Long strip decorative panel sorting device and method
By designing automated long strip decorative panel sorting equipment, using components such as gears, racks and threaded rods, automatic transmission and sorting of decorative panels is realized, solving the problem of low manual sorting efficiency in the existing technology, and improving the sorting efficiency and labor intensity of workers.
Patent Information
- Application Number
- CN202411406854.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-10
AI Technical Summary
The sorting of unqualified products of long strip decorative panels in the prior art requires manual operation, resulting in low efficiency and high labor intensity, and reducing sorting efficiency.
A long decorative panel sorting equipment was designed, using gears, racks, connecting rods, moving rods, moving blocks, threaded rods, push blocks, inclined plates and sorting blocks, and drives the pulleys and transmission systems through the motor. Achieve automatic transmission and inspection, and automatically sort qualified or unqualified decorative panels.
It improves the sorting efficiency of decorative panels, reduces manual operations, and realizes automated sorting. It is suitable for decorative panels of different lengths, improving workers' work efficiency.
Smart Images

Figure CN118904766B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of decorative panel sorting, and in particular to a device and method for sorting long strip decorative panels. Background Art
[0002] Decorative panels are thin veneers sliced from solid wood boards, with plywood as the base material and made through a gluing process to form decorative panels with single-sided decorative functions. Compared with traditional tiles, the floor made of decorative panels is more beautiful. The floor in the room will not feel cold in winter, nor will it feel hot in summer. It is relatively environmentally friendly and energy-saving.
[0003] Currently, when testing long strip decorative panels, when the testing device detects that the long strip decorative panels are defective, the defective products need to be sorted manually, which is time-consuming and labor-intensive, reduces the sorting efficiency of the decorative panels, and increases the labor intensity of the workers. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the present invention provides a device and method for sorting long strip decorative panels, which solves the problem that when defective long strip decorative panels appear, they need to be manually sorted, which is time-consuming and labor-intensive, reduces the sorting efficiency of decorative panels, and increases the labor intensity of workers.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a long strip decorative panel sorting device, comprising a base, a first motor is fixedly connected to the inside of the base, a gear is fixedly connected to the output shaft of the first motor, two sets of racks are slidably arranged inside the base, one side of the two sets of racks is fixedly connected to a connecting rod, the upper ends of the two sets of connecting rods are fixedly connected to a moving rod, and the upper ends of the two sets of moving rods are fixedly connected to a moving block;
[0008] One side of the base is fixedly connected to a placement shell, one side of the placement shell is provided with an opening, one side of the two groups of moving blocks are fixedly connected to a connecting frame, one side of the connecting frame is fixedly connected to a limited
[0009] The control board is characterized in that one side of the placing shell is fixedly connected to the shell, one side of the shell is fixedly connected to the third motor, the output shaft of the third motor is fixedly connected to a threaded rod, the outer surface of the threaded rod is symmetrically threadedly connected to a threaded block, one side of the two threaded blocks is rotatably connected to a rotating rod, one end of the two rotating rods is rotatably connected to a pushing block, one side of the base is symmetrically provided with a mounting plate, an inclined plate is fixedly connected between the two mounting plates, one side of the two mounting plates is provided with a mounting groove, the inside of the mounting groove is fixedly connected to a first rotating seat, one side of the first rotating seat is rotatably connected to an electric push rod, one end of the electric push rod is rotatably connected to a second rotating seat, one side of the second rotating seat is fixedly connected to a scissor rod, one side end of the scissor rod is rotatably connected to the first mounting seat, and the other side end of the scissor rod is rotatably connected to the second mounting seat, one side of the second mounting seat is fixedly connected to a push plate, and the upper end of the inclined plate is fixedly connected to a sorting block.
[0010] Preferably, the gear is meshed with two sets of racks.
