A molding die for processing new energy automobile parts
By designing a new energy vehicle accessories mold containing an inclination self-adjustment mechanism and a heavy-drop push mechanism, the problems of inconsistent molding processing strength and iron filing retention are solved, and higher processing accuracy and surface quality are achieved.
Patent Information
- Application Number
- CN202411346674.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-09-26
AI Technical Summary
During the processing process of existing new energy vehicle accessories molds, the workpiece forming processing intensity is inconsistent, resulting in interruption or rework of processing, and the iron chips produced by grinding are easily entered into the surface of the workpiece, affecting the surface finish and quality.
A molding mold including a molding base, an adjustment column, an inclination self-adjusting mechanism and a heavy-drop push mechanism is designed. Through the cooperation of the inclination self-adjusting mechanism and a heavy-drop push mechanism, the iron filings are effectively removed, and through The gas pressure sensor and the pump maintain the grinding force consistent.
It ensures that the work force of each part is consistent during molding and processing, avoids iron filings remaining on the surface of the workpiece, improves processing accuracy and surface finish, and improves the quality of automobile parts after forming.
Smart Images

Figure CN118875842B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of accessory forming molds, and specifically refers to a forming mold for processing new energy vehicle accessories. Background Art
[0002] New energy vehicle parts molding molds are tools used to produce various new energy vehicle parts. They play an indispensable role in the new energy vehicle manufacturing industry. These molds are used to produce, process and manufacture various new energy vehicle parts.
[0003] The existing molding molds for processing new energy vehicle parts have the following problems:
[0004] When existing forming molds are used to process workpieces, the forming force on the workpieces is inconsistent, which increases the processing interruption or rework caused by uneven grinding force and reduces production efficiency. Secondly, when the workpiece is ground and formed, the iron chips ground from the surface of the workpiece often enter between the grinding layer and the workpiece, thereby affecting the smoothness of the workpiece surface after grinding and reducing the quality of the workpiece after forming. Summary of the invention
[0005] In view of the above situation, in order to overcome the defects of the prior art, the present solution provides a forming mold for new energy vehicle parts processing that can ensure that the operating force of each part of the workpiece is consistent during the forming process, and can prevent iron filings generated by grinding from entering between the grinding layer and the workpiece surface, thereby ensuring the quality of the workpiece forming process.
[0006] The technical scheme adopted in this scheme is as follows: This scheme proposes a molding die for processing new energy automobile parts, including a molding base, an adjusting column, a self-adjusting inclination mechanism and a heavy-drop type pushing mechanism, the adjusting column is arranged on the upper wall of the molding base, the self-adjusting inclination mechanism is arranged at the end of the adjusting column away from the molding base, the heavy-drop type pushing mechanism is arranged on the self-adjusting inclination mechanism, the self-adjusting inclination mechanism includes an angle adjustment mechanism and a double-cylinder mechanism, the angle adjustment mechanism is arranged at the end of the adjusting column away from the molding base, the double-cylinder mechanism is arranged at the end of the angle adjustment mechanism away from the adjusting column, the heavy-drop type pushing mechanism includes a guiding mechanism, a clamping mechanism, a ring grinding mechanism and a pressure sensing mechanism, the guiding mechanism is arranged on the outside of the double-cylinder mechanism, the clamping mechanism is arranged at the end of the guiding mechanism away from the double-cylinder mechanism, the ring grinding mechanism is arranged at the end of the double-cylinder mechanism away from the clamping mechanism, and the pressure sensing mechanism is arranged on the side wall of the double-cylinder mechanism.
[0007] As a further preferred embodiment of the present invention, the angle adjustment mechanism includes a rotating block and a locking bolt, the rotating block is rotatably arranged at the end of the adjusting column away from the forming base, the locking bolt is symmetrically arranged at the end of the adjusting column close to the rotating block, the end of the locking bolt away from the adjusting column is arranged inside the rotating block, and the locking bolt is threadedly connected to the rotating block; the double-cylinder mechanism includes a fixed cylinder, an impurity cylinder, an impurity port, an adsorption electromagnet and a forming cylinder, the fixed cylinder is arranged at the end of the rotating block away from the locking bolt, the fixed cylinder is arranged through, the impurity cylinder is arranged at one end of the fixed cylinder, the impurity cylinder is threadedly connected to the fixed cylinder, the impurity cylinder is opened at one end, multiple groups of impurity ports are arranged at the end of the impurity cylinder away from the fixed cylinder, the adsorption electromagnet is arranged on the side wall of one end of the impurity cylinder close to the impurity port, the forming cylinder is arranged at the end of the fixed cylinder away from the impurity cylinder, and the forming cylinder is opened at one end.
