A textile bobbin replacement device and method based on textile fabric
By designing the clamping, feeding and collection components for textile screws, the problem of unstable rotation and inconvenient replacement of textile screws during high-speed rotation is solved, and the stable clamping and automatic replacement of textile screws is achieved, improving the improvement of the clamping and automatic replacement of textile screws. replacement efficiency and resource utilization.
Patent Information
- Application Number
- CN202411354212.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-27
AI Technical Summary
Existing textile screws are prone to rotational instability and inconvenient replacement during high-speed rotation, especially due to insufficient friction in the inner wall, which leads to slippage and axial offset.
A textile screw replacement device including clamping assembly, feed assembly and collection assembly is designed, through a double-headed motor, screw, positioning column, limiting shaft, extrusion mechanism, reversible motor, lead screw, gate and electric telescopic retractable The rod and other components realize stable clamping, automatic replacement and collection of textile thread tubes.
Effectively prevent axial deviation of textile screws during rotation, simplify the installation and replacement process, improve replacement speed, and reduce waste and replacement costs by automatically collecting and storing textile screws.
Smart Images

Figure CN118850874B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of textile bobbin replacement, and in particular to a textile bobbin replacement device and method based on textile fabrics. Background Art
[0002] In the field of textiles, textile bobbins are an indispensable key element. In the past, textile processes were relatively simple and the requirements for bobbins were relatively basic. However, with the continuous evolution of textile technology and the continuous expansion of production scale, the demand for bobbins has become increasingly complex. On the one hand, different types of textile fabrics require bobbins of specific specifications to match them to ensure that the yarn can be released and run smoothly, ensuring the smooth progress of the textile process. On the other hand, with the emergence of high-speed textile equipment, higher requirements are also placed on the quality and performance of textile bobbins. It needs to have sufficient strength and stability to withstand the pressure and friction caused by high-speed operation, while also ensuring that the yarn will not become loose or knotted during winding and unwinding.
[0003] When applying for the present invention, after searching, it was found that a Chinese patent disclosed an "automatic replacement device for textile bobbins for textile production", and its application number is "CN202110961763.2". This patent mainly sets a fastening component to prevent the textile bobbin of the device from moving during rotation, thereby improving the wire supply efficiency of the device. At the same time, the textile bobbin can also be easily disassembled to improve the replacement efficiency of the textile bobbin of the device. However, in the process of high-speed rotation of the textile bobbin, it is not enough to limit the position only by the friction force generated by the extrusion of the inner wall. Not only will there be slippage, but there may also be axial deviation of the textile bobbin. Therefore, a device that can fix the deviation caused by the rotation of the textile bobbin is invented, which solves the problems of unstable rotation and inconvenient replacement of the textile bobbin. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the present invention provides a textile bobbin replacement device and method based on textile fabrics, which solves the problems of unstable rotation and inconvenient replacement of textile bobbins.
[0006] (II) Technical solution
[0007] To achieve the above purpose, the present invention is implemented by the following technical scheme: a natural ventilation organic fertilizer fermentation device, comprising:
[0008] A mounting plate, a clamping assembly, a feeding assembly and a collecting assembly, wherein the lower surface of the mounting plate is fixedly connected with a supporting leg;
[0009] The clamping assembly includes a double-headed motor, a screw, a positioning plate, a positioning column, a limit rotating shaft, a first fixed plate and an extrusion mechanism, wherein the output end of the double-headed motor is fixedly connected to the screw, the side surface of the screw is threadedly connected to the positioning plate, the interior of the positioning plate is fixedly connected to the positioning column, and one end of the positioning column away from the positioning plate is rotatably connected to the limit rotating shaft, and the extrusion mechanism includes a sleeve, a sliding column, a pressure plate, a wheel frame, a bearing, a roller and a spring;
[0010] The feeding assembly includes a cartridge rack, a connecting plate, a first reversible motor, a first lead screw, a first gate and a positioning mechanism, the front surface of the cartridge rack is fixedly connected to the connecting plate, the front surface of the connecting plate is fixedly connected to the first reversible motor, the output end of the first reversible motor is fixedly connected to the first lead screw, the side surface of the first lead screw is threadedly connected to the first gate, and the positioning mechanism includes a second fixed plate, an electric telescopic rod and an arc clamping plate;
[0011] The collecting assembly includes a second reversible motor, a second lead screw, a second gate and a collecting box. The output end of the second reversible motor is fixedly connected to the second lead screw, the side surface of the second lead screw is threadedly connected to the second gate, and a handle is fixedly connected to the front surface of the collecting box.
