A multi-faceted processing line and processing method for building materials

Abstract

The present invention relates to the field of building material processing equipment, and provides a building material multi-faceted processing line and processing method, including a building material conveyor line and a first thickness determination device, a building material turning machine, a second thickness determination device, a first side milling device and a second side milling device sequentially arranged along the conveying direction of the building material conveyor line; and also including a building material rotating device arranged between the first side milling device and the second side milling device; the building material conveyor line includes a first conveyor vehicle and a second conveyor vehicle, and a plurality of the first side milling devices are distributed on both sides of the first conveyor vehicle, and a plurality of the second side milling devices are distributed on both sides of the second conveyor vehicle; and a first building material positioning mechanism is arranged on both the first conveyor vehicle and the second conveyor vehicle. The advantages of the present invention are: it can accurately and reliably position the building materials on the sliding workbench, and ensure that the building materials will not move during the processing of the sides of the building materials, thereby ensuring the processing accuracy and improving the quality of the processed building materials.

Description

Technical Field

[0001] The invention relates to the technical field of building material processing equipment, and in particular to a building material multi-surface processing line and a processing method. Background Art

[0002] At present, some building materials need to be processed on multiple sides, such as refractory bricks. In the production process, a milling mechanism is usually required to process the six sides of the bricks.

[0003] There are production lines in the prior art that can realize six-sided processing of refractory bricks and other building materials, such as a multi-sided processing production line and production process disclosed in the Chinese invention patent application with application number CN202410213982.6. The entire production line includes a conveyor line, a thickness determination device, a flipping machine, a milling device and a corner transition machine; the conveyor line includes a horizontal conveyor line and a vertical conveyor line, and the conveying direction of the vertical conveyor line is perpendicular to the conveying direction of the horizontal conveyor line; the thickness determination device includes a first thickness determination device and a second thickness determination device; the flipping machine flips the building material 180 degrees; the milling device includes a first milling device and a second milling device; the side of the corner transition machine is located at the output end of the horizontal conveyor line, and the corner transition machine conveys the building material to the second milling device. However, the above existing production lines have the following defects in actual use: 1. The conveyor belt is used to transport building materials, which makes it impossible to position the building materials. The milling equipment on both sides will exert force on the building materials during the processing of the building materials, which makes it easy for the building materials to shift during the processing, thereby affecting the quality of the processed building materials; 2. The grinding efficiency is low, and the overall processing efficiency still needs to be improved. In view of the above problems, the inventor of this case conducted an in-depth study on this problem, and thus this case was created. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a multi-faceted processing line and a processing method for building materials, so as to solve the problems in existing production lines that building materials are easily offset during processing and the overall processing efficiency still needs to be improved.

[0005] The present invention is achieved in that:

[0006] In a first aspect, a multi-faceted processing line for building materials comprises a building material conveying line and a first thickness calibrating device, a building material turning machine, a second thickness calibrating device, a first side milling device and a second side milling device which are sequentially arranged along the conveying direction of the building material conveying line; and also comprises a building material rotating device arranged between the first side milling device and the second side milling device; the building material conveying line comprises a first conveying vehicle and a second conveying vehicle, a plurality of the first side milling devices are distributed on both sides of the first conveying vehicle, and a plurality of the second side milling devices are distributed on both sides of the second conveying vehicle;

[0007] The first conveying vehicle and the second conveying vehicle both include a supporting base, a sliding worktable, a sliding driving mechanism and a first building material positioning mechanism; the supporting base is extended along the conveying direction, the sliding worktable is slidably arranged on the supporting base, the sliding driving mechanism is arranged between the supporting base and the sliding worktable, and the sliding worktable is driven to move along the conveying direction by the sliding driving mechanism; at least one first building material positioning mechanism is provided on the sliding worktable along the conveying direction, and the first building material positioning mechanism includes a first positioning component fixed on the sliding worktable and a second positioning component slidably arranged on the sliding worktable along the conveying direction.

[0008] In a second aspect, a processing method for a building material multi-surface processing line is provided, the processing method comprising the following steps:

[0009] Step S1, placing the building materials to be processed on the building materials conveyor line, and conveying the building materials to the first thickness determination equipment through the building materials conveyor line. The first thickness determination equipment first uses a hob milling mechanism to mill the top surface of the building materials, and then uses a grinding disc mechanism to grind the top surface of the building materials flat;

[0010] Step S2, the building materials are further conveyed to the building materials turning machine through the building materials conveying line, the building materials turning machine turns the building materials 180 degrees so that the bottom surface of the building materials faces upward, and the turned building materials are further conveyed to the second thickness determination equipment through the building materials conveying line, the second thickness determination equipment first uses a hob milling mechanism to mill the bottom surface of the building materials, and then uses a grinding disc mechanism to grind the bottom surface of the building materials flat;

[0011] Step S3, continue to transport the building materials to the first transport vehicle through the building material conveying line, and use the first building material positioning mechanism to position the building materials on the first transport vehicle; use the hob side milling equipment provided on both sides of the first transport vehicle to first mill the front and rear surfaces of the building materials, and then use the grinding disc equipment provided on both sides of the first transport vehicle to grind the front and rear surfaces of the building materials;

[0012] Step S4, the building materials are continuously conveyed to the building materials rotating device through the building materials conveying line, and the building materials rotating device horizontally rotates the building materials by 90 degrees so that the left and right sides of the building materials face the front-back direction; the building materials are continuously conveyed to the second conveying vehicle through the building materials conveying line, and the building materials are positioned on the second conveying vehicle by using the first building materials positioning mechanism; the left and right sides of the building materials are first milled by using the hob side milling device provided on both sides of the second conveying vehicle, and then the left and right sides of the building materials are smoothed by using the grinding disc device provided on both sides of the second conveying vehicle;

[0013] Step S5: transport the processed building materials to a desired location via a building material conveyor line.

