A processing device and method for inorganic fiber mineral wool pipe insulation sleeves

By designing the inorganic fiber mineral wool pipe insulation sleeve processing device, including support frame, screw extruder, spinneret and wind direction detection mechanism, the problems of unstable air output of the meltblown machine and complex die blockage cleaning are solved, and the efficiency of air output detection and spray tank cleaning are achieved.

CN118908556BActive Publication Date: 2025-03-14SUZHOU WANGSIDE ENVIRONMENTAL PROTECTION & ENERGY SAVING TECH CO LTD +1
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Patent Information

Application Number
CN202411103300.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-03-14
Estimated Expiration
2044-08-13

AI Technical Summary

Technical Problem

When processing the pipeline insulation sleeve, the air output of the meltblown machine is unstable and inconvenient for objective and stable detection. At the same time, the meltblown die head is blocked and needs to be removed and cleaned by roasting, which is complicated.

Method used

A processing device for inorganic fiber mineral wool pipe insulation sleeve is designed, including a support frame, a screw extruder, a feeding mechanism, a Roots fan, a meltblown die head, a laminate machine, an electrostatic electret, a winding slitting machine, a spinneret, a spray tank and a wind direction detection mechanism. The electric telescopic cylinder and deviation correction mechanism can achieve stable detection of air output and efficient cleaning of the air spray tank.

Benefits of technology

The stability detection of the air output of the meltblown machine is achieved, the cleaning process of the spray tank is simplified, the cleaning efficiency is improved and the workload is reduced.

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Abstract

The invention discloses an inorganic fiber mineral wool pipe insulation sleeve processing device and a processing method thereof, and relates to the technical field of pipe insulation sleeve processing devices, in order to solve the problem that the air output of the meltblowing machine is unstable and not convenient for objective and stable detection during the processing of the pipe insulation sleeve, and the meltblowing die head is blocked and mostly needs to be disassembled and then removed by roasting in a die head cleaning furnace to remove the polymer and impurities remaining in the die head, and the cleaning process is complicated. A meltblowing die head is arranged below one end of the support frame, a spinneret is arranged at the lower end of the meltblowing die head, a spinneret slot is arranged at the center position of the lower end of the spinneret, air jet slots are symmetrically arranged on both sides of the spinneret slot, a cleaning slot is arranged above the air jet slot, a wind direction detection mechanism is arranged below the spinneret, a rotating sheet is arranged at the center position of the wind direction detection mechanism, a rotating sheet shaft is arranged at the middle position of the rotating sheet, and a deviation correction mechanism is arranged below the rotating sheet.
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Description

Technical Field

[0001] The invention relates to the technical field of pipeline insulation sleeve processing devices, in particular to an inorganic fiber mineral wool pipeline insulation sleeve processing device and a processing method thereof. Background Art

[0002] Inorganic fiber mineral wool is a fluffy short fine fiber made from metallurgical slag or fly ash as the main raw materials. The raw materials are crushed into a certain particle size and then added with additives for batching. Then they are put into the furnace for melting, cottonizing and packaging. Mineral wool and adhesives can be made into pipe insulation sleeves through molding, drying, curing and other processes. During the processing of pipe insulation sleeves, it is necessary to spray the molten slag powder into filaments. The quality of melt-blowing directly affects the stability and service life of the subsequent insulation of the pipe insulation sleeves.

[0003] The above-mentioned prior art solutions have the following defects: when the fiber mineral wool meltblown machine is blowing, the meltblown fiber will be uneven in thickness. The reasons for this phenomenon are: first, part of the meltblown die head is blocked; second, the air volume is unstable; third, the temperature control of the slag powder melt is unstable, but the unstable air volume is not convenient for objective and stable detection. At the same time, the blockage of the meltblown die head mostly needs to be disassembled and then the polymer and impurities remaining in the die head are removed by roasting in a die head cleaning furnace. The cleaning process is complicated. Therefore, we propose an inorganic fiber mineral wool pipe insulation sleeve processing device and a processing method thereof to solve the above-mentioned problems. Summary of the invention

