Automatic welding and forming machine for metal steel bar skeleton of electric pole
By designing an automatic welding forming machine for the electric pole metal steel bar frame, the limit auxiliary feeding body, limit adjustment body and automatic welding body are used to solve the problems of low efficiency and unstable quality in the traditional welding method, automatic and continuous welding are realized, and production efficiency and welding quality are improved.
Patent Information
- Application Number
- CN202410907257.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-07-08
AI Technical Summary
The traditional electric pole steel frame welding method has problems such as low production efficiency, unstable welding quality, and high labor intensity, making it difficult to achieve automated and continuous welding of electric pole metal steel frames.
An automatic welding forming machine for the electric pole metal steel bar frame is designed, including the limit auxiliary feeding body, the limit adjustment body, the automatic welding body and other components. The automatic limiting, feeding and welding of the electric pole metal steel bar frame is realized through the clamping positioning unit, the limit control part and the fully automatic welding robot.
The automated and continuous welding of the metal steel bar frame of the electric pole has been realized, the production efficiency has been improved, the welding quality has been ensured, and the labor intensity has been reduced.
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Figure CN118905484B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal steel bar skeleton welding, in particular to an automatic welding forming machine for a metal steel bar skeleton of an electric pole. Background Art
[0002] In the construction of infrastructure such as electricity and communications, electric poles are indispensable supporting structures. The traditional welding method of electric pole steel bar skeletons has problems such as low production efficiency, unstable welding quality, and high labor intensity. When welding metal steel bar skeletons, it takes a lot of time and manpower to align and limit various electric poles, and it is not possible to automatically and continuously complete the spot welding process, which greatly reduces the efficiency of preparing the metal steel bar skeleton of the electric pole and the preparation effect is poor. Therefore, a device is needed to solve the above-mentioned problems. Summary of the invention
[0003] In view of the problems in the prior art, the present invention provides an automatic welding and forming machine for a metal steel bar skeleton of an electric pole.
[0004] The technical solution adopted by the present invention to solve its technical problems is: an automatic welding forming machine for a metal steel bar skeleton of an electric pole, comprising a limit auxiliary feeding body, a limit adjustment body, an automatic welding body, a first track plate, a first electric push rod, a fixed connecting plate, a second track plate and a metal steel bar skeleton of the electric pole, wherein the second track plates are symmetrically arranged, the fixed connecting plate is fixedly connected between the second track plates, the first track plate is fixedly installed in the middle of the fixed connecting plate, the automatic welding body is arranged on the first track plate, the limit adjustment body is arranged on the second track plate, the limit auxiliary feeding body is arranged in the middle of the limit adjustment body, the metal steel bar skeleton of the electric pole is arranged at the bottom end of the limit auxiliary feeding body, the metal steel bar skeleton of the electric pole is located in the middle of the limit adjustment body, the first electric push rod is fixedly connected to the middle of the end of the second track plate, and the front end of the first electric push rod is connected to the limit adjustment body.
[0005] Preferably, the limit adjustment body includes a spacing adjustment spring, a synchronous rotating rod, a clamping and positioning unit, a fixed mounting plate and a first motor, the clamping and positioning units are evenly distributed, the spacing adjustment springs are evenly distributed between the two sides of the clamping and positioning units, the synchronous rotating rod is arranged between the middle parts of each of the clamping and positioning units, the fixed mounting plate is arranged at the outer end of the clamping and positioning unit, and the first motor is fixedly installed in the middle part of the fixed mounting plate.
[0006] Preferably, the position limiting auxiliary feeding body includes a support and mounting frame plate, a second electric push rod and a position limiting control part, the second electric push rod is symmetrically fixedly mounted on both ends of the support and mounting frame plate, the position limiting control part is distributed below the two ends of the support and mounting frame plate, and the position limiting control part is located at the bottom end of the second electric push rod.
