Laser guided sawing device
Through extrusion positioning, compression and rotary cutting technology, the inconvenience of positioning and uneven cutting surfaces of laser guide sawing devices in metal tube laser sawing are solved, and more efficient laser guide sawing accuracy and flatness are achieved.
Patent Information
- Application Number
- CN202411413246.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-10-11
AI Technical Summary
When laser sawing metal pipes are laser-guided sawing devices, the positioning and installation are inconvenient and the cutting surface is uneven, resulting in increased time consumption and reduced accuracy.
A laser guide sawing device including an extrusion positioning mechanism, a pressing mechanism and a traveling mechanism is adopted to achieve dual positioning installation of the metal tube through extrusion positioning and compression treatment, and the cutting accuracy and flatness are improved through the rotary cutting mechanism.
It improves the positioning and installation convenience and stability of metal pipes, enhances the cutting accuracy and flatness of laser guide sawing, and is suitable for the treatment of variable diameter metal pipes.
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Figure CN118905469B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of laser cutting, and in particular relates to a laser-guided sawing device. Background Art
[0002] The laser-guided sawing device is a device that uses laser technology for precise guidance and cutting. Its product structure mainly includes a laser generator, an optical system, a control cabinet, and a mechanical system. The material is cut by a high-energy laser beam generated by the laser generator. The working principle of the device is to utilize the high-temperature characteristics of the laser beam and adjust and position the laser beam through the optical lens group and beam guiding components of the optical system to melt or vaporize the surface of the material to form a cutting groove, thereby achieving precise cutting of the material.
[0003] In the prior art, when laser cutting a metal pipe, the metal pipe needs to be fixed on an operating table, and then the surface of the metal pipe is laser sawed by a laser beam generated by a laser generator. However, in actual operation, there is a certain inconvenience in fixing the metal pipe on the operating table for laser sawing. In addition, due to the thickness of the metal pipe, when the fixed metal pipe is laser sawed, the cut surface of the metal pipe is prone to unevenness. In addition, if the metal pipe is completely cut off, the time consumption of laser sawing will change due to the thickness of the metal pipe, thereby affecting the accuracy of laser sawing of the metal pipe.
[0004] Therefore, a laser-guided sawing device is needed to solve the problems in the prior art of laser sawing metal tubes, such as the inconvenient positioning and installation of metal tubes and the poor flatness of the cut surface when laser sawing the metal tubes, which increases the time spent on laser sawing of the metal tubes and reduces the cutting accuracy of the laser sawing. Summary of the invention
[0005] The object of the present invention is to provide a laser guided sawing device to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a laser-guided sawing device, comprising an operating table, a laser sawing device is installed on the top surface of one end of the operating table, and further comprising:
[0007] A movable panel is slidably mounted on the bottom top surface of the operating table, a rotating ring is rotatably connected at the outer center of the movable panel, and a rotary cutting mechanism for the rotating ring to rotate is arranged on the outer surface of the movable panel;
[0008] Positioning rods, three positioning rods are provided and are rotatably installed on the outer surface of the rotating ring at equal angles in a circle, the outer surface of the rotating ring is provided with an extrusion positioning mechanism that cooperates with the three positioning rods, one side of each of the positioning rods is provided with a clamping rod that slides through the rotating ring, the adjacent ends of the three clamping rods are fixed with mounting frames, the inner wall of each mounting frame is rotatably connected with a plurality of clamping rods distributed at equal angles, and the interior of the rotating ring is provided with a clamping mechanism that cooperates with the extrusion positioning mechanism.
[0009] It should be noted that the rotary cutting mechanism includes:
[0010] A rotating gear ring is rotatably embedded in the center of the inner wall of the movable panel, and three connecting rods with equal angles are fixed between the rotating gear ring and the rotating ring;
[0011] A rotating motor is installed on the outer surface of the movable panel, an output end of the rotating motor is coaxially connected with a rotating gear, and the rotating gear is meshedly connected with the rotating gear ring.
[0012] It is further worth noting that the extrusion positioning mechanism includes:
[0013] T-shaped rods, three T-shaped rods are provided and fixed to the outer surface of the rotating ring at equal angles, a sliding block is slidingly sleeved on the top outer surface of each T-shaped rod, and a compression spring is provided on the outer surface of the T-shaped rod and fixed to the opposite surface of the sliding block and the T-shaped rod;
[0014] Extrusion rack rods, there are six extrusion rack rods and every two are symmetrically fixed to the bottom surface of the sliding block, one side of each extrusion rack rod is meshed and connected with a positioning gear, and two adjacent positioning gears are coaxially fixed with the rotating shaft of the positioning rod.