[0011] Preferably, the inner bottom wall of the moving block is fixedly connected to the second motor, and the internal rotation of the moving block is connected to the first pulley group, the second pulley group, the third pulley group, the fourth pulley group, and the fifth pulley group, the first pulley group, the second pulley group, the third pulley group, the fourth pulley group, and the fifth pulley group are all composed of a driving pulley, a driven pulley and a transmission belt, the output shaft of the second motor is fixedly connected to the driving belt of the first pulley group, and the upper end of each of the driving pulley and the driven pulley is fixedly connected to a transmission pulley.
[0012] Preferably, a mounting frame is fixedly connected to the side wall of the base, and a detection component is fixedly connected to the lower end of the mounting frame.
[0013] Preferably, a bearing is fixedly connected to one side of the threaded rod, and the bearing is fixed to the inner wall of the housing.
[0014] Preferably, one side of the threaded block is slidably connected to the inner side wall of the housing. Preferably, the first mounting seat is fixed to the side wall of the mounting groove.
[0015] A method for sorting long strip decorative panels comprises the following steps: first, a third motor drives a threaded rod to rotate, so that a threaded block moves, and then a rotating rod rotates, driving a push block to move, and the outer shell
[0016] The long strip decorative panel body inside is pushed into the transmission wheel through the opening, and the second motor is started. The second motor then drives the active pulley and the driven pulley of the first pulley group, the second pulley group, the third pulley group, the fourth pulley group, and the fifth pulley group to rotate, thereby driving the transmission wheel to rotate, and transmitting the long strip decorative panel body, and testing it through the detection component. After the test, it falls onto the inclined plate. When the long strip decorative panel body passes the test, the left electric push rod is started, driving the scissor rod to extend, thereby driving the push plate to move, pushing one side of the long strip decorative panel body, causing the long strip decorative panel body to tilt and fall from the right side of the sorting block, and then be transported through the conveyor belt. If the test fails, the opposite is true.
[0017] (III) Beneficial effects
[0018] The present invention provides a device and method for sorting long strip decorative panels. It has the following beneficial effects:
[0019] 1. By setting gears, racks, connecting rods, moving rods and moving blocks, the transmission wheel is driven to move, so as to facilitate the transmission of long strip decorative panel bodies of different lengths. At the same time, by placing shells, connecting frames and limiting plates, it is convenient to limit the placement of long strip decorative panel bodies of different lengths. Through the third motor, threaded rods, threaded blocks, rotating rods and push blocks, automatic feeding detection is realized with high efficiency.
[0020] 2. By arranging a mounting plate, an inclined plate, a sorting block, a mounting groove, a first rotating seat, an electric push rod, a second rotating seat, a scissor rod, a first mounting seat, a second mounting seat, and a push plate, the long strip decorative panel body can be automatically sorted to improve the sorting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the present invention;
[0022] Figure 2 This is a schematic diagram of sorting the long strip decorative panel body of the present invention; Figure 3 is a cross-sectional view of a base of the present invention;
[0023] Figure 4 It is a schematic diagram of the transmission structure of the transmission wheel of the present invention; Figure 5 A cross-sectional view of the placement shell and the outer shell of the present invention;
[0024] Figure 6 It is a cross-sectional view of the mounting plate of the present invention.