[0007] Preferably, the limit control part includes a connecting frame, a sliding adjustment slot, an annular material feeding support frame, a threaded locking column, a sliding adjustment card plate and a support limit feeding ring. The annular material feeding support frame is symmetrically arranged, and the upper ends of the two annular material feeding support frames are fixedly connected to the bottom of both ends of the connecting frame. The sliding adjustment slot is evenly penetrated and opened on the annular material feeding support frame. The sliding adjustment card plate is slidably connected to the sliding adjustment slot. The threaded locking column is symmetrically threadedly inserted into the sliding adjustment card plate, and the front end of the threaded locking column is in compression contact with the outer wall of the annular material feeding support frame, and the support limit feeding ring is fixedly connected to the inner end of the sliding adjustment card plate.
[0008] Preferably, the clamping and positioning unit includes an adjusting gear, a sliding adjustment support card plate, a clamping and mounting card seat, a limiting stabilizing support slide plate, an L-shaped support frame, a sliding support adjustment column, an arc-shaped limiting card plate, a third electric push rod and a control gear plate. The sliding support adjustment column is symmetrically arranged, and the clamping and mounting card seat is fixedly connected to the inner side of the upper end of the sliding support adjustment column. The sliding adjustment support card plates are symmetrically arranged, and the front ends of the two sliding adjustment support card plates are slidably clamped inside the upper end of the sliding support adjustment column, and the upper end of the arc-shaped limiting card plate is slidably clamped on the sliding adjustment support card plate. The third electric push rod is fixedly mounted on the upper end of the sliding adjustment support card plate, and the front end of the third electric push rod is fixedly connected to the upper end of the arc-shaped limit card plate, the control gear plate is fixedly connected to the inner end of the sliding adjustment support card plate, and the adjusting gear is rotatably arranged between the symmetrically arranged control gear plates, and the two side ends of the adjusting gear are respectively meshed with the control gear plates, the L-shaped support frame is fixedly connected to the outer end of the sliding support adjustment column, the limit stabilization support slide plate is fixedly connected to the control gear plate, and the limit stabilization support slide plate is slidably clamped inside the upper end of the L-shaped support frame.
[0009] Preferably, the automatic welding body includes a fully automatic welding robot, a rotating mounting frame, a second motor, a third motor, a support control frame, a sliding tooth plate, a support frame and a rotating gear, the support control frame is fixedly connected to the upper end of the sliding tooth plate, the rotating mounting frame is rotatably clamped at the front end of the support control frame, the second motor is fixedly mounted on the support control frame, and the driving end of the second motor is fixedly connected to the middle part of the rotating mounting frame through a reducer, the fully automatic welding robot is evenly fixedly mounted on the rotating mounting frame, the support frame is symmetrically arranged at the front end of the sliding tooth plate, the rotating gear is rotatably clamped between the upper ends of the support frame, the third motor is fixedly mounted on the upper side ends of the support frame, and the driving end of the third motor is fixedly connected to the middle part of the rotating gear, and the bottom end of the rotating gear is meshed with the bottom end of the sliding tooth plate.
[0010] Preferably, the bottom end of the sliding tooth plate is slidably engaged with the first track plate, and the bottom end of the supporting frame is fixedly connected to the first track plate.
[0011] Preferably, both ends of the spacing adjustment spring are clamped and installed between the inside of the clamping mounting base, the bottom end of the sliding support adjustment column is slidably clamped on the second track plate, the front end of the first electric push rod is fixedly connected to the upper end of the sliding support adjustment column set at the end, and the bottom end of the sliding support adjustment column set at the front end is fixedly connected to the second track plate.
[0012] Preferably, the fully automatic welding robot and the rotating mounting frame move in the middle of the metal reinforcement skeleton of the pole.
[0013] Preferably, a fourth electric push rod is fixedly connected to the middle part of the front end of the rotating mounting frame, a mounting plate is fixedly connected to the front degree of the fourth electric push rod, a fourth motor is fixedly installed at the front end of the mounting plate by bolts, a driving end of the fourth motor is fixedly connected to the second rotating mounting frame, and a second fully automatic welding robot is evenly fixedly installed on the second rotating mounting frame.