[0008] When in use, rotate the locking bolt and the locking bolt is unscrewed from the inside of the rotating block. At this time, the rotating block is in an active state, and the rotating block is driven by the fixed cylinder to rotate around the adjusting column to adjust the inclination angle of the impurity cylinder and the forming cylinder, so as to facilitate the sliding of iron filings generated by the forming cylinder when forming automobile shaft accessories, thereby avoiding iron filings from remaining on the surface of automobile accessories, resulting in reduced processing accuracy and poor surface quality of automobile accessories, thereby ensuring the quality and accuracy of automobile accessories during forming processing.
[0009] Preferably, the guide mechanism includes a guide rod, a push plate, a guide spring and a limit plate, the guide rod is symmetrically arranged at both ends of the fixed cylinder, the guide rod is arranged through both ends of the fixed cylinder, the push plate is arranged on the side of the guide rod away from the fixed cylinder, the guide spring is arranged between the push plate on the outside of the guide rod and the side wall of the fixed cylinder, and the limit plate is arranged on the side of the guide rod away from the push plate; the clamping mechanism includes a drive motor, a drive sleeve, a clamping bolt, an anti-slip pad and a workpiece opening, the drive motor is arranged on the side of the push plate close to the guide rod, the drive sleeve is arranged at the power end of the drive motor, the clamping bolt is symmetrically arranged at the end of the drive sleeve away from the drive motor, the clamping bolt is threadedly connected to the drive sleeve, and the anti-slip pad is arranged close to the clamping bolt On the side close to the driving sleeve, the anti-slip pad is arranged inside the driving sleeve, and the workpiece opening is arranged on the side of the impurity cylinder away from the fixed cylinder; the annular grinding mechanism includes an annular airbag, a sponge grinding sheet, a guide tube and a cold air valve, multiple groups of the annular airbags are arranged on the inner wall of the forming cylinder, the sponge grinding sheet is arranged on the inner wall of the annular airbag, multiple groups of the guide tubes are penetrated and arranged on the side wall of the annular airbag, and the cold air valve is connected and arranged on the side of the forming cylinder away from the fixed cylinder; the pressure sensing mechanism includes a gas pressure sensor and an air pump, multiple groups of the gas pressure sensors are arranged on the inner wall of the forming cylinder, the detection end of the gas pressure sensor is penetrated and arranged on the forming cylinder and the inner wall of the annular airbag, multiple groups of the air pumps are arranged on the side wall of the forming cylinder, and the air inlet end of the air pump penetrates the forming cylinder and is arranged inside the annular airbag.
[0010] When in use, in the initial state, the guide spring is in an extended setting, and a certain distance is maintained between the limit plate and the side wall of the fixed cylinder. Then the push plate is pulled, and the push plate drives the guide rod to slide along the side wall of the fixed cylinder through the deformation of the guide spring. The guide rod drives the limit plate to fit the side wall of the fixed cylinder, and one end of the automobile shaft accessory is placed into the driving sleeve. The clamping bolt is rotated, and the clamping bolt rotates along the driving sleeve to drive the anti-slip pad to fit the automobile shaft accessory. The automobile shaft accessory is fixed inside the driving sleeve. Then the push plate is loosened, and the guide spring elastically resets to drive the other end of the automobile shaft accessory into the workpiece opening. The operator pushes The push plate is driven, and the compression deformation of the guide spring drives the guide rod to slide along the two ends of the fixed cylinder. The impurity cylinder rotates along the fixed cylinder and fits the side wall of the forming cylinder. The push plate drives one end of the automobile shaft accessories through the driving sleeve to penetrate the impurity cylinder and enter the inside of the forming cylinder. One end of the automobile shaft accessories enters between the inner walls of the sponge grinding sheet inside the first group of annular airbags. The distance from the automobile shaft accessories to the inside of the annular airbag is one quarter of the overall width of the sponge grinding sheet. Then the operator inflates the annular airbag with air through the vacuum pump. After the annular airbag is inflated, the sponge grinding sheet is driven close to the surface of the automobile shaft accessories. The sponge The grinding sheet is made of soft and elastic materials, such as polyurethane, so that it can better adapt to and fit the surface of automobile shaft accessories during the grinding process. Therefore, the sponge