Automobile roof production line and processing method thereof
By using double-sheet far-infrared heating components, electric air guide plate and electric fan structure in the automobile ceiling production line, the problems of slow and uneven heating speed of traditional heating components are solved, fast and uniform heating and automated production are achieved, and production is improved Efficiency and molding quality.
Patent Information
- Application Number
- CN202411375096.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-30
AI Technical Summary
The heating components in traditional automotive ceiling production lines are slow and unevenly heated, which affects the stamping and forming efficiency of production raw materials.
The double-sheet far-infrared heating component is adopted, and the electric air guide plate and electric fan structure achieve rapid and uniform heating and heat dissipation, and the automated production process is achieved in combination with the synchronous transmission and transmission mechanism.
It improves heating speed and uniformity, ensures the stamping quality of production raw materials, improves production efficiency, and realizes the automated operation of automated production lines.
Smart Images

Figure CN118875144B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an automobile interior decoration processing technology, and more specifically, to an automobile roof production line and a processing method thereof. Background Art
[0002] At present, automobile interior production lines have gradually been automated, reducing manual operations and improving product consistency and production stability.
[0003] The heating components in traditional ceiling production lines basically use single-sheet far-infrared heating. When heating the production materials, the heating speed is slow and the heating is uneven, which affects the subsequent stamping and forming of the production materials, resulting in low efficiency. Summary of the invention
[0004] In view of the deficiencies in the prior art, the object of the present invention is to provide a car roof production line and a processing method thereof.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a car roof production line, comprising a device body for punching production materials into car roofs, the device body comprising a nail frame feeding mechanism for pressing the production materials onto the nail frame, a heating mechanism for quickly and evenly heating the production materials fixed on the nail frame, a stamping mechanism for stamping the production materials on the nail frame heated by the heating mechanism, and a conveying mechanism arranged between the nail frame feeding mechanism, the heating mechanism, and the stamping mechanism for conveying the nail frame;
[0006] The nail frame feeding mechanism, the heating mechanism and the punching mechanism are arranged in a straight line and are internally connected, and the conveying mechanism is arranged in parallel to the inner bottom of the nail frame feeding mechanism, the heating mechanism and the punching mechanism.
[0007] The present invention is further configured as follows: the nail frame feeding mechanism includes a feeding frame, a feeding table for placing the nail frame is provided at the bottom of the feeding frame, and a pressing structure corresponding to the feeding table and used to crimp and fix the upper nail frame and the lower nail frame in the nail frame to produce raw materials is provided on the top of the feeding frame.
[0008] The present invention is further configured as follows: the heating mechanism comprises a casing whose front and rear sides are respectively connected to the nail frame feeding mechanism and the punching mechanism; a heating component for heating the production materials on the nail frame is arranged in the casing; the heating component is configured as a double-sheet far-infrared heating, so that the production materials on the nail frame are located between the double-sheet far-infrared heating for heating during heating; a lower panel for fixing and integrally formed with the casing and an electric air guide plate structure are correspondingly arranged on the left and right sides of the casing; the electric air guide plate structure comprises a plurality of air guide plates hinged to the casing through a rotating shaft and evenly and closely arranged and parallel to a horizontal plane, and a stepping motor for controlling the air guide plates to be opened or closed around the rotating shaft;
[0009] The casing is also provided with an electric fan structure for disturbing the air flow or dissipating heat inside the casing. The electric fan structure includes an electric blind installed on the casing. The electric blind includes a frame, which is fixedly connected to the casing by a fixing rod. A number of blades evenly spaced and parallel to the horizontal plane are installed in the frame through bearings. A driving motor is fixedly provided on the back of the frame. Linkage mechanisms for driving the blades to flip the blades up and down by the driving motor are provided on both sides of the blades. A fan is also fixedly provided on the back of the frame, and fan blades are installed at the front output end of the fan.
[0010] The present invention is further configured as follows: the stamping mechanism includes a stamping frame, a stamping table for placing a nail frame is arranged at the bottom of the stamping frame, a hydraulic press corresponding to the stamping table is arranged on the top of the stamping table, and a stamping die for cooperating with the stamping table to stamp and form the raw materials produced on the nail frame is arranged at the bottom end of the hydraulic rod of the hydraulic press.