[0014] Beneficial effects of the present invention:
[0015] 1. The present invention can evenly limit the distribution of the circular support rings in the metal reinforcement skeleton of the pole through the evenly arranged clamping and positioning units, and can evenly and stably distribute the support rods in the metal reinforcement skeleton of the pole on the inner wall of the circular support ring through the arranged limiting auxiliary feeding body, and fit in contact with the inner wall of the circular support ring. Therefore, the limit control part can conveniently convey and support the limit of the cross bar, so that the circular support rings and support rods in the metal reinforcement skeleton of the pole can be automatically, conveniently and accurately laid, which is convenient for the subsequent automatic welding.
[0016] 2. The rotating gear of the present invention can make the sliding tooth plate slide along the first track plate, so that the support control frame and the fully automatic welding robot slide to the inside of the metal reinforcement skeleton of the pole, and the second motor can be used to rotate the rotating mounting frame and the fully automatic welding robot, so that the circular support ring and the support rod in the metal reinforcement skeleton of the pole can be conveniently and continuously welded, so that the support ring and the support rod constituting the metal reinforcement skeleton of the pole can be conveniently and automatically welded continuously, which saves time, labor and has high efficiency. The fourth electric push rod can drive the second rotating mounting frame and the second fully automatic welding robot to move, and control the distance between each second fully automatic welding robot and the fully automatic welding robot. The fourth motor can drive the second rotating mounting frame and the second fully automatic welding robot to rotate, so that the second fully automatic welding robot and the fully automatic welding robot can realize multi-point synchronous welding, which greatly improves the efficiency of welding inside the metal reinforcement skeleton of the pole. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the main body of the present invention from the front perspective;
[0019] Figure 2 It is a schematic diagram of the side-view stereoscopic structure of the main body in the present invention;
[0020] Figure 3 It is a schematic diagram of the main structure of the limit adjustment in the present invention;
[0021] Figure 4 This is a schematic diagram of the main structure of the position-limiting auxiliary feeding in the present invention;
[0022] Figure 5 It is a schematic diagram of the structure of the limit control part in the present invention;
[0023] Figure 6 It is a schematic diagram of the structure of the clamping and positioning unit in the present invention;
[0024] Figure 7 It is a schematic diagram of the three-dimensional structure of the clamping and positioning unit in the present invention from a side view;
[0025] Figure 8 It is a schematic diagram of the automatic welding main structure of the present invention;
[0026] Fig. 9 It is a structural schematic diagram of the second embodiment of the automatic welding body in the present invention.
[0027] In the figure: 1-limit auxiliary feeding body, 2-limit adjustment body, 3-automatic welding body, 4-first track plate, 5-first electric push rod, 6-fixed connecting plate, 7-second track plate, 8-pole metal steel frame, 9-spacing adjustment spring, 10-synchronous rotation rod, 11-clamping positioning unit, 12-fixed erection plate, 13-first motor, 14-support mounting frame plate, 15-second electric push rod, 16-limit control part, 17-connecting frame, 18-sliding adjustment slot, 19-annular feeding support frame, 20-thread locking column, 21-sliding adjustment card plate, 22-support limit feeding ring, 23 -adjusting gear, 231-the third electric push rod, 24-sliding adjustment support card plate, 25-clamping installation card seat, 26-limiting stable support slide plate, 27-L-shaped support frame, 28-sliding support adjustment column, 29-arc-shaped limiting card plate, 30-control gear plate, 31-full-automatic welding robot, 32-rotating mounting frame, 33-second motor, 34-third motor, 35-support control frame, 36-sliding gear plate, 37-support frame, 38-rotating gear, 39-fourth electric push rod, 40-mounting plate, 41-second fully automatic welding robot, 42-fourth motor, 43-second rotating mounting frame. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0029] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0030] The present invention is further described below in conjunction with the accompanying drawings.
