A forming device and forming method for large flower bed

Abstract

The present invention discloses a large-scale flower bed forming device and forming method, comprising a frame, a mixer, a forming mold, a conveyor and a bottom plate, wherein the forming mold is detachably mounted on the frame, the mixer is movably mounted on the frame, the mixer conveys concrete slurry to the forming mold, the conveyor is mounted on the side of the frame, the bottom plate is mounted on the conveyor, and the conveyor conveys the bottom plate to the lower end of the forming mold. Compared with the prior art, the present invention can directly form a large-scale flower bed using concrete slurry by injection molding, which greatly improves the production efficiency of the product and has better economic efficiency.

Description

Technical Field

[0001] The invention relates to the field of flower bed manufacturing, and in particular to a forming device and a forming method for a large flower bed. Background Art

[0002] With the improvement of people's living standards and the progress of society, green plants are now planted on both sides of the road. This can reduce temperature and humidity, fix carbon and release oxygen, beautify the environment, reduce noise and dust, etc. If planted directly on both sides of the road, as the plants grow, they will damage the road surface and cause safety hazards. Therefore, large containers are used for planting, which is also convenient for later relocation and transformation. However, traditional large containers made of wood or stone have low production efficiency and high product costs.

[0003] In view of this, the applicant conducted in-depth research on the above-mentioned defects in the prior art, which resulted in the present case. Summary of the invention

[0004] The main purpose of the present invention is to provide a large-scale flower bed forming device and forming method, which has the advantages of high production efficiency and good product economy.

[0005] In order to achieve the above object, the solution of the present invention is:

[0006] A forming device for a large flower bed, comprising a frame, a mixer, a forming mold, a conveyor and a bottom plate, wherein the forming mold is detachably mounted on the frame, the mixer is movably mounted on the frame, the mixer conveys concrete slurry to the forming mold, the conveyor is mounted on the side of the frame, the bottom plate is mounted on the conveyor, and the conveyor conveys the bottom plate to the lower end of the forming mold.

[0007] Furthermore, the molding mold includes a base mold and a fence mold, and the base mold or the fence mold is detachably mounted on the frame.

[0008] Furthermore, the base mold includes an upper base mold body and a lower base mold body, the upper base mold body can be slidably installed on the frame up and down, the lower base mold body can be slidably installed on the frame up and down, the upper base mold body is installed on the upper part of the lower base mold body, and the upper base mold body and the lower base mold body form a base molding cavity; a core pulling strip is movably inserted in the lower part of the lower base mold body, and the core pulling strip is inserted between the lower part of the lower base mold body and the bottom plate.

[0009] Furthermore, the fence mold includes a fence upper mold body, a fence lower mold body and a mold core. The fence upper mold body and the fence lower mold body can be slid up and down on the frame. The fence lower mold body forms a cavity that passes through from top to bottom. The mold core is fixedly installed in the fence lower mold body. A fence molding cavity is formed between the fence lower mold body and the mold core; the fence upper mold body can be movably inserted in the upper part of the molding cavity; and the bottom plate is installed at the lower end of the fence lower mold body.

[0010] Furthermore, the mixer includes a hopper and a trolley. The hopper is cylindrical, and openings with a larger upper portion and a smaller lower portion are formed at both ends of the hopper. The trolley is installed at the lower portion of the hopper; the trolley can transport concrete slurry to the forming mold.

[0011] Furthermore, a stirring tank is formed in the material cart, and a plurality of stirring rollers are rotatably installed in the stirring tank.

[0012] Furthermore, a vibrator driven by a lower motor is installed at the lower part of the molding die, a vibrator driven by an upper motor is installed at the upper part of the molding die, and the bottom plate is transported to the upper end of the vibrator.

[0013] Furthermore, the forming die moves up and down through a gear rack or a hydraulic cylinder.

[0014] Furthermore, the core-pulling strip is inserted into or pulled out of the lower part of the bottom plate lower mold body by a hydraulic cylinder.

