapping module 700 includes a decapping unit 701, a fourth gripping unit 702, a fifteenth sensing unit 703, a sixteenth sensing unit 704 and a decapping platform, the sixteenth sensing unit 704 can be located on the decapping platform, the decapping unit 701, the fourth gripping unit 702, the fifteenth sensing unit 703 and the sixteenth sensing unit 704 are all connected to the control module 100; the decapping control signal includes a third gripping signal and a decapping signal; the control module 100 can be specifically used to output a third gripping signal when it is determined that a target appears at the fourteenth preset position according to the output signal of the fifteenth sensing unit 703, and the fourth gripping unit 702 is used to respond to the third gripping signal and place the target at the fifth preset position; the control module 100 can also be specifically used to output a decapping signal when it is determined that a target appears at the fifth preset position according to the output signal of the sixteenth sensing unit 704, and the decapping unit 701 is used to respond to the decapping signal to decap.
[0076] In this embodiment, the fifteenth sensing unit 703 and the sixteenth sensing unit 704 sense the position of the box body, and control the fourth gripping unit 702 and the decapping unit 701 to realize the transportation and decapping of the box body. In this process, no human intervention is required, and the decapping is fully automated, thereby improving the decapping efficiency. It is worth noting that the fifth preset position in this embodiment is below the decapping unit 701, as long as the decapping unit 701 can decap the target. The fourteenth preset position is determined according to the position of the fifth preset position, and the distance between the fourteenth preset position and the fifth preset position is within the gripping range of the fourth gripping unit 702.
[0077] As an optional method, the eighth embodiment of the present application provides a drying module 800, and further reference is made to Figure 2 The drying module 800 includes a drying unit 801 and a third arrangement sensing unit 802, and the third arrangement sensing unit 802 and the drying unit 801 are both connected to the control module; the control module 100 is specifically used to output a drying signal when it is determined that the target in the drying unit 801 reaches a third preset condition according to the output signal of the third arrangement sensing unit 802; the drying unit 801 is used to respond to the drying signal output by the control module 100 and perform drying for a preset drying time.
[0078] In this embodiment, the drying unit 801 may include a drying chamber 8010 and a drying rack 8011, the drying rack 8011 is located in the drying chamber 8010, a plurality of storage positions are arranged on the drying rack 8011, and a third arrangement sensing unit 802 is arranged at each position. When all the third arrangement sensing units 802 send signals to the control module 100, the control module 100 determines that the third preset condition is reached, and sends a signal to the drying unit 801 for drying. The above process can realize automatic drying without manual control of the start of drying. Exemplarily, the preset drying time can be 12-24h.
[0079] As an optional method, a ninth embodiment of the present application provides a packaging module 900, Figure 8 This is a schematic diagram of the structure of a packaging module in a loose tea processing system of the present application. Figure 8 As shown, the packaging module 900 includes a film storage unit 901, a film sealing unit 902, a second clamping unit 903, a twelfth sensing unit 904, a thirteenth sensing unit 905 and a fourteenth sensing unit 906; the film storage unit 901, the film sealing unit 902, the second clamping unit 903, the twelfth sensing unit 904, the thirteenth sensing unit 905 and the fourteenth sensing unit 906 are all connected to the control module 100; the film sealing signal includes a first film sealing signal, a second film sealing signal, and a third film sealing signal; the control module 100 is specifically used to determine that the target object appears at the twelfth preset position according to the output signal of the twelfth sensing unit 904 When the target is detected at the sixth preset position, the first film sealing signal is output, and the second clamping unit 903 is used to respond to the first film sealing signal to clamp and fix the target at the sixth preset position; the control module 100 is also specifically used to output a second film sealing signal when it is determined that the target appears at the sixth preset position according to the output signal of the thirteenth sensing unit 905, and the film storage unit is used to release the film body to the thirteenth preset position in response to the second film sealing signal; the control module 100 is also specifically used to output a third film sealing signal when it is determined that the target appears at the thirteenth preset position according to the output signal of the fourteenth sensing unit 906, and the film sealing unit 902 is used to seal the target in response to the third film sealing signal.