grinding sheet has a certain elasticity and can be stretched to a certain extent. The sponge grinding sheet stops moving after it fits the surface of automobile shaft accessories. Under the action of the vacuum pump continuously inflating the annular airbag, the annular airbag drives the sponge grinding sheet to fit closely with the surface of automobile shaft accessories. The sensing threshold of the gas pressure sensor is pre-set, and the gas pressure value inside the annular airbag is monitored in real time by the gas pressure sensor. When the annular airbag is When the gas pressure value inside the bag reaches the threshold value set by the gas pressure sensor, the vacuum pump stops inflating the annular air bag, and then the driving motor drives the automobile shaft accessories to rotate through the driving sleeve and the clamping bolt, and the operator pushes the push plate, so that the automobile shaft accessories enter the inner wall of the sponge grinding sheet in a rotating state. Due to the strong fit between the sponge grinding sheet and the automobile shaft accessories, the iron filings ground by the sponge grinding sheet on the surface of the automobile shaft accessories flow into the impurity barrel, and the adsorption electromagnet is energized to generate magnetism, and the adsorption electromagnet magnetically adsorbs the iron filings ground inside the impurity barrel through the impurity port;
[0011] After being ground by the first group of sponge grinding discs, the diameter of the automobile shaft accessories is relatively shortened. When the automobile shaft accessories enter the second group of sponge grinding discs, the vacuum pump inflates the annular airbag of the second group. When the gas pressure value inside the annular airbag reaches the threshold of the gas pressure sensor, the vacuum pump stops inflating the annular airbag to ensure that the automobile shaft accessories are ground under the same force. When the automobile shaft accessories enter the third and fourth groups of sponge grinding discs, the same operation is performed. The vacuum pump inflates the annular airbag to reach the sensing threshold of the gas pressure sensor, and then the automobile shaft accessories are ground. The consistent grinding force helps to improve the texture of the workpiece surface and form a more complete and uniform surface ceramic film, thereby improving the hardness, mechanical strength, wear resistance and other physical properties of the workpiece.
[0012] Since there is a certain squeezing force between the sponge grinding sheet and the surface of the automobile shaft accessories, the iron chips generated by the second group of grinding automobile shaft accessories are retained between the first group of annular airbags and the second group of annular airbags. The external cold air pipe is connected with the angle adjustment mechanism of the inclination self-adjusting mechanism. The cold air enters the inside of the forming cylinder through the angle adjustment mechanism of the inclination self-adjusting mechanism to cool the grinding operation of the automobile shaft accessories. At the same time, the fluidity of the cold air drives the iron chips to flow into the impurity cylinder through the guide pipe for placement. The diameter of the workpiece opening is larger than the diameter of the workpiece, which facilitates the cold air to flow out of the impurity cylinder, thereby completing the removal of the iron chips retained between the first group and the second group, the second group and the third group, and the third group and the fourth group, thereby avoiding the appearance of tiny protrusions or pits on the workpiece surface due to the failure to remove the iron chips in time, thereby affecting the sealing and friction resistance of the automobile shaft accessories.
[0013] When one end of the automobile shaft accessories is ground, the direction of the automobile shaft accessories is turned, and the push plate is pulled. The push plate drives the automobile shaft accessories to extend out from the impurity cylinder and the forming cylinder through the elastic reset force of the guide spring, and the clamping bolt is rotated. The clamping bolt rotates along the driving sleeve to drive the anti-skid pad away from the surface of the automobile shaft accessories. The push plate is pulled again, and the push plate drives the limit plate to fit the side wall of the fixed cylinder to take the automobile shaft accessories out of the driving sleeve, and then the ground end of the automobile shaft accessories is placed into the driving sleeve, and the clamping bolt is rotated to clamp the automobile shaft accessories through the anti-skid pad, and then the above operation is repeated to grind the other end of the automobile shaft accessories.
[0014] Specifically, a controller is provided on the upper wall of the molding base.
[0015] Wherein, the controller is electrically connected to the adsorption electromagnet, the driving motor, the gas pressure sensor and the air pump respectively.