[0004] The purpose of the present invention is to provide an inorganic fiber mineral wool pipe insulation sleeve processing device and a processing method thereof, so as to solve the problem proposed in the above background technology that during the processing of the pipe insulation sleeve, the air outlet of the meltblowing machine is unstable and not convenient for objective and stable detection, and at the same time, the meltblowing die head is mostly blocked and needs to be disassembled and then the polymer and impurities remaining in the die head are removed by baking in a die head cleaning furnace, and the cleaning process is complicated.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an inorganic fiber mineral wool pipe insulation sleeve processing device, comprising a support frame, a screw extruder is fixedly installed inside the upper part of the support frame, a feeding mechanism is connected to the upper part of the screw extruder, a Roots blower is arranged on one side below the support frame, a melt-blowing die head is arranged below one end of the support frame, a web-forming machine is arranged below the melt-blowing die head, an electrostatic electret is arranged on one side of the web-forming machine, and a winding and slitting machine is arranged on one side of the electrostatic electret, A spinneret is provided at the lower end of the meltblowing die head, a spinneret slot is provided at the center position of the lower end of the spinneret, air spray slots are symmetrically provided on both sides of the spinneret slot, a cleaning slot is provided above the air spray slot, a wind direction detection mechanism is provided below the spinneret, a rotating piece is provided at the center position of the wind direction detection mechanism, and the rotating piece is located below the spinneret slot, a rotating piece shaft is provided at the middle position of the rotating piece, and the rotating piece shaft is rotatably connected to the rotating piece, and a deviation correction mechanism is provided below the rotating piece.

[0006] Preferably, the front and rear sides of the meltblowing die head are sealed with air inlet pipes, the upper end of the meltblowing die head is provided with an upper cover plate, a heating plate is fixedly connected to the bottom of the upper cover plate, a spinneret is fixedly provided below the heating plate, a feed pipe is connected to the top of the meltblowing die head, a loading trough is provided inside the heating plate, and the feed pipe is communicated with the loading trough, eight transmission troughs are equidistantly provided at the lower end of the heating plate, a molten liquid trough is provided inside the spinneret, and the molten liquid trough and the loading trough are communicated with each other through the transmission trough.

[0007] Preferably, four first temperature sensors are installed inside the upper cover plate, and the lower end of the first temperature sensor passes through the upper cover plate and the heating plate and extends to the inside of the loading trough, and eight second temperature sensors are arranged inside the melt trough, and the second temperature sensor is located below the transmission trough, and a heating rod is arranged between two adjacent second temperature sensors.

[0008] Preferably, a filter plate is provided at the middle position of the spinneret, the filter plate is located above the spinneret slot, and the spinneret slot is connected with the filter plate, an L-shaped air inlet slot is opened inside the front and rear sides of the spinneret, the air inlet pipe is connected with the air inlet slot, and the air inlet slot is connected with the air spray slot, a guide baffle is slidably provided at the lower end of the air inlet slot, and the outer end of the guide baffle is in contact with the inner wall of the air inlet slot, a cleaning electric telescopic cylinder is provided below the guide baffle, a filter plate is fixedly provided at the upper end of the melt tank, the air spray slot and the cleaning tank are inclined downward near the end of the spinneret slot, and the air inlet slot, the air spray slot and the cleaning tank are parallel to each other.

[0009] Preferably, wind shields are respectively provided at the upper and lower ends of the cleaning tank, and wind shield limiting mechanism grooves are respectively provided on one side below the upper wind shield and the other side below the lower wind shield, a wind shield limiting mechanism is slidingly provided inside the wind shield limiting mechanism groove, a center limiting block is provided on the side above the wind shield limiting mechanism close to the wind shield, and the wind shield limiting mechanism groove is slidably connected to the center limiting block, a spring sheet fixing plate is provided below the wind shield limiting mechanism, a spring sheet is provided between the spring sheet fixing plate and the wind shield limiting mechanism, an electromagnet is provided below the spring sheet fixing plate, and the electromagnet is provided corresponding to the wind shield limiting mechanism groove.

[0010] Preferably, the upper end of the wind shield limiting mechanism is tilted, and the tilt angle of the upper end of the wind shield limiting mechanism is the same as the tilt angle of the cleaning slot, the upper end of the wind shield limiting mechanism is higher than the bottom end of the wind shield, the lower end of the center limiting block extends to the interior of the lower end of the wind shield, and the wind shield and the center limiting block are slidably arranged.