[0080] In this embodiment, the twelfth sensing unit 904 senses that the box body has reached the twelfth preset position, and the control module 100 controls the second clamping unit 903 to transfer the box body from the twelfth preset position to the sixth preset position and fix it, which can not only accurately grasp the box body, but also fix it to avoid shaking during the film sealing process, resulting in loose film sealing and other problems. The thirteenth sensing unit 905 senses that the box body has reached the sixth preset position, and the control module 100 controls the film storage unit to release the film body to the thirteenth preset position. After the fourteenth sensing unit 906 senses the film body, it sends a signal to the control module 100 to control the film sealing unit 902 to seal the film. Through the above process, accurate film sealing can be achieved and sealing can be guaranteed.
[0081] It can be understood that the sixth preset position can be located below the film storage unit 901, as long as the film storage unit 901 can release the film body to be located at the opening of the box body. The twelfth preset position is determined according to the position of the sixth preset position, and the distance between the twelfth preset position and the sixth preset position can be within the clamping range of the second clamping unit 903. The thirteenth preset position can be the position after the film body is in contact with the box body, for example, the position where the film body can completely cover the opening of the box body is predetermined, and at this time the film body is in contact with the film sealing unit 902, and the thirteenth sensing unit 905 is set at this position, and this position is the thirteenth preset position.
[0082] Further, after the film sealing unit 902 completes the film sealing, the control module 100 controls the second clamping unit 903 to output the box body from the sixth preset position. After the film sealing unit 902 completes the film sealing, the control module 100 can directly control the second clamping unit 903 to act after the film sealing is performed for a preset time, or the control module 100 can send a signal when the film sealing unit 902 reaches a certain preset position, and the control module 100 controls the second clamping unit 903 to act.
[0083] The specific structure of the capping module 400 is the same as that of the packaging module 900 , and the specific principle of the packaging module 900 will not be described in detail herein.
[0084] As an optional method, the tenth embodiment of the present application provides a loose tea processing system, Fig. 9 This is a schematic structural diagram of a fourth embodiment of a loose tea processing system of the present application. Fig. 9 As shown, the loose tea processing system further includes a transmission module 1100, which is connected to the control module 100; the control module 100 is used to output a fourth control signal when a target appears at a preset starting position; the transmission module is used to respond to the fourth control signal and transmit the target to a preset end position. It is worth noting that the preset starting position and the preset end position can be positions on the conveyor belt, or at the entrance and exit of the sterilization module 500, the cultivation module 600 or the drying module 800, and can be set specifically as needed.
[0085] In an exemplary embodiment, if Fig.10As shown, the transmission module 1100 includes a transmission unit 1101, on which a transmission sensing unit 1102, a fourth arrangement sensing unit 1103 and a fifth grabbing unit 1104 are arranged, and the transmission sensing unit 1102, the fourth arrangement sensing unit 1103 and the fifth grabbing unit 1104 are all connected to the control module 100; the fourth control signal includes an extraction signal and a transmission signal; the control module 100 is used to output an extraction signal when it is determined that a target appears at a preset starting position according to the output signal of the transmission sensing unit 1102, and the fifth grabbing unit 1104 is used to respond to the extraction signal and place the target on the transmission unit 1101; the control module 100 is also used to output a transmission signal when it is determined that the target on the transmission unit 1101 reaches the fourth arrangement condition according to the output signal of the fourth arrangement sensing unit 1103, and the transmission unit 1101 is used to respond to the transmission signal and transmit the target to the preset end position.
[0086] In this embodiment, when the transmission sensing unit 1102 senses the presence of a target at the preset starting position, the fifth grabbing unit 1104 grabs and places the target on the transmission unit 1101, the fourth placement sensing unit 1103 determines that the target on the transmission unit 1101 meets the fourth placement condition, and the transmission unit 1101 transfers the target to the preset end position. The above process realizes automatic transfer between various modules, improves transfer speed and efficiency, and saves manpower.