[0016] The beneficial effects achieved by adopting the above structure are as follows:
[0017] Compared with the prior art, this solution adopts an inclined structure to perform forming processing on automobile shaft accessories. With the coordinated use of the inclination self-adjusting mechanism and the heavy-drop pushing mechanism, the probability of iron filings remaining between the sponge grinding sheet and the automobile shaft accessories after grinding can be reduced, thereby ensuring the processing accuracy and surface finish of automobile shaft accessories. Under the action of the gas pressure sensor and the vacuum pump, the surface grinding force of automobile shaft accessories can be kept consistent, ensuring that the processing force applied to automobile shaft accessories during the grinding process is the same, avoiding the problem of unstable processing quality of automobile shaft accessories due to inconsistent processing force, thereby improving the overall quality of automobile shaft accessories after forming to a certain extent. The sponge grinding sheet has a certain elasticity and can be stretched to a certain extent. The sponge grinding sheet stops moving after being fitted with the surface of the automobile shaft accessories, and the vacuum pump continues to move in an annular direction. Under the action of inflation inside the airbag, the annular airbag drives the sponge grinding sheet to fit tightly with the surface of automobile shaft accessories. The sensing threshold of the gas pressure sensor is set in advance, and the gas pressure value inside the annular airbag is monitored in real time by the gas pressure sensor. When the gas pressure value inside the annular airbag reaches the threshold set by the gas pressure sensor, the vacuum pump stops inflating the annular airbag, and then the driving motor drives the automobile shaft accessories to rotate through the driving sleeve and the clamping bolt, and the operator pushes the push-in plate to make the automobile shaft accessories enter the inner wall of the sponge grinding sheet in a rotating state. Due to the large fit between the sponge grinding sheet and the automobile shaft accessories, the iron filings ground by the sponge grinding sheet on the surface of the automobile shaft accessories flow into the impurity barrel, and the adsorption electromagnet is energized to generate magnetism, and the adsorption electromagnet magnetically adsorbs the iron filings ground inside the impurity barrel through the impurity port. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of this scheme;
[0019] Figure 2 This is the main stereogram of the scheme;
[0020] Figure 3 This is a bottom-up stereogram of the scheme;
[0021] Figure 4 This is the main view of this scheme;
[0022] Figure 5 This is a top view of the scheme;
[0023] Figure 6 This is a schematic diagram of the structure of the heavy-drop push mechanism of this scheme;
[0024] Figure 7 This is the structural diagram of the ring grinding mechanism of this scheme;
[0025] Figure 8This is a schematic diagram of the combined structure of the molding base and the adjustment column of this solution;
[0026] Fig. 9 for Figure 5 AA section view of the part;
[0027] Fig.10 for Fig. 9 A magnified structural view of part I;
[0028] Fig.11 for Fig. 9 A magnified structural view of Part II;
[0029] Fig.12 for Figure 2 A magnified structural view of Part III;
[0030] Fig.13 for Figure 3 Enlarged structural view of part IV.
[0031] Among them, 1. forming base, 2. adjusting column, 3. self-adjusting mechanism of inclination, 4. angle adjustment mechanism, 5. rotating block, 6. locking bolt, 7. double-cylinder mechanism, 8. fixed cylinder, 9. impurity cylinder, 10. impurity port, 11. adsorption electromagnet, 12. forming cylinder, 13. heavy-drop type pushing mechanism, 14. guide mechanism, 15. guide rod, 16. pushing plate, 17. guide spring, 18. limit plate, 19. clamping mechanism, 20. driving motor, 21. driving sleeve, 22. clamping bolt, 23. anti-slip pad, 24. workpiece port, 25. ring grinding mechanism, 26. ring airbag, 27. sponge grinding sheet, 28. guide tube, 29. pressure sensing mechanism, 30. gas pressure sensor, 31. vacuum pump, 32. cold air valve, 33. controller.
[0032] The accompanying drawings are used to provide further understanding of the present scheme and constitute a part of the specification. Together with the embodiments of the present scheme, they are used to explain the present scheme and do not constitute a limitation on the present scheme. DETAILED DESCRIPTION
[0033] The technical scheme in the embodiments of the present scheme will be clearly and completely described below in conjunction with the drawings in the embodiments of the present scheme. Obviously, the described embodiments are only part of the embodiments of the present scheme, not all of the embodiments; based on the embodiments in the present scheme, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present scheme.
[0034] In the description of this scheme, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this scheme and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on this scheme.