[0012] Preferably, the side surface of the positioning column is slidably connected to the first fixed plate, the side surface of the limiting shaft is provided with a textile bobbin, the number of the extrusion mechanisms is two and distributed on the left and right, and the upper surface of the mounting plate is fixedly connected to the first fixed plate.
[0013] Preferably, one end of the sleeve is fixedly connected to the first fixed plate, one end of the sleeve away from the first fixed plate is slidably connected to the sliding column, one end of the sliding column away from the sleeve is fixedly connected to the pressure plate, the other side of the pressure plate is fixedly connected to the wheel frame, the interior of the wheel frame is fixedly connected to the bearing, the side surface of the bearing is rotatably connected to the roller, one end of the spring is fixedly connected to the first fixed plate, one end of the spring away from the first fixed plate is fixedly connected to the extrusion mechanism, and the sleeve and sliding column both pass through the interior of the spring.
[0014] Preferably, the upper surface of the mounting plate is fixedly connected to the second fixed plate, the interior of the second fixed plate is fixedly connected to the electric telescopic rod, the end of the electric telescopic rod away from the second fixed plate is fixedly connected to the arc-shaped clamping plate, the number of the positioning mechanisms is two and they are distributed front and back, the side surface of the cartridge rack is fixedly connected to the first limit rail, and the lower surface of the first gate is slidably connected to the first limit rail.
[0015] Preferably, universal wheels are provided on the lower surface of the collection box, the number of the universal wheels is four and they are distributed in a rectangular array, the lower surface of the mounting plate is fixedly connected to a second limit rail, and the outer surface of the second limit rail is slidably connected to the collection box.
[0016] Preferably, the upper surface of the mounting plate is fixedly connected with a reinforcing guide rail, and the lower surface of the positioning plate is slidably connected to the reinforcing guide rail.
[0017] Preferably, a support block is fixedly connected to the upper surface of the mounting plate, and a side surface of the screw rod is rotatably connected to the support block.
[0018] A textile bobbin replacement device method based on textile fabric comprises the following steps:
[0019] S1, start the double-headed motor, drive the two screws to rotate in the positioning plate through the double-headed motor, push the two positioning plates away in opposite directions, and then pull the limit shaft out of the textile bobbin through the positioning column. As the limit shaft continues to move, the limit shaft presses the pressure plate, and the pressure plate compresses the spring, so that the two pressure plates open, and the roller loses the pressure on the textile bobbin;
[0020] S2, starting the second reversible motor, driving the second lead screw to rotate through the second reversible motor, and pulling the second gate to open the drop chute during the rotation of the second lead screw in the second gate, so that the textile bobbins automatically fall into the collection box below through the drop chute by gravity, so that the used textile bobbins are collected;
[0021] S3, simultaneously starting the two electric telescopic rods, so that the electric telescopic rods drive the two arc-shaped clamping plates to approach each other to form a closed semicircle, and then starting the No. 1 reversible motor to drive the first screw to rotate and quickly open the first gate, so that the spare textile bobbins in the storage rack automatically fall into the closed semicircle formed by the two arc-shaped clamping plates, and the No. 1 reversible motor quickly reverses the first screw to push the first gate back into the first limit rail to close the storage rack, thereby preventing the adjacent textile bobbins from continuing to fall;
[0022] S4, start the double-headed motor again, drive the two screws to reverse, and then push the positioning plate, the positioning plate pushes the positioning column, and re-inserts the two limit shafts into the new textile bobbin to achieve positioning, and then the limit shaft gradually reduces the pressure on the pressure plate until it is out of contact, and the spring squeezes the rollers on both sides of the textile bobbin through elastic force, providing axial buffering for the textile bobbin during rotation, which not only reduces the friction of lateral rotation, but also makes it difficult for the textile bobbin to move axially;
[0023] S5, start the two electric telescopic rods again, so that the two arc-shaped clamping plates are separated from the side surface of the textile bobbin and no longer provide a bottom support, and then the thread end of the textile bobbin is twisted with the textile machine to achieve the replacement of the textile bobbin.