[0031] Example 1
[0032] like Figure 1 and Figure 2 As shown, an automatic welding forming machine for a metal steel bar skeleton of an electric pole of the present invention comprises a limit auxiliary feeding body 1, a limit adjustment body 2, an automatic welding body 3, a first track plate 4, a first electric push rod 5, a fixed connecting plate 6, a second track plate 7 and a metal steel bar skeleton 8 for the electric pole, wherein the second track plates 7 are symmetrically arranged, the fixed connecting plate 6 is fixedly connected between the second track plates 7, the first track plate 4 is fixedly installed in the middle of the fixed connecting plate 6, the automatic welding body 3 is arranged on the first track plate 4, the limit adjustment body 2 is arranged on the second track plate 7, the limit auxiliary feeding body 1 is arranged in the middle of the limit adjustment body 2, the metal steel bar skeleton 8 for the electric pole is arranged at the bottom end of the limit auxiliary feeding body 1, and the metal steel bar skeleton 8 for the electric pole is located in the middle of the limit adjustment body 2, the first electric push rod 5 is fixedly connected to the middle of the end of the second track plate 7, and the front end of the first electric push rod 5 is connected to the limit adjustment body 2, and the fixed connecting plate 6 provided plays a role of fixed support and installation.
[0033] like Figure 3 As shown, the limit adjustment body 2 includes a spacing adjustment spring 9, a synchronous rotating rod 10, a clamping and positioning unit 11, a fixed mounting plate 12 and a first motor 13. The clamping and positioning units 11 are evenly distributed, and the spacing adjustment spring 9 is evenly distributed between the two sides of the clamping and positioning units 11. The synchronous rotating rod 10 is arranged between the middle parts of each clamping and positioning unit 11, and the fixed mounting plate 12 is arranged at the outer end of the clamping and positioning unit 11. The first motor 13 is fixedly installed in the middle part of the fixed mounting plate 12, and the spacing adjustment spring 9 is used to adjust the spacing between each clamping and positioning unit 11. Through the control effect, the circular support rings in the metal reinforcement skeleton 8 of the pole can be evenly limited and distributed through the evenly arranged clamping and positioning units 11, and the support rods in the metal reinforcement skeleton 8 of the pole can be evenly and stably distributed on the inner wall of the circular support ring through the setting of the limiting auxiliary feeding body 1, and are in close contact with the inner wall of the circular support ring. Therefore, through the setting of the limiting control part 16, the horizontal bar limit can be conveniently conveyed and supported, so that the circular support rings and support rods in the metal reinforcement skeleton 8 of the pole can be automatically, conveniently and accurately laid, which is convenient for the subsequent automatic welding.
[0034] like Figure 4 and Figure 5As shown, the limit auxiliary feeding body 1 includes a support and mounting frame plate 14, a second electric push rod 15 and a limit control part 16. The second electric push rod 15 is symmetrically fixedly installed at both ends of the support and mounting frame plate 14. The limit control part 16 is distributed below the two ends of the support and mounting frame plate 14, and the limit control part 16 is located at the bottom end of the second electric push rod 15. The limit control part 16 includes a connecting frame 17, a sliding adjustment slot 18, an annular feeding support frame 19, a threaded locking column 20, a sliding adjustment card plate 21 and a support and limit feeding ring 22. The annular feeding support frame 19 is symmetrically arranged, and the upper ends of the two annular feeding support frames 19 are fixedly connected to the bottom of both ends of the connecting frame 17. The sliding adjustment slots 18 are evenly penetrated and opened on the annular feeding support frame 19. The sliding adjustment card plate 21 is slidably connected to the sliding On the movable adjustment slot 18, the threaded locking column 20 is symmetrically threadedly inserted into the sliding adjustment card plate 21, and the front end of the threaded locking column 20 is squeezed and contacted with the outer wall of the annular feeding support frame 19, and the support limit feeding ring 22 is fixedly connected to the inner end of the sliding adjustment card plate 21. Through the support limit feeding rings 22 in the limit control part 16, the cross bar support limit fixed inside the circular support ring can be transported to the inside of the circular support ring, and by screwing the threaded locking column 20, the sliding adjustment card plate 21 can slide along the sliding adjustment slot 18, so that the spacing between each support limit feeding ring 22 can be adjusted, so that the cross bar inserted into each support limit feeding ring 22 can be automatically and conveniently distributed inside the circular support ring, and fit and contact with the inner wall of the circular support ring.