[0014] By adopting the technical solution of the present invention, at least the following beneficial effects are achieved:

[0015] 1. The present invention adopts the method of arranging third positioning components on both sides of the input ends of the first conveyor vehicle and the second conveyor vehicle, so that after the sliding workbench is moved to the input end of the first conveyor vehicle or the second conveyor vehicle and the building materials are placed on the sliding workbench, the third positioning components on both sides can be used to position the two sides of the building materials, thereby realizing the adjustment of the crooked building materials; at the same time, after the building materials are adjusted, the first positioning component and the second positioning component can be used to reliably position the building materials on the sliding workbench. Therefore, through the technical solution of the present invention, the building materials can be accurately and reliably positioned on the sliding workbench, and it can be ensured that the building materials will not move during the processing of the side surfaces of the building materials, thereby ensuring the processing accuracy and improving the quality of the processed building materials.

[0016] 2. By setting a lifting drive mechanism between the two ends of the lifting beam and the column body, and equipping both ends of the lifting beam with lifting balancing cylinders, during specific work, in addition to being able to use the lifting drive mechanism to drive the lifting beam to perform lifting and lowering movements, the lifting balancing cylinder can also be used to balance the two ends of the lifting beam, thereby driving the lifting beam and multiple first side milling devices or second side milling devices installed on the lifting beam to perform reliable and stable lifting and lowering, thereby ensuring the working stability of each first side milling device or second side milling device.

[0017] 3. By arranging multiple first side milling devices on both sides of the first conveyor vehicle, and arranging multiple second side milling devices on both sides of the second conveyor vehicle, the first thickness determining device and the second thickness determining device are designed to include multiple milling mechanisms, and the tools used by the last first side milling device, the second side milling device and the milling mechanism are all grinding discs, and the tools used by the remaining first side milling devices, the second side milling devices and the milling mechanisms are all rollers; because the milling efficiency of the roller is high but the flatness is poor, and the flatness after grinding of the grinding disc is good, therefore by adopting the technical solution of the present invention, the grinding efficiency is high, which can not only effectively improve the overall processing efficiency, but also ensure the processing quality of building materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with embodiments with reference to the accompanying drawings.

[0019] Figure 1 It is a front view of a multi-faceted processing line for building materials of the present invention;

[0020] Figure 2 It is a top view of a multi-faceted processing line for building materials according to the present invention;

[0021] Figure 3 is a top view of the first conveyor vehicle and the first side milling device in the present invention;

[0022] Figure 4 is a cross-sectional view of a second transport vehicle and a second side milling device in the present invention;

[0023] Figure 5 It is the overall structural diagram of the column lifting assembly of the present invention;

[0024] Figure 6 It is an assembly structure diagram of the column body and the lifting drive mechanism in the present invention;

[0025] Figure 7 is a cross-sectional view of the column lifting assembly of the present invention;

[0026] Figure 8 It is an overall structural diagram of the first conveying vehicle or the second conveying vehicle in the present invention;

[0027] Fig. 9 It is an assembly structure diagram of the sliding workbench and the first building material positioning mechanism in the present invention;

[0028] Fig.10 It is a top view of the assembled sliding workbench and the first building material positioning mechanism in the present invention;

[0029] Fig.11 is a cross-sectional view of the first transport vehicle or the second transport vehicle in the present invention;

[0030] Fig.12 It is a top view of the third positioning component in the present invention.

[0031] Description of reference numerals:

[0032] Processing line 100;

[0033] Building material conveyor line 1, first conveyor vehicle 11, second conveyor vehicle 12, first conveyor 13, second conveyor 14, third conveyor 15, fourth conveyor 16, fifth conveyor 17, sixth conveyor 18, seventh conveyor 19, first manipulator 1a, second manipulator 1b, third manipulator 1c, fifth manipulator 1d, sixth manipulator 1e, first thickness determination device 2, building material turning machine 3, second thickness determination device 4, first side milling device 5, second side milling device 6, building material rotating device 7, support base 81, activity space 811, sliding workbench 82, support convex strip 821, make way slot 822, sliding drive mechanism 83, sliding drive motor 831, first drive gear 832, horizontal rack 833, second slider 834, second slide rail 835, first building material positioning mechanism 84, first positioning assembly 841, The first corner cylinder 8411, the middle limit block 8412, the first pressure block 8413, the second positioning assembly 842, the second corner cylinder 8421, the second pressure block 8422, the mounting plate 8423, the first slide rail 8424, the telescopic cylinder 8425, the connecting block 8426, the second building material positioning mechanism 85, the third positioning assembly 851, the positioning cylinder 8511, the positioning plate 8512, the assembly fixing seat 8513, the protective cover 86, the column lifting assembly 9, the column body 91, the assembly groove 911, the lifting beam 92, the installation chamber 921, the lifting drive mechanism 93, the lifting rack 931, the second driving gear 932, the dual-axis output reducer 933, the lifting drive motor 9331, the lifting slide rail 934, the lifting slider 935, the transmission shaft 936, the lifting balance cylinder 94, the synchronous shaft 95, and the milling mechanism 10. DETAILED DESCRIPTION

[0034] In order to better understand the technical solution of the present invention, the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0035] It should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing these embodiments and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. In addition, the terms "first", "second", etc., etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. Embodiment 1