[0015] A method for forming a large flower bed, using the large flower bed forming device described above, comprises the following steps:

[0016] S01, pouring cement, water, sand and gravel raw materials in a specific proportion from the hopper into the mixing tank of the material truck, and controlling the mixing roller to mix the above raw materials into concrete slurry;

[0017] S02, installing the fence mold on the frame, and conveying the bottom plate to the lower end of the fence lower mold body by controlling the conveyor, so that the bottom plate abuts between the lower end of the fence lower mold body and the upper end of the vibrator;

[0018] S03, moving the material cart to transport the concrete slurry in the mixing tank to the fence forming cavity; starting the vibrator at the bottom of the bottom plate to evenly fill the concrete slurry in the fence forming cavity; controlling the fence upper mold body to move downward and the fence lower mold body to close the mold, and starting the vibrator of the fence upper mold body to evenly arrange the slurry at the upper end of the fence forming cavity;

[0019] S04, after the flower bed fence is formed, the lower mold body of the fence is moved upward, the flower bed fence after extrusion is formed, the lower mold body of the fence and the upper mold body of the fence are moved upward together to complete demoulding, and the formed flower bed fence is moved out through the bottom plate for standby use;

[0020] S05, installing the base mold on the frame, and conveying the bottom plate to the lower end of the base lower mold body by controlling the conveyor, so that the bottom plate abuts between the lower end of the base lower mold body and the upper end of the vibrator; controlling the core pulling strip to be inserted between the lower part of the base lower mold body and the bottom plate;

[0021] S06, moving the material cart to transport the concrete slurry in the mixing tank to the base molding cavity; starting the vibrator at the bottom of the bottom plate to evenly fill the concrete slurry in the base molding cavity; controlling the upper mold body of the base to move downward and the lower mold body of the base to close the mold, and starting the vibrator of the upper mold body of the base to evenly arrange the slurry at the upper end of the base molding cavity;

[0022] S07, after the flower bed base is formed, the lower mold body of the base is moved upward, the flower bed base after extrusion is formed, the lower mold body of the base and the upper mold body of the base are moved upward together to complete demoulding, and the formed flower bed base is removed through the bottom plate;

[0023] S08, installing the produced flower bed fence on the flower bed base to complete the assembly.

[0024] After adopting the above device and method, the present invention has at least the following beneficial effects:

[0025] 1. The mixer, forming mold and conveyor can be driven by a motor or a cylinder. Through the forming mold, the flower bed can be directly formed on the base plate with concrete without going through multiple processing steps, which greatly improves the production efficiency of the product, reduces the cost of the product, and improves the economy of the flower bed.

[0026] Second, the core-pulling strip is inserted between the lower part of the base mold and the bottom plate, and a bottom groove can be formed on the concrete flower bed base. In this way, when it needs to be transported, a forklift tool can be directly used to reach into the bottom groove, which is convenient for moving the large concrete flower bed base and greatly improves the transportation efficiency.

[0027] 3. The stirring roller is driven by a motor, which can quickly stir raw materials such as cement, sand and gravel into concrete slurry, further improving the production efficiency of the product.

[0028] Compared with the prior art, the present invention can directly form a large flower bed using concrete slurry by injection molding, which greatly improves the production efficiency of the product and makes the product more economical. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 The present invention relates to a stereoscopic diagram of a forming device for a large flower bed.

[0030] Figure 2 This is a three-dimensional image of a large flower bed forming device from another angle.

[0031] Figure 3 It is a three-dimensional diagram of the conveyor in the present invention.

[0032] Figure 4 It is a three-dimensional diagram of the material cart in the present invention.

[0033] Figure 5 It is a three-dimensional diagram of the fence mold in the present invention.

[0034] Figure 6 It is a three-dimensional diagram of the base mold in the present invention.

[0035] Figure 7 It is a three-dimensional diagram of the flower bed in the present invention.