[0035] like Figure 6 and Figure 7As shown, the clamping and positioning unit 11 includes an adjusting gear 23, a sliding adjustment support card plate 24, a clamping and mounting card seat 25, a limiting and stabilizing support slide plate 26, an L-shaped support frame 27, a sliding support adjustment column 28, an arc-shaped limiting card plate 29, a third electric push rod 231 and a control tooth plate 30. The sliding support adjustment column 28 is symmetrically arranged, the clamping and mounting card seat 25 is fixedly connected to the inner side of the upper end of the sliding support adjustment column 28, the sliding adjustment support card plate 24 is symmetrically arranged, and the front ends of the two sliding adjustment support card plates 24 are slidably clamped in the upper end of the sliding support adjustment column 28, the upper end of the arc-shaped limiting card plate 29 is slidably clamped on the sliding adjustment support card plate 24, the third electric push rod 231 is fixedly installed on the upper end of the sliding adjustment support card plate 24, and the front end of the third electric push rod 231 is fixedly connected to the upper end of the arc-shaped limiting card plate 29, and the control tooth plate 30 is fixedly connected to the sliding adjustment support The inner end of the card plate 24 and the adjusting gear 23 are rotatably set between the symmetrically set control tooth plates 30, and the two side ends of the adjusting gear 23 are respectively meshed and connected with the control tooth plates 30, the L-shaped support frame 27 is fixedly connected to the outer end of the sliding support adjustment column 28, the limit stable support slide plate 26 is fixedly connected to the control tooth plate 30, and the limit stable support slide plate 26 is slidably clamped inside the upper end of the L-shaped support frame 27, and the rotating adjusting gear 23 can make the sliding adjustment support card plate 24 and the arc limit card plate 29 slide synchronously through the symmetrically distributed control tooth plates 30, so that the two sides of the circular support rings of different diameters can be clamped and fixed, and by starting the third electric push rod 231, the arc limit card plate 29 can be controlled to slide slightly along the sliding adjustment support card plate 24, so that the arc limit card plate 29 can fully clamp and limit the side end of the circular support ring in the metal steel bar skeleton 8 of the pole.
[0036] like Figure 8As shown, the automatic welding body 3 includes a full-automatic welding robot 31, a rotating mounting frame 32, a second motor 33, a third motor 34, a support control frame 35, a sliding tooth plate 36, a support frame 37 and a rotating gear 38. The support control frame 35 is fixedly connected to the upper end of the sliding tooth plate 36, the rotating mounting frame 32 is rotatably clamped on the front end of the support control frame 35, the second motor 33 is fixedly mounted on the support control frame 35, and the driving end of the second motor 33 is fixedly connected to the middle part of the rotating mounting frame 32 through a reducer. The full-automatic welding robot 31 is evenly fixedly mounted on the rotating mounting frame 32, the support frame 37 is symmetrically arranged at the front end of the sliding tooth plate 36, the rotating gear 38 is rotatably clamped between the upper ends of the support frame 37, and the third motor 34 is fixedly mounted on the upper end of the support frame 37 The third motor 34 is connected to the side end, and the driving end of the third motor 34 is fixedly connected to the middle part of the rotating gear 38, and the bottom end of the rotating gear 38 is meshed with the bottom end of the sliding tooth plate 36. Starting the third motor 34 can make the rotating gear 38 rotate, and the rotating rotating gear 38 can make the sliding tooth plate 36 slide along the first track plate 4, so that the support control frame 35 and the full-automatic welding robot 31 slide to the inside of the metal reinforcement skeleton 8 of the pole, and the rotating mounting frame 32 and the full-automatic welding robot 31 can be rotated by the second motor 33, so that the circular support ring and the support rod in the metal reinforcement skeleton 8 of the pole can be conveniently and continuously welded, so that the support ring and the support rod constituting the metal reinforcement skeleton 8 of the pole can be conveniently and automatically welded continuously, which saves time, labor and has high efficiency.
[0037] The bottom end of the sliding tooth plate 36 is slidably engaged with the first track plate 4 , and the bottom end of the support frame 37 is fixedly connected to the first track plate 4 , playing a role of fixedly connected support.