[0087] Further, the transmission module 1100 may include a first transmission module 1110, a second transmission module 1120, a third transmission module 1130, a fourth transmission module 1140 and a fifth transmission module 1150. When the output target of the capping module 400 is transmitted to the sterilization module 500, the transmission module 1100 may be the first transmission module 1110; when the output target of the sterilization module 500 is transmitted to the incubation module 600, the transmission module 1100 may be the second transmission module 1120; when the output target of the incubation module 600 is transmitted to the decapping module 700, the transmission module 1100 may be the third transmission module 1130; when the output target of the decapping module 700 is transmitted to the drying module 800, the transmission module 1100 may be the fourth transmission module 1140; when the output target of the drying module 800 is transmitted to the packaging module 900, the transmission module 1100 may be the fifth transmission module 1150.
[0088] Specifically, for example, the transmission unit 1101 can be an AGV cart, the fifth grasping unit 1104 can be a robotic arm, the robotic arm is fixed on the AGV cart, the transmission sensing unit 1102 can be a position sensor, the transmission sensing unit 1102 can be set on the transmission unit 1101, and can also be set at other positions, as long as the corresponding position detection can be achieved; a plurality of placement positions are set on the transmission unit 1101, and a fourth placement sensing unit 1103 is set at each position.
[0089] In particular, since the sterilization module 500, the cultivation module 600, and the drying module 800 are all closed modules, the corresponding cultivation chamber 6010, the drying chamber 8010, and the sterilization chamber 5010 are respectively provided with an entrance channel and an exit channel, and an opening sensing unit is correspondingly provided on the entrance channel and the exit channel.
[0090] Specifically, for the first transmission module 1110, the transmission sensing unit 1102 may include a first transmission sensing unit, a second transmission sensing unit and a first opening sensing unit. Based on this, the working principle of the first transmission module 1110 is: when the first transmission sensing unit senses that a target appears at a preset position (preset initial position) of the conveyor belt, it outputs a signal to the control module 100, and the control module 100 controls the fifth grabbing unit 1104 to grab the target and place the target at the placement position of the transmission unit 1101. When all the fourth arrangement sensing units 1103 sense the target, they output a signal to the control module 100, and the control module 100 controls the transmission unit 1101 to move. When the second transmission sensing unit senses that the transmission unit 1101 moves to the entrance side of the sterilization module 500, and determines that the entrance channel is open according to the sensing signal of the first opening sensing unit, the control module 100 controls the fifth grabbing unit 1104 to place the target on the tray 5011 (i.e., the preset end position).
[0091] For the second transmission module 1120, the transmission sensing unit 1102 may include a second opening sensing unit, a third opening sensing unit and a third transmission sensing unit. When the exit channel is determined to be open according to the sensing signal of the second opening sensing unit, the control module 100 controls the fifth grabbing unit 1104 to grab the target and place the target on the placement position of the transmission unit 1101. When all the fourth arrangement sensing units 1103 sense the target, they output signals to the control module 100, and the control module 100 controls the transmission unit 1101 to move. When the third transmission sensing unit senses that the transmission unit 1101 moves to the entrance side of the cultivation module 600, and determines that the entrance channel is open according to the sensing signal of the third opening sensing unit, the control module 100 controls the fifth grabbing unit 1104 to place the target on the cultivation rack 6011.
[0092] For the third transmission module 1130, the transmission sensing unit 1102 may include a fourth opening sensing unit and a fourth transmission sensing unit, and the third transmission module 1130 and the de-covering module 700 are also connected via a conveyor belt transmission; when the exit channel is determined to be open according to the sensing signal of the fourth opening sensing unit, the control module 100 controls the fifth grabbing unit 1104 to grab the target and place the target on the placement position of the transmission unit 1101. When all the fourth arrangement sensing units 1103 sense the target, they output a signal to the control module 100, and the control module 100 controls the transmission unit 1101 to move. When the fourth transmission sensing unit senses that the transmission unit 1101 moves to the preset position of the conveyor belt, the control module 100 controls the fifth grabbing unit 1104 to place the target on the conveyor belt.