[0035] like Figure 1-Figure 13 As shown, the present scheme proposes a molding die for processing new energy automobile parts, comprising a molding base 1, an adjusting column 2, a self-adjusting inclination mechanism 3 and a heavy-drop type pushing mechanism 13, wherein the adjusting column 2 is arranged on the upper wall of the molding base 1, the self-adjusting inclination mechanism 3 is arranged at the end of the adjusting column 2 away from the molding base 1, the heavy-drop type pushing mechanism 13 is arranged on the self-adjusting inclination mechanism 3, the self-adjusting inclination mechanism 3 comprises an angle adjustment mechanism 4 and a double-cylinder mechanism 7, the angle adjustment mechanism 4 is arranged at the end of the adjusting column 2 away from the molding base 1, the double-cylinder mechanism 7 is arranged at the end of the angle adjustment mechanism 4 away from the adjusting column 2, the heavy-drop type pushing mechanism 13 comprises a guide mechanism 14, a clamping mechanism 19, a ring grinding mechanism 25 and a pressure sensing mechanism 29, the guide mechanism 14 is arranged on the outside of the double-cylinder mechanism 7, the clamping mechanism 19 is arranged at the end of the guide mechanism 14 away from the double-cylinder mechanism 7, the ring grinding mechanism 25 is arranged at the end of the double-cylinder mechanism 7 away from the clamping mechanism 19, and the pressure sensing mechanism 29 is arranged on the side wall of the double-cylinder mechanism 7.
[0036] The angle adjustment mechanism 4 includes a rotating block 5 and a locking bolt 6, the rotating block 5 is rotatably arranged at the end of the adjusting column 2 away from the forming base 1, the locking bolt 6 is symmetrically arranged at the end of the adjusting column 2 close to the rotating block 5, the end of the locking bolt 6 away from the adjusting column 2 is arranged inside the rotating block 5, and the locking bolt 6 is threadedly connected to the rotating block 5; the double-cylinder mechanism 7 includes a fixed cylinder 8, an impurity cylinder 9, an impurity port 10, an adsorption electromagnet 11 and a forming cylinder 12, the fixed cylinder 8 is arranged at the end of the rotating block 5 away from the locking bolt 6, the fixed cylinder 8 is arranged through, the impurity cylinder 9 is arranged at one end of the fixed cylinder 8, the impurity cylinder 9 is threadedly connected to the fixed cylinder 8, the impurity cylinder 9 is opened at one end, multiple groups of the impurity port 10 are arranged at the end of the impurity cylinder 9 away from the fixed cylinder 8, the adsorption electromagnet 11 is arranged on the side wall of the impurity cylinder 9 close to the impurity port 10, the forming cylinder 12 is arranged at the end of the fixed cylinder 8 away from the impurity cylinder 9, and the forming cylinder 12 is opened at one end.
[0037] The guide mechanism 14 includes a guide rod 15, a push plate 16, a guide spring 17 and a limit plate 18, wherein the guide rod 15 is symmetrically arranged at both ends of the fixed cylinder 8, the guide rod 15 is arranged through both ends of the fixed cylinder 8, the push plate 16 is arranged on the side of the guide rod 15 away from the fixed cylinder 8, the guide spring 17 is arranged between the push plate 16 on the outside of the guide rod 15 and the side wall of the fixed cylinder 8, and the limit plate 18 is arranged on the side of the guide rod 15 away from the push plate 16; the clamping mechanism 19 includes a drive motor 20, a drive sleeve 21, a clamping bolt 22, an anti-slip pad 23 and a workpiece opening 24, the drive motor 20 is arranged on the side of the push plate 16 close to the guide rod 15, the drive sleeve 21 is arranged at the power end of the drive motor 20, the clamping bolt 22 is symmetrically arranged at one end of the drive sleeve 21 away from the drive motor 20, the clamping bolt 22 is threadedly connected to the drive sleeve 21, and the anti-slip pad 23 is arranged on the clamping bolt 2 2 is close to the side of the driving sleeve 21, the anti-skid pad 23 is arranged inside the driving sleeve 21, and the workpiece opening 24 is arranged on the side of the impurity barrel 9 away from the fixed barrel 8; the annular grinding mechanism 25 includes an annular airbag 26, a sponge grinding sheet 27, a guide pipe 28 and a cold air valve 32, multiple groups of the annular airbags 26 are arranged on the inner wall of the forming barrel 12, the sponge grinding sheet 27 is arranged on the inner wall of the annular airbag 26, and multiple groups of the guide pipes 28 are arranged through the side wall of the annular airbag 26. The cold air valve 32 is connected to the side of the forming tube 12 away from the fixed tube 8; the pressure sensing mechanism 29 includes a gas pressure sensor 30 and an air pump 31, multiple groups of the gas pressure sensors 30 are arranged on the inner wall of the forming tube 12, and the detection ends of the gas pressure sensors 30 are penetrated through the forming tube 12 and arranged on the inner wall of the annular airbag 26, and multiple groups of the air pumps 31 are arranged on the side wall of the forming tube 12, and the air inlet end of the air pump 31 penetrates the forming tube 12 and is arranged inside the annular airbag 26.
[0038] A controller 33 is disposed on the upper wall of the molding base 1 .