[0015] It should be further explained that the clamping mechanism includes:
[0016] The rotating ring is provided with two inner walls of the rotating ring which are symmetrically mounted on the rotating ring, and the outer surface of the rotating ring is provided with three symmetrically distributed extrusion grooves, and the inner wall of each extrusion groove is provided with an extrusion column fixed to the outer surface of the clamping rod;
[0017] There are three push rods and they are respectively fixed on the outer surface of the sliding block. Two symmetrically distributed clamping rods are fixed on the end of each push rod. A push ring is fixed on the end of the clamping rod. A rotating column fixed to the outer surface of the rotating ring is arranged inside the push ring.
[0018] As a preferred embodiment, a travel mechanism is provided on the bottom top surface of the movable panel, and the travel mechanism comprises:
[0019] Fixed rails, two fixed rails are provided and symmetrically fixed to the bottom and top surfaces of the operating table, the movable panel is slidably mounted on the inner walls of the two fixed rails, and a servo motor is mounted on the bottom and top surfaces of the movable panel;
[0020] A traveling gear is arranged above one of the fixed rails and is coaxially connected to the output end of the servo motor. The top surface of the fixed rail is provided with teeth meshing with the traveling gear.
[0021] As a preferred embodiment, the inner walls of the two fixed rails are slidably connected with a material receiving panel, and a fan-shaped material receiving ring is fixed on the outer surface of the material receiving panel close to the movable panel.
[0022] As a preferred embodiment, the clamping rod includes a clamping sleeve and a clamping sleeve rod, the clamping sleeve rod is slidably mounted on the inner wall of the clamping sleeve, the extrusion column is fixed to the outer surface of the clamping sleeve, the end of the clamping sleeve rod is fixed to the surface of the mounting frame, and a compression spring fixed to the opposite surfaces of the clamping sleeve rod and the clamping sleeve is provided inside the clamping sleeve.
[0023] As a preferred embodiment, a balance rod passing through a clamping sleeve and a sliding block is fixed to one end of the clamping sleeve away from the mounting frame, an abutment block slidingly sleeved on the outer surface of the balance rod is provided on the outer surface of the clamping sleeve, and a clamping spring fixed to the opposite surfaces of the abutment block and the sliding block is provided on the outer surface of the balance rod.
[0024] Compared with the prior art, the laser-guided sawing device provided by the present invention has at least the following beneficial effects:
[0025] (1) Through the mutual cooperation of the extrusion positioning mechanism and the clamping mechanism, the three positioning rods are used to perform extrusion positioning on the end surface of the metal tube, and at the same time, multiple clamping rods move synchronously toward the center of the rotating ring, thereby compressing the circumferential outer surface of the metal tube to form a clamping positioning of the metal tube, that is, completing the double positioning and installation processing of the metal tube, thereby effectively improving the positioning and installation convenience and positioning stability of the metal tube before laser-guided sawing.
[0026] (2) The moving panel is driven by the travel mechanism to move on the top surface of the operating table, so that the metal tube cutting position is accurately moved to the bottom of the laser beam emitting tube of the laser saw cutter, thereby effectively improving the cutting accuracy during the subsequent laser guided sawing. By starting the laser saw cutter and the rotating motor in the rotary cutting mechanism, the laser saw cutter generates a high-temperature laser beam. At the same time, the rotating ring drives the metal tube that has been double-positioned to rotate, so that the high-temperature laser beam is rotated and guided from the outer surface of the metal tube. The laser cutting of the metal tube by rotary cutting can effectively improve the flatness of the cutting surface of the metal tube.
