An intelligent manufacturing building wall panel conveying device and use method thereof

Abstract

The present invention relates to the field of conveying devices, specifically to an intelligent manufacturing building wallboard conveying device and a method for using the same. The device comprises a frame, a cleaning conveying mechanism, a dirt collecting mechanism and a driving mechanism; the cleaning conveying mechanism is arranged in multiple groups side by side in the horizontal direction, including rollers rotatably arranged on the frame, multiple groups of star-shaped vibration components arranged side by side in a direction parallel to the central axis of the roller, and a cleaning component abutting against the roller and the bottom of the star-shaped vibration component, the star-shaped vibration component comprises a rotating shaft, a swinging plate rotatably arranged on the rotating shaft, and multiple groups of vibration components distributed around the rotating shaft, the vibration component comprises a support column that slides radially through the roller and is arranged on the roller, and a connecting frame that is rotatably connected to the support column and the swinging plate at both ends, the rotating shaft and the roller are eccentrically distributed and transmission-connected; the dirt collecting mechanism is located below the cleaning component. The present invention can shake off and collect dust and debris on the building wallboard during the process of conveying the building wallboard to achieve an effective cleaning effect.

Description

Technical Field

[0001] The present invention relates to the field of conveying devices, and in particular to an intelligent manufacturing building wall panel conveying device and a use method thereof. Background Art

[0002] Wall panels in the construction field are mainly decorative wall panels, which are divided into PVC wall panels, ecological wood wall panels and cork wall panels according to the material. By decorating the wall panels on the indoor walls, the style of indoor decoration can be effectively improved. At the same time, some wall panels also have thermal insulation materials, thus achieving thermal insulation effects. Building wall panels are cut into different sizes according to the needs of use.

[0003] Chinese patent publication number CN116605593A discloses an intelligent manufacturing building wall panel conveying device and a method of using the same, which can adjust the distance between a conveying frame one and a conveying frame two by fixing side wheel strips on the inner wall of the conveying frame one and sliding the side wheels on the upper and lower surfaces of the side wheel strips. An inner plate fixed at one end of the side wheel is used to position the side wheels. A through groove is provided on the surface of the inner plate. A groove block provided at the groove position is fixed to a docking frame. The groove block contacts the inner frame wall of the conveying frame one. The conveying frame two is pulled outward at one end of the conveying frame one. With the cooperation of the groove block and the conveying frame one and the cooperation of the side wheel strips and the side wheels, the distance between the conveying frame one and the conveying frame two can be adjusted.

[0004] However, the above technical solution has the following shortcomings:

[0005] When building wall panels are cut into required sizes according to usage needs, debris and dust generated by the cutting will adhere to the wall panels. Before the wall panels are transported to the packaging equipment for packaging, the debris, dust and other debris need to be cleaned up. Therefore, it is necessary to add a cleaning device in the production process, which prolongs the production time. Summary of the invention

[0006] The purpose of the present invention is to address the problems existing in the background technology and to propose an intelligent manufacturing building wall panel conveying device and its use method, which can shake off and collect dust and debris on the building wall panels during the conveying process to achieve an effective cleaning effect.

[0007] On the one hand, the present invention proposes an intelligent manufacturing building wall panel conveying device, including a frame, a cleaning conveying mechanism, a dirt collecting mechanism and a driving mechanism; the cleaning conveying mechanism is arranged in multiple groups side by side in the horizontal direction, including rollers rotatably arranged on the frame, multiple groups of star-shaped vibration components arranged side by side in a direction parallel to the central axis of the roller, and a cleaning component abutting against the roller and the bottom of the star-shaped vibration component, the star-shaped vibration component includes a rotating shaft, a swinging plate rotatably arranged on the rotating shaft, and multiple groups of vibration components distributed around the rotating shaft, the vibration component includes a support column arranged on the roller and slidingly penetrating along the radial direction of the roller, and a connecting frame with two ends respectively connected to the support column and the swinging plate for rotation, the rotating shaft and the roller are eccentrically distributed and transmission connected; the dirt collecting mechanism is located below the cleaning component; the driving mechanism drives the roller to rotate.

[0008] Preferably, the driving mechanism includes a motor and a plurality of groups of driving mechanisms for drivingly connecting every two adjacent rollers. The motor is arranged on the frame and is drivingly connected to one roller.

[0009] Preferably, a rotating drum portion rotatably arranged on a frame is coaxially arranged at one end of the roller axis, a gear a is coaxially arranged on the rotating drum portion, a mounting shaft a is coaxially passed through the rotating drum portion and rotatably arranged, the mounting shaft a is located at one end inside the roller and is connected to a connecting plate, the connecting plate is connected to the rotating shaft, a gear b is coaxially arranged on the mounting shaft a, the mounting shaft b is rotatably arranged on the frame, a gear c and a gear d are coaxially arranged on the mounting shaft b, the gear a is meshingly connected with the gear d, the gear a is larger than the gear d, the gear c is meshingly connected with the gear b, and the gear c is larger than the gear b.