[0011] The present invention is further configured as follows: the conveying mechanism includes two sets of synchronous transmission components symmetrically arranged inside the nail frame feeding mechanism, the heating mechanism and the stamping mechanism, the transmission component includes an active synchronous wheel arranged on the nail frame feeding mechanism, a driven synchronous wheel arranged on the stamping mechanism, a synchronous belt connecting the active synchronous wheel and the driven synchronous wheel and capable of driving the nail frame to move, and a driving motor for driving the active synchronous wheel to rotate.
[0012] A processing method for a car roof production line, characterized in that it comprises the following steps:
[0013] S1, loading stage: the lower nail frame is placed on the loading table through operation, and then the production materials are placed on the lower nail frame. After the placement is completed, the upper nail frame is placed on the lower nail frame accordingly, so that the production materials are located between the upper nail frame and the lower nail frame. Finally, the material pressing structure is controlled to fix the production materials on the nail frame and reset;
[0014] S2, heating stage: after the pressing structure fixes the production raw materials on the nail frame, the driving motor in the transmission mechanism is controlled to operate, so that the driving motor drives the active synchronous wheel to rotate, and the active synchronous wheel rotates to drive the synchronous belt to move the nail frame into the heating mechanism. When the nail frame moves between the heating components, the transmission mechanism is controlled to stop running, and then the production raw materials on the nail frame are heated by controlling the heating components;
[0015] S3, stamping stage: when the heating mechanism finishes heating the raw materials on the nail frame, the driving motor in the transmission mechanism is controlled to operate, so that the driving motor drives the active synchronous wheel to rotate, and the active synchronous wheel rotates to drive the synchronous belt to move the nail frame into the stamping mechanism. When the nail frame moves to the stamping table, the transmission mechanism is controlled to stop operating, and then the heating component is controlled to stop heating. Then, the hydraulic press is controlled to drive the hydraulic rod to drive the stamping mold to stamp and form the raw materials on the nail frame and reset it. While controlling the hydraulic press to operate, the electric air guide plate structure away from the electric fan structure is controlled to operate, so that the stepper motor drives the air guide plate to open, so that the wind irregularly enters the casing and is discharged through the air guide plate to achieve the effect of rapid heat dissipation;
[0016] S4, heat dissipation stage: when the stamping is completed, the driving motor in the transmission mechanism is controlled to operate, so that the driving motor drives the active synchronous wheel to rotate, and the rotation of the active synchronous wheel drives the synchronous belt to transmit the nail frame to the outside of the device body. After the transmission is completed, the transmission mechanism is controlled to stop running, and at the same time, the electric air guide plate structure on both sides is controlled to operate, so that the stepper motors on both sides drive the air guide plates to close, and finally the electric fan structure is controlled to stop running;
[0017] S5, cooling stage: after the conveying mechanism conveys the nail frame to the outside of the device body, the operator controls the manipulator to place the nail frame at a designated position for cooling. After cooling, the operator uses special tools to disassemble the nail frame and take out the finished product.
[0018] The present invention is further configured as follows: in S2, a temperature detection device is further provided in the housing, the temperature detection device comprises a temperature detection module for detecting the temperature of the production raw material on the nail frame and a receiving control module for receiving detection data of the temperature detection module and controlling the heating mechanism, and the detection method of the temperature detection device comprises the following steps:
[0019] S21, heating the production materials fixed by the nail frame by controlling the heating component on the casing, and controlling the electric air guide plate structure and the electric air fan structure on the side close to the electric air fan structure to operate, so that the stepping motor on the side close to the electric air fan structure drives the air guide plate to open, and the fan drives the fan blades to rotate and discharge air, and the driving motor drives the blades to flip up and down through the connecting rod mechanism, so that the wind irregularly enters the casing to achieve the effect of turbulence and rapid temperature rise;
[0020] S22, preset the threshold value of the heating temperature required for the production raw material as T, and detect the current production raw material temperature T1 at the same time. If T1≥T, it is determined that the production raw material has been heated and can enter the stamping stage. If T1<T, it is determined that the production raw material is not heated sufficiently, and the production raw material continues to be heated for a heating time of A, and the process goes to S23 to continue detection;
[0021] S23, after the A time period, detect the temperature T2 of the production raw materials. If T2 ≥ T, it is determined that the production raw materials have been heated and can enter the stamping stage. If T2 < T, go to S22 for another detection.