[0011] Preferably, a support plate is provided at one end of the wind direction detection mechanism, and the upper end of the support plate is fixedly connected to the spinneret, a first electric telescopic cylinder is provided on one side of the support plate, a second electric telescopic cylinder is provided at the other end of the wind direction detection mechanism, and the upper end of the second electric telescopic cylinder is fixedly connected to the spinneret, a correction mechanism fixing plate is fixedly provided below the second electric telescopic cylinder, a third electric telescopic cylinder is fixedly installed below the correction mechanism fixing plate, one side of the correction mechanism is fixedly connected to one side of the third electric telescopic cylinder, rotating piece shaft fixing seats are symmetrically provided on both sides of the rotating piece shaft, the rotating piece shaft fixing seat is fixedly connected to one side of the first electric telescopic cylinder, and the rotating piece shaft fixing seat is fixedly connected to the rotating piece shaft.

[0012] Preferably, a rotating sheet groove is opened inside the correcting mechanism, and the rotating sheet groove is slidably connected to the rotating sheet, a first correcting block is arranged at the upper end of one side of the correcting mechanism, and a second correcting block is arranged at the upper end of the other side of the correcting mechanism, and the upper ends of the first correcting block and the second correcting block are arranged to tilt downward close to the rotating sheet groove.

[0013] A method for processing an inorganic fiber mineral wool pipe insulation sleeve processing device comprises the following steps:

[0014] Step 1: Add the molten slag powder into the screw extruder through the feeding mechanism. The molten slag powder is transported to the inside of the melt-blown die head through the feed pipe through the pressurization of the screw extruder and the flow control of the metering pump. At the same time, the air is sucked in and pressurized by the Roots blower, added through the air heater, and then input into the air inlet slot through the air inlet pipe. The hot air is ejected along the air spray slot;

[0015] Step 2: The molten slag powder is heated again by the heating plate, and the temperature of the molten slag powder in the feeding trough is accurately detected by the first temperature sensor. The molten slag powder enters the melt trough through the transmission trough, is pressurized and ejected through the spinneret, is blown into filaments by the hot air in the air jet trough and falls onto the rolling web forming machine, and blast furnace slag fibers are obtained by the cooperation of the electrostatic electret and the winding and slitting machine;

[0016] Step 3: Mix the modified bonding particles and blast furnace slag fibers in a mass ratio of 1:5 and place them in a mold, press them into shape, let them stand to cool and dry, and obtain a pipe insulation sleeve.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] When it is necessary to detect whether the air volume of the two air-jetting slots is stable and uniform, the first electric telescopic cylinder is extended to place the rotating piece directly under the spinneret. At this time, the third electric telescopic cylinder is extended to place the correcting mechanism directly under the rotating piece. At this time, the rotating piece is correspondingly arranged with the rotating piece slot, and the second electric telescopic cylinder is contracted to drive the correcting mechanism to move upward as a whole. Through the inclined setting of the upper end of the first correcting block and the vertical setting of the first correcting block, the upward-moving first correcting block can push the inclined rotating piece to make the rotating piece tend to a vertical state. Through the inclined setting of the upper end of the second correcting block and the vertical setting of the second correcting block The upward movement of the deflection block allows the rotating piece to rotate to a vertical state and slide with the rotating piece slot. At this time, the unified adjustment of the angles of multiple rotating pieces is achieved. After the adjustment is completed, the second electric telescopic cylinder is extended and the third electric telescopic cylinder is contracted to move the deviation correction mechanism to the lower end of one side of the spinneret. By starting the Roots blower, the air enters the air inlet slot through the air inlet pipe and is blown out through the air ejection slot. By observing the inclination state of the rotating piece, the stability of the air output can be intuitively observed and judged, which solves the problem that the air output of the meltblown machine is unstable and not convenient for objective and stable detection during the processing of the pipe insulation sleeve.

[0019] When the spinneret is clogged and needs to be cleaned, the power supply of the electromagnet is turned on. The electromagnet uses its own magnetic force to magnetically attract the wind shield limit mechanism downward, and the upper end of the wind shield limit mechanism releases the limit on the wind shield. At the same time, the center limit block releases the limit on the center of the wind shield. At this time, the wind shield can be rotated toward the spinneret, and the cleaning electric telescopic cylinder is extended. The guide baffle is pushed upward by the cleaning electric telescopic cylinder, thereby guiding the hot air inside the air inlet slot into the cleaning slot. The hot air enters the air jet slot through the guidance of the cleaning slot, and the high-pressure hot air pressurizes and melts the polymers and impurities blocked in the air jet slot, thereby blowing them out, thereby effectively improving the efficiency of the air jet slot cleaning, reducing the cleaning workload, and solving the problem that when processing the pipeline insulation sleeve, the meltblown die head is mostly blocked and needs to be disassembled and then the die head cleaning furnace is used to remove the polymers and impurities remaining in the die head by baking, and the cleaning process is complicated. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 It is a structural schematic diagram of the meltblowing die head in the present invention;

[0022] Figure 3 It is a schematic diagram of the structure of the spinneret in the present invention;

[0023] Figure 4 For the present invention Figure 3 A partial enlarged view of area A;

[0024] Figure 5 For the present invention Figure 3 A partial enlarged view of area B.