[0024] (III) Beneficial effects
[0025] The present invention provides a textile bobbin replacement device and method based on textile fabrics, which has the following beneficial effects:
[0026] 1. The clamping assembly can effectively clamp the textile bobbin on the rotating rod, thereby preventing the textile bobbin from axially deviating during rotation, and installation and replacement are simpler and more convenient.
[0027] 2. Through the feeding assembly, multiple textile bobbins can be stored in advance. When one is used up, the next one can be immediately replaced without having to take a new one and disassemble the old one and then replace it manually, which greatly improves the speed of replacing the textile bobbins.
[0028] 3. Through the collection component, the replaced discarded textile bobbins can be recycled, and the rewound textile bobbins can be put into use again, which is convenient for secondary utilization, reduces waste, and reduces replacement costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a partial structural schematic diagram of the present invention;
[0031] Figure 3 It is a schematic diagram of the feeding assembly result of the present invention;
[0032] Figure 4 It is a schematic diagram of the structure of the collection component of the present invention;
[0033] Figure 5 for Figure 2 The enlarged schematic diagram at A in the middle;
[0034] Figure 6 for Figure 3 Enlarged schematic diagram of point B in the middle.
[0035] Among them, 1. mounting plate; 2. clamping assembly; 3. feeding assembly; 4. collecting assembly; 5. double-headed motor; 6. screw; 7. positioning plate; 8. positioning column; 9. limiting shaft; 10. textile thread drum; 11. first fixed plate; 12. sleeve; 13. sliding column; 14. pressure plate; 15. wheel frame; 16. bearing; 17. roller; 18. spring; 19. extrusion mechanism; 20. storage drum rack; 21. connecting plate; 22. No. Reversible motor; 23. first lead screw; 24. first gate; 25. positioning mechanism; 26. second fixed plate; 27. electric telescopic rod; 28. arc-shaped clamping plate; 29. first limit rail; 30. No. 2 reversible motor; 31. second lead screw; 32. second gate; 33. collection box; 34. universal wheel; 35. second limit rail; 36. handle; 37. support leg; 38. reinforced guide rail; 39. support block; 40. drop groove. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] like Figure 1-6 As shown, an embodiment of the present invention provides a textile bobbin replacement device based on textile fabrics, including a mounting plate 1, a clamping assembly 2, a feeding assembly 3 and a collecting assembly 4, and a support leg 37 is fixedly connected to the lower surface of the mounting plate 1.
[0038] The clamping assembly 2 includes a double-headed motor 5, a screw 6, a positioning plate 7, a positioning column 8, a limiting shaft 9, a first fixed plate 11 and an extrusion mechanism 19. The output end of the double-headed motor 5 is fixedly connected to the screw 6, the side surface of the screw 6 is threadedly connected to the positioning plate 7, the interior of the positioning plate 7 is fixedly connected to the positioning column 8, and the end of the positioning column 8 away from the positioning plate 7 is rotatably connected to the limiting shaft 9. The extrusion mechanism 19 includes a sleeve 12, a sliding column 13, a pressure plate 14, a wheel frame 15, a bearing 16, a roller 17 and a spring 18. The side surface of the positioning column 8 is slidably connected to the first fixed plate 11, and the side surface of the limiting shaft 9 is provided with a textile bobbin 10. The number of the extrusion mechanisms 19 is two and they are distributed on the left and right. The upper surface of the mounting plate 1 is fixedly connected to the first fixed plate 11, and one end of the sleeve 12 is connected to the first fixed plate The fixed plate 11 is fixedly connected, one end of the sleeve 12 away from the first fixed plate 11 is slidably connected to the sliding column 13, one end of the sliding column 13 away from the sleeve 12 is fixedly connected to the pressure plate 14, the other side of the pressure plate 14 is fixedly connected to the wheel frame 15, the interior of the wheel frame 15 is fixedly connected to the bearing 16, the side surface of the bearing 16 is rotatably connected to the roller 17, one end of the spring 18 is fixedly connected to the first fixed plate 11, and the end of the spring 18 away from the first fixed plate 11 is fixedly connected to the extrusion mechanism 19, the sleeve 12 and the sliding column 13 both pass through the interior of the spring 18, the upper surface of the mounting plate 1 is fixedly connected to the reinforcing guide rail 38, the lower surface of the positioning plate 7 is slidably connected to the reinforcing guide rail 38, the upper surface of the mounting plate 1 is fixedly connected to the support block 39, and the side surface of the screw 6 is rotatably connected to the support block 39.