[0022] The beneficial effects of the present invention are:
[0023] 1. Compared with the prior art, the automobile roof production line and processing method of the present invention configure the heating component as double-sheet far-infrared heating, so that the production materials on the nail frame are heated between the double-sheet far-infrared heating. This makes the heating speed of the production materials fast and the heating more uniform, ensuring that the subsequent stamping and forming of the production materials will not be affected, thereby improving production efficiency.
[0024] 2. The automobile roof production line and processing method of the present invention can further quickly and evenly heat the production materials on the nail frame through the electric air guide plate structure and the electric fan structure. When heating is needed, the stepper motor in the electric air guide plate structure close to the electric fan structure is controlled to open the air guide plate, and then the drive motor and fan in the electric fan structure are started to allow wind to enter the casing irregularly through the up and down swinging blades through the opened air guide plate, and then cooperate with the heating component to achieve rapid and uniform heating. When the heating is completed and heat is required, it is only necessary to control and drive the stepper motor in the electric air guide plate structure away from the electric fan structure to open the air guide plate, so that the hot air is blown out of the casing, and the heat is also fast. When all is completed, the stepper motors in the electric air guide plate structures on both sides are driven to close the air guide plates, and then the electric fan structure is stopped. The electric air guide plate structure can also play a dust-proof role when it is not used for a long time.
[0025] 3. In the present invention, by setting up a conveying mechanism, it is convenient to load, heat and punch the nail frame from the nail frame feeding mechanism to the heating mechanism and finally to the punching mechanism, thereby realizing automation.
[0026] 4. The present invention has a reasonable structure, is easy to manufacture, and is simple to operate. It avoids the defects of the prior art and is suitable for popularization and application. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural diagram of the automobile roof production line of the present invention.
[0028] Figure 2 The structure diagram of the electric fan structure in the automobile roof production line of the present invention.
[0029] Figure 3 The present invention is a flowchart of the processing method of the automobile roof production line.
[0030] Figure 1-3Figure numerals: 1. nail frame feeding mechanism; 2. heating mechanism; 3. stamping mechanism; 4. conveying mechanism; 5. feeding frame; 6. feeding table; 7. pressing structure; 8. casing; 9. lower panel; 10. air guide plate; 11. frame; 12. blades; 13. connecting rod mechanism; 14. fan; 15. fan blades; 16. stamping frame; 17. hydraulic press; 18. stamping die; 19. transmission assembly. DETAILED DESCRIPTION
[0031] Reference Figure 1-3 The automobile roof production line and the processing method thereof are further described in an embodiment of the present invention.
[0032] For ease of explanation, spatial relative terms such as "upper", "lower", "left", "right" and the like are used in the embodiments to illustrate the relationship of one element or feature shown in the figure relative to another element or feature. It should be understood that, in addition to the orientation shown in the figure, the spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, the element described as being "under" other elements or features will be positioned "on" other elements or features. Therefore, the exemplary term "under" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.
[0033] Furthermore, relational terms such as “first” and “second” and the like are merely used to distinguish one component from another having the same name, but do not necessarily require or imply any such actual relationship or order between these components.
[0034] Figures 1 to 3 A car roof production line shown includes a device body for punching production materials into car roofs, the device body includes a nail frame feeding mechanism 1 for crimping the production materials onto the nail frame, a heating mechanism 2 for quickly and evenly heating the production materials fixed on the nail frame, a stamping mechanism 3 for stamping the production materials on the nail frame heated by the heating mechanism 2, and a conveying mechanism 4 arranged between the nail frame feeding mechanism 1, the heating mechanism 2, and the stamping mechanism 3 for conveying the nail frame; the nail frame feeding mechanism 1, the heating mechanism 2, and the stamping mechanism 3 are arranged in a straight line and are internally connected, and the conveying mechanism 4 is arranged in parallel to the inner bottom of the nail frame feeding mechanism 1, the heating mechanism 2, and the stamping mechanism 3; automation is achieved.