[0027] (3) The clamping rod is arranged in two sections, which can be clamped by synchronous motion through the clamping sleeve and the clamping sleeve rod, and can also be reversely compressed by the clamping sleeve rod in the clamping sleeve to form reverse compression. The surface of the metal tube is clamped by the clamping rod to achieve a certain degree of balance compensation. In addition, the two sections of the clamping rod can be retracted and can also be used for double positioning installation of variable diameter metal tubes, thereby improving the convenience of laser-guided sawing of variable diameter metal tubes. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is a schematic diagram of the back structure of the operating table of the present invention;
[0030] Figure 3 It is a structural schematic diagram of the rotating ring and the positioning rod of the present invention;
[0031] Figure 4 It is a partial cross-sectional structural schematic diagram of the movable panel of the present invention;
[0032] Figure 5 For the present invention Figure 4 A schematic diagram of the enlarged structure of the middle A area;
[0033] Figure 6 It is a partial cross-sectional structural schematic diagram of the rotating ring of the present invention;
[0034] Figure 7 For the present invention Figure 6 Schematic diagram of the enlarged structure of the middle B area;
[0035] Figure 8 It is a schematic diagram of the local structure of the installation frame and the pressing rod of the present invention;
[0036] Fig. 9 For the present invention Figure 8 Schematic diagram of the enlarged structure of the middle C area;
[0037] Fig.10For the present invention Figure 8 Schematic diagram of the enlarged structure of area D in the middle.
[0038] In the figure: 1, operating table; 2, laser saw cutter; 3, moving panel; 4, rotating ring; 5, peeling mechanism; 51, rotating gear ring; 52, connecting rod; 53, rotating motor; 54, rotating gear; 6, positioning rod; 7, extrusion positioning mechanism; 71, T-bar; 72, sliding block; 73, compression spring; 74, extrusion rack rod; 75, positioning gear; 8, clamping rod; 81, clamping sleeve; 82, clamping sleeve rod; 9, installation frame; 1 0. Clamping rod; 11. Clamping mechanism; 111. Rotating ring; 112. Extrusion groove; 113. Extrusion column; 114. Push rod; 115. Clamping rod; 116. Push ring; 117. Rotating column; 12. Traveling mechanism; 121. Fixed track; 122. Servo motor; 123. Traveling gear; 13. Receiving panel; 14. Fan-shaped receiving ring; 15. Clamping spring; 16. Balance rod; 17. Abutment block; 18. Clamping spring. DETAILED DESCRIPTION
[0039] The present invention will be further described below in conjunction with the embodiments.
[0040] In order to make the purpose, technical solution and advantages of the embodiments of the present disclosure clearer, the technical solution of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, rather than all the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present disclosure.
[0041] Unless otherwise defined, the technical or scientific terms used in the present disclosure shall have the usual meanings understood by persons with ordinary skills in the field to which the present disclosure belongs. The words "including" or "comprising" and the like used in the present disclosure mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. The words "connect" or "connected" and the like are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.
[0042] Embodiment 1:
[0043] See also Figure 1-10The present invention provides a laser-guided sawing device, comprising an operating table 1, a laser sawing device 2 is installed on the top surface of one end of the operating table 1, and a movable panel 3 is slidably installed on the bottom top surface of the operating table 1, a rotating ring 4 is rotatably connected at the center of the outer side of the movable panel 3, and a rotary cutting mechanism 5 for the rotating ring 4 to rotate is arranged on the outer surface of the movable panel 3;
[0044] It should be noted that the laser sawing device 2 mainly includes a laser generator and an optical system. Through the optical lens group and the beam guiding mechanism in the optical system, the laser generator generates a high-temperature laser beam to perform laser-guided sawing processing on the material. The operating table 1 is also provided with a laser controller for controlling the output power, frequency, pulse width and other parameters of the laser to achieve precise control of the cutting process. This is a conventional setting in the art, so it will not be described in detail here.
