Intelligent control equipment and method for shaft type structure concrete formwork
By designing intelligent control equipment for shaft-type structural concrete formwork, the automatic control system and power module are used to achieve rapid positioning and adjustment of formwork, the problems of high labor intensity, high safety risks and accuracy in traditional construction methods are solved, and construction efficiency is significantly improved quality.
Patent Information
- Application Number
- CN202411425897.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-10-14
AI Technical Summary
Traditional shaft structure concrete formwork construction has high labor intensity, high safety risks, accuracy problems and long construction cycle.
Design an intelligent control equipment for shaft-type structural concrete formwork, and realize the automation of formwork construction through automatic control of lateral formwork and coordinated linkage control of corner formwork. The equipment includes a power module, a chassis rotation system and a template system. The power module realizes rapid positioning and adjustment of the template through an integrated transmission table, transmission mechanism, transverse telescopic drive assembly, positioning system and template system.
It improves the stability and reliability of the formwork at the corner position, shortens the concrete pouring cycle, significantly improves construction efficiency, and reduces energy consumption and labor costs.
Smart Images

Figure CN118933349B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of building construction, and in particular relates to intelligent control equipment and method for a shaft type structure concrete formwork. Background Art
[0002] Traditional shaft-type structural concrete formwork construction is usually carried out manually or semi-automatically, mainly including steps such as formwork assembly, verticality and horizontality adjustment, and fixing and supporting. During the formwork assembly stage, workers need to manually assemble the formwork and ensure that the connection between the formworks is tight and accurate; check and adjust the position of the formwork through tools such as hanging wires or laser levels to ensure that its verticality and horizontality meet the requirements; use support frames and fasteners to fix the formwork in the correct position to ensure that the formwork will not move or deform during the pouring of concrete. However, this traditional formwork construction method has some obvious disadvantages, such as high labor intensity, high safety risks, precision problems, and long construction period.
[0003] Therefore, how to provide an intelligent control equipment and method for shaft-type structural concrete formwork to improve construction efficiency, reduce labor costs and ensure construction quality. Summary of the invention
[0004] In view of the difficulties of high labor intensity and safety risks of traditional formwork construction methods, an intelligent control equipment and method for shaft-type structural concrete formwork is proposed. The automation of formwork construction is realized through automatic control of lateral formwork and coordinated linkage control of corner formwork. By coordinating the position between lateral formwork and corner formwork, the stability and reliability of the formwork at the corner position and the adaptability of the wall corner position are improved, thereby ensuring the overall stability of the formwork during construction.
[0005] In order to solve the above technical problems, the present invention includes the following technical solutions:
[0006] A shaft type structure concrete formwork intelligent control equipment, comprising a power module, a chassis rotation system and a formwork system, wherein the chassis rotation system and at least two groups of power modules above the chassis rotation system are connected via vertical support connection columns;
[0007] The power module includes an integrated transmission platform, a transmission mechanism, a transverse telescopic drive assembly, a positioning system and a template system. The integrated transmission platform includes a reserved sinking groove group, a central sinking groove and a transmission platform bottom plate. The central sinking groove is arranged at the central position of the transmission platform bottom plate, and a central driving motor is arranged at the back of the transmission platform bottom plate; the transmission mechanism includes a transmission gear group and a central gear plate, the central gear plate is connected to the central driving motor, and the central gear plate is arranged in the central sinking groove; the positioning system includes a positioning cover plate, a positioning hole and an intelligent locking unit, the positioning cover plate is installed on the transmission platform bottom plate, the positioning cover plate is provided with a positioning hole, a limiting sleeve and a transverse driving assembly, and a tool-type handle is arranged at the free end of the transverse driving assembly;
[0008] The chassis rotation system includes a bearing base, a chassis driving motor, a driving gear, a driving turntable, a supporting sliding leg, a central supporting rotating shaft and a top supporting platform, the driving turntable is meshed with the driving gear, the supporting sliding leg is arranged around the bearing base, the sliding track is arranged at the bottom of the supporting sliding leg, the central supporting rotating shaft passes through the bearing base and the driving turntable respectively, and the top supporting platform is installed on the top of the central supporting rotating shaft;
[0009] The template system comprises a side template and a corner template, and the side template and the corner template are enclosed to form an integrated structure.
