An automatic wet deburring machine and its operation method

Through automated detection and adjustment mechanism, the problem of unbalanced wear of brushes in wet deburring machines is solved, and the deburring effect on the workpiece surface is improved and the service life of brushes is extended.

CN118809347BActive Publication Date: 2024-12-27XINXIANG SKAIF MASCH CO LTD
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Patent Information

Application Number
CN202411310796.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2024-12-27
Estimated Expiration
2044-09-20

AI Technical Summary

Technical Problem

Existing wet deburring machines cannot be accurately adjusted according to the wear degree of different brushes, resulting in reduced processing effect and unbalanced brush wear.

Method used

An automated wet deburring machine is designed, including a detection mechanism and an adjustment mechanism. By detecting the length of the brush and automatically adjusting the height of the brush plate and the brush block, the quality of the deburring effect on the surface of the workpiece is ensured.

Benefits of technology

Accurate detection and adjustment of the length of the brush is achieved, the quality of deburring on the surface of the workpiece is improved, the service life of the brush is extended, and unnecessary wear is avoided.

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Abstract

The present invention relates to the field of mechanical processing technology, and in particular to an automated wet deburring machine and an operating method thereof. The technical problem to be solved by the present invention is that the wet deburring machine in the prior art cannot accurately adjust the height of different brushes according to the degree of wear of different brushes. The technical solution of the present invention is: it includes a base, a shell is fixedly connected to the base, a conveyor belt is installed on the base, and a detection mechanism includes a mounting frame, the mounting frame is fixedly connected to the base, and a first circular plate is symmetrically fixed to the mounting frame. Through the design of the detection mechanism, the brush length of the brush plate and the brush block can be automatically detected, which greatly saves the staff's work steps for measuring the brush length. Through the design of the adjustment mechanism, the height of the brush plate and the brush block can be automatically adjusted according to the detection result of the detection mechanism, thereby ensuring the processing quality of the workpiece.
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Description

Technical Field

[0001] The invention relates to the technical field of mechanical processing, and in particular to an automatic wet deburring machine and an operating method thereof. Background Art

[0002] The wet deburring machine adopts wet processing method, which can reduce the emission of grinding dust and achieve environmentally friendly production compared with traditional dry processing.

[0003] Most of the wet deburring machines in the prior art are composed of multiple brushes, which rotate at high speed to process the surface of the workpiece. However, the shapes of the workpieces are different, which makes it impossible for the workpiece to contact all the brushes at the same time. After long-term use, the bristles of each brush will be of different lengths. Failure to adjust in time will lead to reduced deburring effect on the surface of the processed workpiece, and the wear of the brushes is difficult to observe. Rash adjustment will further increase the wear of the brushes or reduce the deburring effect on the workpiece. Summary of the invention

[0004] In order to overcome the shortcoming of the wet deburring machine in the prior art that it is unable to accurately adjust the heights of different brushes according to the degree of wear of different brushes, the present invention provides an automated wet deburring machine and an operating method thereof.

[0005] The technical solution of the present invention is: an automatic wet deburring machine comprises a base, a shell is fixedly connected to the base, a conveyor belt is installed on the base, and also comprises a detection mechanism, the detection mechanism comprises a mounting frame, the base is fixedly connected to the mounting frame, a first circular plate is symmetrically fixedly connected to the mounting frame, a plurality of evenly distributed circular covers are arranged on the lower side of the first circular plate, two groups of driving components for driving the circular covers to move are arranged in the shell, a plurality of the circular covers are each provided with a brush plate, a plurality of evenly distributed slide grooves are provided on the brush plate, a plurality of slide grooves are each slidably connected with a brush block, a first elastic member is provided between the brush block and the plurality of slide grooves, a plurality of guide grooves used in conjunction with the brush block are provided on the lower part of the plurality of circular covers, an inclined plate is fixedly connected to one side of the brush block, and an adjustment mechanism for adjusting the position of the brush plate and the brush block is arranged in the shell.

[0006] Furthermore, the detection mechanism also includes a second circular plate, two of the second circular plates are arranged in the outer shell, the two groups of the driving components are respectively connected to the two second circular plates, a lifting component is arranged in the outer shell, the lifting component is connected to the two second circular plates, the two second circular plates are both rotatably connected with a number of evenly distributed elastic telescopic shafts, the several elastic telescopic shafts are arranged in a one-to-one correspondence with the several round covers, and penetrate the several round covers and are fixedly connected to the brush plates, and the several elastic telescopic shafts are respectively connected to the two groups of driving components.

[0007] Furthermore, the adjustment mechanism includes an annular track, and the tops of several round covers are fixedly connected to the annular track, and several evenly distributed connecting rods are slidably clamped in the annular track, and the tops of several connecting rods are commonly fixed with a ring, and the inner wall of the ring is fixed with a sleeve, and the outer walls of several elastic telescopic shafts are rotatably sleeved with an air intake cylinder, and the outer wall of the air intake cylinder is slidably connected to the inner wall of the sleeve, and a plurality of evenly distributed air intake holes are through-opened at the lower part of the air intake cylinder, and the outer walls of several elastic telescopic shafts are fixed with fan blades.