[0093] For the fourth transmission module 1140, the transmission sensing unit 1102 may include a fifth opening sensing unit, a fifth transmission sensing unit and a sixth transmission sensing unit. The fourth transmission module 1140 and the decapping module 700 are also connected via a conveyor belt transmission; the fifth transmission sensing unit senses that a target appears at a preset position of the conveyor belt and outputs a signal to the control module 100, the control module 100 controls the fifth grabbing unit 1104 to grab the target and place the target at the placement position of the transmission unit 1101, and when all the fourth arrangement sensing units 1103 sense the target, they output a signal to the control module 100, the control module 100 controls the transmission unit 1101 to move, and when the sixth transmission sensing unit senses that the transmission unit 1101 moves to the entrance side of the drying module 800 and determines that the entrance channel is open according to the sensing signal of the fifth opening sensing unit, the control module 100 controls the fifth grabbing unit 1104 to place the target on the drying rack 8011.
[0094] For the fifth transmission module 1150, the transmission sensing unit 1102 may include a sixth opening sensing unit and a seventh transmission sensing unit, and the fifth transmission module 1150 and the packaging module 900 are also connected via a conveyor belt transmission; when the exit channel is determined to be open according to the sensing signal of the sixth opening sensing unit, the control module 100 controls the fifth grabbing unit 1104 to grab the target and place the target on the placement position of the transmission unit 1101. When all the fourth arrangement sensing units 1103 sense the target, they output a signal to the control module 100, and the control module 100 controls the transmission unit 1101 to move. When the seventh transmission sensing unit senses that the transmission unit 1101 moves to the preset position of the conveyor belt, the control module 100 controls the fifth grabbing unit 1104 to place the target on the conveyor belt.
[0095] The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A loose tea processing system, characterized in that: It includes a control module and a storage module, a softening module, a capping module, a sterilization module, a cultivation module, a decapping module, a drying module and a packaging module respectively connected to the control module; The storage module is used to output tea leaves in response to the transmission control signal; The softening module is used to spray the target in response to the softening control signal; The capping module is used to cap the target in response to the capping signal; The sterilization module is used to sterilize the target in response to the sterilization signal; The cultivation module is used to cultivate the target in response to the cultivation regulation signal; The decapping module is used to decap the target in response to a decapping control signal; The drying module is used to dry the target in response to the drying signal; The packaging module is used to package the target in response to the film sealing signal; The control module is used for outputting the transmission control signal when the tea leaves in the storage module reach a preset weight and the target appears at the first preset position, outputting the softening control signal when the target appears at the second preset position or the third preset position, outputting the capping signal when the target appears at the fourth preset position, outputting the sterilization signal when the target in the sterilization module reaches the first preset condition, outputting the incubation adjustment signal when the target in the incubation module reaches the second preset condition, outputting the decapping control signal when the target appears at the fifth preset position, outputting the drying signal when the target in the drying module reaches the third preset condition, and outputting the film sealing signal when the target appears at the sixth preset position, and the control module sequentially outputs the softening control signal, the capping signal, the sterilization signal, the incubation adjustment signal, the decapping control signal, the drying signal and the film sealing signal; Wherein, the first preset position is located at the discharge port of the storage module, and the target at least includes a container; The softening control signal includes a first spray signal and a second spray signal output successively, and the softening module includes a first spray unit and a second spray unit, the first spray unit is used to spray an empty container in response to the first spray signal, and the second spray unit is used to spray a container filled with tea leaves in response to the second spray signal.
2. The loose tea processing system according to claim 1, characterized in that: The material storage module includes a metering hopper, an output channel, a first sensing unit, a second sensing unit, a first sealing unit and a second sealing unit; The first sensing unit is located in the measuring hopper, and the first sealing unit is located at the outlet of the measuring hopper; The second sensing unit is located in the output channel, and the second sealing unit is located at the exit of the output channel; The first sensing unit, the first sealing unit, the second sealing unit and the second sensing unit are all connected to the control module; The transmission control signal includes a first control signal and a second control signal; The control module is specifically configured to output the first control signal when it is determined according to the sensing signal of the first sensing unit that the weight of the tea leaves reaches the preset weight, and when it is determined according to the sensing signal of the second sensing unit that there is no tea leaves in the output channel, the first sealing unit is configured to output the tea leaves in the measuring hopper in response to the first control signal; The control module is specifically used to output the second control signal when a target appears at the first preset position, and the second sealing unit is used to output the tea leaves in the output channel in response to the second control signal.