[0010] Furthermore, the lateral formwork is provided with at least two lateral formwork back purlins, and the lateral formwork back purlins are connected to the lateral drive assembly through the tool-type handle; the corner formwork includes a triangular support frame, an anti-bending vertical rod, a sliding roller, a sliding groove, a roller shaft, a corner formwork limiting terminal and a limiting groove, the anti-bending vertical rod is arranged in the middle inner side of the triangular support frame, the sliding roller is connected to the end connecting angle ear of the lateral formwork, the roller shaft passes through the lateral hole of the corner formwork and is connected to the corner formwork, the sliding roller is arranged on the sliding groove through the roller shaft, and the corner formwork limiting terminal and the limiting groove are connected to the sliding groove.
[0011] Furthermore, the reserved trough group includes reserved trough one, reserved trough two, reserved trough three and reserved trough four, which are respectively arranged around the bottom plate of the transmission platform; the transmission gear group includes four transmission gears, namely transmission gear one, transmission gear two, transmission gear three and transmission gear four, which are respectively arranged in reserved trough one, reserved trough two, reserved trough three and reserved trough four, and the central gear plate is respectively meshed with the four transmission gears through the positioning shaft.
[0012] Furthermore, there are four positioning holes, which are positioning hole one, positioning hole two, positioning hole three and positioning hole four. The four positioning holes correspond one-to-one to four corresponding transmission gears, so as to accurately control and adjust the positions of the four transmission gears.
[0013] Furthermore, there are four limiting sleeves, namely limiting sleeve one, limiting sleeve two, limiting sleeve three and limiting sleeve four. A group of intelligent locking units are arranged on each of the four limiting sleeves, and upper holes and local holes are opened on each of the limiting sleeves.
[0014] Furthermore, the lateral drive components include four, each of which is equipped with a transmission module, the transmission module includes a transmission frame and a lateral rack, the transmission frame is arranged in a limiting sleeve, the lateral rack is arranged on the side of the end of the transmission frame, and a first-level limiting hole is arranged above the transmission frame.
[0015] Furthermore, it also includes an intermediate connecting sleeve, which is arranged inside the lateral telescopic drive assembly and can move telescopically forward and backward, and is used to connect the tool-type handle and the lateral template back purlin; a primary connecting hole and a secondary limiting hole are arranged above the intermediate connecting sleeve, and the secondary limiting hole is used in conjunction with the primary limiting hole on the transmission frame to achieve the matching connection between the transmission frame and the intermediate connecting sleeve and the locking control of the forward and backward movement of the intermediate connecting sleeve.
[0016] Furthermore, the intelligent locking unit includes a mounting platform, a retractor and a fastening pin. The retractor is arranged above the mounting platform, the retractor is connected to the fastening pin, and the fastening pin is inserted into the primary limiting hole and the secondary limiting hole to realize the locking and unlocking functions of the transmission frame and the intermediate connecting sleeve.
[0017] Furthermore, the tool-type handle includes a secondary connection hole, and the secondary connection hole can be used in conjunction with the primary connection hole on the intermediate connection sleeve to achieve connection between the two.
[0018] The present invention also provides an intelligent control method for a shaft type structure concrete formwork, the control method comprising the following steps:
[0019] Step S1, providing the shaft type structure concrete formwork intelligent control equipment for standby;
[0020] Step S2, the lateral formwork automatically extends and retracts: when the lateral formwork needs to be extended, the central drive motor is started, the central gear plate transmits power to the transmission gear, and the transmission gear then drives the lateral telescopic drive assembly to move forward and backward through the lateral rack, and the four groups of lateral telescopic drive assemblies are extended synchronously; the forward and backward movement of the lateral telescopic drive assembly drives the tool-type handle and the lateral formwork back purlin connected thereto to extend or retract through the intermediate connecting sleeve, thereby realizing the extension or retraction of the lateral formwork; the lateral formwork is extended a certain distance, thereby triggering the operation of the intelligent locking unit, at which time the telescope of the intelligent locking unit controls the fastening pin to extend downward, and the fastening pin enters the upper hole and the first-level limit hole, thereby realizing the locking of the transmission frame position, and ensuring the stability and safety of the lateral formwork position;
[0021] Step S3, when the side template needs to be extended or retracted, the sliding roller moves along the sliding groove of the corner template, and its roller shaft passes through the side hole of the corner template, ensuring the smooth movement of the side template. At the same time, the corner template limit terminal and the limit groove further ensure the precise alignment and position control between the corner template and the side template, thereby improving the stability and reliability of the template at the corner position; when the overall template is twisted, the chassis rotation system, under the action of the chassis drive motor, transmits power to the drive gear, thereby rotating the drive turntable, and the supporting sliding legs and sliding rails ensure the stability and stability of the chassis during rotation, avoiding twisting due to uneven load.