[0039] The controller 33 is electrically connected to the adsorption electromagnet 11 , the driving motor 20 , the gas pressure sensor 30 and the air pump 31 , respectively.
[0040] When in use, the locking bolt 6 is manually rotated, and the locking bolt 6 is unscrewed from the inside of the rotating block 5. At this time, the rotating block 5 is in an active state. The operator drives the rotating block 5 to rotate around the adjusting column 2 through the fixed cylinder 8 to adjust the inclination angle of the impurity cylinder 9 and the forming cylinder 12, so that the iron filings generated by the forming cylinder 12 during the forming process of the automobile shaft accessories can slide off, and the iron filings can be avoided from remaining on the surface of the automobile accessories, resulting in a decrease in the processing accuracy and poor surface quality of the automobile accessories, thereby ensuring the quality and accuracy of the automobile accessories during the forming process;
[0041] Specifically, in the initial state, the guide spring 17 is extended, and a certain distance is maintained between the limit plate 18 and the side wall of the fixed cylinder 8. Then, the operator manually pulls the push plate 16, and the push plate 16 is deformed by the guide spring 17 to drive the guide rod 15 to slide along the side wall of the fixed cylinder 8. The guide rod 15 drives the limit plate 18 to fit with the side wall of the fixed cylinder 8, and one end of the automobile shaft accessory is placed into the driving sleeve 21. The clamping bolt 22 is manually rotated, and the clamping bolt 22 rotates along the driving sleeve 21 to drive the anti-skid pad 23 to fit with the automobile shaft accessory. The automobile shaft accessory is fixed in the driving sleeve 21, and then the push plate 16 is released. The guide spring 17 elastically resets and drives the other end of the automobile shaft accessory to enter the workpiece opening 24.
[0042] The operator pushes the push plate 16, and the push plate 16 drives the guide rod 15 to slide along the two ends of the fixed cylinder 8 through the compression deformation of the guide spring 17. The impurity cylinder 9 rotates along the fixed cylinder 8 and fits the side wall of the forming cylinder 12. The push plate 16 drives one end of the automobile shaft accessories to penetrate the impurity cylinder 9 and enter the inside of the forming cylinder 12 through the driving sleeve 21. One end of the automobile shaft accessories enters between the inner walls of the sponge grinding sheet 27 inside the first group of annular airbags 26. The distance from the automobile shaft accessories to the inside of the annular airbag 26 is one quarter of the overall width of the sponge grinding sheet 27. Then the operator The personnel controls the vacuum pump 31 to start through the controller 33, and the vacuum pump 31 inflates the annular airbag 26. After the annular airbag 26 is inflated, the sponge grinding sheet 27 is driven to approach the surface of the automobile shaft accessories. The sponge grinding sheet 27 is made of a soft and elastic material, such as polyurethane, so that it can better adapt to and fit the surface of the automobile shaft accessories during the grinding process. Therefore, the sponge grinding sheet 27 has a certain elasticity and can be stretched to a certain extent. After the sponge grinding sheet 27 is in contact with the surface of the automobile shaft accessories, it stops moving. While the vacuum pump 31 is maintained Under the action of continuously inflating the annular airbag 26, the annular airbag 26 drives the sponge grinding sheet 27 to closely fit the surface of the automobile shaft accessories. The sensing threshold of the gas pressure sensor 30 is pre-set, and the controller 33 controls the gas pressure sensor 30 to start, and the gas pressure value inside the annular airbag 26 is monitored in real time through the gas pressure sensor 30. When the gas pressure value inside the annular airbag 26 reaches the threshold set by the gas pressure sensor 30, the controller 33 controls the air pump 31 to stop inflating the annular airbag 26, and then drives the motor 20 to drive The sleeve 21 and the clamping bolt 22 drive the automobile shaft accessories to rotate, and the operator pushes the push plate 16, so that the automobile shaft accessories enter the inner wall of the sponge grinding sheet 27 in the rotating state. Since the sponge grinding sheet 27 and the automobile shaft accessories have a strong fit, the iron filings ground by the sponge grinding sheet 27 on the surface of the automobile shaft accessories flow into the impurity barrel 9. The controller 33 controls the adsorption electromagnet 11 to start, and the adsorption electromagnet 11 is energized to generate magnetism. The adsorption electromagnet 11 magnetically adsorbs the iron filings ground inside the impurity barrel 9 through the impurity port 10.