[0025] Among them, 1. base; 2. first motor; 3. gear; 4. rack; 5. connecting rod; 6. moving rod; 7. moving block; 8. second motor; 9. first pulley group; 10. second pulley group; 11. third pulley group; 12. fourth pulley group; 13. fifth pulley group; 14. transmission wheel; 15. mounting frame; 16. detection component; 17. placement shell; 18. opening; 19. connecting frame; 20. limiting plate; 21. long strip decorative panel body; 22. shell; 23. third motor; 24. threaded rod; 25. threaded block; 26. bearing; 27. rotating rod; 28. push block; 29. mounting plate; 30. tilting plate; 31. mounting groove; 32. first rotating seat; 33. electric push rod; 34. second rotating seat; 35. scissor rod;
[0026] 36. First mounting seat; 37. Second mounting seat; 38. Push plate; 39. Sorting block. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Embodiment 1:
[0029] like Figure 1-6 As shown, an embodiment of the present invention provides a long strip decorative panel sorting device, including a base 1, a first motor 2 is fixedly connected inside the base 1, a gear 3 is fixedly connected to the output shaft of the first motor 2, two sets of racks 4 are slidably arranged inside the base 1, the gear 3 is meshed with the two sets of racks 4, one side of the two sets of racks 4 is fixedly connected to a connecting rod 5, the upper ends of the two sets of connecting rods 5 are fixedly connected to a moving rod 6, and the upper ends of the two sets of moving rods 6 are fixedly connected to a moving block 7, and by arranging the first motor 2, the gear 3, the rack 4, the connecting rod 5, the moving rod 6, and the moving block 7, the transmission wheel 14 is driven to move, so as to facilitate the transmission of the long strip decorative panel bodies 21 of different lengths;
[0030] A placement shell 17 is fixedly connected to one side of the base 1, and an opening 18 is opened on one side of the placement shell 17. A connecting frame 19 is fixedly connected to one side of the two sets of moving blocks 7. A limiting plate 20 is fixedly connected to one side of the connecting frame 19. By setting the placement shell 17, the connecting frame 19, and the limiting plate 20, it is convenient to limit the placement of the long strip decorative panel body 21 of different lengths following the movement of the moving block 7.
[0031] A shell 22 is fixedly connected, a third motor 23 is fixedly connected to one side of the shell 22, a threaded rod 24 is fixedly connected to the output shaft of the third motor 23, a threaded block 25 is symmetrically threadedly connected to the outer surface of the threaded rod 24, one side of the two threaded blocks 25 are rotatably connected to a rotating rod 27, one end of the two rotating rods 27 are rotatably connected to a push block 28, and the third motor 23, the threaded rod 24, the threaded block 25, the rotating rod 27, and the push block 28 are used to realize automatic feeding detection of the long strip decorative panel body 21, with high efficiency. A mounting plate 29 is symmetrically arranged on one side of the base 1, an inclined plate 30 is fixedly connected between the two mounting plates 29, a mounting groove 31 is opened on one side of the two mounting plates 29, and a first rotating seat 32 is fixedly connected to the inside of the mounting groove 31. One side of the moving seat 32 is rotatably connected to an electric push rod 33, one end of the electric push rod 33 is rotatably connected to a second rotating seat 34, one side of the second rotating seat 34 is fixedly connected to a scissor rod 35, one end of the scissor rod 35 is rotatably connected to a first mounting seat 36, the other end of the scissor rod 35 is rotatably connected to a second mounting seat 37, one side of the second mounting seat 37 is fixedly connected to a push plate 38, and the upper end of the inclined plate 30 is fixedly connected to a sorting block 39. By arranging the mounting plate 29, the inclined plate 30, the sorting block 39, the mounting groove 31, the first rotating seat 32, the electric push rod 33, the second rotating seat 34, the scissor rod 35, the first mounting seat 36, the second mounting seat 37, and the push plate 38, automatic sorting of the long strip decorative panel body 21 is achieved, thereby improving the sorting efficiency.