[0038] The two ends of the spacing adjustment spring 9 are fixedly installed between the inside of the clamping mounting base 25, the bottom end of the sliding support adjustment column 28 is slidably clamped on the second track plate 7, the front end of the first electric push rod 5 is fixedly connected to the upper end of the sliding support adjustment column 28 set at the end, and the bottom end of the sliding support adjustment column 28 set at the front end is fixedly connected to the second track plate 7, which plays a role of limiting.
[0039] The fully automatic welding robot 31 and the rotating mounting frame 32 move in the middle of the metal reinforcement skeleton 8 of the electric pole, and can conveniently realize continuous and automatic electric welding processing inside the metal reinforcement skeleton 8 of the electric pole.
[0040] The working principle of Example 1 is as follows: during use, each circular support ring in the metal reinforcement skeleton 8 of the pole is first placed inside each clamping and positioning unit 11, and each circular support ring is clamped and fixed by the symmetrical arc-shaped limit card plate 29 in the clamping and positioning unit 11, and the first motor 13 is started and each adjusting gear 23 can be rotated synchronously through the synchronous rotating rod 10 fixedly connected between the adjusting gears 23, and the rotating adjusting gear 23 can make the sliding adjustment support card plate 24 and the arc-shaped limit card plate 29 slide synchronously through the symmetrically distributed control tooth plate 30, so that the two sides of the circular support rings of different diameters can be clamped and fixed, and the arc-shaped limit card plate 29 can be controlled to slide slightly along the sliding adjustment support card plate 24 by starting the third electric push rod 231, so that the arc-shaped limit card plate 29 can fully clamp and limit the side ends of the circular support rings in the metal reinforcement skeleton 8 of the pole, and the first electric push rod 5 is started to squeeze the upper end of the sliding support adjustment column 28 in the outermost clamping and positioning unit 11, contacting the clamping column 28 in each clamping and positioning unit 11. The spacing adjustment spring 9 clamped and fixed between the installation bases 25 can adjust the spacing between the clamping and positioning units 11, so that the indirect adjustment of the circular support rings in the metal reinforcement skeleton 8 of the pole can be conveniently performed, so that the circular support rings in the metal reinforcement skeleton 8 of the pole can be automatically and evenly distributed, and the cross bar support limit fixed inside the circular support ring can be transported to the inside of the circular support ring through the support limit filling ring 22 in the limit control unit 16, and the sliding adjustment card plate 21 can slide along the sliding adjustment card groove 18 after screwing the threaded locking column 20, so that the spacing body between each support limit filling ring 22 can be adjusted, so that the cross bar inserted into the cross bar from each support limit filling ring 22 can be automatically and conveniently distributed inside the circular support ring, and fit and contact with the inner wall of the circular support ring, so that the cross bar limit can be conveniently transported and supported through the set limit control unit 16, so that the circular support ring and support rod in the metal reinforcement skeleton 8 of the pole can be automatically, conveniently and accurately laid, which is convenient for the subsequent automatic welding;
[0041] By starting the third motor 34, the rotating gear 38 can be rotated, and the rotating rotating gear 38 can make the sliding tooth plate 36 slide along the first track plate 4, so that the support control frame 35 and the fully automatic welding robot 31 slide into the interior of the metal reinforcement skeleton 8 of the pole, and the second motor 33 can be used to rotate the rotating mounting frame 32 and the fully automatic welding robot 31, so that the circular support ring and the support rod in the metal reinforcement skeleton 8 of the pole can be conveniently and continuously welded, so that the support ring and the support rod constituting the metal reinforcement skeleton 8 of the pole can be conveniently and automatically welded continuously, which saves time, labor and has high efficiency.
[0042] Example 2
[0043] On the basis of Example 1, Fig. 9 As shown, a fourth electric push rod 39 is fixedly connected to the middle part of the front end of the rotating mounting frame 32, a mounting plate 40 is fixedly connected to the front degree of the fourth electric push rod 39, a fourth motor 42 is fixedly installed to the front end of the mounting plate 40 by bolts, a driving end of the fourth motor 42 is fixedly connected to a second rotating mounting frame 43, and a second fully automatic welding robot 41 is evenly fixedly installed on the second rotating mounting frame 43.