[0010] Preferably, a rotating rod is provided on the mounting shaft b, the rotating rod is rotatably connected to a connecting rod, the connecting rod is rotatably connected to a sliding block, a sliding rail for the sliding block to slide is vertically provided on the frame, and the cleaning assembly is connected to the sliding block.

[0011] Preferably, the cleaning assembly comprises a brush holder whose end is connected to the slider and a plurality of bristles evenly distributed on the upper surface of the brush holder, and the upper surface of the brush holder is an inverted "V"-shaped guide surface.

[0012] Preferably, in the multiple groups of star-shaped vibration assemblies in the same cleaning conveying mechanism, the length of the support column gradually increases from one end to the other end of the roller axis and the distance extending out of the roller gradually increases. A wheel frame is provided on the top of the frame, and a roller is provided on the wheel frame for tilting and rotating. The roller is located above the roller and on the side of the support column with the smallest length.

[0013] Preferably, the sewage collection mechanism includes a water tank, a fan arranged on the water tank, a connecting pipe connected to the output end of the fan, an air supply pipe connected to the connecting pipe, a plurality of diversion pipes horizontally arranged on the water tank and connected to the air supply pipe, and a plurality of air nozzles connected to the lower part of the diversion pipe, and the air nozzles are gradually inclined from top to bottom in a direction away from the roller.

[0014] On the other hand, the present invention provides a method for using the above-mentioned intelligent manufacturing building wall panel conveying device, and the method comprises the following steps:

[0015] S1. Start the driving mechanism, the driving mechanism drives the roller to rotate, the roller drives the rotating shaft to rotate, the rotating shaft drives the swing plate to rotate, the swing plate drives the support column to move back and forth through multiple connecting frames, the support column reciprocates and retracts radially on the roller, and the support column moves in a circumferential direction with the roller;

[0016] S2, placing the building wall panels on the cleaning conveying mechanism, the building wall panels are lifted up by the outer ends of the support columns on the multiple rollers, the support columns drive the rollers to move along the conveying direction, and drive the building wall panels to vibrate up and down, shaking off the dust and debris remaining on the building wall panels;

[0017] S3. The dirt collecting mechanism collects dust and debris shaken off the building wall panels.

[0018] Compared with the prior art, the present invention has the following beneficial technical effects:

[0019] The present invention can shake off and collect dust, debris and other debris on the building wallboard during the process of conveying the building wallboard, thereby achieving an effective cleaning effect. The conveying and cleaning processes are carried out simultaneously, saving time. On the one hand, the support column can move in a circular direction with the roller, and on the other hand, it can reciprocate along the radial direction of the roller, with a thrust on the wallboard, which can make the wallboard gradually move along the conveying direction during the reciprocating shaking process. After the wallboard is conveyed to the end point, the cleaning process is also completed and it can be directly packaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0021] Figure 2 A partial structural cross-sectional view of an embodiment of the present invention;

[0022] Figure 3 for Figure 2 A magnified view of the structure at center A;

[0023] Figure 4 A cross-sectional view of the structure showing the movement of the support column relative to the roller;

[0024] Figure 5 It is a schematic diagram of the partial structure of the brush holder.

[0025] Figure numerals: 1, roller; 101, drum part; 2, frame; 3, support column; 4, connecting frame; 5, swing plate; 6, rotating shaft; 7, connecting plate; 8, mounting shaft a; 9, gear a; 10, gear b; 11, gear c; 12, gear d; 13, mounting shaft b; 14, rotating rod; 15, connecting rod; 16, slider; 17, slide rail; 18, brush holder; 181, guide surface; 19, bristles; 20, motor; 21, water tank; 22, fan; 23, connecting pipe; 24, air supply pipe; 25, diverter pipe; 26, air nozzle; 27, wheel frame; 28, roller. DETAILED DESCRIPTION

[0026] Embodiment 1, as Figure 1-Figure 5 As shown, the present embodiment proposes an intelligent manufacturing building wall panel conveying device, which includes a frame 2, a cleaning conveying mechanism, a dirt collecting mechanism and a driving mechanism.

[0027] The cleaning conveying mechanism is arranged in multiple groups side by side in the horizontal direction, including a roller 1 rotatably arranged on a frame 2, multiple groups of star-shaped vibration components arranged side by side in a direction parallel to the central axis of the roller 1, and a cleaning component abutting against the roller 1 and the bottom of the star-shaped vibration component. The cleaning component can clean the roller 1 and the bottom of the star-shaped vibration component. The star-shaped vibration component includes a rotating shaft 6, a swinging plate 5 rotatably arranged on the rotating shaft 6, and multiple groups of vibration components distributed around the rotating shaft 6. The vibration component includes a support column 3 that slides radially through the roller 1 and is arranged on the roller 1, and a connecting frame 4 that is rotatably connected to the support column 3 and the swinging plate 5 at both ends. The rotating shaft 6 is eccentrically distributed and connected to the roller 1. When the roller 1 rotates, it can drive the rotating shaft 6 to rotate, the rotating shaft 6 drives the swinging plate 5 to move, the swinging plate 5 drives multiple connecting frames 4 to move, and the multiple connecting frames 4 drive the corresponding support columns 3 to move. The extension distances of the multiple support columns 3 on the roller 1 are different.