[0036] See also Figures 1 to 12As shown, the present invention is a multi-faceted processing line 100 for building materials, the processing line 100 comprises a building material conveying line 1 and a first thickness determining device 2, a building material turning machine 3, a second thickness determining device 4, a first side milling device 5 and a second side milling device 6 which are sequentially arranged along the conveying direction of the building material conveying line 1; and further comprises a building material rotating device 7 arranged between the first side milling device 5 and the second side milling device 6; wherein the building material conveying line 1 is used to convey building materials (such as refractory bricks, etc.) along the direction of the entire production line, the first thickness determining device 2 is used to mill the top surface of the building material, the building material turning machine 3 is used to turn the building material over so that the bottom surface of the building material faces upward, the second thickness determining device 4 is used to mill the bottom surface of the building material, the first side milling device 5 is used to mill the front and back surfaces of the building material, the building material rotating device 7 is used to horizontally rotate the building material by 90° so that the left and right surfaces of the building material face the front and rear directions, and the second side milling device 6 is used to mill the left and right surfaces of the building material;

[0037] The building material conveying line 1 comprises a first conveying vehicle 11 and a second conveying vehicle 12. A plurality of the first side milling devices 5 are distributed on both sides of the first conveying vehicle 11, so that the first side milling devices 5 on both sides can be used to simultaneously mill the front and rear sides of the building materials; a plurality of the second side milling devices 6 are distributed on both sides of the second conveying vehicle 12, so that the second side milling devices 6 on both sides can be used to simultaneously mill the left and right sides of the building materials;

[0038] The first transport vehicle 11 and the second transport vehicle 12 both include a support base 81, a sliding workbench 82, a sliding drive mechanism 83 and a first building material positioning mechanism 84; the support base 81 is extended along the transport direction, the sliding workbench 82 is slidably arranged on the support base 81, so that the sliding workbench 82 can move along the transport direction, the sliding drive mechanism 83 is arranged between the support base 81 and the sliding workbench 82, and the sliding workbench 82 is driven to move along the transport direction by the sliding drive mechanism 83, and the building materials can be driven to move along the transport direction by the sliding workbench 82 during operation; At least one first building material positioning mechanism 84 is provided on the sliding workbench 82 along the conveying direction. The first building material positioning mechanism 84 includes a first positioning component 841 fixed on the sliding workbench 82 and a second positioning component 842 slidably provided on the sliding workbench 82 along the conveying direction. Since the first positioning component 841 is fixed and the second positioning component 842 can slide along the conveying direction, the first positioning component 841 and the second positioning component 842 can be used to cooperate with each other to position the building materials to be processed placed on the sliding workbench 82, thereby ensuring that the building materials will not be offset during the processing of the side surfaces of the building materials.

[0039] In some embodiments of the present invention, the input ends of the first conveying vehicle 11 and the second conveying vehicle 12 are each provided with a second building material positioning mechanism 85; the second building material positioning mechanism 85 includes a third positioning component 851 located on both sides of the input ends of the first conveying vehicle 11 and the second conveying vehicle 12. When the present invention is implemented, multiple third positioning components 851 can be set along the conveying direction on both sides of the input ends of the first conveying vehicle 11 and the second conveying vehicle 12 according to actual needs, so as to simultaneously position both sides of multiple building materials, realize the adjustment of crooked building materials, and ensure the subsequent processing accuracy.

[0040] As a specific implementation of the present invention, please focus on Fig.12 As shown, the third positioning component 851 includes a positioning cylinder 8511, a positioning plate 8512 and a component fixing seat 8513; the positioning cylinder 8511 is arranged on the component fixing seat 8513, and the component fixing seat 8513 is fixed on the side of the input end of the first conveying vehicle 11 and the second conveying vehicle 12, and the positioning plate 8512 is connected to the movable end of the positioning cylinder 8511, and the positioning plate 8512 faces the first conveying vehicle 11 or the second conveying vehicle 12, and the positioning cylinder 8511 drives the positioning plate 8512 to position the two sides of the building materials located on the first conveying vehicle 11 or the second conveying vehicle 12. When the third positioning component 851 is working, after the building materials are transported to the input end of the first conveying vehicle 11 or the second conveying vehicle 12, it is specifically necessary to drive the sliding workbench 82 to move to the input end of the first conveying vehicle 11 or the second conveying vehicle 12 through the sliding drive mechanism 83, and place the building materials at the specified position on the sliding workbench 82. Because the building materials may be in a skewed state, the positioning cylinders 8511 on both sides of the first conveying vehicle 11 or the second conveying vehicle 12 can be used to drive the positioning plates 8512 to move toward the middle at the same time and contact with both sides of the building materials, so that the building materials in the skewed state can be positioned and adjusted through the positioning plates 8512 on both sides. After the positioning is completed, the positioning cylinders 8511 on both sides of the first conveying vehicle 11 or the second conveying vehicle 12 are controlled to drive the positioning plates 8512 to retreat and return to their original positions, and at the same time, the first positioning component 841 and the second positioning component 842 are controlled to position the building materials so that the building materials will not move.

[0041] In some embodiments of the present invention, please refer to Figure 5-Figure 7 As shown, both sides of the first transport vehicle 11 and the second transport vehicle 12 are provided with a column lifting assembly 9;

[0042] The column lifting assembly 9 includes a column body 91, a lifting beam 92, a lifting drive mechanism 93 and a lifting balance cylinder 94, wherein the column body 91 is used to meet the support requirements, the lifting beam 92 is used to install multiple first side milling devices 5 and second side milling devices 6, the lifting drive mechanism 93 is used to drive the lifting beam 92 to lift, and the lifting balance cylinder 94 is used to balance the lifting beam 92; both ends of the lifting beam 92 are equipped with the column body 91, and each of the column bodies 91 is connected to the lifting beam 92 through a lifting drive mechanism 93. The lifting beam 92 is connected to the lifting beam 92, and the lifting drive mechanism 93 drives the lifting beam 92 to perform lifting movement. The lifting beam 92 can drive multiple first side milling devices 5 or second side milling devices 6 to lift together during the lifting process; each of the column bodies 91 is provided with a lifting balance oil cylinder 94 above the lifting beam 92, and the movable end of the lifting balance oil cylinder 94 is downward and connected to the lifting beam 92, so that the lifting balance oil cylinder 94 can balance the two ends of the lifting beam 92; each of the first side milling device 5 and the second side milling device 6 is installed on the lifting beam 92. The balancing oil cylinder is a hydraulic actuator that can achieve load balancing. It introduces a balancing oil circuit between the two chambers of the oil cylinder, so that the oil cylinder can automatically balance the load during the working process to achieve a stable working state, thereby improving the stability and reliability of the system.