[0044] When implementing this embodiment, the fourth electric push rod 39 can drive the second rotating mounting frame 43 and the second fully automatic welding robot 41 to move, control the distance between each second fully automatic welding robot 41 and the fully automatic welding robot 31, and the fourth motor 42 can drive the second rotating mounting frame 43 and the second fully automatic welding robot 41 to rotate, so that the set second fully automatic welding robot 41 and the fully automatic welding robot 31 can realize multi-point synchronous electric welding processing, so that the efficiency of welding inside the metal steel bar skeleton 8 of the pole is greatly improved.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic welding forming machine for a metal steel bar skeleton of an electric pole, comprising a position limiting auxiliary feeding body (1), a position limiting adjustment body (2), an automatic welding body (3), a first track plate (4), a first electric push rod (5), a fixed connection plate (6), a second track plate (7) and a metal steel bar skeleton of an electric pole (8), characterized in that: The second track plates (7) are symmetrically arranged, the fixed connection plates (6) are fixedly connected between the second track plates (7), the first track plate (4) is fixedly installed in the middle of the fixed connection plates (6), the automatic welding body (3) is arranged on the first track plate (4), the limit adjustment body (2) is arranged on the second track plate (7), the limit auxiliary feeding body (1) is arranged in the middle of the limit adjustment body (2), the electric pole metal steel bar skeleton (8) is arranged at the bottom end of the limit auxiliary feeding body (1), the electric pole metal steel bar skeleton (8) is located in the middle of the limit adjustment body (2), the first electric push rod (5) is fixedly connected to the middle of the end of the second track plate (7), and the front end of the first electric push rod (5) is connected to the limit adjustment body (2); The limit adjustment body (2) comprises a spacing adjustment spring (9), a synchronous rotating rod (10), a clamping and positioning unit (11), a fixed mounting plate (12) and a first motor (13); the clamping and positioning units (11) are evenly distributed; the spacing adjustment spring (9) is evenly distributed between two sides of the clamping and positioning units (11); the synchronous rotating rod (10) is arranged between the middle parts of each of the clamping and positioning units (11); the fixed mounting plate (12) is arranged at the outer end of the clamping and positioning unit (11); and the first motor (13) is fixedly installed in the middle part of the fixed mounting plate (12); The position-limiting auxiliary feeding body (1) comprises a supporting mounting frame plate (14), a second electric push rod (15) and a position-limiting control part (16), wherein the second electric push rod (15) is symmetrically fixedly mounted at two ends of the supporting mounting frame plate (14), and the position-limiting control part (16) is distributed below the two ends of the supporting mounting frame plate (14), and the position-limiting control part (16) is located at the bottom end of the second electric push rod (15); The limit control part (16) comprises a connecting frame (17), a sliding adjustment slot (18), an annular feeding support frame (19), a threaded locking column (20), a sliding adjustment card plate (21) and a support limit feeding ring (22); the annular feeding support frame (19) is symmetrically arranged, and the upper ends of the two annular feeding support frames (19) are fixedly connected to the bottoms of both ends of the connecting frame (17); the sliding adjustment slot (18) is evenly penetrated and opened on the annular feeding support frame (19); the sliding adjustment card plate (21) is slidably connected to the sliding adjustment slot (18); the threaded locking column (20) is symmetrically threadedly inserted into the sliding adjustment card plate (21); the front end of the threaded locking column (20) is in extrusion contact with the outer wall of the annular feeding support frame (19); and the support limit feeding ring (22) is fixedly connected to the inner side end of the sliding adjustment card plate (21); The clamping and positioning unit (11) comprises an adjusting gear (23), a sliding adjustment support card plate (24), a clamping and mounting card seat (25), a limiting stabilizing support slide plate (26), an L-shaped support frame (27), a sliding support adjustment column (28), an arc-shaped limiting card plate (29), a third electric push rod (231) and a control gear plate (30); the sliding support adjustment column (28) is symmetrically arranged; the clamping and mounting card seat (25) is fixedly connected to the inner side of the upper end of the sliding support adjustment column (28); the sliding adjustment support card plates (24) are symmetrically arranged; the front ends of the two sliding adjustment support card plates (24) are slidably clamped inside the upper end of the sliding support adjustment column (28); the upper end of the arc-shaped limiting card plate (29) is slidably clamped on the sliding adjustment support card plate (24); The third electric push rod (231) is fixedly mounted on the upper end of the sliding adjustment support card plate (24), and the front end of the third electric push rod (231) is fixedly connected to the upper end of the arc-shaped limit card plate (29), the control tooth plate (30) is fixedly connected to the inner side end of the sliding adjustment support card plate (24), and the adjustment gear (23) is rotatably arranged between the symmetrically arranged control tooth plates (30), and the two side ends of the adjustment gear (23) are respectively meshed and connected with the control tooth plates (30), the L-shaped support frame (27) is fixedly connected to the outer side end of the sliding support adjustment column (28), the limit stabilizing support slide plate (26) is fixedly connected to the control tooth plate (30), and the limit stabilizing support slide plate (26) is slidably clamped inside the upper end of the L-shaped support frame (27).