[0032] The inner bottom wall of the moving block 7 is fixedly connected with a second motor 8, and the inside of the moving block 7 is rotatably connected with a first pulley group 9, a second pulley group 10, a third pulley group 11, a fourth pulley group 12, and a fifth pulley group 13. The first pulley group 9, the second pulley group 10, the third pulley group 11, the fourth pulley group 12, and the fifth pulley group 13 are all composed of a driving pulley, a driven pulley and a transmission belt. The driven pulley of the first pulley group 9 is fixed to the driving pulley of the second pulley group 10. The driven pulley of the second pulley group 10 is fixed to the driving pulley of the third pulley group 11, the driven pulley of the third pulley group 11 is fixed to the driving pulley of the fourth pulley group 12, the driven pulley of the fourth pulley group 12 is fixed to the driving pulley of the fifth pulley group 13, the output shaft of the second motor 8 is fixedly connected to the driving belt of the first pulley group 9, and the upper ends of each driving pulley and driven pulley are fixedly connected to a transmission wheel 14. By setting the second motor 8, the second motor 8 drives
[0033] The driving pulley of the first pulley group 9 rotates, and the driving pulley drives the driven pulley to rotate through the transmission belt, and the driven pulley drives the driving pulley of the second pulley group 10 to rotate, and the driving pulley drives the driven pulley to rotate through the transmission belt, and so on, thereby rotating the transmission wheel 14 to transmit the long strip decorative panel body 21.
[0034] A mounting frame 15 is fixedly connected to the side wall of the base 1, and a detection component 16 is fixedly connected to the lower end of the mounting frame 15. The detection component 16 can be a detection camera to detect the appearance of the long strip decorative panel body 21, or can be a formaldehyde concentration detector to detect whether the long strip decorative panel body 21 exceeds the standard. A bearing 26 is fixedly connected to one side of the threaded rod 24, and the bearing 26 is fixed to the inner wall of the shell 22. By setting the bearing 26, the rotation of the threaded rod 24 is facilitated. One side of the threaded block 25 is slidably connected to the inner wall of the shell 22. By setting the threaded block 25 slidably connected to the inner wall of the shell 22, the threaded block 25 is prevented from rotating with the rotation of the threaded rod 24. The first mounting seat 36 is fixed to the side wall of the mounting groove 31.
[0035] A method for sorting long strip decorative panels, comprising the following steps: first, a third motor 23 drives a threaded rod 24 to rotate, so that a threaded block 25 moves, and then a rotating rod 27 rotates, driving a push block 28 to move, and pushing a long strip decorative panel body 21 in a housing 22 through an opening 18 toward a transmission wheel 14. Inside, start the second motor 8, the second motor 8 then drives the active pulley and the driven pulley of the first pulley group 9, the second pulley group 10, the third pulley group 11, the fourth pulley group 12, and the fifth pulley group 13 to rotate, and then drives the transmission wheel 14 to rotate, and transmits the long strip decorative panel body 21, which is inspected by the detection component 16 and falls onto the inclined plate 30 after the inspection. When the long strip decorative panel body 21 passes the inspection, the left electric push rod 33 is started, driving the scissor rod 35 to extend, and then drives the push plate 38 to move, pushing one side of the long strip decorative panel body 21, so that the long strip decorative panel body 21 is tilted and falls from the right side of the sorting block 39, and then is transported through the conveyor belt. If the inspection fails, the opposite is true.
[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that these embodiments may be modified without departing from the principles and spirit of the present invention.
[0037] Various changes, modifications, substitutions and variations are possible, and the scope of the invention is defined by the following claims and their equivalents.