[0025] In the figure: 1. Support frame; 2. Screw extruder; 3. Feeding mechanism; 4. Roots blower; 5. Meltblown die head; 6. Air inlet pipe; 7. Web forming machine; 8. Electrostatic electret; 9. Winding and slitting machine; 10. Upper cover plate; 11. Feeding pipe; 12. Heating plate; 13. Feeding trough; 14. Spinning plate; 15. Transmission trough; 16. Melt tank; 17. Wind direction detection mechanism; 18. Heating rod; 19. Second temperature sensor; 20. Filter plate; 21. Air inlet trough; 22. Spinning trough; 23. Air spraying trough; 24. Guide baffle; 25. Cleaning electric telescopic cylinder; 26 , support plate; 27, first electric telescopic cylinder; 28, second electric telescopic cylinder; 29, correction mechanism fixing plate; 30, third electric telescopic cylinder; 31, correction mechanism; 32, rotating plate; 33, wind shield; 34, wind shield limit mechanism; 35, wind shield limit mechanism slot; 36, spring sheet; 37, spring sheet fixing plate; 38, electromagnet; 39, center limit block; 40, cleaning slot; 41, rotating sheet shaft fixing seat; 42, first correction block; 43, second correction block; 44, rotating sheet slot; 45, rotating sheet shaft; 46, first temperature sensor. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0027] See also Figure 1-5The present invention provides an embodiment: an inorganic fiber mineral wool pipe insulation sleeve processing device, comprising a support frame 1, a screw extruder 2 is fixedly installed inside the upper part of the support frame 1, a feeding mechanism 3 is connected to the upper part of the screw extruder 2, a Roots blower 4 is arranged on one side below the support frame 1, a melt-blowing die head 5 is arranged below one end of the support frame 1, a web-forming machine 7 is arranged below the melt-blowing die head 5, an electrostatic electret 8 is arranged on one side of the web-forming machine 7, and a winding and slitting machine 9 is arranged on one side of the electrostatic electret 8, and a spinneret is arranged at the lower end of the melt-blowing die head 5 Plate 14, a spinneret 22 is arranged at the center position of the lower end of the spinneret 14, air jet slots 23 are symmetrically arranged on both sides of the spinneret 22, a cleaning slot 40 is arranged above the air jet slot 23, a wind direction detecting mechanism 17 is arranged below the spinneret 14, a rotating piece 32 is arranged at the center position of the wind direction detecting mechanism 17, and the rotating piece 32 is located below the spinneret 22, a rotating piece shaft 45 is arranged at the middle position of the rotating piece 32, and the rotating piece shaft 45 is rotatably connected to the rotating piece 32, and a correction mechanism 31 is arranged below the rotating piece 32.

[0028] When in use, it is necessary to detect whether the air volume of the two air-spraying slots 23 is stable and uniform. The first electric telescopic cylinder 27 is extended to place the rotating piece 32 directly under the spinneret slot 22. At this time, the third electric telescopic cylinder 30 is extended to place the correcting mechanism 31 directly under the rotating piece 32. At this time, the rotating piece 32 is correspondingly arranged with the rotating piece slot 44. The second electric telescopic cylinder 28 is retracted to drive the correcting mechanism 31 to move upward as a whole. Through the inclined setting of the upper end of the first correcting block 42 and the vertical setting of the first correcting block 42, the upwardly moving first correcting block 42 can push the inclined rotating piece 32 to make the rotating piece 32 tend to be vertical. State, through the tilting setting of the upper end of the second correcting block 43 and the upward movement of the second correcting block 43, the rotating piece 32 is rotated to a vertical state and slides with the rotating piece slot 44. At this time, the unified adjustment of the angles of the multiple rotating pieces 32 is realized. After the adjustment is completed, the second electric telescopic cylinder 28 is extended and the third electric telescopic cylinder 30 is contracted to move the correcting mechanism 31 to the lower end of one side of the spinneret 14. By starting the Roots blower 4, the air enters the air inlet slot 21 through the air inlet pipe 6 and is blown out through the air ejection slot 23. By observing the tilting state of the rotating piece 32, the stability of the air output can be intuitively observed and judged.