[0039] The feeding assembly 3 includes a cartridge rack 20, a connecting plate 21, a No. 1 reversible motor 22, a first lead screw 23, a first gate 24 and a positioning mechanism 25. The front surface of the cartridge rack 20 is fixedly connected to the connecting plate 21, the front surface of the connecting plate 21 is fixedly connected to the No. 1 reversible motor 22, the output end of the No. 1 reversible motor 22 is fixedly connected to the first lead screw 23, the side surface of the first lead screw 23 is threadedly connected to the first gate 24, the positioning mechanism 25 includes a second fixed plate 26, an electric telescopic rod 27 and an arc-shaped clamping plate 28, the upper surface of the mounting plate 1 is fixedly connected to the second fixed plate 26, the interior of the second fixed plate 26 is fixedly connected to the electric telescopic rod 27, and one end of the electric telescopic rod 27 away from the second fixed plate 26 is fixedly connected to the arc-shaped clamping plate 28, the number of the positioning mechanisms 25 is two and they are distributed front and back, the side surface of the cartridge rack 20 is fixedly connected to the first limit rail 29, and the lower surface of the first gate 24 is slidably connected to the first limit rail 29.
[0040] The collecting assembly 4 includes a second reversible motor 30, a second lead screw 31, a second gate 32 and a collecting box 33. The output end of the second reversible motor 30 is fixedly connected to the second lead screw 31. The side surface of the second lead screw 31 is threadedly connected to the second gate 32. The front surface of the collecting box 33 is fixedly connected to a handle 36. The lower surface of the collecting box 33 is provided with universal wheels 34. The number of universal wheels 34 is four and they are distributed in a rectangular array. The lower surface of the mounting plate 1 is fixedly connected to a second limit rail 35. The outer surface of the second limit rail 35 is slidably connected to the collecting box 33.
[0041] A textile bobbin replacement device method based on textile fabrics comprises the following steps:
[0042] S1, start the double-headed motor 5, drive the two screws 6 to rotate in the positioning plate 7 through the double-headed motor 5, push the two positioning plates 7 away in opposite directions, and then pull the limiting shaft 9 out of the textile bobbin 10 through the positioning column 8, as the limiting shaft 9 continues to move, the limiting shaft 9 presses the pressing plate 14, and the pressing plate 14 compresses the spring 18, so that the two pressing plates 14 are opened, and the roller 17 loses the pressing of the textile bobbin 10;
[0043] S2, start the second reversible motor 30, and drive the second lead screw 31 to rotate through the second reversible motor 30. During the rotation of the second lead screw 31 in the second gate 32, the second gate 32 is pulled to open the drop groove 40. The textile bobbins 10 automatically fall into the collection box 33 below through the drop groove 40 by gravity, so that the used textile bobbins 10 are collected;
[0044] S3, start the two electric telescopic rods 27 at the same time, so that the electric telescopic rods 27 drive the two arc-shaped clamping plates 28 to approach each other to form a closed semicircle, and then start the No. 1 reversible motor 22 to drive the first screw 23 to rotate and quickly open the first gate 24, so that the spare textile bobbins 10 in the storage rack 20 automatically fall into the closed semicircle formed by the two arc-shaped clamping plates 28, and the No. 1 reversible motor 22 quickly reverses the first screw 23 to push the first gate 24 back into the first limit rail 29 to close the storage rack 20, so as to prevent the adjacent textile bobbins 10 from continuing to fall;
[0045] S4, start the double-headed motor 5 again, drive the two screws 6 to reverse, and then push the positioning plate 7, the positioning plate 7 pushes the positioning column 8, and re-inserts the two limit shafts 9 into the new textile bobbin 10 to achieve positioning, and then the limit shaft 9 gradually reduces the pressure on the pressure plate 14 until it is out of contact, and the spring 18 squeezes the roller 17 on both sides of the textile bobbin 10 through elastic force, providing axial buffering for the textile bobbin 10 during the rotation process, which not only reduces the friction of the side rotation, but also makes it difficult for the textile bobbin 10 to produce axial movement;