[0043] In the specific implementation, in order to enable each of the first side milling devices 5 and the second side milling devices 6 to better cover the side of the building material, it is necessary to enable the first side milling devices 5 and the second side milling devices 6 to be able to be lifted and lowered. If each of the first side milling devices 5 and the second side milling devices 6 is lifted and lowered separately, the milling synchronization cannot be guaranteed, and the cost is increased. To this end, the present invention sets a lifting drive mechanism 93 between the two ends of the lifting beam 92 and the column body 91, and at the same time, both ends of the lifting beam 92 are equipped with a lifting balancing cylinder 94, so that in the specific operation, in addition to being able to use the lifting drive mechanism 93 to drive the lifting beam 92 to lift and lower, the lifting balancing cylinder 94 can also be used to balance the two ends of the lifting beam 92, thereby driving the lifting beam 92 and the multiple first side milling devices 5 or the second side milling devices 6 installed on the lifting beam 92 to be lifted and lowered reliably and stably, thereby ensuring the working stability of each of the first side milling devices 5 or the second side milling devices 6.

[0044] In some embodiments of the present invention, the lifting drive mechanisms 93 at both ends of the lifting beam 92 are connected by a synchronization shaft 95, and the synchronization shaft 95 is installed in the lifting beam 92, so that the two ends of the lifting beam 92 can perform lifting movements synchronously, thereby further improving working stability.

[0045] As a specific embodiment of the present invention, the lifting drive mechanism 93 includes a lifting rack 931, a second driving gear 932, a dual-axis output reducer 933, a lifting slide rail 934 and a lifting slider 935, wherein the dual-axis output reducer 933 is also connected to a lifting drive motor 9331, so that the lifting drive motor 9331 can provide the required power, and the dual-axis output reducer 933 can reduce the speed output by the lifting drive motor 9331;

[0046] The dual-axis output reducer 933 is arranged on the lifting beam 92, and one output end of the dual-axis output reducer 933 is connected to the second driving gear 932 through a transmission shaft 936, and the other output end of the dual-axis output reducer 933 is connected to the synchronization shaft 95; the lifting rack 931 is arranged on the column body 91 along the vertical direction, and the second driving gear 932 is meshed with the lifting rack 931; both sides of the end of the lifting beam 92 are slidably connected with the lifting slide rail 934 through the lifting slider 935, and the lifting slide rail 934 is arranged on the column body 91 along the vertical direction.

[0047] When the lifting drive mechanism 93 is working, the lifting drive motor 9331 drives the double-axis output reducer 933 to work, and the double-axis output reducer 933 drives the second drive gear 932 to rotate through the transmission shaft 936. At the same time, the other output end of the double-axis output reducer 933 is linked to the two lifting drive mechanisms 93 through the synchronization shaft 95 to work synchronously; because the lifting rack 931 is arranged on the column body 91 along the vertical direction, and the second drive gear 932 is meshed with the lifting rack 931, the second drive gear 932 will drive the lifting beam 92 and the multiple first side milling devices 5 or the second side milling devices 6 installed on the lifting beam 92 to lift and lower during the rotation process, so as to facilitate driving the multiple first side milling devices 5 or the second side milling devices 6 to process the side of the building materials.

[0048] More specifically, the lifting rack 931 adopts a helical rack, and the second driving gear 932 adopts a helical gear. By using the helical rack and the helical gear in combination, higher transmission efficiency and reduced energy loss can be achieved. At the same time, it also has better adaptability and precision, and a longer service life.

[0049] More specifically, both ends of the lifting beam 92 are formed with installation chambers 921 , and the dual-axis output reducer 933 is disposed in the installation chambers 921 .

[0050] More specifically, an assembly groove 911 is formed in the middle of the column body 91 on the side facing the lifting beam 92 along the vertical direction, and the lifting and balancing cylinder 94 is arranged in the assembly groove 911, which can not only protect the lifting and balancing cylinder 94, but also make the entire column body 91 more compact, simple and beautiful.

[0051] In some embodiments of the present invention, please refer to Figure 1 and Figure 2 As shown, seven first side milling devices 5 are distributed along the conveying direction on both sides of the first conveying vehicle 11, and the first side milling devices 5 on both sides are symmetrically arranged; seven second side milling devices 6 are distributed along the conveying direction on both sides of the second conveying vehicle 12, and the second side milling devices 6 on both sides are symmetrically arranged; the first six first side milling devices 5 and second side milling devices 6 are hob side milling devices, and the last one of the first side milling devices 5 and second side milling devices 6 is a grinding disc device;

[0052] The first thickness calibrating device 2 and the second thickness calibrating device 4 each include 9 milling mechanisms 10, and the first 8 milling mechanisms 10 are all hob milling mechanisms, and the last milling mechanism 10 is a grinding disc mechanism. Of course, the above is only a specific implementation of the present invention, but the present invention is not limited thereto. In specific implementation, the number of milling mechanisms 10 in the first side milling device 5, the second side milling device 6, and the first thickness calibrating device 2 and the second thickness calibrating device 4 can be adjusted according to actual needs, but it is necessary to ensure that the last first side milling device 5 and the second side milling device 6 are both grinding disc devices, and at the same time ensure that the last milling mechanism 10 in the first thickness calibrating device 2 and the second thickness calibrating device 4 is a grinding disc mechanism.