[0029] See also Figure 1-2The front and rear sides of the melt-blowing die head 5 are sealed with an air inlet pipe 6, an upper cover plate 10 is provided at the upper end of the melt-blowing die head 5, a heating plate 12 is fixedly connected to the lower part of the upper cover plate 10, a spinneret 14 is fixedly provided at the lower part of the heating plate 12, a feed pipe 11 is connected to the upper part of the melt-blowing die head 5, a feed trough 13 is provided inside the heating plate 12, and the feed pipe 11 is connected to the feed trough 13, eight transmission troughs 15 are equidistantly provided at the lower end of the heating plate 12, and a spinneret 14 is provided inside The melt tank 16 is connected with the feeding tank 13 through the transmission tank 15. Four first temperature sensors 46 are installed inside the upper cover plate 10, and the lower end of the first temperature sensor 46 passes through the upper cover plate 10 and the heating plate 12 and extends to the inside of the feeding tank 13. Eight second temperature sensors 19 are arranged inside the melt tank 16, and the second temperature sensor 19 is located below the transmission tank 15, and a heating rod 18 is arranged between two adjacent second temperature sensors 19.

[0030] See also Figure 2-3 A filter plate 20 is provided at the middle position of the spinneret 14, and the filter plate 20 is located above the spinneret slot 22, and the spinneret slot 22 is connected with the filter plate 20. L-shaped air inlet slots 21 are provided inside the front and rear sides of the spinneret 14, and the air inlet pipe 6 is connected with the air inlet slot 21, and the air inlet slot 21 is connected with the air jet slot 23. A guide baffle 24 is slidably provided at the lower end of the air inlet slot 21, and the outer end of the guide baffle 24 is in contact with the inner wall of the air inlet slot 21, and a cleaning electric telescopic cylinder 25 is provided below the guide baffle 24. The filter plate 20 is fixedly provided at the upper end of the melt tank 16, and the air jet slot 23 and the cleaning tank 40 are inclined downward at one end close to the spinneret slot 22, and the air inlet slot 21, the air jet slot 23 and the cleaning tank 40 are parallel to each other.

[0031] See also Figure 3-4A windshield plate 33 is provided at the upper and lower ends of the cleaning tank 40, and a windshield plate limiting mechanism groove 35 is provided on one side below the upper windshield plate 33 and on the other side below the lower windshield plate 33, respectively. A windshield plate limiting mechanism 34 is slidably provided inside the windshield plate limiting mechanism groove 35, and a central limiting block 39 is provided on one side above the windshield plate limiting mechanism 34 close to the windshield plate 33, and the windshield plate limiting mechanism groove 35 is slidably connected to the central limiting block 39, and a spring sheet fixing plate 37 is provided below the windshield plate limiting mechanism 34, and the spring sheet fixing plate 37 is provided below the windshield plate limiting mechanism 34. A spring sheet 36 is arranged between the fixed plate 37 and the wind shield limiting mechanism 34, an electromagnet 38 is arranged below the spring sheet fixing plate 37, and the electromagnet 38 is arranged corresponding to the wind shield limiting mechanism slot 35, the upper end of the wind shield limiting mechanism 34 is inclined, and the inclination angle of the upper end of the wind shield limiting mechanism 34 is the same as the inclination angle of the cleaning slot 40, the upper end of the wind shield limiting mechanism 34 is higher than the bottom end of the wind shield 33, the lower end of the center limiting block 39 extends to the inside of the lower end of the wind shield 33, and the wind shield 33 and the center limiting block 39 are slidingly arranged.