[0046] S5, start the two electric telescopic rods 27 again, so that the two arc-shaped clamping plates 28 are separated from the side surface of the textile bobbin 10 and no longer provide a bottom support, and then the thread end of the textile bobbin 10 is twisted with the textile machine to achieve the replacement of the textile bobbin 10.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A method for using a textile bobbin replacement device based on textile fabrics, characterized in that: A textile bobbin replacement device based on textile fabric comprises: a mounting plate (1), a clamping assembly (2), a feeding assembly (3) and a collecting assembly (4), wherein a support leg (37) is fixedly connected to the lower surface of the mounting plate (1); The upper surface of the mounting plate (1) is fixedly connected to the second fixing plate (26), the interior of the second fixing plate (26) is fixedly connected to the electric telescopic rod (27), and one end of the electric telescopic rod (27) away from the second fixing plate (26) is fixedly connected to the arc-shaped clamping plate (28); The clamping assembly (2) comprises a double-headed motor (5), a screw (6), a positioning plate (7), a positioning column (8), a limiting rotating shaft (9), a first fixed plate (11) and an extrusion mechanism (19); the output end of the double-headed motor (5) is fixedly connected to the screw (6); the side surface of the screw (6) is threadedly connected to the positioning plate (7); the interior of the positioning plate (7) is fixedly connected to the positioning column (8); one end of the positioning column (8) away from the positioning plate (7) is rotatably connected to the limiting rotating shaft (9); the extrusion mechanism (19) comprises a sleeve (12), a sliding column (13), a pressing plate (14), a wheel frame (15), a bearing (16), a roller (17) and a spring (18); the side surface of the positioning column (8) is slidably connected to the first fixed plate (11); the side surface of the limiting rotating shaft (9) is provided with a textile bobbin (10); the extrusion mechanism (19) The number of the mounting plates (1) is two and they are distributed on the left and right sides, the upper surface of the mounting plate (1) is fixedly connected to the first fixing plate (11), one end of the sleeve (12) is fixedly connected to the first fixing plate (11), one end of the sleeve (12) away from the first fixing plate (11) is slidably connected to the sliding column (13), one end of the sliding column (13) away from the sleeve (12) is fixedly connected to the pressure plate (14), the other side of the pressure plate (14) is fixedly connected to the wheel frame (15), the interior of the wheel frame (15) is fixedly connected to the bearing (16), the side surface of the bearing (16) is rotatably connected to the roller (17), one end of the spring (18) is fixedly connected to the first fixing plate (11), one end of the spring (18) away from the first fixing plate (11) is fixedly connected to the extrusion mechanism (19), and the sleeve (12) and the sliding column (13) both pass through the interior of the spring (18); The feeding assembly (3) comprises a cartridge rack (20), a connecting plate (21), a first reversible motor (22), a first lead screw (23), a first gate (24) and a positioning mechanism (25); the front surface of the cartridge rack (20) is fixedly connected to the connecting plate (21); the front surface of the connecting plate (21) is fixedly connected to the first reversible motor (22); the output end of the first reversible motor (22) is fixedly connected to the first lead screw (23); the side surface of the first lead screw (23) is threadedly connected to the first gate (24); the positioning mechanism (25) comprises a second fixed plate (26), an electric telescopic rod (27) and an arc-shaped clamping plate (28); the number of the positioning mechanisms (25) is two and they are distributed front and back; the side surface of the cartridge rack (20) is fixedly connected to a first limit rail (29); the lower surface of the first gate (24) is slidably connected to the first limit rail (29); The collecting assembly (4) comprises a second reversible motor (30), a second lead screw (31), a second gate (32) and a collecting box (33); the output end of the second