[0045] In addition, the laser saw 2 is provided with a lifting adjustment mechanism on the operating table 1, which mainly includes a rotating wheel, a threaded screw, a lifting plate and a guide rod. The specific operation is: the threaded screw is driven by the rotating wheel to rotate the thread, and the lifting plate is guided up and down by the guide rod, so that the laser saw 2 installed on the lifting plate is subjected to threaded lifting and lowering processing. In addition, the lifting plate is also provided with a displacement adjustment mechanism for horizontal displacement of the laser saw 2, and its displacement direction is the axial direction of the metal pipe to be laser sawed, which is used to perform displacement adjustment on the laser beam emitting tube in the laser saw 2, so as to achieve fine-tuning of the position of the laser beam emitting tube when laser sawing the metal pipe;
[0046] Positioning rods 6, three positioning rods 6 are provided and are rotatably installed on the outer surface of the rotating ring 4 at equal angles in a circle, and the outer surface of the rotating ring 4 is provided with an extrusion positioning mechanism 7 that cooperates with the three positioning rods 6, and one side of each positioning rod 6 is provided with a clamping rod 8 that slides through the rotating ring 4, and the proximal ends of the three clamping rods 8 are fixed with a mounting frame 9, and the inner wall of each mounting frame 9 is rotatably connected with a plurality of clamping rods 10 distributed at equal angles, and the interior of the rotating ring 4 is provided with a clamping mechanism 11 that cooperates with the extrusion positioning mechanism 7;
[0047] It should be noted that, by setting the extrusion positioning mechanism 7, when the metal tube to be laser sawed is in an uninstalled state, the ends of the three positioning rods 6 away from the rotating ring 4 are all distributed toward the central axis of the rotating ring 4, that is, the ends of the three positioning rods 6 away from the rotating ring 4 are arranged close to each other, and at this time, through the mutual cooperation of the extrusion positioning mechanism 7 and the clamping mechanism 11, the three clamping rods 8 are all distributed inside the rotating ring 4 toward the outside of the rotating ring 4, and at this time, the closed circle surrounded by the clamping rods 10 on each installation frame 9 is set to the maximum diameter, which is larger than the outer surface diameter of the metal tube;
[0048] When installing the metal tube to be laser sawed, one end of the metal tube is inserted from the side of the movable panel 3 close to the laser saw 2, so that the end of the metal tube passes through the center of the multiple clamping rods 10 until the outer surface of the metal tube contacts the surface of the positioning rod 6 and is squeezed. At this time, the extrusion positioning mechanism 7 is driven to move until the three positioning rods 6 form an extrusion clamping treatment on the outer surface of the end of the metal tube. At this time, the clamping mechanism 11 moves synchronously with the extrusion positioning mechanism 7, driving the three clamping rods 8 to move synchronously toward the center of the rotating ring 4, so that the multiple clamping rods 10 and the outer surface of the metal tube form a synchronous compression and positioning installation, thereby completing the dual positioning treatment of the inserted end extrusion positioning of the metal tube and the synchronous compression positioning of the outer surface of the metal tube. The operation is simple, time-saving and labor-saving.
[0049] Further Figure 1 , Figure 2 , Figure 5 and Fig. 9 As shown, it is worth to explain in detail that the peeling mechanism 5 includes a rotating gear ring 51, which is rotatably embedded in the center of the inner wall of the movable panel 3, and three connecting rods 52 with equal angles are fixed between the rotating gear ring 51 and the rotating ring 4;
[0050] A rotating motor 53, which is mounted on the outer surface of the movable panel 3, wherein the output end of the rotating motor 53 is coaxially connected with a rotating gear 54, and the rotating gear 54 is meshedly connected with the rotating gear ring 51;
[0051] It should be noted that after the metal tube is doubly positioned and installed by the extrusion positioning mechanism 7 and the clamping mechanism 11, that is, the metal tube is doubly positioned and installed at the inner center of the rotating ring 4 by three positioning rods 6 and multiple clamping rods 10, the moving panel 3 is moved on the operating table 1, so that the cutting position of the metal tube is aligned with the laser beam emitting tube of the laser sawing device 2. At this time, by starting the laser sawing device 2 and the rotating motor 53, when the laser sawing device 2 generates a high-temperature laser beam to guide the sawing of the metal tube, the rotating motor 53 drives the rotating gear 54 to rotate synchronously, and the meshing transmission between the rotating gear 54 and the rotating gear ring 51 is realized. At this time, the rotating gear ring 51 rotates inside the movable panel 3. At the same time, due to the connecting effect of the connecting rod 52, the rotating ring 4 drives the metal tube that has been double-positioned to rotate, so that the laser beam generated by high temperature is rotated and guided from the outer surface of the metal tube for sawing. Compared with the mobile laser-guided sawing of the laser beam, the flatness of the cutting surface of the metal tube during laser-guided sawing is effectively improved. In addition, due to the mobile laser-guided sawing method, when the laser beam is displaced, the thickness of the laser-cut metal tube is inconsistent. The laser cutting method of the metal tube is used for laser cutting, which can effectively improve the accuracy of the cutting surface of the metal tube.