[0008] Furthermore, the adjustment mechanism also includes an exhaust tube, the outer walls of the plurality of elastic telescopic shafts are movably sleeved with the exhaust tube, the inner wall of the exhaust tube is slidably connected to the inner wall of the sleeve, and the exhaust tube is penetrated by a plurality of evenly distributed exhaust holes.

[0009] Furthermore, the adjustment mechanism also includes a connecting frame, the top of the exhaust pipe is fixedly connected to the connecting frame, the connecting frame is movably connected to the outer walls of several elastic telescopic shafts, the outer walls of several elastic telescopic shafts are movably sleeved with a ring, a second elastic member is arranged between the ring and the connecting frame, several evenly distributed top pipes are fixed to the bottom of the second circular plate, the inner walls of several top pipes are movably connected to the outer walls of several elastic telescopic shafts, and several top pipes are used in conjunction with the ring.

[0010] Furthermore, it also includes a limiting frame, the limiting frame is slidably connected to the connecting frame, a third elastic member is arranged between the limiting frame and the connecting frame, a first wedge block used in conjunction with the limiting frame is fixedly connected to the bottom of the circular ring, a first rack is slidably connected inside the connecting frame, limiting strips used in conjunction with the limiting frame are symmetrically fixedly connected to both sides of the first rack, a first magnetic block is fixedly connected to the limiting frame, and a second magnetic block attracted to the first magnetic block is fixedly connected to the bottom end of the limiting strip.

[0011] Furthermore, it also includes a first telescopic rod, the bottom of the first rack is fixedly connected to the first telescopic rod, the bottom end of the first telescopic rod is fixedly connected to the ring, and a one-way air valve is installed on the outer wall of the first telescopic rod.

[0012] Furthermore, it also includes a gear, the gear meshing with the first rack is rotatably connected in the connecting frame, a plurality of evenly distributed guide frames are fixedly connected to the first circular plate, a plurality of second racks meshing with the gear are slidably connected in the plurality of guide frames, a special-shaped frame is fixedly connected to the connecting frame, a vertical rod is slidably connected in the special-shaped frame, a plurality of evenly distributed top rods are fixedly connected to the bottom of the two second circular plates, the top rods are used in conjunction with the vertical rods, a second wedge block used in conjunction with the vertical rod is slidably connected in the special-shaped frame, a fourth elastic member is arranged between the second wedge block and the special-shaped frame, an extrusion strip used in conjunction with the second rack is slidably connected in the plurality of guide frames, and the extrusion strip is slidably connected to the second wedge block.

[0013] Furthermore, the top surface of the vertical rod and the top surface of the circular ring are in the same horizontal plane.

[0014] Furthermore, a method for operating an automated wet deburring machine comprises the following steps:

[0015] S1: starting the driving motor in the driving assembly, thereby causing the brush plate to rotate at high speed, the brush block to control the sliding distance under the influence of the brush length, and drive the inclined plate to extend out of the round cover, and the inclined plate generates downward pressure to cause the brush plate and the brush block to fall;

[0016] S2: The elastic telescopic shaft drives the fan blade to rotate at a high speed. The rotation of the fan blade causes the air in the cavity formed by the sleeve, the air inlet cylinder and the exhaust cylinder to flow upward at a high speed and be discharged through the exhaust hole of the exhaust cylinder. The exhaust cylinder slides upward a corresponding distance according to the amount of air passing through the air inlet hole of the air inlet cylinder.

[0017] S3: lowering the two second circular plates downwards by means of a lifting assembly, so that the limiting frame is no longer in contact with the limiting bar, and the first rack can move displacedly with the gear;

[0018] S4: The two second circular plates descend to make the brush plates and the brush blocks descend downward, so that the bottom ends of the brushes of all the brush plates and the brush blocks are in the same horizontal plane. Beneficial Effects

[0019] 1. The present invention can automatically detect the brush length of the brush plate and the brush block through the design of the detection mechanism, which greatly saves the staff's work steps for measuring the brush length. Compared with the staff's measurement of the brush length, the detection mechanism can accurately detect the brush length through the downward pressure generated by the inclined plate. Through the design of the adjustment mechanism, the height of the brush plate and the brush block can be automatically adjusted according to the detection result of the detection mechanism, thereby ensuring the processing quality of the workpiece.

[0020] 2. The present invention designs the brush block so that when the brush plate rotates at high speed, the length of the brush of the brush block will affect the weight of the brush block. When the brush is long, the centrifugal force generated by the brush block is large. As the brush wears, the length of the brush gradually shortens, and the centrifugal force generated by the brush block gradually decreases, thereby accurately detecting the degree of wear of the brush. By designing the inclined plate, the height of the sleeve can be adjusted according to the sliding distance of the brush block, thereby achieving the adjustment of the air intake of the air intake cylinder.