[0032] See also Figure 3 and Figure 5 A support plate 26 is provided at one end of the wind direction detection mechanism 17, and the upper end of the support plate 26 is fixedly connected to the spinneret 14, a first electric telescopic cylinder 27 is provided on one side of the support plate 26, a second electric telescopic cylinder 28 is provided at the other end of the wind direction detection mechanism 17, and the upper end of the second electric telescopic cylinder 28 is fixedly connected to the spinneret 14, a correction mechanism fixing plate 29 is fixedly provided below the second electric telescopic cylinder 28, a third electric telescopic cylinder 30 is fixedly installed below the correction mechanism fixing plate 29, one side of the correction mechanism 31 is fixedly connected to one side of the third electric telescopic cylinder 30, and the rotation A rotating piece shaft fixing seat 41 is symmetrically arranged on both sides of the piece shaft 45, and the rotating piece shaft fixing seat 41 is fixedly connected to one side of the first electric telescopic cylinder 27, the rotating piece shaft fixing seat 41 is fixedly connected to the rotating piece shaft 45, a rotating piece groove 44 is opened inside the correcting mechanism 31, and the rotating piece groove 44 is slidably connected to the rotating piece 32, a first correcting block 42 is arranged at the upper end of one side of the correcting mechanism 31, and a second correcting block 43 is arranged at the upper end of the other side of the correcting mechanism 31, and the upper ends of the first correcting block 42 and the second correcting block 43 are arranged to be tilted downward near the rotating piece groove 44.

[0033] A method for processing an inorganic fiber mineral wool pipe insulation sleeve processing device comprises the following steps:

[0034] Step 1: adding the molten slag powder into the screw extruder 2 through the feeding mechanism 3, and the molten slag powder is transported to the inside of the melt-blowing die head 5 through the feed pipe 11 by the pressurization of the screw extruder 2 and the flow control of the metering pump. At the same time, the air is sucked and pressurized by the Roots blower 4, and then added through the air heater and input into the air inlet slot 21 through the air inlet pipe 6, and the hot air is ejected along the air ejection slot 23;

[0035] Step 2: The molten slag powder is heated again by the heating plate 12, and the temperature of the molten slag powder in the feeding trough 13 is accurately detected by the first temperature sensor 46. The molten slag powder enters the melt trough 16 through the transmission trough 15, is pressurized and ejected through the spinneret 22, is blown into filaments by the hot air in the air jet trough 23, and falls onto the rolling web forming machine 7, and blast furnace slag fibers are obtained through the cooperation of the electrostatic electret 8 and the winding and slitting machine 9;

[0036] Step 3: Mix the modified bonding particles and blast furnace slag fibers in a mass ratio of 1:5 and place them in a mold, press them into shape, let them stand to cool and dry, and obtain a pipe insulation sleeve.

[0037] Working principle: When checking whether the air volume of the two air-spraying slots 23 is stable and uniform, the first electric telescopic cylinder 27 is extended to place the rotating piece 32 directly under the spinning slot 22. At this time, the third electric telescopic cylinder 30 is extended to place the correcting mechanism 31 directly under the rotating piece 32. At this time, the rotating piece 32 is set corresponding to the rotating piece slot 44. The second electric telescopic cylinder 28 is retracted to drive the correcting mechanism 31 to move upward as a whole. Through the inclined setting of the upper end of the first correcting block 42 and the vertical setting of the first correcting block 42, the upwardly moving first correcting block 42 can tilt the inclined rotating piece 32. The rotating piece 32 is pushed to tend to a vertical state, and the rotating piece 32 is rotated to a vertical state and slides with the rotating piece slot 44 through the tilt setting of the upper end of the second correcting block 43 and the upward movement of the second correcting block 43. At this time, the angles of the multiple rotating pieces 32 are uniformly adjusted. After the adjustment is completed, the second electric telescopic cylinder 28 is extended and the third electric telescopic cylinder 30 is retracted to move the correcting mechanism 31 to the lower end of one side of the spinneret 14. By starting the Roots blower 4, the air enters the air inlet slot 21 through the air inlet pipe 6 and is blown out through the air outlet slot 23. By observing the rotation The tilt state of the sheet 32 ​​can be used to intuitively observe and judge the stability of the air output. When the spinneret 22 is blocked and needs to be cleaned, the power supply of the electromagnet 38 is turned on. The electromagnet 38 uses its own magnetic force to magnetically attract the windshield limit mechanism 34 downward. The upper end of the windshield limit mechanism 34 releases the limit on the windshield 33. At the same time, the center limit block 39 releases the limit on the center of the windshield 33. At this time, the windshield 33 can rotate toward the spinneret 22, and the cleaning electric telescopic cylinder 25 is extended. The guide baffle 24 is pushed upward by the cleaning electric telescopic cylinder 25. The hot air inside the air inlet slot 21 is guided into the cleaning slot 40, and the hot air enters the air spray slot 23 through the guidance of the cleaning slot 40. The high-pressure hot air pressurizes and melts the polymers and impurities blocked in the air spray slot 23, thereby blowing them out, thereby effectively improving the cleaning efficiency of the air spray slot 23 and reducing the cleaning workload. When the cleaning is completed, the Roots blower 4 is turned off, the wind shield 33 naturally droops due to gravity, the power supply of the electromagnet 38 is disconnected, and the wind shield limit mechanism 34 is pushed upward by the elastic force of the spring sheet 36, thereby realizing the re-limitation of the wind shield 33.