[0052] Further Figure 3 , Figure 4 , Figure 7 and Fig.10 As shown, it is worth to explain in detail that the extrusion positioning mechanism 7 includes a T-shaped rod 71, three T-shaped rods 71 are provided and fixed to the outer surface of the rotating ring 4 at equal angles, a sliding block 72 is slidably sleeved on the top outer surface of each T-shaped rod 71, and a compression spring 73 is provided on the outer surface of the T-shaped rod 71 and fixed to the opposite surface of the sliding block 72 and the T-shaped rod 71;
[0053] Extrusion rack rods 74, six extrusion rack rods 74 are provided and every two are symmetrically fixed to the bottom surface of the sliding block 72, one side of each extrusion rack rod 74 is meshedly connected with a positioning gear 75, and two adjacent positioning gears 75 are coaxially fixedly arranged at the rotating shaft of the positioning rod 6;
[0054] It should be noted that when the metal tube is not positioned and installed, the three sliding blocks 72 are all located at the outermost periphery of the rotating ring 4 due to the elastic force of the compression spring 73, that is, the end of the extrusion rack rod 74 is farthest from the rotating ring 4, and the end of the three positioning rods 6 away from the rotating ring 4 is moved closer to the central axis of the rotating ring 4 through the meshing action of the extrusion rack rod 74 and the positioning gear 75;
[0055] When the metal tube is positioned and installed, one end of the metal tube is inserted from the center of the movable panel 3 until the outer surface of the metal tube contacts and squeezes the surface of the positioning rod 6. At this time, the three positioning rods 6 all rotate toward the periphery of the rotating ring 4, and the positioning gear 75 rotates accordingly. Through the meshing transmission between the positioning gear 75 and the extrusion rack rod 74, the sliding block 72 moves on the T-bar 71 toward the outer surface of the rotating ring 4, and drives the compression spring 73 to be compressed. At this time, through the reverse elastic force of the compression spring 73, the metal tube can be stably positioned and installed between the three positioning rods 6 in an extruded manner.
[0056] Further Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 7 , Fig. 9 and Fig.10 As shown, it is worth to explain in detail that the clamping mechanism 11 includes a rotating ring 111, the rotating ring 111 is provided with two inner walls which are symmetrically mounted on the rotating ring 4, the outer surface of the rotating ring 111 is provided with three symmetrically distributed extrusion grooves 112, and the inner wall of each extrusion groove 112 is provided with an extrusion column 113 fixed to the outer surface of the clamping rod 8;
[0057] Push rods 114, three push rods 114 are provided and are respectively fixed to the outer surface of the sliding block 72, two symmetrically distributed clamping rods 115 are fixed to the end of each push rod 114, a push ring 116 is fixed to the end of the clamping rod 115, and a rotating column 117 fixed to the outer surface of the rotating ring 111 is provided inside the push ring 116;
[0058] It should be noted that when the metal tube is installed by center insertion extrusion positioning, the sliding block 72 drives the push rod 114 to move synchronously toward the outer surface of the rotating ring 4, and drives the clamping rod 115 and the push ring 116 to move synchronously. At this time, the pushing ring 116 pushes the rotating column 117, so that the rotating ring 111 rotates at a small angle on the inner wall of the rotating ring 4. At this time, the extrusion groove 112 squeezes the extrusion column 113, so that the clamping rod 8 moves toward the center of the rotating ring 4 at the inner wall of the rotating ring 4, that is, drives the installation frame 9 and the clamping rod 10 inside the installation frame 9 to move synchronously toward the center, so that multiple clamping rods 10 synchronously perform compression and positioning processing on the surface of the metal tube, and cooperate with the extrusion positioning effect of the three positioning rods 6, thereby effectively improving the convenience of stable installation of the metal tube at the center of the inner wall of the rotating ring 4.
[0059] Further Figure 1 , Figure 2 and Figure 4 As shown, it is worth to explain in detail that the bottom top surface of the movable panel 3 is provided with a travel mechanism 12, the travel mechanism 12 comprises a fixed rail 121, two fixed rails 121 are provided and symmetrically fixed to the bottom top surface of the operating table 1, the movable panel 3 is slidably mounted on the inner walls of the two fixed rails 121, and the bottom top surface of the movable panel 3 is installed with a servo motor 122;
[0060] A traveling gear 123, which is disposed above one of the fixed rails 121 and is coaxially connected to the output end of the servo motor 122, and the top surface of the fixed rail 121 is provided with teeth meshing with the traveling gear 123;
[0061] It should be noted that, driven by the servo motor 122, the traveling gear 123 rotates synchronously, and through the meshing transmission between the traveling gear 123 and the teeth, the movable panel 3 moves smoothly within the two fixed rails 121, so as to accurately move the cutting position of the double-positioned metal pipe to below the laser beam emitting tube of the laser saw 2, thereby effectively improving the cutting accuracy during subsequent laser-guided sawing.