[0021] 3. Through the design of the limit frame and the limit bar, the present invention can make the first rack and the gear rise synchronously when the ring is not squeezed. When the ring is squeezed, the first rack and the gear no longer rise or fall synchronously, so that the first rack is in an initial state of meshing with the gear when the gear rotates. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the installation of the mounting frame of the present invention;

[0024] Figure 3 It is a schematic diagram of the installation of the round cover of the present invention;

[0025] Figure 4 It is a structural schematic diagram of the detection mechanism of the present invention;

[0026] Figure 5 It is a schematic diagram of the installation of the inclined plate of the present invention;

[0027] Figure 6 A schematic structural diagram of the regulating mechanism of the present invention;

[0028] Figure 7 This is a schematic diagram of the installation of the one-way air valve of the present invention;

[0029] Figure 8 This is a schematic diagram of the installation of the first rack of the present invention;

[0030] Fig. 9 This is a schematic diagram of the installation of the second rack of the present invention.

[0031] In the accompanying drawings: 1_base, 101_housing, 102_conveyor belt, 201_mounting frame, 202_first circular plate, 203_circular cover, 2031_driving assembly, 204_brush plate, 205_brush block, 206_inclined plate, 301_second circular plate, 302_elastic telescopic shaft, 401_annular track, 402_connecting rod, 403_ring, 404_sleeve, 405_intake cylinder, 406_fan blade, 5 01_exhaust pipe, 601_connecting frame, 6011_circular ring, 6012_top pipe, 602_limiting frame, 6021_first wedge block, 603_first rack, 604_limiting strip, 605_first telescopic rod, 606_one-way air valve, 701_gear, 702_guide frame, 703_second rack, 704_special-shaped frame, 705_vertical rod, 706_top rod, 707_second wedge block, 708_extrusion strip. DETAILED DESCRIPTION

[0032] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments. Example 1

[0033] An automated wet deburring machine, such as Figure 1-Figure 9 As shown, it includes a base 1, a housing 101 is fixedly connected to the base 1, a conveyor belt 102 is installed on the base 1, and a detection mechanism is also included. The detection mechanism includes a mounting frame 201, the base 1 is fixedly connected to the mounting frame 201, and a first circular plate 202 is symmetrically fixedly connected to the mounting frame 201. Five evenly distributed circular covers 203 are arranged on the lower side of the first circular plate 202. Two groups of driving components 2031 for driving the circular covers 203 to move are arranged in the housing 101. The two groups of driving components 2031 are composed of a driving motor, an extended transmission shaft and five planetary gears, wherein the driving motor is installed on the top of the inner wall of the housing 101, the fixed end of the extended transmission shaft is fixedly connected to the output shaft of the driving motor, and the five planetary gears are meshed with each other and are located at the extension shaft. The lower side of the transmission shaft, and one of the planetary gears is fixedly connected to the telescopic end of the extended transmission shaft, five round covers 203 are each provided with a brush plate 204, the brush plate 204 is provided with ten evenly distributed slide grooves, the ten slide grooves are each slidably connected with a brush block 205, a first elastic member is provided between the brush block 205 and the ten slide grooves, the first elastic member is a conical tension spring, the end with a larger radius of the conical tension spring is connected to the slide groove, and the end with a smaller radius of the conical tension spring is connected to the brush block 205, ten guide grooves used in conjunction with the brush block 205 are provided at the lower part of the five round covers 203, an inclined plate 206 is fixedly connected to one side of the brush block 205, and an adjusting mechanism for adjusting the position of the brush plate 204 and the brush block 205 is provided in the outer shell 101.

[0034] The detection mechanism also includes a second circular plate 301, two second circular plates 301 are arranged in the outer shell 101, the five planetary gears in the two groups of driving components 2031 are respectively rotatably connected to the top surface of the corresponding second circular plate 301, and a lifting component is arranged in the outer shell 101. The lifting component consists of an electric push rod and a U-shaped frame, wherein the electric push rod is installed on the top of the inner wall of the outer shell 101, the top surface of the U-shaped frame is fixedly connected to the telescopic end of the electric push rod, and the bottom end of the U-shaped frame is respectively fixedly connected to the two second circular plates 301, and five evenly distributed elastic telescopic shafts 302 are rotatably connected on the two second circular plates 301, the top ends of the five elastic telescopic shafts 302 are respectively fixedly connected to the bottom ends of the corresponding planetary gears, and the bottom ends of the five elastic telescopic shafts 302 are respectively rotatably penetrated through the corresponding first circular plate 202, and penetrated through the corresponding five round covers 203 and fixedly connected to the brush plate 204.