[0036] In the figure: frame 1, mixer 2, forming mold 3, conveyor 4, bottom plate 5, vibrator 6, hopper 21, material cart 22, mixing tank 23, mixing roller 24, base mold 31, fence mold 32, base upper mold body 311, base lower mold body 312, base molding cavity 313, core pulling strip 314, fence upper mold body 321, fence lower mold body 322, fence molding cavity 323, mold core 324, flower bed fence 1000, flower bed base 2000. DETAILED DESCRIPTION

[0037] In order to further explain the technical solution of the present invention, the present invention is described in detail below through specific embodiments.

[0038] like Figures 1 to 7 As shown, it is a large-scale flower bed forming device of the present invention, including a frame 1, a mixer 2, a forming mold 3, a conveyor 4 and a bottom plate 5, wherein the forming mold 3 is detachably mounted on the frame 1, the mixer 2 is movably mounted on the frame 1, the mixer 2 conveys concrete slurry to the forming mold 3, the conveyor 4 is mounted on the side of the frame 1, the bottom plate 5 is mounted on the conveyor 4, and the conveyor 4 conveys the bottom plate 5 to the lower end of the forming mold 3. The mixer 2, the forming mold 3 and the conveyor 4 can be driven by a motor or a cylinder, and through the forming mold 3, the flower bed can be directly formed on the bottom plate 5 with concrete, without the need for multiple processing steps, which greatly improves the production efficiency of the product, reduces the cost of the product, and improves the economy of the flower bed.

[0039] Preferably, the molding die 3 comprises a base die 31 and a fence die 32, and the base die 31 or the fence die 32 is detachably mounted on the frame 1. Further, the base die 31 comprises a base upper die body 311 and a base lower die body 312, the base upper die body 311 can be slidably mounted on the frame 1, the base lower die body 312 can be slidably mounted on the frame 1, the base upper die body 311 is mounted on the upper part of the base lower die body 312, and the base upper die body 311 and the base lower die body 312 surround a base molding cavity 313; a core pulling strip 314 is movably inserted at the lower part of the base lower die body 312, and the core pulling strip 314 is inserted between the lower part of the base lower die body 312 and the bottom plate 5. The core-pulling strip 314 is inserted between the lower part of the base lower mold 312 and the bottom plate 5, and a bottom groove can be formed on the concrete flower bed base 2000. In this way, when it is necessary to transport, a forklift tool can be directly used to reach into the bottom groove, which is convenient for moving the large concrete flower bed 2000 and greatly improves the transportation efficiency.

[0040] Preferably, if Figure 5 As shown, the fence mold 32 includes a fence upper mold body 321, a fence lower mold body 322 and a mold core 324. The fence upper mold body 321 and the fence lower mold body 322 can be slidably installed on the frame 1, and the fence lower mold body 322 forms a cavity that passes through from top to bottom. The mold core 324 is fixedly installed in the fence lower mold body 322, and a fence molding cavity 323 is formed between the fence lower mold body 322 and the mold core 324; the fence upper mold body 321 can be movably inserted in the upper part of the molding cavity; the bottom plate 5 is installed at the lower end of the fence lower mold body 322. In this way, the flower bed fence 1000 can be directly molded in the fence molding cavity 323.

[0041] Preferably, if Figure 1 and Figure 3 As shown, the mixer 2 includes a hopper 21 and a trolley 22. The hopper 21 is cylindrical, and has openings that are larger at the top and smaller at the bottom at both ends of the hopper 21. The trolley 22 is installed at the lower part of the hopper 21. The trolley 22 can transport concrete slurry to the forming mold 3. Raw materials such as cement, sand and gravel can be easily poured into the trolley 22 through the hopper 21, which is convenient for the operation of the staff.

[0042] Preferably, a stirring tank 23 is formed in the material cart 22, and a plurality of stirring rollers 24 are rotatably installed in the stirring tank 23. The stirring rollers 24 are driven by a motor, and can quickly stir raw materials such as cement, sand and gravel into concrete slurry, further improving the production efficiency of the product.

[0043] Preferably, a vibrator 6 driven by a lower motor is installed at the lower part of the molding die 3, a vibrator 6 driven by an upper motor is installed at the upper part of the molding die 3, and the bottom plate 5 is conveyed to the upper end of the vibrator 6. In this way, when the concrete slurry is injected, it will be filled more tightly and evenly, greatly improving the quality of the product.