[0053] The present invention arranges a plurality of first side milling devices 5 on both sides of the first conveying vehicle 11, and a plurality of second side milling devices 6 on both sides of the second conveying vehicle 12, and designs the first thickness determining device 2 and the second thickness determining device 4 to include a plurality of milling mechanisms 10, and the tools used by the last first side milling device 5, the second side milling device 6 and the milling mechanism 10 are all grinding discs, and the tools used by the remaining first side milling devices 5, the second side milling devices 6 and the milling mechanism 10 are all rollers; because the milling efficiency of the roller is high but the flatness is poor, while the flatness after grinding by the grinding disc is good, therefore, by adopting the technical solution of the present invention, the grinding efficiency is high, which can not only effectively improve the overall processing efficiency, but also ensure the processing quality of the building materials.

[0054] In addition, it should be noted that the building material turning machine 3, the milling mechanism 10 of the first thickness setting device 2, the milling mechanism 10 of the second thickness setting device 4, the first side milling device 5 and the second side milling device 6 are all existing equipment. For details, please refer to the detailed introduction in the application number CN202410213982.6. The difference between the present invention and the prior art lies in that: a plurality of first side milling devices 5 and second side milling devices 6 are provided, the first thickness setting device 2 and the second thickness setting device 4 both include a plurality of milling mechanisms 10, and the tools used by the last first side milling device 5, the second side milling device 6 and the milling mechanism 10 are grinding discs, and the tools used by the remaining first side milling devices 5, the second side milling devices 6 and the milling mechanisms 10 are roller cutters.

[0055] In some embodiments of the present invention, please refer to Figure 8-Figure 11 As shown, two first building material positioning mechanisms 84 are arranged on the sliding workbench 82 along the conveying direction, and the two first building material positioning mechanisms 84 share one first positioning component 841. Specifically, the two second positioning components 842 can be slidably arranged at the two ends of the sliding workbench 82 along the conveying direction, and the first positioning component 841 can be fixedly arranged in the middle position of the sliding workbench 82. In this way, not only can the two building materials to be processed be positioned at the same time, thereby facilitating the simultaneous processing of the two building materials and improving the processing efficiency, but the two first building material positioning mechanisms 84 share one first positioning component 841, which can reduce the implementation cost.

[0056] In some embodiments of the present invention, the first positioning assembly 841 includes a first corner cylinder 8411, an intermediate limit block 8412 and a first pressure block 8413; the first corner cylinder 8411 is arranged in the middle of the middle of the top surface of the sliding workbench 82, and the middle of the first pressure block 8413 is connected to the movable end of the first corner cylinder 8411, so that the first pressure block 8413 can simultaneously press two building materials to be processed under the drive of the first corner cylinder 8411; supporting ridges 821 are arranged on both sides of the top surface of the sliding workbench 82, and an intermediate limit block 8412 is arranged on each of the supporting ridges 821, and the intermediate limit block 8412 is used to limit one end of the building material to be processed placed on the sliding workbench 82; In the specific implementation of the present invention, two of the first corner cylinders 8411 can be set between the two supporting ridges 821 to more reliably press the building materials to be processed downward; during operation, when the building materials to be processed are placed above the two supporting ridges 821 and the position is adjusted by the second building material positioning mechanism 85, the two first corner cylinders 8411 can be used to drive the first pressing block 8413 to move downward to press the building materials downward, thereby ensuring that the building materials will not be offset during the processing; the corner cylinder is a special cylinder driven by hydraulics, which consists of two actions, the total stroke = linear pressing stroke + rotation stroke, the piston first completes the rotation stroke (the pressure arm is pressed down and rotated to the designed specified position and angle), and then completes the clamping stroke (that is, linearly presses down and clamps the workpiece).

[0057] In some embodiments of the present invention, the second positioning assembly 842 includes a second corner oil cylinder 8421, a second pressing block 8422, a mounting plate 8423, a first sliding block (not shown), a first sliding rail 8424 and a telescopic cylinder 8425, and the telescopic cylinder 8425 can be an oil cylinder;

[0058] Both sides of the bottom of the mounting plate 8423 are slidably connected to the first slide rail 8424 through the first sliding block, and the first slide rail 8424 is arranged on the top surface of the sliding workbench 82 along the conveying direction, so that the mounting plate 8423 can be slidably adjusted along the first slide rail 8424; the second corner oil cylinder 8421 is arranged on the mounting plate 8423, and one end of the second pressing block 8422 is connected to the movable end of the second corner oil cylinder 8421, so that the second pressing block 8422 can press the building materials downward under the drive of the second corner oil cylinder 8421; the telescopic cylinder 8425 is connected to the mounting plate 8423, and the mounting plate 8423 is driven by the telescopic cylinder 8425 to drive the second corner oil cylinder 8421 to approach or move away from the first positioning component 841; in specific operation, when the telescopic cylinder 8425 drives the mounting plate 8423 to move toward or away from the first positioning component 841, the telescopic cylinder 8425 can move the mounting plate 8423 to move toward or away from the first positioning component 841. When the mounting plate 8423 drives the second corner cylinder 8421 to approach the first positioning assembly 841, the building materials to be processed can be clamped. At the same time, after clamping, the first corner cylinder 8411 can be used to drive the first pressure block 8413 to press the building materials downward, and the second corner cylinder 8421 can be used to drive the second pressure block 8422 to press the building materials downward; and when the telescopic cylinder 8425 needs to drive the mounting plate 8423 to drive the second corner cylinder 8421 away from the first positioning assembly 841, it is necessary to first drive the first pressure block 8413 through the first corner cylinder 8411 and drive the second pressure block 8422 through the second corner cylinder 8421 to leave the processed building materials, and then use the telescopic cylinder 8425 to drive the mounting plate 8423 to drive the second corner cylinder 8421 away from the first positioning assembly 841, so as to facilitate the removal of the processed building materials.