[0035] The nail frame feeding mechanism 1 includes a feeding frame 5, a feeding table 6 for placing the nail frame is arranged at the bottom of the feeding frame 5, and a pressing structure 7 corresponding to the feeding table 6 and used to press and fix the upper nail frame and the lower nail frame in the nail frame to facilitate feeding.
[0036] The heating mechanism 2 includes a casing 8 which is connected to the nail frame feeding mechanism 1 and the stamping mechanism 3 on the front and rear sides respectively. A heating component for heating the raw materials on the nail frame is arranged in the casing 8. The heating component is arranged to be double-sheet far-infrared heating, so that the raw materials on the nail frame are heated between the double-sheet far-infrared heating when heated. Compared with the prior art, the automobile ceiling production line and the processing method of the present invention are arranged to be double-sheet far-infrared heating, so that the raw materials on the nail frame are heated between the double-sheet far-infrared heating when heated, thereby making the heating speed of the raw materials fast and the heating more uniform, ensuring that the subsequent stamping forming of the raw materials will not be affected, thereby improving the production efficiency; the left and right sides of the casing 8 are respectively provided with a lower panel 9 for fixing and integrally formed with the casing 8 and an electric air guide plate structure, the electric air guide plate structure includes a plurality of air guide plates 10 which are hinged to the casing 8 through a rotating shaft and are evenly and closely arranged and parallel to the horizontal plane, and a stepper motor for controlling the air guide plates 10 to open or close around the rotating shaft;
[0037] The housing 8 is also provided with an electric fan structure for disturbing or dissipating the inside of the housing 8, and the electric fan structure includes an electric blind installed on the housing 8, and the electric blind includes a frame 11, and the frame 11 is fixedly connected to the housing 8 by a fixing rod, and a plurality of blades 12 arranged evenly at intervals and parallel to the horizontal plane are installed in the frame 11 through bearings, and a driving motor is fixedly provided on the back of the frame 11, and a connecting rod mechanism 13 is provided on both sides of the blade 12 for driving the blade 12 to flip the blade 12 up and down by the driving motor, wherein the blade 12 swings disorderly between 0°-60°, and a fan 14 is also fixedly provided on the back of the frame 11, and a fan blade 15 is installed at the front output end of the fan 14; the automobile roof production line and the processing method thereof can make the production on the nail frame be rectified by the electric air guide plate structure and the electric fan structure The raw materials are further heated quickly and evenly. When heating is needed, the stepper motor in the electric air guide plate structure close to the electric fan structure is controlled to open the air guide plate 10, and then the drive motor and the fan 14 in the electric fan structure are started to allow the wind to enter the casing 8 irregularly through the up and down swinging blades 12 through the opened air guide plate 10, and then cooperate with the heating component to achieve rapid and uniform heating. When the heating is completed and heat dissipation is required, it is only necessary to control the stepper motor in the electric air guide plate structure away from the electric fan structure to open the air guide plate 10, so that the hot air is blown out of the casing 8, and the heat dissipation is also fast. When everything is finished, the stepper motors in the electric air guide plate structures on both sides are driven to close the air guide plates 10, and then the electric fan structure is stopped. The electric air guide plate structure can also play a dust-proof role when it is not used for a long time.
[0038] The stamping mechanism 3 includes a stamping frame 16, a stamping table for placing a nail frame is arranged at the bottom of the stamping frame 16, a hydraulic press 17 corresponding to the stamping table is arranged on the top of the stamping table, and a stamping die 18 is arranged at the bottom end of the hydraulic rod of the hydraulic press 17 for cooperating with the stamping table to stamp and form the raw materials produced on the nail frame; it is convenient for stamping and forming.