[0043] After being ground by the first group of sponge grinding sheets 27, the diameter of the automobile shaft accessories is relatively shortened. When the automobile shaft accessories enter the second group of sponge grinding sheets 27, the controller 33 controls the vacuum pump 31 to inflate the annular airbag 26 of the second group. When the gas pressure value inside the annular airbag 26 reaches the threshold of the gas pressure sensor 30, the vacuum pump 31 stops inflating the annular airbag 26 to ensure that the automobile shaft accessories are ground under the same force. When the automobile shaft accessories enter the third and fourth groups of sponge grinding sheets 27, the same operation is performed. The vacuum pump 31 inflates the annular airbag 26 to reach the sensing threshold of the gas pressure sensor 30, and then the automobile shaft accessories are ground. The consistent grinding force helps to improve the texture of the workpiece surface and form a more complete and uniform surface ceramic film, thereby improving the hardness, mechanical strength, wear resistance and other physical properties of the workpiece.
[0044] Since there is a certain squeezing force between the sponge grinding sheet 27 and the surface of the automobile shaft accessories, the iron chips generated by the second group of grinding automobile shaft accessories are retained between the first group of annular airbags 26 and the second group of annular airbags 26, and the external cold air pipe is connected with the inclination self-adjusting mechanism 3 and the angle adjustment mechanism 4. The cold air enters the inside of the forming cylinder 12 through the inclination self-adjusting mechanism 3 and the angle adjustment mechanism 4 to cool the grinding operation of the automobile shaft accessories. At the same time, the fluidity of the cold air drives the iron chips to flow into the impurity cylinder 9 through the guide pipe 28 for placement. The diameter of the workpiece opening 24 is larger than the diameter of the workpiece, which facilitates the cold air to flow out of the impurity cylinder 9, thereby completing the removal of the iron chips retained between the first group and the second group, the second group and the third group, and the third group and the fourth group, avoiding the appearance of tiny protrusions or pits on the workpiece surface due to the failure to remove the iron chips in time, thereby affecting the sealing and friction resistance of the automobile shaft accessories after forming.
[0045] When one end of the automobile shaft accessories is ground, the direction of the automobile shaft accessories is reversed, and the operator pulls the push plate 16. The push plate 16 drives the automobile shaft accessories to extend out from the impurity cylinder 9 and the forming cylinder 12 through the elastic reset force of the guide spring 17, and rotates the clamping bolt 22. The clamping bolt 22 rotates along the driving sleeve 21 to drive the anti-skid pad 23 away from the surface of the automobile shaft accessories. The push plate 16 is pulled again, and the push plate 16 drives the limit plate 18 to fit with the side wall of the fixed cylinder 8, and the automobile shaft accessories are taken out from the driving sleeve 21. Then, the ground end of the automobile shaft accessories is placed into the driving sleeve 21, and the clamping bolt 22 is rotated to clamp the automobile shaft accessories through the anti-skid pad 23. Then, the above operation is repeated to grind the other end of the automobile shaft accessories.
[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0047] The above is a description of the present solution and its implementation methods, which is not restrictive. The drawings show only one implementation method of the present solution, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creative design without departing from the creative purpose of the present solution, they should all fall within the protection scope of the present solution.
Claims
1. A molding die for processing new energy automobile parts, comprising a molding base (1) and an adjustment column (2), characterized in that: The invention also comprises a self-adjusting inclination mechanism (3) and a heavy-drop type pushing mechanism (13), wherein the adjusting column (2) is arranged on the upper wall of the molding base (1), the self-adjusting inclination mechanism (3) is arranged at one end of the adjusting column (2) away from the molding base (1), the heavy-drop type pushing mechanism (13) is arranged on the self-adjusting inclination mechanism (3), and the self-adjusting inclination mechanism (3) comprises an angle adjustment mechanism (4) and a double-cylinder mechanism (7), the angle adjustment mechanism (4) is arranged at one end of the adjusting column (2) away from the molding base (1), and the double-cylinder mechanism (7) is arranged on the adjusting column (2). The angle mechanism (4) is located at one end away from the adjustment column (2); the heavy-drop type pushing mechanism (13) comprises a guide mechanism (14), a clamping mechanism (19), a ring grinding mechanism (25) and a pressure sensing mechanism (29); the guide mechanism (14) is arranged on the outside of the double-cylinder mechanism (7); the clamping mechanism (19) is arranged at one