[0062] Further Figure 1 , Figure 3 and Figure 8As shown, it is worth to explain in detail that the inner walls of the two fixed rails 121 are slidably connected with the material receiving panel 13, and the outer surface of the material receiving panel 13 close to the movable panel 3 is fixed with a fan-shaped material receiving ring 14;
[0063] It should be noted that a pull ring is provided on the outer surface of the receiving panel 13 away from the fan-shaped receiving ring 14, which is used to improve the convenience of sliding the receiving panel 13 in the two fixed rails 121, so that the fan-shaped receiving ring 14 can be smoothly moved to the laser beam emitting tube, and the metal pipe material cut by the laser-guided saw can be received and processed, thereby avoiding the metal pipe from falling and being damaged after cutting, thereby improving the safety of the metal pipe during falling to a certain extent.
[0064] This embodiment has the following working process: when laser-guided sawing is performed on the metal tube, the metal tube to be processed is first inserted from the center of the rotating ring 4 until the outer surface of the metal tube is squeezed with the three positioning rods 6 and the ends of the three positioning rods 6 are tangent to the surface of the metal tube. At this time, the end of the metal tube is positioned and installed on the central axis of the rotating ring 4 in an extruded manner through the setting of the extrusion positioning mechanism 7. At the same time, through the mutual cooperation of the extrusion positioning mechanism 7 and the clamping mechanism 11, the multiple clamping rods 10 move synchronously toward the center of the rotating ring 4, thereby performing a clamping treatment on the circumferential outer surface of the metal tube, forming a double positioning treatment of the metal tube, namely, the extrusion positioning of the three positioning rods 6 and the clamping positioning of the multiple clamping rods 10, thereby effectively improving the convenience of positioning and installation and the positioning stability of the metal tube before laser-guided sawing;
[0065] After the metal pipe is double-positioned and installed, the moving panel 3 is then driven by the traveling mechanism 12 to move on the top surface of the operating table 1, so that the cutting position of the metal pipe is accurately moved to below the laser beam emitting tube of the laser sawing device 2, thereby effectively improving the cutting accuracy during the subsequent laser-guided sawing;
[0066] By starting the laser saw 2 and the rotating motor 53 in the rotary cutting mechanism 5, the laser saw 2 generates a high-temperature laser beam, and at the same time the rotating ring 4 drives the metal tube that has been double-positioned to rotate, so that the high-temperature laser beam is subjected to a rotationally guided sawing process from the outer surface of the metal tube. The laser cutting process of the metal tube by rotary cutting can effectively improve the accuracy of the cutting surface of the metal tube.
[0067] Embodiment 2:
[0068] Based on the first embodiment, Figure 6 , Figure 7 , Fig. 9 and Fig.10As shown, it is worth to explain in detail that the clamping rod 8 includes a clamping sleeve 81 and a clamping sleeve rod 82, the clamping sleeve rod 82 is slidably mounted on the inner wall of the clamping sleeve 81, the extrusion column 113 is fixed to the outer surface of the clamping sleeve 81, the end of the clamping sleeve rod 82 is fixed to the surface of the mounting frame 9, and the clamping sleeve 81 is provided with a compression spring 15 fixed to the opposite surfaces of the clamping sleeve rod 82 and the clamping sleeve 81;
[0069] It should be noted that the clamping rod 8 is arranged in two sections, and is kept in a tensioned state by a compression spring 15. When the compression mechanism 11 drives the clamping rod 8 to move toward the center of the rotating ring 4 in the rotating ring 4, the clamping sleeve 81 drives the clamping sleeve rod 82 to move synchronously. At this time, multiple clamping rods 10 can be clamped by the clamping sleeve 81 and the clamping sleeve rod 82 in a synchronous movement manner, and the clamping sleeve rod 82 can reversely compress the compression spring 15 in the clamping sleeve 81 to form a reverse compression, and the surface of the metal tube is compressed by the compression rod 10 to perform a certain degree of balance compensation. In addition, the two sections of the clamping rod 8 are retractable, and can also be used for double positioning installation of variable-diameter metal tubes, thereby improving the convenience of laser-guided sawing of variable-diameter metal tubes.