[0039] The conveying mechanism 4 includes two sets of synchronous transmission components 19 symmetrically arranged inside the nail frame feeding mechanism 1, the heating mechanism 2 and the punching mechanism 3, and the transmission component 19 includes an active synchronous wheel arranged on the nail frame feeding mechanism 1, a driven synchronous wheel arranged on the punching mechanism 3, a synchronous belt connecting the active synchronous wheel and the driven synchronous wheel and capable of driving the nail frame to move, and a driving motor for driving the active synchronous wheel to rotate; in the present invention, by setting the conveying mechanism 4, it is convenient to load, heat and punch the nail frame from the nail frame feeding mechanism 1 to the heating mechanism 2 and finally to the punching mechanism 3, thereby realizing automation.
[0040] The invention has reasonable structure, convenient manufacture, simple operation, avoids the defects in the prior art, and is suitable for popularization and application.
[0041] A processing method for a car roof production line, characterized in that it comprises the following steps:
[0042] S1, loading stage: the lower nail frame is placed on the loading table 6 through operation, and then the production materials are placed on the lower nail frame. After the placement is completed, the upper nail frame is placed on the lower nail frame accordingly, so that the production materials are located between the upper nail frame and the lower nail frame. Finally, the material pressing structure 7 is controlled to fix the production materials on the nail frame and reset;
[0043] S2, heating stage: after the pressing structure 7 fixes the production raw materials on the nail frame, the driving motor in the conveying mechanism 4 is controlled to operate, so that the driving motor drives the active synchronous wheel to rotate, and the active synchronous wheel rotates to drive the synchronous belt to move the nail frame into the heating mechanism 2. When the nail frame moves between the heating components, the conveying mechanism 4 is controlled to stop operating, and then the production raw materials on the nail frame are heated by controlling the heating components;
[0044] S3, stamping stage: when the heating mechanism 2 finishes heating the raw materials on the nail frame, the driving motor in the transmission mechanism 4 is controlled to operate, so that the driving motor drives the active synchronous wheel to rotate, and the active synchronous wheel rotates to drive the synchronous belt to move the nail frame into the stamping mechanism 3. When the nail frame moves to the stamping table, the transmission mechanism 4 is controlled to stop operating, and then the heating component is controlled to stop heating. Then, the hydraulic press 17 is controlled to drive the hydraulic rod to drive the stamping mold to stamp and form the raw materials on the nail frame and reset it. While controlling the hydraulic press 17 to work, the electric air guide plate structure away from the electric fan structure is controlled to operate, so that the stepping motor drives the air guide plate 10 to open, so that the wind irregularly enters the casing 8 and is discharged through the air guide plate 10 to achieve the effect of rapid heat dissipation;
[0045] S4, heat dissipation stage: when the stamping is completed, the driving motor in the transmission mechanism 4 is controlled to operate, so that the driving motor drives the active synchronous wheel to rotate, and the active synchronous wheel rotates to drive the synchronous belt to transmit the nail frame to the outside of the device body. After the transmission is completed, the transmission mechanism 4 is controlled to stop operating, and at the same time, the electric air guide plate structure on both sides is controlled to operate, so that the stepping motors on both sides drive the air guide plates 10 to close, and finally the electric fan structure is controlled to stop operating;
[0046] S5, cooling stage: after the conveying mechanism 4 conveys the nail frame to the outside of the device body, the operator controls the manipulator to place the nail frame at a designated position for cooling. After cooling, the operator uses a special tool to disassemble the nail frame and take out the finished product.
[0047] In S2, a temperature detection device is also provided in the housing 8, and the temperature detection device includes a temperature detection module for detecting the temperature of the raw material on the nail frame and a receiving control module for receiving detection data of the temperature detection module and controlling the heating mechanism 2. The detection method of the temperature detection device includes the following steps:
[0048] S21, heating the production materials fixed by the nail frame by controlling the heating component on the housing 8, and controlling the electric air guide plate structure and the electric air fan structure on the side close to the electric air fan structure to operate, so that the stepping motor on the side close to the electric air fan structure drives the air guide plate 10 to open, and at the same time the fan 14 drives the fan blades 15 to rotate and discharge air, and the driving motor drives the blades 12 to turn up and down through the connecting rod mechanism 13, so that the wind irregularly enters the housing 8 to achieve the effect of turbulence and rapid temperature rise;
[0049] S22, preset the threshold value of the heating temperature required for the production raw material as T, and detect the current production raw material temperature T1 at the same time. If T1≥T, it is determined that the production raw material has been heated and can enter the stamping stage. If T1<T, it is determined that the production raw material is not heated sufficiently, and the production raw material continues to be heated for a heating time of A, and the process goes to S23 to continue detection;
[0050] S23, after the A time period, detect the temperature T2 of the production raw materials. If T2 ≥ T, it is determined that the production raw materials have been heated and can enter the stamping stage. If T2 < T, go to S22 for another detection.