[0044] Preferably, the molding die 3 moves the core-pulling strip 314 up and down through a gear rack or a hydraulic cylinder, and inserts or pulls out the lower part of the mold body under the bottom plate 5 through a hydraulic cylinder. In this way, by matching with the electronic control module, automation from grouting to molding and demoulding can be achieved, greatly improving production efficiency.

[0045] A method for forming a large flower bed, using the large flower bed forming device described above, comprises the following steps:

[0046] S01, pouring cement, water, sand and gravel raw materials in a specific ratio from the hopper 21 into the mixing tank 23 of the material truck 22, and controlling the mixing roller 24 to mix the above raw materials into concrete slurry;

[0047] S02, installing the fence mold 32 on the frame 1, and conveying the bottom plate 5 to the lower end of the fence lower mold body 322 by controlling the conveyor 4, so that the bottom plate 5 abuts between the lower end of the fence lower mold body 322 and the upper end of the vibrator 6;

[0048] S03, move the material cart 22 to transport the concrete slurry in the mixing tank 23 to the fence forming cavity 323; start the vibrator 6 at the bottom of the bottom plate 5 to evenly fill the concrete slurry in the fence forming cavity 323; control the fence upper mold 321 to move down and close the fence lower mold 322, and start the vibrator 6 of the fence upper mold 321 to evenly arrange the slurry at the upper end of the fence forming cavity 323;

[0049] S04, after the flower bed fence 1000 is formed, the fence lower mold body 322 moves up, the flower bed fence 1000 after extrusion is formed, the fence lower mold body 322 and the fence upper mold body 321 move up together to complete demoulding, and the formed flower bed fence 1000 is removed through the bottom plate 5 for standby use;

[0050] S05, the base mold 31 is installed on the frame 1, and the bottom plate 5 is conveyed to the lower end of the base lower mold body 312 by controlling the conveyor 4, so that the bottom plate 5 is pressed between the lower end of the base lower mold body 312 and the upper end of the vibrator 6; the core pulling strip 314 is controlled to be inserted between the lower part of the base lower mold body 312 and the bottom plate 5;

[0051] S06, moving the material cart 22 to transport the concrete slurry in the mixing tank 23 to the base forming cavity 313; starting the vibrator 6 at the bottom of the bottom plate 5 to evenly fill the concrete slurry in the base forming cavity 313; controlling the upper mold body 311 of the base to move downward and close the lower mold body 312 of the base, and starting the vibrator 6 of the upper mold body 311 of the base to evenly arrange the slurry at the upper end of the base forming cavity 313;

[0052] S07, after the flower bed base 2000 is formed, the base lower mold body 312 moves upward, the flower bed base 2000 after extrusion is formed, the base lower mold body 312 and the base upper mold body 311 move upward together to complete demoulding, and the formed flower bed base 2000 is removed through the bottom plate 5;

[0053] S08, installing the produced flower bed fence 1000 on the flower bed base 2000 to complete the assembly.

[0054] Compared with the prior art, the present invention can directly form a large flower bed using concrete slurry by injection molding, which greatly improves the production efficiency of the product and makes the product more economical.

[0055] The above embodiments and drawings do not limit the product form and style of the present invention. Any appropriate changes or modifications made thereto by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present invention.

Claims

1. A large flower bed forming device, characterized in that: It includes a frame, a mixer, a forming mold, a conveyor and a base plate, the forming mold is detachably mounted on the frame, the mixer is movably mounted on the frame, the mixer conveys concrete slurry to the forming mold, the conveyor is mounted on the side of the frame, the base plate is mounted on the conveyor, and the conveyor conveys the base plate to the lower end of the forming mold; the forming mold includes a base mold and a fence mold, and the frame is detachably mounted with a base mold or a fence mold; the base mold includes an upper base mold body and a lower base mold body, the upper base mold body can be slidably mounted on the frame up and down, the lower base mold body can be slidably mounted on the frame up and down, the upper base mold body is mounted on the upper part of the lower base mold body, and the upper base mold body and the lower base mold body form a base forming cavity; the lower part of the lower base mold body is movably inserted with a core pulling strip, and the core pulling strip is inserted between the lower part of the lower base mold body and the base plate.