[0059] More specifically, the second corner cylinders 8421 are provided on both sides of the mounting plate 8423 to better press the building materials downward. A connecting block 8426 is provided on the mounting plate 8423 between the two second corner cylinders 8421, and the telescopic cylinder 8425 is connected to the connecting block 8426, so that during specific work, the telescopic cylinder 8425 can more smoothly drive the mounting plate 8423 and the second corner cylinder 8421 to move.

[0060] In some embodiments of the present invention, the sliding drive mechanism 83 includes a sliding drive motor 831, a first drive gear 832, a horizontal rack 833, a second slider 834 and a second slide rail 835; the horizontal rack 833 is arranged on the support base 81 along the conveying direction, the sliding drive motor 831 is installed at the bottom of the sliding workbench 82, the first drive gear 832 is arranged at the output end of the sliding drive motor 831, and the first drive gear 832 is meshed with the horizontal rack 833; both sides of the bottom of the sliding workbench 82 are slidably connected to the second slide rail 835 through the second slider 834, The second slide rail 835 is arranged on the support base 81 along the conveying direction; when the sliding drive mechanism 83 is working, the first drive gear 832 is driven to rotate by the sliding drive motor 831. Since the first drive gear 832 is meshed with the horizontal rack 833, and the horizontal rack 833 is arranged on the support base 81, the sliding workbench 82 can be driven to move along the conveying direction under the action of the horizontal rack 833 and the first drive gear 832. At the same time, the second slider 834 and the second slide rail 835 are also provided on both sides of the bottom of the sliding workbench 82 to ensure the stability of the sliding workbench 82 during movement.

[0061] An activity space 811 is provided on the support base 81 along the conveying direction, and the opening of the activity space 811 is located on the top surface of the support base 81. The sliding drive motor 831 is located in the activity space. This not only enables the sliding drive motor 831 to move in the activity space 811, but also hides the sliding drive motor 831 and makes the overall structure more compact and beautiful.

[0062] In some embodiments of the present invention, a protective cover 86 is provided on the top of the support base 81 along the conveying direction, and a clearance groove 822 is provided on the sliding table 82 along the conveying direction. The middle part of the protective cover 86 passes through the clearance groove 822, so that the protective cover 86 will not affect the sliding of the sliding table 82, ensuring that the sliding table 82 can slide smoothly, and the two ends of the protective cover 86 are connected to the two ends of the support base 81 to meet the support requirements of the protective cover 86. The present invention provides a protective cover 86 on the top of the support base 81, so that in the process of processing building materials, dust generated by the processing will not fall into the activity space 811 of the support base 81, thereby providing a good protection for the entire sliding drive mechanism 83, ensuring that the sliding drive mechanism 83 is not easily damaged.

[0063] In some embodiments of the present invention, please refer to Figure 1 and Figure 2As shown, the building material conveyor line 1 also includes a first conveyor 13, a second conveyor 14, a third conveyor 15, a fourth conveyor 16, and a fifth conveyor 17 which are sequentially arranged, and a sixth conveyor 18 arranged between the first conveyor vehicle 11 and the second conveyor vehicle 12, and a seventh conveyor 19 arranged at the output end of the second conveyor vehicle 12; wherein the first conveyor 13, the third conveyor 15, the fifth conveyor 17, the sixth conveyor 18, and the seventh conveyor 19 can all be roller conveyors, and the second conveyor 14 and the fourth conveyor 16 can be belt conveyors; the first thickness calibrating device 2 is arranged on the second conveyor 14, the building material turning machine 3 is arranged on the third conveyor 15, and the second thickness calibrating device 4 is arranged on the fourth conveyor 16;

[0064] A first manipulator 1a for grabbing and driving building materials to move is arranged above the first conveyor 13, so that the first manipulator 1a can grab the building materials and put them on the first conveyor 13; a second manipulator 1b for grabbing and driving building materials to move is arranged at the output end of the fifth conveyor 17, so that the second manipulator 1b can transport the building materials from the fifth conveyor 17 to the first transport vehicle 11; a third manipulator 1c for grabbing and driving building materials to move is arranged at the input end of the sixth conveyor 18, so that the third manipulator 1c can transport the building materials from the first transport vehicle 11 to the sixth conveyor 18; the building material rotating device 7 is arranged above the middle of the sixth conveyor 18 and is used to grab and drive the building materials to rotate horizontally. The fourth robot rotates 90°, so that the fourth robot can drive the building materials to rotate horizontally 90° so that the left and right sides of the building materials face the front and rear directions; the output end of the sixth conveyor 18 is equipped with a fifth robot 1d for grabbing and driving the building materials to move, so that the fifth robot 1d can be used to transport the building materials from the sixth conveyor 18 to the second transport vehicle 12; the input end of the seventh conveyor 19 is equipped with a sixth robot 1e, so that the sixth robot 1e can be used to transport the building materials from the second transport vehicle 12 to the seventh conveyor 19; wherein, the first robot 1a, the second robot 1b, the third robot 1c, the fourth robot, the fifth robot 1d and the sixth robot 1e are all existing robots, so they will not be introduced in detail here. Embodiment 2

[0065] See also Figures 1 to 12 As shown, a processing method of a building material multi-surface processing line 100 of the present invention, the specific structure and the technical effect that can be obtained by the processing line 100 are exactly the same as those of the first embodiment, please refer to the detailed introduction of the first embodiment for details, and will not be repeated here;

[0066] The processing method comprises the following steps:

[0067] Step S1, placing the building materials to be processed on the building materials conveyor line 1, and conveying the building materials to the first thickness calibrating device 2 through the building materials conveyor line 1, the first thickness calibrating device 2 first uses a hob milling mechanism to mill the top surface of the building materials to improve the processing efficiency, and then uses a grinding disc mechanism to grind the top surface of the building materials to ensure the flatness of the top surface of the building materials;

[0068] Step S2, the building materials are further conveyed to the building material turning machine 3 through the building material conveying line 1, the building material turning machine 3 turns the building materials 180 degrees so that the bottom surface of the building materials faces upward, and the turned building materials are further conveyed to the second thickness determination device 4 through the building material conveying line 1, the second thickness determination device 4 first uses a hob milling mechanism to mill the bottom surface of the building materials to improve the processing efficiency, and then uses a grinding disc mechanism to grind the bottom surface of the building materials to ensure the flatness of the bottom surface of the building materials;

[0069] Step S3, continue to transport the building materials to the first conveying vehicle 11 through the building material conveying line 1, and use the first building material positioning mechanism 84 to position the building materials on the first conveying vehicle 11; use the hob side milling equipment provided on both sides of the first conveying vehicle 11 to first mill the front and rear surfaces of the building materials to improve the processing efficiency, and then use the grinding wheel equipment provided on both sides of the first conveying vehicle 11 to grind the front and rear surfaces of the building materials to ensure the flatness of the front and rear surfaces of the building materials; when the present invention is implemented, before using the first building material positioning mechanism 84 for positioning, it is necessary to first use the second building material positioning mechanism 85 to position and adjust the front and rear surfaces of the building materials to ensure that the building materials are not in a skewed state, thereby improving the subsequent processing accuracy;

[0070] Step S4, the building materials are continuously conveyed to the building materials rotating device 7 through the building materials conveying line 1, and the building materials rotating device 7 horizontally rotates the building materials 90° so that the left and right sides of the building materials face the front and rear directions, and at this time, the processed front and back sides of the building materials will face the left and right directions; the building materials are continuously conveyed to the second conveying vehicle 12 through the building materials conveying line 1, and the building materials are positioned on the second conveying vehicle 12 by using the first building materials positioning mechanism 84; the left and right sides of the building materials are first milled by using the hob side milling equipment provided on both sides of the second conveying vehicle 12 to improve the processing efficiency, and then the left and right sides of the building materials are smoothed by using the grinding wheel equipment provided on both sides of the second conveying vehicle 12 to ensure the flatness of the left and right sides of the building materials; when the present invention is implemented, before using the first building materials positioning mechanism 84 for positioning, it is necessary to first use the second building materials positioning mechanism 85 to position and adjust the left and right sides of the building materials to ensure that the building materials are not in a skewed state, thereby improving the subsequent processing accuracy;

[0071] Step S5: transport the processed building materials to a desired location via the building materials conveying line 1.

[0072] Although the specific implementation modes of the present invention are described above, those skilled in the art should understand that the specific implementation modes described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. A multi-faceted processing line for building materials, comprising a building material conveying line and a first thickness calibrating device, a building material turning machine, a second thickness calibrating device, a first side milling device and a second side milling device arranged in sequence along the conveying direction of the building material conveying line; characterized in that: It also includes a building material rotating device arranged between the first side milling device and the second side milling device; the building material conveying line includes a first conveying vehicle and a second conveying vehicle, a plurality of the first side milling devices are distributed on both sides of the first conveying vehicle, and a plurality of the second side milling devices are distributed on both sides of the second conveying vehicle; The first conveying vehicle and the second conveying vehicle both comprise a supporting base, a sliding worktable, a sliding drive mechanism and a first building material positioning mechanism; the supporting base is extended along the conveying direction, the sliding worktable is slidably arranged on the supporting base, the sliding drive mechanism is arranged between the supporting base and the sliding worktable, and the sliding worktable is driven to move along the conveying direction by the sliding drive mechanism; at least one first building material positioning mechanism is arranged on the sliding worktable along the conveying direction, and the first building material positioning mechanism comprises a first positioning component fixed on the sliding worktable and a second positioning component slidably arranged on the sliding worktable along the conveying direction; The second positioning assembly includes a second corner oil cylinder, a second pressure block, a mounting plate, a first slider, a first slide rail and a telescopic cylinder; both sides of the bottom of the mounting plate are slidably connected to the first slide rail through the first slider, and the first slide rail is arranged on the top surface of the sliding workbench along the conveying direction; the second corner oil cylinder is arranged on the mounting plate, and one end of the second pressure block is connected to the movable end of the second corner oil cylinder; the telescopic cylinder is connected to the mounting plate, and the mounting plate is driven by the telescopic cylinder to drive the second corner oil cylinder to approach or move away from the first positioning assembly; Multiple first side milling devices are arranged on both sides of the first conveyor vehicle, and multiple second side milling devices are arranged on both sides of the second conveyor vehicle. The tools used by the last first side milling device and the second side milling device are both grinding discs, and the tools used by the remaining first side milling devices and the second side milling devices are all hobs.

2. A multi-surface processing line for building materials as claimed in claim 1, characterized in that: The input ends of the first conveying vehicle and the second conveying vehicle are both provided with a second building material positioning mechanism; the second building material positioning mechanism includes a third positioning assembly located on both sides of the input ends of the first conveying vehicle and the second conveying vehicle.

3. A multi-surface processing line for building materials as claimed in claim 1, characterized in that: Both sides of the first transport vehicle and the second transport vehicle are provided with a column lifting assembly; The column lifting assembly includes a column body, a lifting beam, a lifting drive mechanism and a lifting balance cylinder; the column bodies are provided at both ends of the lifting beam, each of the column bodies is connected to the lifting beam through a lifting drive mechanism, and the lifting beam is driven to perform lifting movements by the lifting drive mechanism; each of the column bodies is provided with a lifting balance cylinder above the lifting beam, and the movable end of the lifting balance cylinder faces downward and is connected to the lifting beam; each of the first side milling devices and the second side milling devices are installed on the lifting beam.