[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Common changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.
Claims
1. A car roof production line, characterized by: The invention comprises a device body for punching production materials into automobile roofs, the device body comprising a nail frame feeding mechanism (1) for pressing the production materials onto a nail frame, a heating mechanism (2) for quickly and evenly heating the production materials fixed on the nail frame, a punching mechanism (3) for punching the production materials on the nail frame heated by the heating mechanism (2), and a conveying mechanism (4) arranged between the nail frame feeding mechanism (1), the heating mechanism (2) and the punching mechanism (3) for conveying the nail frame; The nail frame feeding mechanism (1), the heating mechanism (2) and the punching mechanism (3) are arranged in a straight line and are internally connected, and the conveying mechanism (4) is arranged in parallel at the inner bottom of the nail frame feeding mechanism (1), the heating mechanism (2) and the punching mechanism (3); The heating mechanism (2) comprises a casing (8) whose front and rear sides are respectively connected to the nail frame feeding mechanism (1) and the punching mechanism (3); a heating component for heating the production materials on the nail frame is arranged in the casing (8); the heating component is arranged to be a double-sheet far-infrared heating, so that the production materials on the nail frame are located between the double-sheet far-infrared heating for heating; the left and right sides of the casing (8) are respectively provided with a lower panel (9) for fixing and integrally formed with the casing (8) and an electric air guide plate structure; the electric air guide plate structure comprises a plurality of air guide plates (10) which are hinged to the casing (8) through a rotating shaft and are evenly and closely arranged and parallel to a horizontal plane, and a stepping motor for controlling the air guide plates (10) to be opened or closed around the rotating shaft; The casing (8) is also provided with an electric fan structure for disturbing or dissipating heat in the casing (8), the electric fan structure comprising an electric blind mounted on the casing (8), the electric blind comprising a frame (11), the frame (11) being fixedly connected to the casing (8) via a fixing rod, a plurality of blades (12) evenly spaced and parallel to a horizontal plane being mounted in the frame (11) via bearings, a driving motor being fixedly mounted on the back of the frame (11), connecting rod mechanisms (13) being arranged on both sides of the blades (12) for driving the blades (12) to flip the blades (12) up and down via the driving motor, a fan (14) being also fixedly mounted on the back of the frame (11), and a fan blade (15) being mounted on the front output end of the fan (14).
2. The automobile roof production line according to claim 1, characterized in that: The nail frame feeding mechanism (1) comprises a feeding frame (5), a feeding table (6) for placing the nail frame is arranged at the bottom of the feeding frame (5), and a pressing structure (7) corresponding to the feeding table (6) and used for pressing and fixing the upper nail frame and the lower nail frame in the nail frame is arranged at the top of the feeding frame (5).
3. The automobile roof production line according to claim 1, characterized in that: The punching mechanism (3) comprises a punching frame (16), a punching table for placing a nail frame is arranged at the bottom of the punching frame (16), a hydraulic press (17) corresponding to the punching table is arranged at the top of the punching table, and a punching die (18) for cooperating with the punching table to punch and shape the raw materials on the nail frame is arranged at the bottom end of the hydraulic rod of the hydraulic press (17).
4. The automobile roof production line according to claim 1, characterized in that: The transmission mechanism (4) comprises two sets of synchronous transmission components (19) symmetrically arranged inside the nail frame feeding mechanism (1), the heating mechanism (2) and the punching mechanism (3), the transmission component (19) comprising an active synchronous wheel arranged on the nail frame feeding mechanism (1), a driven synchronous wheel arranged on the punching mechanism (3), a synchronous belt connecting the active synchronous wheel and the driven synchronous wheel and capable of driving the nail frame to move, and a driving motor used to drive the active synchronous wheel to rotate.