[0022] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0023] The present invention provides an intelligent control equipment for concrete formwork of a shaft structure. Through the efficient cooperation of a central drive motor and a transmission mechanism, rapid positioning and adjustment of the formwork is achieved, the time of manual intervention is reduced, and the operation efficiency of the entire system is improved. The design of the transmission mechanism ensures the effective use of power, and the precise distribution of power is achieved through gear meshing, which reduces the loss of energy during transmission. The precise extension and position control of the formwork is achieved through an automated control system, which improves the installation speed of the formwork and thus speeds up the efficiency of concrete pouring. Through the coordinated use of the positioning holes and the intelligent locking unit in the positioning system, the verticality and horizontality of the formwork during construction are ensured, and the accuracy of formwork installation is improved.
[0024] The integrated transmission platform and intelligent control system simplify the process of template installation and disassembly, reduce manual operation steps, and improve construction efficiency. Through the coordinated use of the lateral telescopic drive assembly and the intelligent locking unit, the precise telescopic and position control of the template is realized, the precise movement of the transmission block is ensured, and the stability and safety of the entire system are guaranteed, making the control of the entire system easier. Through the coordination of the corner template and the lateral template, the stability and reliability of the template at the corner position are improved, and the applicability of the template in complex structures is ensured. The chassis rotation system realizes the smooth rotation of the template system, ensures the overall stability of the template during the construction process, and effectively prevents the template operation platform from twisting. The transmission mechanism can effectively transmit power from the central drive motor to each transmission pinion, and the transmission efficiency reaches more than 95%; the verticality error of the template is less than ±1mm / m, and the horizontality error is less than ±1mm / m, which meets the high standard precision requirements; the template system of the present invention saves about 20% of energy consumption compared with the traditional method; according to actual application cases, after the template system of the present invention is adopted, the concrete pouring cycle of a single shaft structure is shortened by 30%, which significantly improves the construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the structure of an intelligent control device for a shaft type structure concrete formwork according to an embodiment of the present invention;
[0026] Figure 2 It is a vertical view of the intelligent control equipment of the shaft type structure concrete formwork according to one embodiment of the present invention;
[0027] Figure 3 A schematic diagram of opening a formwork system in an intelligent control device for a shaft-type structure concrete formwork according to an embodiment of the present invention;
[0028] Figure 4 It is a schematic diagram of a rotating base system in a shaft type structure concrete formwork intelligent control device according to an embodiment of the present invention;
[0029] Figure 5 It is a schematic diagram of the lateral formwork in the intelligent control equipment of the shaft type structure concrete formwork according to one embodiment of the present invention;
[0030] Figure 6 A schematic diagram of a corner template in a shaft type structure concrete template intelligent control equipment according to an embodiment of the present invention;
[0031] Figure 7 It is a schematic diagram of the connection between the side formwork and the corner formwork of the formwork system of the intelligent control equipment for the shaft type structure concrete formwork according to one embodiment of the present invention in the construction state;
[0032] Figure 8It is a schematic diagram of the connection between the side formwork and the corner formwork in the contracted state of the formwork system of the shaft type structure concrete formwork intelligent control equipment according to one embodiment of the present invention;
[0033] Fig. 9 This is one of the schematic diagrams of the lateral drive module assembly of the intelligent control equipment for the shaft type structure concrete formwork according to one embodiment of the present invention;
[0034] Fig.10 The second schematic diagram of the lateral drive module assembly of the intelligent control equipment for the shaft type structure concrete formwork according to one embodiment of the present invention;
[0035] Fig.11 The third schematic diagram of the lateral drive module assembly of the intelligent control equipment for the shaft type structure concrete formwork according to one embodiment of the present invention;
[0036] Fig.12 A schematic diagram of an intelligent locking unit of an intelligent control device for a shaft type structure concrete formwork according to an embodiment of the present invention;
[0037] Fig.13 It is a schematic diagram of a reserved sink in a shaft type structure concrete formwork intelligent control device according to an embodiment of the present invention;
[0038] Fig.14 It is a schematic diagram of the installation of the transmission gear in the intelligent control equipment of the shaft type structure concrete formwork according to one embodiment of the present invention;
[0039] Fig.15 This is a schematic diagram of the installation of a positioning shaft in a shaft type structure concrete formwork intelligent control device according to an embodiment of the present invention;
[0040] Fig.16 It is a schematic diagram of a limiting sleeve in a shaft type structure concrete formwork intelligent control device according to an embodiment of the present invention;
[0041] Fig.17 It is a schematic diagram of positioning holes in the intelligent control equipment of the shaft type structure concrete formwork according to one embodiment of the present invention.