[0038] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An inorganic fiber mineral wool pipe insulation sleeve processing device, comprising a support frame (1), a screw extruder (2) is fixedly installed inside the upper part of the support frame (1), a feeding mechanism (3) is connected to the upper part of the screw extruder (2), a Roots blower (4) is arranged on one side below the support frame (1), a meltblowing die head (5) is arranged below one end of the support frame (1), a web forming machine (7) is arranged below the meltblowing die head (5), an electrostatic electret (8) is arranged on one side of the web forming machine (7), and a winding and slitting machine (9) is arranged on one side of the electrostatic electret (8), characterized in that: A spinneret (14) is provided at the lower end of the meltblowing die head (5), a spinneret slot (22) is provided at the center of the lower end of the spinneret (14), air jet slots (23) are symmetrically provided on both sides of the spinneret slot (22), a cleaning slot (40) is provided above the air jet slot (23), a wind direction detection mechanism (17) is provided below the spinneret (14), a rotating piece (32) is provided at the center of the wind direction detection mechanism (17), and the rotating piece (32) is located below the spinneret slot (22), a rotating piece shaft (45) is provided at the middle position of the rotating piece (32), and the rotating piece shaft (45) is rotatably connected to the rotating piece (32), and a deviation correction mechanism (31) is provided below the rotating piece (32).

2. The inorganic fiber mineral wool pipe insulation sleeve processing device according to claim 1, characterized in that: The front and rear sides of the meltblowing die head (5) are sealedly connected to an air inlet pipe (6); an upper cover plate (10) is arranged at the upper end of the meltblowing die head (5); a heating plate (12) is fixedly connected to the lower part of the upper cover plate (10); a spinneret (14) is fixedly arranged below the heating plate (12); a feed pipe (11) is connected to the upper part of the meltblowing die head (5); a feed trough (13) is arranged inside the heating plate (12), and the feed pipe (11) and the feed trough (13) are connected; eight transmission troughs (15) are equidistantly arranged at the lower end of the heating plate (12); a molten liquid trough (16) is arranged inside the spinneret (14), and the molten liquid trough (16) and the feed trough (13) are connected through the transmission trough (15).

3. The inorganic fiber mineral wool pipe insulation sleeve processing device according to claim 2, characterized in that: Four first temperature sensors (46) are installed inside the upper cover plate (10), and the lower ends of the first temperature sensors (46) penetrate the upper cover plate (10) and the heating plate (12) and extend to the inside of the loading trough (13). Eight second temperature sensors (19) are arranged inside the melt trough (16), and the second temperature sensors (19) are located below the transmission trough (15), and a heating rod (18) is arranged between two adjacent second temperature sensors (19).

4. The inorganic fiber mineral wool pipe insulation sleeve processing device according to claim 3, characterized in that: A filter plate (20) is provided at the middle position of the spinneret (14), the filter plate (20) is located above the spinneret slot (22), and the spinneret slot (22) and the filter plate (20) are connected. L-shaped air inlet slots (21) are provided inside the front and rear sides of the spinneret (14), the air inlet pipe (6) is connected to the air inlet slot (21), and the air inlet slot (21) is connected to the air ejection slot (23), and the lower end of the air inlet slot (21) is provided with a sliding device A guide baffle (24) is provided, and the outer end of the guide baffle (24) is in contact with the inner wall of the air inlet slot (21), a cleaning electric telescopic cylinder (25) is provided below the guide baffle (24), a filter plate (20) is fixedly provided at the upper end of the interior of the molten liquid tank (16), the air spray slot (23) and the cleaning slot (40) are tilted downward at one end close to the spinneret slot (22), and the air inlet slot (21), the air spray slot (23) and the cleaning slot (40) are parallel.