Claims
1. A long strip decorative panel sorting device, comprising a base (1), characterized in that: A first motor (2) is fixedly connected inside the base (1), an output shaft of the first motor (2) is fixedly connected to a gear (3), two groups of racks (4) are slidably arranged inside the base (1), one side of the two groups of racks (4) are fixedly connected to connecting rods (5), the upper ends of the two groups of connecting rods (5) are fixedly connected to moving rods (6), and the upper ends of the two groups of moving rods (6) are fixedly connected to moving blocks (7); A placement shell (17) is fixedly connected to one side of the base (1), and an opening (18) is provided on one side of the placement shell (17). A connecting frame (19) is fixedly connected to one side of the two groups of moving blocks (7). A limiting plate (20) is fixedly connected to one side of the connecting frame (19). A shell (22) is fixedly connected to one side of the placement shell (17). A third motor (23) is fixedly connected to one side of the shell (22). A threaded rod (24) is fixedly connected to the output shaft of the third motor (23). A threaded block (25) is symmetrically threadedly connected to the outer surface of the threaded rod (24). One side of the two threaded blocks (25) is rotatably connected to a rotating rod (27). One end of the two rotating rods (27) is rotatably connected to a push block (28). A mounting plate (29) is symmetrically provided on one side of the base (1). An inclined plate (30) is fixedly connected between the two mounting plates (29). The two mounting plates A mounting groove (31) is provided on one side of the mounting groove (31), a first rotating seat (32) is fixedly connected inside the mounting groove (31), an electric push rod (33) is rotatably connected to one side of the first rotating seat (32), one end of the electric push rod (33) is rotatably connected to a second rotating seat (34), a scissor rod (35) is fixedly connected to one side of the second rotating seat (34), one end of the scissor rod (35) is rotatably connected to a first mounting seat (36), the other end of the scissor rod (35) is rotatably connected to a second mounting seat (37), one side of the second mounting seat (37) is fixedly connected to a push plate (38), and the upper end of the inclined plate (30) is fixedly connected to a sorting block (39).
2. The long strip decorative panel sorting device according to claim 1, characterized in that: The gear (3) is meshed with the two sets of racks (4).
3. The long strip decorative panel sorting device according to claim 1, characterized in that: A second motor (8) is fixedly connected to the inner bottom wall of the moving block (7). The first pulley group (9), the second pulley group (10), the third pulley group (11), the fourth pulley group (12) and the fifth pulley group (13) are rotatably connected to the inside; the first pulley group (9), the second pulley group (10), the third pulley group (11), the fourth pulley group (12) and the fifth pulley group (13) are all composed of a driving pulley, a driven pulley and a transmission belt; the output shaft of the second motor (8) is fixedly connected to the driving belt of the first pulley group (9); and the upper end of each of the driving pulley and the driven pulley is fixedly connected to a transmission wheel (14).
4. The long strip decorative panel sorting device according to claim 1, characterized in that: A mounting frame (15) is fixedly connected to the side wall of the base (1), and a detection component (16) is fixedly connected to the lower end of the mounting frame (15).
5. The long strip decorative panel sorting device according to claim 1, characterized in that: A bearing (26) is fixedly connected to one side of the threaded rod (24), and the bearing (26) is fixed to the inner wall of the housing (22).
6. The long strip decorative panel sorting device according to claim 1, characterized in that: One side of the threaded block (25) is slidably connected to the inner side wall of the outer shell (22).
7. The long strip decorative panel sorting device according to claim 1, characterized in that: The first mounting seat (36) is fixed to the side wall of the mounting groove (31).
8. A method for sorting long strip decorative panels, characterized in that: The method uses a long strip decorative panel sorting device according to any one of claims 1 to 7, and the method comprises the following steps: first, the threaded rod (24) is driven to rotate by a third motor (23), so that the threaded block (25) moves, and then the rotating rod (27) is rotated, driving the push block (28) to move, and the long strip decorative panel body (21) in the housing (22) is pushed into the transmission wheel (14) through the opening (18), and the second motor (8) is started, and the second motor (8) drives the first pulley group (9), the second pulley group (10), the third pulley group (11), the fourth pulley group (12), and the fifth pulley group (13). The driving pulley and the driven pulley (13) rotate, thereby driving the transmission wheel (14) to rotate, and the long strip decorative panel body (21) is transmitted, and is inspected by the inspection component (16). After the inspection, it falls onto the inclined plate (30). When the long strip decorative panel body (21) passes the inspection, the left electric push rod (33) is started, driving the scissor rod (35) to extend, thereby driving the push plate (38) to move, pushing one side of the long strip decorative panel body (21), causing the long strip decorative panel body (21) to tilt, and fall from the right side of the sorting block (39), and then transported by the conveyor belt. If the inspection fails, the opposite is true.