[0042] In the figure:
[0043] 100-integrated transmission platform, 101-reserved sink groove 1, 102-reserved sink groove 2, 103-reserved sink groove 3, 104-reserved sink groove 4, 105-center sink groove, 106-transmission platform bottom plate; 111-transmission gear 1, 112-transmission gear 2, 113-transmission gear 3, 114-transmission gear 4, 115-center gear plate; 121-positioning shaft 1, 122-positioning shaft 2, 123-positioning shaft 3, 124-positioning shaft 4; 130-center drive motor; 140-positioning cover plate, 141-positioning hole 1, 142-positioning hole 2, 143-positioning hole 3, 144-positioning hole 4; 151-limit sleeve 1, 1511-upper hole, 1512-partial hole, 152-limit sleeve 2, 153-limit sleeve 3, 154-limit sleeve 4; 200-lateral telescopic drive assembly, 210-lateral telescopic drive assembly 1, 220-lateral telescopic drive assembly 2, 230-lateral telescopic drive assembly 3, 240-lateral telescopic drive assembly 4; 211-transmission frame, 2111-first-level limiting hole, 2112-lateral rack; 212-middle connecting sleeve, 2121-first-level connecting hole, 2122-second-level limiting hole; 213-tool-type handle, 2131-second-level connecting hole, 2132-connecting column; 214-intelligent locking unit, 2141-mounting table, 2142-retractor, 2143-fastening pin; 300-chassis rotation system, 301-bearing base, 302-chassis drive motor, 303-drive gear, 304-drive turntable, 305-support sliding leg, 306-sliding track, 307-center support rotation axis, 308-top support platform; 400-lateral template, 401-high-strength aluminum alloy formwork, 402-upper lateral formwork back purlin, 403-lower lateral formwork back purlin, 404-end connecting angle ear, 405-lateral formwork limit terminal; 500-corner formwork; 501-triangular support frame; 502-bending vertical rod; 503-sliding groove; 504-lateral hole; 505-corner formwork limit terminal; 506-limiting groove; 507-sliding roller; 600-vertical connection support column. DETAILED DESCRIPTION
[0044] The following is a further detailed description of a shaft type structure concrete formwork intelligent control equipment and method provided by the present invention in conjunction with the accompanying drawings and specific embodiments. According to the following description, the advantages and features of the present invention will become clearer. It should be noted that the accompanying drawings are all in a very simplified form and use non-precise proportions, which are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention. For the convenience of description, the "upper" and "lower" described below are consistent with the upper and lower directions of the accompanying drawings, but this cannot be a limitation of the technical solution of the present invention. Embodiment 1
[0045] Combine the following Figures 1 to 17, the structural composition of the shaft type structure concrete formwork intelligent control equipment of the present invention is described in detail.