[0035] The adjustment mechanism includes an annular track 401, and the tops of the five round covers 203 are fixedly connected to the annular track 401. Four evenly distributed connecting rods 402 are slidably clamped in the annular track 401. The tops of the four connecting rods 402 are commonly fixedly connected to a ring 403, and the inner wall of the ring 403 is fixedly connected to a sleeve 404. The outer walls of the five elastic telescopic shafts 302 are rotatably sleeved with an air intake cylinder 405, and the outer wall of the air intake cylinder 405 is slidably connected to the inner wall of the sleeve 404. Ten evenly distributed air intake holes are opened through the lower part of the air intake cylinder 405, and the outer walls of the five elastic telescopic shafts 302 are fixedly connected to fan blades 406.

[0036] The adjustment mechanism also includes an exhaust tube 501. The outer walls of the five elastic telescopic shafts 302 are movably sleeved with the exhaust tube 501. The inner wall of the exhaust tube 501 is slidably connected to the inner wall of the sleeve 404. Four evenly distributed exhaust holes are opened through the exhaust tube 501. The adjacent sleeve 404, the air inlet tube 405 and the inner wall of the exhaust tube 501 form a cavity.

[0037] The adjustment mechanism also includes a connecting frame 601, which is fixedly connected to the top of the exhaust pipe 501. The connecting frame 601 is movably connected to the outer walls of the five elastic telescopic shafts 302. The outer walls of the five elastic telescopic shafts 302 are movably sleeved with a ring 6011, and the ring 6011 is located on the upper side of the connecting frame 601. A second elastic member is arranged between the ring 6011 and the connecting frame 601, and the second elastic member is a compression spring. Five evenly distributed top pipes 6012 are fixedly connected to the bottom of the second circular plate 301, and the inner walls of the five top pipes 6012 are movably connected to the outer walls of the corresponding five elastic telescopic shafts 302, and the five top pipes 6012 are used in conjunction with the ring 6011.

[0038] Initially, the first elastic member is in a contracted state, the inclined plate 206 is located inside the guide groove of the adjacent circular cover 203, the driving motor in the driving assembly 2031 is started, and all the planetary gears 701 are rotated, the planetary gears 701 drive the corresponding elastic telescopic shaft 302 to rotate at high speed, the elastic telescopic shaft 302 drives the corresponding circular cover 203 and the brush plate 204 to rotate at high speed, the ten brush blocks 205 in the ten slide grooves of the brush plate 204 slide outward horizontally under the influence of centrifugal force, the ten brush blocks 205 drive the corresponding inclined plate 206 to extend from the guide groove of the adjacent circular cover 203, the sliding distance of the brush block 205 is affected by the length of the brush at its bottom, when the brush of the brush block 205 is not worn, the weight of the brush block 205 and the brush is large, so that The centrifugal force generated by the brush block 205 is relatively large. At this time, the sliding distance of the brush block 205 is relatively long, so that the inclined plate 206 extends out of the guide groove of the round cover 203 for a longer length. After the inclined plate 206 is extended, the inclined plate 206 contacts the air when rotating at a high speed, causing the inclined plate 206 to have a downward trend. The inclined plate 206 drives the corresponding brush plate 204 to slide downward through the brush block 205. The brush plate 204 drives the corresponding elastic telescopic shaft 302 to extend and slide downward. The elastic telescopic shaft 302 drives the corresponding round cover 203 to fall downward. The round cover 203 drives the four adjacent connecting rods 402 to fall through the annular track 401 thereon. The four connecting rods 402 drive the corresponding sleeves 404 to fall downward through the collars 403. After the sleeves 404 fall, they will contact the air intake cylinder 404. 05 is blocked, and air cannot enter the air intake cylinder 405 at this time. When the downward pressure generated by the inclined plate 206 is proportional to the elastic force of the elastic telescopic shaft 302, the inclined plate 206 no longer drives the corresponding brush plate 204 to slide downward through the brush block 205, thereby causing the sleeve 404 to stop moving. The elastic telescopic shaft 302 rotates while driving the corresponding fan blade 406 to rotate at high speed. The rotation of the fan blade 406 causes the air in the cavity formed by the sleeve 404, the air intake cylinder 405 and the exhaust cylinder 501 to flow upward at high speed, thereby pushing the exhaust cylinder 501 to move upward, and then being discharged through the four exhaust holes of the exhaust cylinder 501. When the sleeve 404 blocks the ten air intake holes of the air intake cylinder 405, the fan blade 406 continues to rotate, which will cause the adjacent sleeves 404, The air intake pipe 405 and the exhaust pipe 501 form a turbulent air flow in the cavity, and the exhaust pipe 501 will not be affected. Then the workpiece is placed on the conveyor belt 102, and the conveyor belt 102 transports the workpiece to the bottom of the brush plate 204 and the brush block 205 for processing. Then the electric push rod in the lifting assembly is started, and the telescopic end of the electric push rod drives the two second circular plates 301 to descend synchronously through the U-shaped frame. The two second circular plates 301 respectively drive the five planetary gears thereon to descend, and one of the planetary gears drives the telescopic end of the extension transmission shaft to extend, and the second circular plate 301 drives the top pipe 6012 at its bottom to descend. After the top pipe 6012 descends, it fits with the top surface of the corresponding ring 6011. At this time, there is no need to adjust the position of the brush plate 204 and the brush block 205.The brush plate 204 and the brush block 205 can effectively process the workpiece. Example 2