3. The loose tea processing system according to claim 2, characterized in that: The material storage module comprises a plurality of the measuring hoppers, and the control module is used to open the corresponding first sealing units in a preset serial order when the weight of tea leaves in at least two of the measuring hoppers reaches the preset weight; The loose tea processing system further comprises a boxing module, and the control module is further configured to output a third control signal when a target appears at the seventh preset position; The box loading module is connected to the control module, and is used for placing the target at the first preset position and outputting the target in response to the third control signal.
4. The loose tea processing system according to claim 3, characterized in that: The box loading module includes a first grabbing unit, a third sensing unit and a fourth sensing unit, and the first grabbing unit, the third sensing unit and the fourth sensing unit are all connected to the control module; The third control signal includes a first grab signal and a second grab signal; The control module is specifically configured to output the second control signal when determining that a target appears at the first preset position according to the sensing signal of the third sensing unit; The control module is further configured to output the first grabbing signal when it is determined that a target appears at the seventh preset position according to the sensing signal of the fourth sensing unit, and output the second grabbing signal when it is determined that there is no tea in the output channel according to the sensing signal of the second sensing unit; The first grabbing unit is used to place the target at the first preset position in response to the first grabbing signal; and output the target in response to the second grabbing signal; The softening module further includes a fifth sensing unit and a sixth sensing unit; The fifth sensing unit and the sixth sensing unit are both connected to the control module; The control module is specifically configured to output the first spray signal when it is determined that a target appears at the second preset position according to the sensing signal of the fifth sensing unit; The control module is further specifically configured to output the second spray signal when it is determined that a target appears at the third preset position according to the sensing signal of the sixth sensing unit.
5. The loose tea processing system according to claim 4, characterized in that: The softening module further includes a second grabbing unit, a third grabbing unit, a seventh sensing unit and an eighth sensing unit, and the softening control signal further includes a first grabbing control signal and a second grabbing control signal; the second grabbing unit, the third grabbing unit, the seventh sensing unit and the eighth sensing unit are all connected to the control module; The control module is specifically configured to output the second grab control signal when it is determined that a target appears at the eighth preset position according to the sensing signal of the seventh sensing unit; The second grabbing unit is used for placing the target at the second preset position and outputting the target in response to the second grabbing control signal; The control module is further configured to output the first grab control signal when it is determined that a target appears at a ninth preset position according to the sensing signal of the eighth sensing unit; The third grabbing unit is used for placing the target at the third preset position and outputting the target in response to the first grabbing control signal.
6. The loose tea processing system according to claim 1, characterized in that: The capping module includes a capping unit, a capping unit, a first clamping unit, a ninth sensing unit, a tenth sensing unit and an eleventh sensing unit; The storage cover unit, the capping unit, the first clamping unit, the ninth sensing unit, the tenth sensing unit and the eleventh sensing unit are all connected to the control module; The capping signal includes a first capping signal, a second capping signal, and a third capping signal; The control module is specifically configured to send a first capping signal when it is determined that a target appears at the tenth preset position according to the sensing signal of the ninth sensing unit; The first clamping unit is used to clamp and fix the object at the fourth preset position in response to the first capping signal; The control module is further specifically configured to send a second capping signal when it is determined that a target appears at the fourth preset position according to the sensing signal of the tenth sensing unit; The storage cover unit is used for releasing the cover body to an eleventh preset position in response to the second capping signal; The control module is further specifically configured to send a third capping signal when it is determined that a target appears at the eleventh preset position according to the sensing signal of the eleventh sensing unit; The capping unit is used for performing capping in response to the third capping signal; The sterilization module comprises a sterilization unit and a first arrangement sensing unit, wherein the first arrangement sensing unit and the sterilization unit are both connected to the control module; The control module is specifically configured to output the sterilization signal when it is determined that the target in the sterilization unit reaches a first preset condition according to the sensing signal of the first arrangement sensing unit; The sterilization unit is used to perform sterilization in response to the sterilization signal; The cultivation module includes a cultivation unit and a second arrangement sensing unit, the cultivation unit and the second arrangement sensing unit are both connected to the control module, and the cultivation adjustment signal includes a cultivation signal; The control module is specifically configured to output the cultivation signal when it is determined that the target in the cultivation unit reaches a second preset condition according to the sensing signal of the second arrangement sensing unit; The cultivation unit is used for cultivating the target in response to the cultivation signal.