[0046] Please continue to refer to Figures 1 to 17 , a shaft-type structure concrete formwork intelligent control equipment, including a power module, a chassis rotation system and a formwork system, the chassis rotation system and at least two groups of power modules above it are connected by vertical support connecting columns. According to the vertical height of the lateral formwork 400, a power module is set every 3~4m, and the power modules are connected by vertical support connecting columns. The power module includes an integrated transmission platform 100, a transmission mechanism, a lateral telescopic drive assembly 200, a positioning system and a formwork system. The integrated transmission platform 100 includes a reserved sinking groove group, a central sinking groove 105 and a transmission platform bottom plate 106, which constitute the basic structure of the transmission platform. The central sinking groove 105 is set at the central position of the transmission platform bottom plate 106 for installing the transmission mechanism. The back of the transmission platform bottom plate 106 is provided with a central drive motor 130 as the power source of the entire transmission system; the transmission mechanism includes a transmission gear set and a central gear plate 115, which is directly or indirectly connected to the central drive motor 130. The central gear plate 115 is arranged in the central sink 105. The central gear plate 115, as the core component of the transmission mechanism, meshes with the transmission gear of the transmission gear set to achieve effective power transmission and accurate positioning and adjustment of the lateral template; the positioning system includes a positioning cover plate 140, a positioning hole and an intelligent locking unit 214. The positioning cover plate 140 is installed on the transmission platform bottom plate 106 to cover and protect the transmission mechanism. The positioning cover plate 140 is provided with a positioning hole, a limiting sleeve and a lateral drive assembly, and a tool-type handle 213 is provided at the free end of the lateral drive assembly.
[0047] The chassis rotation system 300 includes a bearing base 301, a chassis drive motor 302, a drive gear 303, a drive turntable 304, a support sliding leg 305, a slide track 306 and a top support platform 308; the bearing base 301 serves as the base of the entire system for supporting all other components; the chassis drive motor 302 is mounted on the bearing base 301 and is the power source of the rotation system; the drive gear 303 is connected to the output shaft of the chassis drive motor 302 for transmitting power; the drive turntable 304 is meshed with the drive gear 303, and the rotation of the drive gear 303 is realized Its own rotation; the supporting sliding legs 305 are arranged around the bearing base 301, which are used to support the entire rotating system and ensure its stability during rotation; the sliding rails 306 are arranged at the bottom of the supporting sliding legs 305, which are used to guide the supporting sliding legs 305 to slide along a predetermined path to ensure smooth rotation; the central supporting rotating shaft 307 passes through the bearing base 301 and the driving turntable 304, which is used to connect the bottom structure and the top structure to ensure the integrity of the rotating system; the top supporting platform 308 is installed on the top of the central supporting rotating shaft 307, which is used to support the template system or other structural components.
[0048] The formwork system includes a lateral formwork 400 and a corner formwork 500, which are enclosed to form an integral structure. The lateral formwork 400 is provided with at least two lateral formwork back purlins, namely an upper lateral formwork back purlin 402 and a lower lateral formwork back purlin 403, which enhance the overall rigidity and stability of the lateral formwork. The end connecting angle ears 404 and the lateral formwork limit terminals 405 are arranged at the upper and lower ends of the lateral formwork, and are used to connect with other formworks or structural members and limit the position of the lateral formwork. The lateral formwork back purlin is connected to the lateral drive assembly through a tool-type handle 213. In particular, in order to facilitate material acquisition and ensure construction quality, the lateral formwork 400 can select a high-strength aluminum alloy formwork 401.
[0049] The corner template 500 includes a triangular support frame 501 with a bending-resistant vertical rod 502 arranged in the middle of the inner side, which increases the rigidity of the corner template system; the sliding groove 503, the lateral hole 504, the corner template limit terminal 505 and the limit groove 506 are used to achieve precise alignment and position control of the corner template; the sliding roller 507 is used to connect the end connecting corner ear 404, and its roller shaft passes through the lateral hole 504. The sliding roller 507 moves in the sliding groove 503, realizing the relative movement and matching connection of the corner template and the lateral template.
[0050] In this embodiment, more preferably, the reserved sinking groove group includes a reserved sinking groove 1 101 , a reserved sinking groove 2 102 , a reserved sinking groove 3 103 and a reserved sinking groove 4 104 , which are respectively arranged around the bottom plate 106 of the transmission platform.