[0039] like Figure 1-Figure 9 As shown, it also includes a limiting frame 602, the limiting frame 602 is slidably connected to the connecting frame 601, a third elastic member is arranged between the limiting frame 602 and the connecting frame 601, the third elastic member is a reset spring, a first wedge block 6021 used in conjunction with the limiting frame 602 is fixedly connected to the bottom of the ring 6011, and the limiting frame 602 can be moved when the first wedge block 6021 moves, a first rack 603 is slidably connected inside the connecting frame 601, and limiting bars 604 used in conjunction with the limiting frame 602 are symmetrically fixedly connected on both sides of the first rack 603, a first magnetic block is fixedly connected to the limiting frame 602, and a second magnetic block attracted to the first magnetic block is fixedly connected to the bottom end of the limiting bar 604.

[0040] It also includes a first telescopic rod 605, the bottom of the first rack 603 is fixedly connected to the first telescopic rod 605, the bottom end of the first telescopic rod 605 is fixedly connected to the ring 403, and the outer wall of the first telescopic rod 605 is installed with a one-way air valve 606, which is used to control the air in the inner cavity of the first telescopic rod 605.

[0041] The invention also includes a gear 701, a gear 701 rotatably connected in the connecting frame 601 and meshing with the first rack 603, five uniformly distributed guide frames 702 fixedly connected to the first circular plate 202, second racks 703 meshing with the gear 701 slidably connected in the five guide frames 702, a special-shaped frame 704 fixedly connected to the connecting frame 601, a vertical rod 705 vertically slidably connected in the special-shaped frame 704, five uniformly distributed top rods 706 fixedly connected to the bottom of the two second circular plates 301, and the five top rods 706 6 are respectively used in conjunction with the corresponding vertical rods 705, a second wedge block 707 used in conjunction with the vertical rod 705 is horizontally slidably connected in the special-shaped frame 704, a fourth elastic member is arranged between the second wedge block 707 and the special-shaped frame 704, and the fourth elastic member is a compression spring, and an extrusion bar 708 used in conjunction with the second rack 703 is slidably connected in the five guide frames 702, and the extrusion bar 708 can limit the position of the second rack 703 when moving, and the extrusion bar 708 is slidably connected to the second wedge block 707.

[0042] The top surface of the vertical rod 705 and the top surface of the circular ring 6011 are in the same horizontal plane, and the five top pipes 6012 and the five top rods 706 are in contact with the circular ring 6011 and the vertical rod 705 respectively and simultaneously when they descend.

[0043] After the brush plate 204 and the brush block 205 are used for a long time, the brushes of the brush plate 204 and the brush block 205 are worn, and the length of the brushes is shortened. In addition, since the shapes of the workpieces are different, the workpieces cannot be in contact with all the brushes at the same time. After long-term use, the lengths of the brush bristles are different. If the heights of the brush plate 204 and the brush block 205 are not adjusted in time, the processing effect of the workpiece will be reduced. The present invention can effectively solve the above problems, specifically:

[0044] Initially, the third elastic member is in a released state, the bottom surface of the limit strip 604 contacts the top surface of the adjacent limit frame 602, the first magnetic block on the limit frame 602 attracts the second magnetic block of the adjacent limit strip 604, the first rack 603 cannot slide on the connecting frame 601, the fourth elastic member is in a released state, the extrusion strip 708 does not squeeze the second rack 703, the second rack 703 can move, and after the brushes of the brush plate 204 and the brush block 205 are worn, the centrifugal force generated by the high-speed rotation of the brush block 205 is weakened, the brush block 205 drives the inclined plate 206 to slide out of the corresponding round cover 203, the downward pressure generated by the inclined plate 206 is weakened, and the downward falling distance of the sleeve 404 is shortened, and the sleeve 404 has an impact on the air intake cylinder 405. The air inlet blocking area is reduced, and the airflow generated by the fan blade 406 gradually increases as the length of the brush is shortened. At this time, the exhaust speed of the exhaust hole of the exhaust pipe 501 is less than the airflow generated by the fan blade 406. The lifting height of the exhaust pipe 501 gradually increases with the wear of the brush. When the exhaust pipe 501 is lifted, it drives the connecting frame 601 thereon to lift. The connecting frame 601 drives the corresponding ring 6011 to lift through the second elastic member, so that the distance between the ring 6011 and the top pipe 6012 is shortened, and the connecting frame 601 drives the limiting frame 602, the gear 701, the special-shaped frame 704 and the telescopic end of the first telescopic rod 605 to lift upward. After the telescopic end of the first telescopic rod 605 is extended, air is added to the cavity inside it through the one-way air valve 606, and the limiting frame 602 is lifted. The frame 602 squeezes the bottom surface of the adjacent limiting strip 604, so that the first rack 603 is lifted synchronously with the connecting frame 601. At this time, the first magnetic block on the limiting frame 602 attracts the second magnetic block of the adjacent limiting strip 604, so that the gear 701 is restricted by the first rack 603 and cannot rotate. The gear 701 drives the adjacent second rack 703 to slide upward along the guide frame 702. The special-shaped frame 704 drives the adjacent vertical rod 705 and the second wedge block 707 to lift. The vertical rod 705 is always at the same height as the top surface of the ring 6011. The two second circular plates 301 drive the corresponding five top pipes 6012 to descend and drive the adjacent five top rods 706 to descend synchronously. After the five top pipes 6012 are descended, they are aligned with the corresponding rings 6011. The top surface is attached and squeezed, and the circular ring 6011 is forced to drive the first wedge block 6021 at its bottom to fall. After the first wedge block 6021 falls, it squeezes the wedge surface of the adjacent limit frame 602. The limit frame 602 is forced to slide horizontally and contract the third elastic member. After sliding, the limit frame 602 no longer contacts the bottom surface of the adjacent limit bar 604. At this time, the first magnetic block on the limit frame 602 is away from the second magnetic block of the adjacent limit bar 604, and the first magnetic block on the limit frame 602 is no longer attracted to the second magnetic block of the adjacent limit bar 604, thereby enabling the first rack 603 to move. At the same time, the bottom surfaces of the five top rods 706 contact and squeeze the top surfaces of the corresponding vertical rods 705. The vertical rods 705 are forced to slide downward and squeeze the adjacent second wedge block 707.The second wedge block 707 is forced to drive the extrusion bar 708 to slide to the side close to the second rack 703. At this time, the fourth elastic member between the second wedge block 707 and the corresponding special-shaped frame 704 is forced to shrink. After the extrusion bar 708 slides, it squeezes the adjacent second rack 703, making the second rack 703 unable to move. At the same time, the ring 6011 applies downward pressure to the connecting frame 601 to make the connecting frame 601 descend. The connecting frame 601 drives the corresponding exhaust pipe 501, the limiting frame 602, the first rack 603, the gear 701 and the telescopic end of the first telescopic rod 605 to descend. Due to the characteristics of the one-way air valve 606, the air in the first telescopic rod 605 cannot be discharged, and the telescopic length of the first telescopic rod 605 remains stable. At this time, since the second rack 703 cannot move, when the gear 701 descends, the gear 701 meshes with the second rack 703 to rotate and drive the first gear The rack 603 accelerates downward, and the first rack 603 drives the corresponding ring 403 to descend through the first telescopic rod 605. The ring 403 descends and blocks the air inlet of the air inlet cylinder 405 through the sleeve 404 and continues to descend. The ring 403 drives the circular track 401 to descend through the four connecting rods 402 at its bottom, thereby causing the corresponding brush plate 204 and brush block 205 to descend. Since the wear degree of the brush plate 204 and brush block 205 corresponding to each circular ring 6011 is different, the rising height of each circular ring 6011 is different, and the contact timing of the five top pipes 6012 with the corresponding circular ring 6011 is also different, thereby realizing the individual adjustment of the position of each brush plate 204 and the adjacent ten brush blocks 205. At this time, the bottom ends of all the brush plates 204 and brush blocks 205 are at the same horizontal plane, thereby ensuring the processing quality of the workpiece.

[0045] After the work is finished, the driving motor in the driving assembly 2031 is turned off, and the telescopic end of the electric push rod drives the two second circular plates 301 to reset through the U-shaped frame, and the two second circular plates 301 drive the five adjacent top pipes 6012 and the five top rods 706 to reset, and the five top pipes 6012 are no longer in contact with the adjacent rings 6011. After the rings 6011 are freed from the restriction, they are released and reset through the second elastic member, and the rings 6011 drive the corresponding first wedge blocks 6021 to reset, and the first wedge blocks 6021 are reset. After the vertical rod 705 is released from the restriction, the second wedge block 707 is released to slide and reset through the fourth elastic member, and the wedge-shaped surface of the second wedge block 707 presses the wedge-shaped surface of the vertical rod 705 to make the vertical rod 705 slide and reset, and drives the corresponding extrusion bar 708 to slide and reset, and the extrusion bar 708 no longer presses the adjacent second rack 703, and the second rack 703 slides and resets after being released from the restriction. After the driving motor is turned off, all the brush plates 204 and the brush blocks 205 stop rotating, the first elastic member contracts to reset the brush block 205, and the brush block 205 drives the corresponding inclined plate 206 to reset. After the inclined plate 206 is reset, no downward pressure is generated, so that the corresponding elastic telescopic shaft 302 contracts and resets, and the elastic telescopic shaft 302 drives the corresponding annular track 401 to reset through the round cover 203, and the annular track 401 drives the corresponding sleeve 403 to reset through the four connecting rods 402 therein, and the sleeve 403 drives the corresponding sleeve 404 to reset, and at the same time, the one-way air valve 606 is opened to discharge the air in the first telescopic rod 605, and the telescopic end of the first telescopic rod 605 falls downward under the influence of the gravity of the corresponding first rack 603. When the first rack 603 and the limit bar 604 are reset to the initial position, the bottom surface of the limit bar 604 is higher than the top surface of the corresponding limit frame 602, and the limit frame 602 is released by the third elastic member to slide and reset, thereby completing the reset of the entire device.