end of the guide mechanism (14) away from the double-cylinder mechanism (7); the ring grinding mechanism (25) is arranged at one end of the double-cylinder mechanism (7) away from the clamping mechanism (19); and the pressure sensing mechanism (29) is arranged on a side wall of the double-cylinder mechanism (7); The angle adjustment mechanism (4) comprises a rotating block (5) and a locking bolt (6); the rotating block (5) is rotatably arranged at an end of the adjustment column (2) away from the forming base (1); the locking bolt (6) is symmetrically arranged at an end of the adjustment column (2) close to the rotating block (5); an end of the locking bolt (6) away from the adjustment column (2) is arranged inside the rotating block (5); and the locking bolt (6) is threadedly connected to the rotating block (5); The double-cylinder mechanism (7) comprises a fixed cylinder (8), an impurity cylinder (9), an impurity port (10), an adsorption electromagnet (11) and a forming cylinder (12); the fixed cylinder (8) is arranged at one end of the rotating block (5) away from the locking bolt (6); the fixed cylinder (8) is arranged through; the impurity cylinder (9) is arranged at one end of the fixed cylinder (8); the impurity cylinder (9) is threadedly connected to the fixed cylinder (8); and the impurity cylinder (9) is arranged with one end open; The guide mechanism (14) comprises a guide rod (15), a push plate (16), a guide spring (17) and a limit plate (18); the guide rod (15) is symmetrically arranged at two ends of the fixed cylinder (8); the guide rod (15) penetrates through the two ends of the fixed cylinder (8); the push plate (16) is arranged on a side of the guide rod (15) away from the fixed cylinder (8); the guide spring (17) is arranged between the push plate (16) and the side wall of the fixed cylinder (8) on the outside of the guide rod (15); and the limit plate (18) is arranged on a side of the guide rod (15) away from the push plate (16); The annular grinding mechanism (25) comprises an annular airbag (26), a sponge grinding sheet (27), a guide tube (28) and a cold air valve (32); a plurality of groups of the annular airbags (26) are arranged on the inner wall of the forming cylinder (12); the sponge grinding sheet (27) is arranged on the inner wall of the annular airbag (26); a plurality of groups of the guide tubes (28) are arranged through the side wall of the annular airbag (26); and the cold air valve (32) is arranged on a side of the forming cylinder (12) away from the fixed cylinder (8).
2. A molding die for processing new energy automobile parts according to claim 1, characterized in that: A plurality of groups of impurity ports (10) are arranged at one end of the impurity barrel (9) away from the fixed barrel (8), the adsorption electromagnet (11) is arranged on a side wall of one end of the impurity barrel (9) close to the impurity port (10), the forming barrel (12) is arranged at one end of the fixed barrel (8) away from the impurity barrel (9), and the forming barrel (12) is arranged with one end open.
3. A molding die for processing new energy automobile parts according to claim 2, characterized in that: The clamping mechanism (19) comprises a driving motor (20), a driving sleeve (21), a clamping bolt (22), an anti-slip pad (23) and a workpiece opening (24); the driving motor (20) is arranged on a side of the push-in plate (16) close to the guide rod (15); and the driving sleeve (21) is arranged at a power end of the driving motor (20).
4. A molding die for processing new energy automobile parts according to claim 3, characterized in that: The clamping bolt (22) is symmetrically arranged at one end of the driving sleeve (21) away from the driving motor (20), the clamping bolt (22) is threadedly connected to the driving sleeve (21), the anti-slip pad (23) is arranged on a side of the clamping bolt (22) close to the driving sleeve (21), the anti-slip pad (23) is arranged inside the driving sleeve (21), and the workpiece opening (24) is arranged on a side of the impurity barrel (9) away from the fixed barrel (8).
5. A molding die for processing new energy automobile parts according to claim 4, characterized in that: The pressure sensing mechanism (29) comprises a gas pressure sensor (30) and an air pump (31). A plurality of groups of the gas pressure sensors (30) are arranged on the inner wall of the forming tube (12). The detection ends of the gas pressure sensors (30) penetrate the forming tube (12) and are arranged on the inner wall of the annular air bag (26). A plurality of groups of the air pump (31) are arranged on the side wall of the forming tube (12). The air inlet end of the air pump (31) penetrates the forming tube (12) and is arranged inside the annular air bag (26).
6. A molding die for processing new energy automobile parts according to claim 5, characterized in that: A controller (33) is provided on the upper wall of the molding base (1), and the controller (33) is electrically connected to the adsorption electromagnet (11), the drive motor (20), the gas pressure sensor (30) and the air pump (31), respectively.
Citation Information
Patent Citations
Metal pipe production type continuous grinding machining tool
CN115179115A
Internal and external synchronous grinding device for light aluminum magnesium alloy bar
CN115647949A