2. A large flower bed forming device as claimed in claim 1, characterized in that: The fence mold comprises a fence upper mold body, a fence lower mold body and a mold core, the fence upper mold body and the fence lower mold body can be slidably installed on the frame, the fence lower mold body forms a cavity that passes through from top to bottom, the mold core is fixedly installed in the fence lower mold body, and a fence molding cavity is formed between the fence lower mold body and the mold core; the fence upper mold body can be movably inserted in the upper part of the molding cavity; The bottom plate is installed at the lower end of the lower mold body of the fence.

3. A large flower bed forming device as claimed in claim 1, characterized in that: The mixer comprises a hopper and a trolley. The hopper is cylindrical and has openings at both ends that are larger at the top and smaller at the bottom. The trolley is installed at the bottom of the hopper. The trolley can transport concrete slurry to the forming mold.

4. A large flower bed forming device as claimed in claim 3, characterized in that: A stirring tank is formed in the material cart, and a plurality of stirring rollers are rotatably installed in the stirring tank.

5. A large flower bed forming device as claimed in claim 1, characterized in that: A vibrator driven by a lower motor is installed at the lower part of the molding die, a vibrator driven by an upper motor is installed at the upper part of the molding die, and the bottom plate is conveyed to the upper end of the vibrator.

6. A large flower bed forming device as claimed in claim 1, characterized in that: The forming die is moved up and down by a gear rack or a hydraulic cylinder.

7. A large flower bed forming device as claimed in claim 1, characterized in that: The core-pulling strip is inserted into or pulled out of the lower part of the bottom plate lower mold body through a hydraulic cylinder.

8. A method for forming a large flower bed, using the large flower bed forming device according to any one of claims 1 to 7, comprising the following steps: S01, pouring cement, water, sand and gravel raw materials in a specific proportion from the hopper into the mixing tank of the material truck, and controlling the mixing roller to mix the above raw materials into concrete slurry; S02, installing the fence mold on the frame, and conveying the bottom plate to the lower end of the fence lower mold body by controlling the conveyor, so that the bottom plate abuts between the lower end of the fence lower mold body and the upper end of the vibrator; S03, moving the material cart to transport the concrete slurry in the mixing tank to the fence forming cavity; starting the vibrator at the bottom of the bottom plate to evenly fill the concrete slurry in the fence forming cavity; controlling the fence upper mold body to move downward and the fence lower mold body to close the mold, and starting the vibrator of the fence upper mold body to evenly arrange the slurry at the upper end of the fence forming cavity; S04, after the flower bed fence is formed, the lower mold body of the fence is moved upward, the flower bed fence after extrusion is formed, the lower mold body of the fence and the upper mold body of the fence are moved upward together to complete demoulding, and the formed flower bed fence is moved out through the bottom plate for standby use; S05, installing the base mold on the frame, and conveying the bottom plate to the lower end of the base lower mold body by controlling the conveyor, so that the bottom plate abuts between the lower end of the base lower mold body and the upper end of the vibrator; controlling the core pulling strip to be inserted between the lower part of the base lower mold body and the bottom plate; S06, moving the material cart to transport the concrete slurry in the mixing tank to the base molding cavity; starting the vibrator at the bottom of the bottom plate to evenly fill the concrete slurry in the base molding cavity; controlling the upper mold body of the base to move downward and the lower mold body of the base to close the mold, and starting the vibrator of the upper mold body of the base to evenly arrange the slurry at the upper end of the base molding cavity; S07, after the flower bed base is formed, the lower mold body of the base is moved upward, the flower bed base after extrusion is formed, the lower mold body of the base and the upper mold body of the base are moved upward together to complete demoulding, and the formed flower bed base is removed through the bottom plate; S08, installing the produced flower bed fence on the flower bed base to complete the assembly.

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