2. The automatic welding machine for metal steel bar skeleton of electric pole according to claim 1, characterized in that: The automatic welding body (3) comprises a fully automatic welding robot (31), a rotating mounting frame (32), a second motor (33), a third motor (34), a support control frame (35), a sliding tooth plate (36), a support frame (37) and a rotating gear (38), wherein the support control frame (35) is fixedly connected to the upper end of the sliding tooth plate (36), the rotating mounting frame (32) is rotatably connected to the front end of the support control frame (35), the second motor (33) is fixedly mounted on the support control frame (35), and the driving end of the second motor (33) is connected to the gear via a reducer. The middle part of the rotating mounting frame (32) is fixedly connected, the fully automatic welding robot (31) is evenly fixedly mounted on the rotating mounting frame (32), the support frame (37) is symmetrically arranged at the front end of the sliding tooth plate (36), the rotating gear (38) is rotatably clamped between the upper ends of the support frame (37), the third motor (34) is fixedly mounted on the upper side end of the support frame (37), and the driving end of the third motor (34) is fixedly connected to the middle part of the rotating gear (38), and the bottom end of the rotating gear (38) is meshedly connected with the bottom end of the sliding tooth plate (36).
3. The automatic welding machine for metal steel bar skeleton of electric pole according to claim 2, characterized in that: The bottom end of the sliding tooth plate (36) is slidably engaged with the first track plate (4), and the bottom end of the support frame (37) is fixedly connected to the first track plate (4).
4. The automatic welding and forming machine for metal steel bar skeleton of electric pole according to claim 3, characterized in that: The two ends of the spacing adjustment spring (9) are fixedly mounted between the inside of the clamping mounting base (25), the bottom end of the sliding support adjustment column (28) is slidably clamped on the second track plate (7), the front end of the first electric push rod (5) is fixedly connected to the upper end of the sliding support adjustment column (28) arranged at the end, and the bottom end of the sliding support adjustment column (28) arranged at the front end is fixedly connected to the second track plate (7).
5. The automatic welding and forming machine for metal steel bar skeleton of electric pole according to claim 4, characterized in that: The fully automatic welding robot (31) and the rotating mounting frame (32) move in the middle of the metal steel bar skeleton (8) of the electric pole.
6. The automatic welding machine for metal steel bar skeleton of electric pole according to claim 5, characterized in that: A fourth electric push rod (39) is fixedly connected to the middle of the front end of the rotating mounting frame (32), a mounting plate (40) is fixedly connected to the front of the fourth electric push rod (39), a fourth motor (42) is fixedly mounted to the front end of the mounting plate (40) by bolts, a driving end of the fourth motor (42) is fixedly connected to a second rotating mounting frame (43), and a second fully automatic welding robot (41) is evenly fixedly mounted on the second rotating mounting frame (43).
Citation Information
Patent Citations
Automatic welding and forming machine for electric pole steel reinforcement framework
CN109332986A
Reinforcement cage positioning bed -jig with adjustable tunnel
CN207668398U
Reinforcement cage welding device of concrete pipe pile
CN221158942U
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