5. A processing method applicable to the automobile roof production line according to any one of claims 1 to 4, characterized in that: The following steps are involved: S1, loading stage: the lower nail frame is placed on the loading table (6) through operation, and then the production materials are placed on the lower nail frame. After the placement is completed, the upper nail frame is placed on the lower nail frame accordingly, so that the production materials are located between the upper nail frame and the lower nail frame. Finally, the material pressing structure (7) is controlled to fix the production materials on the nail frame and reset; S2, heating stage: after the pressing structure (7) fixes the production material on the nail frame, the driving motor in the transmission mechanism (4) is controlled to operate, so that the driving motor drives the active synchronous wheel to rotate, and the active synchronous wheel rotates to drive the synchronous belt to move the nail frame into the heating mechanism (2). When the nail frame moves between the heating components, the transmission mechanism (4) is controlled to stop operating, and then the production material on the nail frame is heated by controlling the heating components; S3, stamping stage: when the heating mechanism (2) finishes heating the raw materials on the nail frame, the driving motor in the transmission mechanism (4) is controlled to operate, so that the driving motor drives the active synchronous wheel to rotate, and the active synchronous wheel rotates to drive the synchronous belt to move the nail frame into the stamping mechanism (3). When the nail frame moves to the stamping table, the transmission mechanism (4) is controlled to stop operating, and then the heating component is controlled to stop heating. Then, the hydraulic press (17) is controlled to drive the hydraulic rod to drive the stamping mold to perform stamping and forming work on the raw materials on the nail frame and reset it. While controlling the hydraulic press (17) to operate, the electric air guide plate structure away from the electric fan structure is controlled to operate, so that the stepping motor drives the air guide plate (10) to open, so that wind irregularly enters the casing (8) and is discharged through the air guide plate (10) to achieve the effect of rapid heat dissipation; S4, heat dissipation stage: when the stamping is completed, the driving motor in the transmission mechanism (4) is controlled to operate, so that the driving motor drives the active synchronous wheel to rotate, and the rotation of the active synchronous wheel drives the synchronous belt to transmit the nail frame to the outside of the device body. After the transmission is completed, the transmission mechanism (4) is controlled to stop operating, and at the same time, the electric air guide plate structure on both sides is controlled to operate, so that the stepping motors on both sides drive the air guide plates (10) to close, and finally the electric fan structure is controlled to stop operating; S5, cooling stage: after the conveying mechanism (4) conveys the nail frame to the outside of the device body, the operator controls the robot to place the nail frame at a designated position for cooling. After cooling, the operator uses a special tool to disassemble the nail frame and take out the finished product.
6. The processing method of a car roof production line according to claim 5, characterized in that: In S2, a temperature detection device is also provided in the housing (8), and the temperature detection device comprises a temperature detection module for detecting the temperature of the production raw material on the nail frame and a receiving control module for receiving detection data of the temperature detection module and controlling the heating mechanism (2). The detection method of the temperature detection device comprises the following steps: S21, heating the production materials fixed by the nail frame by controlling the heating component on the housing (8), and controlling the electric air guide plate structure and the electric air guide plate structure near the electric air fan structure to operate, so that the stepping motor near the electric air fan structure drives the air guide plate (10) to open, and the fan (14) drives the fan blades (15) to rotate and discharge air, and the driving motor drives the blades (12) to turn up and down through the connecting rod mechanism (13), so that the wind irregularly enters the housing (8) to achieve the effect of turbulence and rapid temperature increase; S22, preset the threshold value of the heating temperature required for the production raw material as T, and detect the current production raw material temperature T1 at the same time. If T1≥T, it is determined that the production raw material has been heated and can enter the stamping stage. If T1<T, it is determined that the production raw material is not heated sufficiently, and the production raw material continues to be heated for a heating time of A, and the process goes to S23 to continue detection; S23, after the A time period, detect the temperature T2 of the production raw materials. If T2 ≥ T, it is determined that the production raw materials have been heated and can enter the stamping stage. If T2 < T, go to S22 for another detection.