[0070] Further Figure 4 , Figure 7 , Fig. 9 and Fig.10 As shown, it is worth to explain in detail that the end of the clamping sleeve 82 away from the mounting frame 9 is fixed with a balancing rod 16 penetrating the clamping sleeve 81 and the sliding block 72, the outer surface of the clamping sleeve 81 is provided with an abutment block 17 which is slidably sleeved on the outer surface of the balancing rod 16, and the outer surface of the balancing rod 16 is provided with a clamping spring 18 which is fixed to the opposite surface of the abutment block 17 and the sliding block 72;
[0071] It should be noted that, through the elastic force of the clamping spring 18, the abutment block 17 is ensured to be in a state of constant abutment when the clamping sleeve 81 moves in the rotating ring 4. The setting of the balance rod 16 can not only effectively guide the abutment block 17 for sliding, but also guide the clamping sleeve rod 82 for sliding when it moves in the reverse direction, thereby improving the stability of the movement of the clamping sleeve rod 82.
[0072] In summary, it can be known from the two embodiments that: through the cooperation between the extrusion positioning mechanism 7 and the clamping mechanism 11, the three positioning rods 6 perform extrusion positioning on the end surface of the metal tube, and at the same time, the multiple clamping rods 10 synchronously move toward the center of the rotating ring 4, thereby performing a compression process on the circumferential outer surface of the metal tube, forming a compression positioning of the metal tube, that is, completing the double positioning and installation process of the metal tube, thereby effectively improving the convenience of positioning and installation and the positioning stability of the metal tube before laser-guided sawing;
[0073] The moving panel 3 is driven by the traveling mechanism 12 to move on the top surface of the operating table 1, so that the cutting position of the metal pipe is accurately moved to below the laser beam emitting tube of the laser sawing device 2, thereby effectively improving the cutting accuracy during the subsequent laser guided sawing. By starting the laser sawing device 2 and the rotating motor 53 in the rotary cutting mechanism 5, the laser sawing device 2 generates a high-temperature laser beam, and at the same time, the rotating ring 4 drives the metal pipe that has been double-positioned to rotate, so that the laser beam generated by the high temperature performs a rotary guided sawing process from the outer surface of the metal pipe. The laser cutting process of the metal pipe by rotary cutting can effectively improve the flatness of the cutting surface of the metal pipe.
[0074] The clamping rod 8 is arranged in two sections, and can be clamped by the clamping sleeve 81 and the clamping sleeve rod 82 in a synchronous motion, and the clamping sleeve rod 82 can reversely compress the clamping spring 15 in the clamping sleeve 81 to form reverse compression, and the surface of the metal tube is clamped by the clamping rod 10 to perform a certain degree of balance compensation. In addition, the two sections of the clamping rod 8 are retractable, and can also be used for double positioning installation of variable-diameter metal tubes, thereby improving the convenience of laser-guided sawing of variable-diameter metal tubes.
[0075] Both the rotating motor 53 and the servo motor 122 can be purchased from the market and equipped with a separate power supply. This is a mature technology in the art and has been fully disclosed, so it will not be repeated in the specification.