5. The inorganic fiber mineral wool pipe insulation sleeve processing device according to claim 4, characterized in that: Windshield plates (33) are provided at the upper and lower ends of the cleaning tank (40), respectively; windshield plate limiting mechanism grooves (35) are provided on one side below the upper windshield plate (33) and on the other side below the lower windshield plate (33), respectively; a windshield plate limiting mechanism (34) is slidably provided inside the windshield plate limiting mechanism groove (35); a central limiting block (39) is provided on one side above the windshield plate limiting mechanism (34) close to the windshield plate (33), and the windshield plate limiting mechanism groove (35) is slidably connected to the central limiting block (39); a spring sheet fixing plate (37) is provided below the windshield plate limiting mechanism (34), a spring sheet (36) is provided between the spring sheet fixing plate (37) and the windshield plate limiting mechanism (34), and an electromagnet (38) is provided below the spring sheet fixing plate (37), and the electromagnet (38) is provided corresponding to the windshield plate limiting mechanism groove (35).

6. The inorganic fiber mineral wool pipe insulation sleeve processing device according to claim 5, characterized in that: The upper end of the windshield limiting mechanism (34) is arranged to be inclined, and the inclination angle of the upper end of the windshield limiting mechanism (34) is the same as the inclination angle of the cleaning tank (40); the upper end of the windshield limiting mechanism (34) is higher than the bottom end of the windshield (33); the lower end of the central limiting block (39) extends to the inside of the lower end of the windshield (33); and the windshield (33) and the central limiting block (39) are arranged to slide.

7. The inorganic fiber mineral wool pipe insulation sleeve processing device according to claim 6, characterized in that: A support plate (26) is provided at one end of the wind direction detection mechanism (17), and the upper end of the support plate (26) is fixedly connected to the spinneret (14); a first electric telescopic cylinder (27) is provided at one side of the support plate (26); a second electric telescopic cylinder (28) is provided at the other end of the wind direction detection mechanism (17), and the upper end of the second electric telescopic cylinder (28) is fixedly connected to the spinneret (14); a deviation correction mechanism fixing plate (29) is fixedly provided below the second electric telescopic cylinder (28); a third electric telescopic cylinder (30) is fixedly installed below the deviation correction mechanism fixing plate (29); one side of the deviation correction mechanism (31) is fixedly connected to one side of the third electric telescopic cylinder (30); rotating sheet rotating shaft fixing seats (41) are symmetrically provided on both sides of the rotating sheet rotating shaft (45), and the rotating sheet rotating shaft fixing seat (41) is fixedly connected to one side of the first electric telescopic cylinder (27); and the rotating sheet rotating shaft fixing seat (41) is fixedly connected to the rotating sheet rotating shaft (45).

8. The inorganic fiber mineral wool pipe insulation sleeve processing device according to claim 7, characterized in that: A rotating sheet slot (44) is provided inside the deflection correcting mechanism (31), and the rotating sheet slot (44) is slidably connected to the rotating sheet (32). A first deflection correcting block (42) is provided at the upper end of one side of the deflection correcting mechanism (31), and a second deflection correcting block (43) is provided at the upper end of the other side of the deflection correcting mechanism (31). The upper ends of the first deflection correcting block (42) and the second deflection correcting block (43) are arranged to be tilted downwards on a side close to the rotating sheet slot (44).

9. A processing method for an inorganic fiber mineral wool pipe insulation sleeve processing device according to claim 8, characterized in that: The following steps are involved: Step 1: adding molten slag powder into the screw extruder (2) through the feeding mechanism (3), and allowing the molten slag powder to be conveyed to the inside of the melt-blowing die head (5) through the pressurization of the screw extruder (2) and the flow control of the metering pump through the feeding pipe (11), while air is sucked in and pressurized by the Roots blower (4), added through the air heater, and then input into the air inlet slot (21) through the air inlet pipe (6), and the hot air is ejected along the air ejection slot (23); Step 2: The molten slag powder is heated again by the heating plate (12), and the temperature of the molten slag powder in the feeding trough (13) is accurately detected by the first temperature sensor (46). The molten slag powder enters the melt trough (16) through the transmission trough (15), is pressurized and ejected through the spinneret (22), is blown into filaments by the hot air in the air jet trough (23), and falls onto the rolling web forming machine (7), and blast furnace slag fibers are obtained by the cooperation of the electrostatic electret (8) and the winding and slitting machine (9); Step 3: Mix the modified bonding particles and blast furnace slag fibers in a mass ratio of 1:5 and place them in a mold, press them into shape, let them stand to cool and dry, and obtain a pipe insulation sleeve.

Citation Information

Patent Citations

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