[0046] A method for operating an automated wet deburring machine comprises the following steps:

[0047] S1: Start the driving motor in the driving assembly 2031, so that the brush plate 204 rotates at a high speed, the brush block 205 is affected by the length of the brush to control the sliding distance, and drives the inclined plate 206 to extend out of the round cover 203, and the inclined plate 206 generates downward pressure to make the brush plate 204 and the brush block 205 fall;

[0048] S2: The elastic telescopic shaft 302 drives the fan blade 406 to rotate at a high speed. The rotation of the fan blade 406 causes the air in the cavity formed by the sleeve 404, the air inlet cylinder 405 and the exhaust cylinder 501 to flow upward at a high speed and be discharged through the exhaust hole of the exhaust cylinder 501. The exhaust cylinder 501 slides upward according to the air volume passing through the air inlet hole of the air inlet cylinder 405.

[0049] S3: The two second circular plates 301 are lowered downward by the lifting assembly, so that the limiting frame 602 is no longer in contact with the limiting bar 604, and the first rack 603 can move displacedly with the gear 701;

[0050] S4: The two second circular plates 301 descend to make the brush plates 204 and the brush blocks 205 descend downward, so that the bottom ends of the brushes of all the brush plates 204 and the brush blocks 205 are in the same horizontal plane.

[0051] The above is only an example of the present invention and is not intended to limit the present invention. Any equivalent substitutions made within the principles of the present invention should be included in the protection scope of the present invention. The contents not elaborated in detail in the present invention belong to the existing technologies known to those skilled in the art.

Claims

1. An automated wet deburring machine, comprising a base (1), a housing (101) being fixedly connected to the base (1), and a conveyor belt (102) being installed on the base (1), characterized in that: The detection mechanism also includes a mounting frame (201), the mounting frame (201) is fixedly connected to the base (1), a first circular plate (202) is symmetrically fixedly connected to the mounting frame (201), a plurality of evenly distributed circular covers (203) are arranged on the lower side of the first circular plate (202), two groups of driving components (2031) for driving the circular covers (203) to move are arranged in the housing (101), a plurality of the circular covers (203) are each provided with a brush plate (204), the brush plate A plurality of evenly distributed slide grooves are provided on the cover (204), a brush block (205) is slidably connected in each of the slide grooves, a first elastic member is provided between the brush block (205) and the plurality of slide grooves, a plurality of guide grooves for use with the brush block (205) are provided at the lower part of each of the circular covers (203), an inclined plate (206) is fixedly connected to one side of the brush block (205), and an adjusting mechanism for adjusting the position of the brush plate (204) and the brush block (205) is provided in the housing (101); The detection mechanism also includes a second circular plate (301), two second circular plates (301) are arranged in the housing (101), two groups of driving components (2031) are respectively connected to the two second circular plates (301), a lifting component is arranged in the housing (101), the lifting component is connected to the two second circular plates (301), a plurality of uniformly distributed elastic telescopic shafts (302) are rotatably connected through the two second circular plates (301), the plurality of elastic telescopic shafts (302) are arranged in a one-to-one correspondence with the plurality of circular covers (203), and penetrate the plurality of circular covers (203) and are fixedly connected to the brush plate (204), and the plurality of elastic telescopic shafts (302) are respectively connected to the two groups of driving components (2031); The adjustment mechanism comprises an annular track (401), the tops of a plurality of the circular covers (203) are fixedly connected to the annular track (401), a plurality of evenly distributed connecting rods (402) are slidably clamped in the annular track (401), the tops of a plurality of the connecting rods (402) are commonly fixedly connected to a sleeve (403), the inner wall of the sleeve (403) is fixedly connected to a sleeve (404), the outer walls of a plurality of the elastic telescopic shafts (302) are rotatably sleeved with an air inlet cylinder (405), the outer wall of the air inlet cylinder (405) is slidably connected to the inner wall of the sleeve (404), a plurality of evenly distributed air inlet holes are penetrated through the lower part of the air inlet cylinder (405), and the outer walls of a plurality of the elastic telescopic shafts (302) are fixedly connected to fan blades (406); The regulating mechanism further comprises an exhaust tube (501), the outer walls of the plurality of elastic telescopic shafts (302) are movably sleeved with the exhaust tube (501), the inner wall of the exhaust tube (501) is slidably connected to the inner wall of the sleeve (404), and the exhaust tube (501) is penetrated with a plurality of evenly distributed exhaust holes; The adjustment mechanism also includes a connecting frame (601), the top of the exhaust pipe (501) is fixedly connected to the connecting frame (601), the connecting frame (601) is movably connected to the outer walls of the plurality of elastic telescopic shafts (302), the outer walls of the plurality of elastic telescopic shafts (302) are movably sleeved with a ring (6011), a second elastic member is arranged between the ring (6011) and the connecting frame (601), the bottom of the second circular plate (301) is fixedly connected to a plurality of evenly distributed top pipes (6012), the inner walls of the plurality of top pipes (6012) are movably connected to the outer walls of the plurality of elastic telescopic shafts (302), and the plurality of top pipes (6012) are used in conjunction with the ring (6011).