[0076] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A laser-guided sawing device, comprising an operating table (1), a laser sawing device (2) being mounted on the top surface of one end of the operating table (1), characterized in that: Also includes: A movable panel (3), the movable panel (3) being slidably mounted on the bottom top surface of the operating table (1), a rotating ring (4) being rotatably connected at the outer center of the movable panel (3), and a rotary cutting mechanism (5) for rotating the rotating ring (4) being provided on the outer surface of the movable panel (3); Positioning rods (6), three positioning rods (6) are provided and are rotatably mounted on the outer surface of the rotating ring (4) at equal angles in a circle, the outer surface of the rotating ring (4) is provided with an extrusion positioning mechanism (7) that cooperates with the three positioning rods (6), one side of each positioning rod (6) is provided with a clamping rod (8) that slides through the rotating ring (4), the adjacent ends of the three clamping rods (8) are fixed with a mounting frame (9), the inner wall of each mounting frame (9) is rotatably connected with a plurality of clamping rods (10) distributed at equal angles, and the interior of the rotating ring (4) is provided with a clamping mechanism (11) that cooperates with the extrusion positioning mechanism (7); The extrusion positioning mechanism (7) comprises: T-shaped rods (71), three T-shaped rods (71) are provided and fixed to the outer surface of the rotating ring (4) at equal angles, a sliding block (72) is slidingly sleeved on the top outer surface of each T-shaped rod (71), and a compression spring (73) is provided on the outer surface of the T-shaped rod (71) and is fixed to the opposite surfaces of the sliding block (72) and the T-shaped rod (71); Extrusion rack rods (74), six extrusion rack rods (74) are provided, and two of them are symmetrically fixed to the bottom surface of the sliding block (72), one side of each extrusion rack rod (74) is meshingly connected with a positioning gear (75), and two adjacent positioning gears (75) are coaxially fixedly arranged at the rotating shaft of the positioning rod (6); The pressing mechanism (11) comprises: A rotating ring (111), the rotating ring (111) being provided with two inner walls symmetrically mounted on the rotating ring (4), the outer surface of the rotating ring (111) being provided with three symmetrically distributed extrusion grooves (112), the inner wall of each extrusion groove (112) being provided with an extrusion column (113) fixed to the outer surface of the clamping rod (8); A push rod (114), wherein three push rods (114) are provided and are respectively fixed to the outer surface of the sliding block (72), and two symmetrically distributed clamping rods (115) are fixed to the end of each push rod (114), and a push ring (116) is fixed to the end of the clamping rod (115), and a rotating column (117) fixed to the outer surface of the rotating ring (111) is provided inside the push ring (116).
2. The laser-guided sawing device according to claim 1, characterized in that: The rotary cutting mechanism (5) comprises: A rotating gear ring (51), the rotating gear ring (51) is rotatably embedded in the center of the inner wall of the movable panel (3), and three connecting rods (52) distributed at equal angles are fixed between the rotating gear ring (51) and the rotating ring (4); A rotating motor (53) is mounted on the outer surface of the movable panel (3); an output end of the rotating motor (53) is coaxially connected to a rotating gear (54); and the rotating gear (54) is meshingly connected to the rotating gear ring (51).
3. The laser-guided sawing device according to claim 1, characterized in that: A travel mechanism (12) is provided on the top surface of the bottom of the movable panel (3), and the travel mechanism (12) comprises: Fixed rails (121), two fixed rails (121) are provided and symmetrically fixed to the bottom and top surfaces of the operating table (1), the movable panel (3) is slidably mounted on the inner walls of the two fixed rails (121), and a servo motor (122) is mounted on the bottom and top surfaces of the movable panel (3); A traveling gear (123) is arranged above one of the fixed rails (121) and is coaxially connected to the output end of the servo motor (122); the top surface of the fixed rail (121) is provided with teeth meshing with the traveling gear (123).
4. The laser-guided sawing device according to claim 3, characterized in that: The inner walls of the two fixed rails (121) are slidably connected with a material receiving panel (13), and a fan-shaped material receiving ring (14) is fixed on the outer surface of the material receiving panel (13) close to the movable panel (3).
5. The laser-guided sawing device according to claim 1, characterized in that: The clamping rod (8) comprises a clamping sleeve (81) and a clamping sleeve rod (82), the clamping sleeve rod (82) being slidably mounted on the inner wall of the clamping sleeve (81), the extrusion column (113) being fixed to the outer surface of the clamping sleeve (81), the end of the clamping sleeve rod (82) being fixed to the surface of the mounting frame (9), and a compression spring (15) being fixed to the opposing surfaces of the clamping sleeve rod (82) and the clamping sleeve (81) being arranged inside the clamping sleeve (81).
6. The laser-guided sawing device according to claim 5, characterized in that: A balance rod (16) penetrating the clamping sleeve (81) and the sliding block (72) is fixed to one end of the clamping sleeve (82) away from the mounting frame (9); an abutment block (17) slidingly sleeved on the outer surface of the balance rod (16) is provided on the outer surface of the clamping sleeve (81); and a clamping spring (18) fixed to the opposite surfaces of the abutment block (17) and the sliding block (72) is provided on the outer surface of the balance rod (16).
Citation Information
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