[0051] In this embodiment, more preferably, the transmission gear set includes four transmission gears, namely, transmission gear one 111, transmission gear two 112, transmission gear three 113 and transmission gear four 114, which are respectively arranged in the reserved sink groove one 101, reserved sink groove two 102, reserved sink groove three 103 and reserved sink groove four 104, and the central gear plate 115 is respectively meshed with the four transmission gears through the positioning shaft. The transmission gears of the transmission gear set are used to transmit power and realize precise motion control. There are four positioning shafts, namely, positioning shaft one 121, positioning shaft two 122, positioning shaft three 123 and positioning shaft four 124. The positioning shaft is arranged on the bottom plate 106 of the transmission platform, and is used to connect the transmission gears to ensure the rotation of the transmission gears.
[0052] In this embodiment, more preferably, there are four positioning holes, which are positioning hole one 141, positioning hole two 142, positioning hole three 143 and positioning hole four 144. The four positioning holes correspond one-to-one to the corresponding four transmission gears, so as to accurately control and adjust the positions of the four transmission gears.
[0053] In this embodiment, more preferably, there are four limiting sleeves, namely limiting sleeve one 151, limiting sleeve two 152, limiting sleeve three 153 and limiting sleeve four 154, each of the four limiting sleeves is provided with a group of intelligent locking units 214, and each of the limiting sleeves is provided with an upper hole 1511 and a local hole 1512.
[0054] In this embodiment, more preferably, the transverse drive assembly includes four, each of which is equipped with a transmission module, the transmission module includes a transmission frame 211 and a lateral rack 2112, the transmission frame 211 is arranged in a limiting sleeve, and a lateral rack 2112 is arranged on the side of the end of the transmission frame 211, and the lateral rack 2112 is used to transmit with the transmission gear to realize the forward and backward movement of the transmission frame 211. A primary limiting hole 2111 is arranged above the transmission frame 211 to limit the moving range of the transmission frame 211. The transverse telescopic drive assembly realizes the precise telescopic and position control of the lateral template, ensures the precise movement of the transverse telescopic drive assembly, and ensures the stability and safety of the entire system.
[0055] In this embodiment, more preferably, it further includes an intermediate connecting sleeve 212, which is arranged inside the transverse telescopic drive assembly and can telescopically move forward and backward, and is used to connect the tool-type handle 213 and the lateral template back purlin. A primary connecting hole and a secondary limiting hole are arranged above the intermediate connecting sleeve 212, and the secondary limiting hole is used in conjunction with the primary limiting hole on the transmission frame to achieve the matching connection between the transmission frame and the intermediate connecting sleeve and the locking control of the forward and backward movement of the intermediate connecting sleeve.
[0056] In this embodiment, more preferably, the intelligent locking unit 214 includes a mounting platform 2141, a retractor 2142 and a fastening pin 2143. The retractor 2142 is arranged above the mounting platform 2141, the retractor 2142 is connected to the fastening pin 2143, and the fastening pin 2143 is inserted through the primary limiting hole 2111 and the secondary limiting hole 2122 to realize the locking and unlocking functions of the transmission frame 211 and the intermediate connecting sleeve 212.
[0057] In this embodiment, more preferably, the tool-type handle 213 is provided with a secondary connection hole 2131, and the bolts pass through the secondary connection hole 2131 and the primary connection hole 2121 on the intermediate connection sleeve 212, respectively, to achieve the connection between the intermediate connection sleeve 212 and the tool-type handle 213. The tool-type handle 213 is also provided with a connection column 2132 for connecting the lateral formwork back purlin.
[0058] Please continue to refer to Figures 1 to 17 This embodiment also provides a method for using the intelligent control equipment for the shaft type structure concrete formwork, and the method comprises the following steps:
[0059] Step S1, providing the shaft type structure concrete formwork intelligent control equipment for standby;
[0060] Step S2, the lateral formwork 400 automatically extends and retracts: when the lateral formwork 400 needs to be extended, the central drive motor 130 is started, and the central gear plate 115 transmits power to the transmission gear, and the transmission gear then drives the lateral telescopic drive assembly to move forward and backward through the lateral rack 2112, and the four groups of lateral telescopic drive assemblies are extended synchronously; the forward and backward movement of the lateral telescopic drive assembly drives the tool-type handle 213 and the lateral formwork back purlin connected thereto to extend or retract through the intermediate connecting sleeve 212, thereby realizing the extension or retraction of the lateral formwork 400; the lateral formwork 400 is extended a certain distance, thereby triggering the operation of the intelligent locking unit 214, at which time the telescope 2142 of the intelligent locking unit 214 controls the fastening pin 2143 to extend downward, and the fastening pin 2143 enters the upper hole 1511 and the first-level limit hole 2111, thereby realizing the position locking of the transmission frame 211, and ensuring the stability and safety of the position of the lateral formwork 400.