2. The automatic wet deburring machine according to claim 1, characterized in that: The invention also comprises a limit frame (602), the limit frame (602) is slidably connected to the connecting frame (601), a third elastic member is arranged between the limit frame (602) and the connecting frame (601), a first wedge block (6021) for use with the limit frame (602) is fixedly connected to the bottom of the circular ring (6011), a first rack (603) is slidably connected inside the connecting frame (601), limit bars (604) for use with the limit frame (602) are symmetrically fixedly connected on both sides of the first rack (603), a first magnetic block is fixedly connected to the limit frame (602), and a second magnetic block attracted to the first magnetic block is fixedly connected to the bottom end of the limit bar (604).

3. The automatic wet deburring machine according to claim 2, characterized in that: It also includes a first telescopic rod (605), the first telescopic rod (605) is fixedly connected to the bottom of the first rack (603), the bottom end of the first telescopic rod (605) is fixedly connected to the ring (403), and a one-way air valve (606) is installed on the outer wall of the first telescopic rod (605).

4. The automatic wet deburring machine according to claim 3, characterized in that: The invention also comprises a gear (701), wherein the gear (701) meshing with the first rack (603) is rotatably connected in the connecting frame (601), a plurality of evenly distributed guide frames (702) are fixedly connected to the first circular plate (202), a plurality of second racks (703) meshing with the gear (701) are slidably connected in the plurality of guide frames (702), a special-shaped frame (704) is fixedly connected to the connecting frame (601), a vertical rod (705) is slidably connected in the special-shaped frame (704), and the bottoms of the two second circular plates (301) are fixedly connected. A plurality of evenly distributed top rods (706) are connected, the top rods (706) are used in conjunction with the vertical rods (705), a second wedge block (707) used in conjunction with the vertical rods (705) is slidably connected in the special-shaped frame (704), a fourth elastic member is provided between the second wedge block (707) and the special-shaped frame (704), and a plurality of the guide frames (702) are slidably connected with extrusion strips (708) used in conjunction with the second rack (703), the extrusion strips (708) being slidably connected to the second wedge block (707).

5. The automatic wet deburring machine according to claim 4, characterized in that: The top surface of the vertical rod (705) and the top surface of the circular ring (6011) are in the same horizontal plane.

6. The method for operating an automated wet deburring machine according to claim 5, characterized in that: The following steps are involved: S1: starting the driving motor in the driving assembly (2031), thereby causing the brush plate (204) to rotate at a high speed, the brush block (205) to control the sliding distance under the influence of the brush length, and driving the inclined plate (206) to extend out of the round cover (203), and the inclined plate (206) to generate downward pressure to cause the brush plate (204) and the brush block (205) to descend; S2: the elastic telescopic shaft (302) drives the fan blade (406) to rotate at a high speed, and the rotation of the fan blade (406) causes the air in the cavity formed by the sleeve (404), the air inlet cylinder (405) and the exhaust cylinder (501) to flow upward at a high speed and be discharged through the exhaust hole of the exhaust cylinder (501), and the exhaust cylinder (501) slides upward a corresponding distance according to the amount of air passing through the air inlet hole of the air inlet cylinder (405); S3: lowering the two second circular plates (301) downwards by means of a lifting assembly, so that the limiting frame (602) is no longer in contact with the limiting bar (604), and the first rack (603) is able to move in an offset manner with the gear (701); S4: The two second circular plates (301) are lowered to make the brush plates (204) and the brush blocks (205) lower downward, so that the bottom ends of the brushes of all the brush plates (204) and the brush blocks (205) are in the same horizontal plane.

Citation Information

Patent Citations

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