reversible motor (30) is fixedly connected to the second lead screw (31); the side surface of the second lead screw (31) is threadedly connected to the second gate (32); and the front surface of the collecting box (33) is fixedly connected to a handle (36); The method for using a textile bobbin replacement device based on textile fabrics comprises the following steps: S1, starting the double-headed motor (5), driving the two screws (6) to rotate in the positioning plate (7) through the double-headed motor (5), pushing the two positioning plates (7) away in opposite directions, and then pulling the limiting rotating shaft (9) out of the textile bobbin (10) through the positioning column (8), and as the limiting rotating shaft (9) continues to move, the limiting rotating shaft (9) presses the pressure plate (14), and the pressure plate (14) compresses the spring (18), so that the two pressure plates (14) open, and the roller (17) loses the pressure on the textile bobbin (10); S2, starting the second reversible motor (30), driving the second lead screw (31) to rotate through the second reversible motor (30), and during the rotation of the second lead screw (31) in the second gate (32), pulling the second gate (32) to open the drop chute (40), so that the textile bobbins (10) automatically fall into the collection box (33) below through the drop chute (40) by gravity, thereby collecting the used textile bobbins (10); S3, simultaneously starting the two electric telescopic rods (27), so that the electric telescopic rods (27) drive the two arc-shaped clamping plates (28) to approach each other to form a closed semicircle, then starting the No. 1 reversible motor (22) to drive the first lead screw (23) to rotate and quickly open the first gate (24), so that the spare textile bobbins (10) in the storage rack (20) automatically fall into the closed semicircle formed by the two arc-shaped clamping plates (28), and the No. 1 reversible motor (22) quickly reverses the first lead screw (23) to push the first gate (24) back into the first limit rail (29) to close the storage rack (20), thereby preventing the adjacent textile bobbins (10) from continuing to fall; S4, the double-headed motor (5) is started again, driving the two screws (6) to rotate in the reverse direction, thereby pushing the positioning plate (7), and the positioning plate (7) pushes the positioning column (8), and the two limit shafts (9) are re-inserted into the new textile bobbin (10) to achieve positioning, and then the limit shaft (9) gradually reduces the pressure on the pressure plate (14) until it is out of contact, and the spring (18) squeezes the roller (17) on both sides of the textile bobbin (10) through elastic force, providing axial buffering for the textile bobbin (10) during the rotation process, which not only reduces the friction of the lateral rotation, but also makes it difficult for the textile bobbin (10) to move axially; S5, starting the two electric telescopic rods (27) again, so that the two arc-shaped clamping plates (28) are separated from the side surface of the textile bobbin (10) and no longer provide a bottom support, and then the thread end of the textile bobbin (10) is twisted with the textile machine to achieve the replacement of the textile bobbin (10).
2. The method for using a textile bobbin replacement device based on textile fabric according to claim 1, characterized in that: The lower surface of the collection box (33) is provided with universal wheels (34), the number of the universal wheels (34) is four and they are distributed in a rectangular array, the lower surface of the mounting plate (1) is fixedly connected to a second limiting rail (35), and the outer surface of the second limiting rail (35) is slidably connected to the collection box (33).
3. The method for using a textile bobbin replacement device based on textile fabric according to claim 1, characterized in that: The upper surface of the mounting plate (1) is fixedly connected to a reinforcing guide rail (38), and the lower surface of the positioning plate (7) is slidably connected to the reinforcing guide rail (38).
4. The method for using a textile bobbin replacement device based on textile fabric according to claim 1, characterized in that: A support block (39) is fixedly connected to the upper surface of the mounting plate (1), and a side surface of the screw rod (6) is rotatably connected to the support block (39).