[0061] Step S3, the relative movement relationship between the corner template 500 and the side template 400: when the side template 400 needs to be extended or retracted, the sliding roller 507 moves along the sliding groove 503 of the corner template, and its roller shaft passes through the side hole 504 of the corner template, ensuring the smooth movement of the side template 400. At the same time, the corner template limit terminal 505 and the limit groove 506 further ensure the precise alignment and position control between the corner template 500 and the side template 400, thereby improving the stability and reliability of the template at the corner position; when the entire template is twisted, the chassis rotation system 300, under the action of the chassis drive motor 302, transmits power to the drive gear 303, thereby rotating the drive turntable 304, and supporting the sliding legs 305 and the sliding rails 306 to ensure the stability and stability of the chassis during rotation, and avoid twisting due to uneven load.
[0062] In particular, the central support rotation axis 307 ensures the integrity and coordination of the entire system, thereby effectively preventing the template operating platform from twisting.
[0063] The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments. The above embodiments only express several embodiments of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A shaft type structure concrete formwork intelligent control equipment, characterized in that: It includes a power module, a chassis rotation system and a template system, wherein the chassis rotation system and at least two groups of power modules above it are connected through vertical support connecting columns; The power module includes an integrated transmission platform, a transmission mechanism, a transverse telescopic drive assembly, a positioning system and a template system. The integrated transmission platform includes a reserved sinking groove group, a central sinking groove and a transmission platform bottom plate. The central sinking groove is arranged at the central position of the transmission platform bottom plate, and a central driving motor is arranged at the back of the transmission platform bottom plate; the transmission mechanism includes a transmission gear group and a central gear plate, the central gear plate is connected to the central driving motor, and the central gear plate is arranged in the central sinking groove; the positioning system includes a positioning cover plate, a positioning hole and an intelligent locking unit, the positioning cover plate is installed on the transmission platform bottom plate, the positioning cover plate is provided with a positioning hole, a limiting sleeve and a transverse driving assembly, and a tool-type handle is arranged at the free end of the transverse driving assembly; The chassis rotation system includes a bearing base, a chassis driving motor, a driving gear, a driving turntable, a supporting sliding leg, a central supporting rotating shaft and a top supporting platform, the driving turntable is meshed with the driving gear, the supporting sliding leg is arranged around the bearing base, the sliding track is arranged at the bottom of the supporting sliding leg, the central supporting rotating shaft passes through the bearing base and the driving turntable respectively, and the top supporting platform is installed on the top of the central supporting rotating shaft; The template system comprises a side template and a corner template, and the side template and the corner template are enclosed to form an integrated structure.
2. The intelligent control equipment for the shaft type structure concrete formwork according to claim 1 is characterized in that: The lateral formwork is provided with at least two lateral formwork back purlins, and the lateral formwork back purlins are connected to the transverse drive assembly through the tool-type handle; the corner formwork includes a triangular support frame, an anti-bending vertical rod, a sliding roller, a sliding groove, a roller shaft, a corner formwork limiting terminal and a limiting groove, the anti-bending vertical rod is arranged in the middle inner side of the triangular support frame, the sliding roller is connected to the end connecting angle ear of the lateral formwork, the roller shaft passes through the lateral hole of the corner formwork and is connected to the corner formwork, the sliding roller is arranged on the sliding groove through the roller shaft, and the corner formwork limiting terminal and the limiting groove are connected to the sliding groove.
3. The intelligent control equipment for the shaft type structure concrete formwork according to claim 2 is characterized in that: The reserved trough group includes reserved trough one, reserved trough two, reserved trough three and reserved trough four, which are respectively arranged around the bottom plate of the transmission platform; the transmission gear group includes four transmission gears, namely transmission gear one, transmission gear two, transmission gear three and transmission gear four, which are respectively arranged in reserved trough one, reserved trough two, reserved trough three and reserved trough four, and the central gear plate is respectively meshed with the four transmission gears through the positioning shaft.