4. A multi-surface processing line for building materials as claimed in claim 1, characterized in that: Both sides of the first conveying vehicle are provided with 7 first side milling devices along the conveying direction, and the first side milling devices on both sides are symmetrically arranged; both sides of the second conveying vehicle are provided with 7 second side milling devices along the conveying direction, and the second side milling devices on both sides are symmetrically arranged; the first 6 first side milling devices and second side milling devices are both hob side milling devices, and the last one of the first side milling devices and second side milling devices is both a grinding disc device; The first thickness calibrating device and the second thickness calibrating device both include 9 milling mechanisms, and the first 8 milling mechanisms are hob milling mechanisms, and the last milling mechanism is a grinding disc mechanism.

5. A multi-surface processing line for building materials as claimed in claim 1, characterized in that: Two first building material positioning mechanisms are arranged on the sliding workbench along the conveying direction, and the two first building material positioning mechanisms share one first positioning component; The first positioning assembly includes a first corner cylinder, an intermediate limit block and a first pressure block; the first corner cylinder is arranged in the middle of the middle of the top surface of the sliding workbench, and the middle part of the first pressure block is connected to the movable end of the first corner cylinder; support ridges are arranged on both sides of the top surface of the sliding workbench, and an intermediate limit block is arranged on each of the support ridges.

6. A multi-surface processing line for building materials as claimed in claim 1, characterized in that: The sliding drive mechanism includes a sliding drive motor, a first driving gear, a horizontal rack, a second slider and a second slide rail; the horizontal rack is arranged on the support base along the conveying direction, the sliding drive motor is installed at the bottom of the sliding workbench, the first driving gear is arranged at the output end of the sliding drive motor, and the first driving gear is meshed with the horizontal rack; both sides of the bottom of the sliding workbench are slidably connected to the second slide rail through the second slider, and the second slide rail is arranged on the support base along the conveying direction; An activity space is arranged on the support base along the conveying direction, an opening of the activity space is located on the top surface of the support base, and the sliding drive motor is located in the activity space.

7. A multi-surface processing line for building materials as claimed in claim 1, characterized in that: The top of the support base is provided with a protective cover along the conveying direction, the sliding workbench is provided with a clearance groove along the conveying direction, the middle of the protective cover passes through the clearance groove, and the two ends of the protective cover are connected to the two ends of the support base.

8. A multi-surface processing line for building materials as claimed in claim 3, characterized in that: The lifting drive mechanisms at both ends of the lifting beam are connected via a synchronization shaft, and the synchronization shaft is installed in the lifting beam; The lifting drive mechanism includes a lifting rack, a second driving gear, a double-axis output reducer, a lifting slide rail and a lifting slider; the double-axis output reducer is arranged on the lifting beam, one output end of the double-axis output reducer is connected to the second driving gear through a transmission shaft, and the other output end of the double-axis output reducer is connected to the synchronous shaft; the lifting rack is arranged on the column body along the vertical direction, and the second driving gear is meshed with the lifting rack; both sides of the end of the lifting beam are slidably connected to the lifting slide rail through the lifting slider, and the lifting slide rail is arranged on the column body along the vertical direction.

9. A multi-surface processing line for building materials as claimed in claim 2, characterized in that: The third positioning component includes a positioning cylinder, a positioning plate and a component fixing seat; the positioning cylinder is arranged on the component fixing seat, the positioning plate is connected to the movable end of the positioning cylinder, the positioning plate faces the first conveyor vehicle or the second conveyor vehicle, and the positioning cylinder drives the positioning plate to position both sides of the building materials located on the first conveyor vehicle or the second conveyor vehicle.

10. A processing method for a building material multi-surface processing line according to any one of claims 1 to 9, characterized in that: The processing method comprises the following steps: Step S1, placing the building materials to be processed on the building materials conveyor line, and conveying the building materials to the first thickness determination equipment through the building materials conveyor line. The first thickness determination equipment first uses a hob milling mechanism to mill the top surface of the building materials, and then uses a grinding disc mechanism to grind the top surface of the building materials flat; Step S2, the building materials are further conveyed to the building materials turning machine through the building materials conveying line, the building materials turning machine turns the building materials 180 degrees so that the bottom surface of the building materials faces upward, and the turned building materials are further conveyed to the second thickness determination equipment through the building materials conveying line, the second thickness determination equipment first uses a hob milling mechanism to mill the bottom surface of the building materials, and then uses a grinding disc mechanism to grind the bottom surface of the building materials flat; Step S3, continue to transport the building materials to the first transport vehicle through the building material conveying line, and use the first building material positioning mechanism to position the building materials on the first transport vehicle; use the hob side milling equipment provided on both sides of the first transport vehicle to first mill the front and rear surfaces of the building materials, and then use the grinding disc equipment provided on both sides of the first transport vehicle to grind the front and rear surfaces of the building materials; Step S4, the building materials are continuously conveyed to the building materials rotating device through the building materials conveying line, and the building materials rotating device horizontally rotates the building materials by 90 degrees so that the left and right sides of the building materials face the front-back direction; the building materials are continuously conveyed to the second conveying vehicle through the building materials conveying line, and the building materials are positioned on the second conveying vehicle by using the first building materials positioning mechanism; the left and right sides of the building materials are first milled by using the hob side milling device provided on both sides of the second conveying vehicle, and then the left and right sides of the building materials are smoothed by using the grinding disc device provided on both sides of the second conveying vehicle; Step S5: transport the processed building materials to a desired location via a building material conveyor line.

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