7. The loose tea processing system according to claim 6, characterized in that: The cultivation module further comprises a condition sensing unit and an adjustment unit, and both the condition sensing unit and the adjustment unit are connected to the control module; the cultivation adjustment signal further comprises an adjustment signal; The control module is specifically configured to output the adjustment signal when it is determined according to the sensing signal of the condition sensing unit that the cultivation condition of the cultivation unit does not reach the preset cultivation condition; The regulating unit is used to regulate the cultivation conditions in response to the regulating signal; The cultivation conditions include the cultivation temperature and the cultivation humidity, and the adjustment signal includes a first adjustment signal and a second adjustment signal; The regulating unit includes a temperature regulating unit and a humidity regulating unit, and the condition sensing unit includes a temperature sensing unit and a humidity sensing unit; the temperature regulating unit, the humidity regulating unit, the temperature sensing unit and the humidity sensing unit are all connected to the control module; The control module is specifically configured to send the first adjustment signal when it is determined according to the sensing signal of the temperature sensing unit that the incubation temperature does not reach the preset temperature; The temperature adjustment unit is used to adjust the temperature in response to the first adjustment signal; The control module is specifically configured to send the second adjustment signal when it is determined according to the sensing signal of the humidity sensing unit that the cultivation humidity does not reach the preset humidity; The humidity adjustment unit is used for performing humidity adjustment in response to the second adjustment signal.
8. The loose tea processing system according to claim 1, characterized in that: The drying module comprises a drying unit and a third arrangement sensing unit, and the third arrangement sensing unit and the drying unit are both connected to the control module; The control module is specifically configured to output the drying signal when it is determined that the target in the drying unit reaches a third preset condition according to the sensing signal of the third arrangement sensing unit; The drying unit is used to respond to the drying signal output by the control module and perform drying for a preset drying time; The packaging module includes a film storage unit, a film sealing unit, a second clamping unit, a twelfth sensing unit, a thirteenth sensing unit and a fourteenth sensing unit; The film storage unit, the film sealing unit, the second clamping unit, the twelfth sensing unit, the thirteenth sensing unit and the fourteenth sensing unit are all connected to the control module; The film sealing signal includes a first film sealing signal, a second film sealing signal, and a third film sealing signal; The control module is specifically configured to output a first film sealing signal when it is determined that a target appears at the twelfth preset position according to the sensing signal of the twelfth sensing unit; The second clamping unit is used for clamping and fixing the object at the sixth preset position in response to the first film sealing signal; The control module is further configured to output a second film sealing signal when it is determined that a target appears at the sixth preset position according to the sensing signal of the thirteenth sensing unit; The film storage unit is used for releasing the film body to a thirteenth preset position in response to the second film sealing signal; The control module is further configured to output a third film sealing signal when it is determined that a target appears at the thirteenth preset position according to the sensing signal of the fourteenth sensing unit; The sealing unit is used to seal the target in response to the third sealing signal.
9. The loose tea processing system according to claim 1, characterized in that: The loose tea processing system further comprises a transmission module, wherein the transmission module is connected to the control module; The control module is used to output a fourth control signal when a target appears at a preset starting position; The transmission module is used to transmit the target to a preset end position in response to the fourth control signal.
10. The loose tea processing system according to claim 9, characterized in that: The transmission module comprises a transmission unit, on which a transmission sensing unit, a fourth arrangement sensing unit and a fifth grabbing unit are arranged, and the transmission sensing unit, the fourth arrangement sensing unit and the fifth grabbing unit are all connected to the control module; The fourth control signal includes an extraction signal and a transmission signal; The control module is used to output an extraction signal when it is determined that a target appears at the preset starting position according to the sensing signal of the transmission sensing unit; The fifth grabbing unit is used to place the target on the transmission unit in response to the extraction signal; The control module is further configured to output a transmission signal when it is determined that the target on the transmission unit reaches a fourth arrangement condition according to the sensing signal of the fourth arrangement sensing unit; The transmission unit is used to transmit the target to the preset end position in response to the transmission signal.
Citation Information
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