4. The intelligent control equipment for the shaft type structure concrete formwork according to claim 3 is characterized in that: There are four positioning holes, which are positioning hole one, positioning hole two, positioning hole three and positioning hole four. The four positioning holes correspond to four corresponding transmission gears one by one, so as to accurately control and adjust the positions of the four transmission gears.
5. The intelligent control equipment for the shaft type structure concrete formwork according to claim 4 is characterized in that: There are four limiting sleeves, namely limiting sleeve one, limiting sleeve two, limiting sleeve three and limiting sleeve four. A group of intelligent locking units are arranged on each of the four limiting sleeves, and upper holes and local holes are opened on each of the limiting sleeves.
6. The intelligent control equipment for the shaft type structure concrete formwork according to claim 5 is characterized in that: The transverse drive components include four, each of which is equipped with a transmission module, the transmission module includes a transmission frame and a lateral rack, the transmission frame is arranged in a limiting sleeve, the lateral rack is arranged on the side of the end of the transmission frame, and a first-level limiting hole is arranged above the transmission frame.
7. The intelligent control equipment for the shaft type structure concrete formwork according to claim 6 is characterized in that: It also includes an intermediate connecting sleeve, which is arranged inside the lateral telescopic drive assembly and can move telescopically forward and backward, and is used to connect the tool-type handle and the lateral template back purlin; a primary connecting hole and a secondary limiting hole are arranged above the intermediate connecting sleeve, and the secondary limiting hole is used in conjunction with the primary limiting hole on the transmission frame to achieve the matching connection between the transmission frame and the intermediate connecting sleeve and the locking control of the forward and backward movement of the intermediate connecting sleeve.
8. The intelligent control equipment for the shaft type structure concrete formwork according to claim 7 is characterized in that: The intelligent locking unit includes a mounting platform, a retractor and a fastening pin. The retractor is arranged above the mounting platform. The retractor is connected to the fastening pin. The fastening pin is inserted into the primary limiting hole and the secondary limiting hole to realize the locking and unlocking functions of the transmission frame and the intermediate connecting sleeve.
9. The intelligent control equipment for the shaft type structure concrete formwork according to claim 8 is characterized in that: The tool-type handle comprises a secondary connection hole, and the secondary connection hole can be used in conjunction with the primary connection hole on the intermediate connection sleeve to achieve connection between the two.
10. The intelligent control method for the shaft type structure concrete formwork according to any one of claims 2 to 9, characterized in that: The control method comprises the following steps: Step S1, providing the shaft type structure concrete formwork intelligent control equipment for standby; Step S2, the lateral formwork automatically extends and retracts: when the lateral formwork needs to be extended, the central drive motor is started, the central gear plate transmits power to the transmission gear, and the transmission gear then drives the lateral telescopic drive assembly to move forward and backward through the lateral rack, and the four groups of lateral telescopic drive assemblies are extended synchronously; the forward and backward movement of the lateral telescopic drive assembly drives the tool-type handle and the lateral formwork back purlin connected thereto to extend or retract through the intermediate connecting sleeve, thereby realizing the extension or retraction of the lateral formwork; the lateral formwork is extended a certain distance, thereby triggering the operation of the intelligent locking unit, at which time the telescope of the intelligent locking unit controls the fastening pin to extend downward, and the fastening pin enters the upper hole and the first-level limit hole, thereby realizing the locking of the transmission frame position, and ensuring the stability and safety of the lateral formwork position; Step S3, when the side template needs to be extended or retracted, the sliding roller moves along the sliding groove of the corner template, and its roller shaft passes through the side hole of the corner template, ensuring the smooth movement of the side template. At the same time, the corner template limit terminal and the limit groove further ensure the precise alignment and position control between the corner template and the side template, thereby improving the stability and reliability of the template at the corner position; when the overall template is twisted, the chassis rotation system, under the action of the chassis drive motor, transmits power to the drive gear, thereby rotating the drive turntable, and the supporting sliding legs and sliding rails ensure the stability and stability of the chassis during rotation, avoiding twisting due to uneven load.
Citation Information
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