[0028] like Figure 2-Figure 4As shown, a rotating drum portion 101 rotatably arranged on the frame 2 is coaxially arranged at one axial end of the roller 1, a gear a9 is coaxially arranged on the rotating drum portion 101, a mounting shaft a8 is coaxially penetrated and rotatably arranged on the rotating drum portion 101, the mounting shaft a8 is located at one end inside the roller 1 and is connected with a connecting plate 7, the connecting plate 7 is connected to the rotating shaft 6, a gear b10 is coaxially arranged on the mounting shaft a8, a mounting shaft b13 is rotatably arranged on the frame 2, a gear c11 and a gear d12 are coaxially arranged on the mounting shaft b13, the gear a9 is meshingly connected with the gear d12, the gear a9 is larger than the gear d12, the gear c11 is meshingly connected with the gear b10, the gear c11 is larger than the gear b10, and the mounting shaft a8 can rotate at a speed greater than that of the roller 1. The support column 3 has a fast reciprocating extension and retraction speed. The support column 3 can gradually overturn the wall panel in the conveying direction and intermittently push the wall panel upward during the process. When the support column 3 retracts, it separates from the wall panel and the wall panel falls freely. Then the support column 3 extends outward again and pushes the wall panel upward to achieve vibration of the wall panel, which can effectively shake off the debris on the wall panel and has a good cleaning effect.

[0029] The dirt collecting mechanism is located below the cleaning assembly and can collect dust and debris on the building wall panels shaken off by the support column 3 for convenient centralized treatment.

[0030] The driving mechanism drives the rollers 1 to rotate. The driving mechanism includes a motor 20 and a plurality of transmission mechanisms that drive and connect each two adjacent rollers 1. The motor 20 is arranged on the frame 2 and is drive-connected to one roller 1. The transmission mechanism adopts chain drive or belt drive, and all rollers 1 rotate in the same direction and at the same speed.

[0031] The method for using the above-mentioned intelligent manufacturing building wall panel conveying device comprises the following steps:

[0032] S1. Start the driving mechanism, which drives the roller 1 to rotate, and the roller 1 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the swing plate 5 to rotate, and the swing plate 5 drives the support column 3 to move back and forth through multiple connecting frames 4, and the support column 3 reciprocates and retracts in the radial direction on the roller 1, and the support column 3 moves in the circumferential direction with the roller 1, that is, the support column 3 has the revolution around the roller 1, and also has the reciprocating movement in the radial direction of the roller 1, which can drive the wall panel to vibrate in the subsequent conveying process of the wall panel;

[0033] S2, placing the building wallboard on the cleaning conveying mechanism, the building wallboard is lifted up by the outer ends of the support columns 3 on the multiple rollers 1, the support columns 3 drive the rollers 1 to move along the conveying direction, and drive the building wallboard to vibrate up and down, and shake off the dust and debris remaining on the building wallboard;

[0034] S3. The dirt collecting mechanism collects dust and debris shaken off the building wall panels.

[0035] This embodiment can shake off and collect dust, debris and other sundries on the building wall panels during the conveying process of the building wall panels, thereby achieving an effective cleaning effect. The conveying and cleaning processes are carried out simultaneously, saving time. On the one hand, the support column 3 can move in a circular direction with the roller 1, and on the other hand, it can reciprocate along the radial direction of the roller 1. When moving in the circumferential direction, the orientation of the support column 3 gradually changes. After the outer end contacts the bottom of the wall panel, it has a thrust on the wall panel, so that the wall panel gradually moves along the conveying direction. In the reciprocating movement of the support column 3, the wall panel can also be vibrated to shake off dust, debris and other sundries remaining on the wall panel, with a good cleaning effect. After the wall panel is conveyed to the end point, the cleaning process is also completed and it can be directly packaged.

[0036] Embodiment 2, as Figure 1-Figure 5 As shown, the present embodiment proposes an intelligent manufacturing building wall panel conveying device. Compared with the first embodiment, in the present embodiment, a rotating rod 14 is arranged on the mounting shaft b13, the rotating rod 14 is rotatably connected to the connecting rod 15, the connecting rod 15 is rotatably connected to the slider 16, a slide rail 17 for the slider 16 to slide is vertically arranged on the frame 2, and the cleaning component is connected to the slider 16. The mounting shaft b13 can drive the rotating rod 14 to rotate during the rotation process, the rotating rod 14 drives the connecting rod 15 to move, the connecting rod 15 drives the slider 16 to move up and down, the slider 16 slides on the slide rail 17, and the slider 16 drives the cleaning component to vibrate up and down, and the cleaning component cleans up the dust, debris and other debris attached to the roller 1 and the support column 3, and the cleaned debris will be shaken down into the dirt collection mechanism.

[0037] The cleaning assembly includes a brush holder 18 connected to the slider 16 at one end and a plurality of bristles 19 evenly distributed on the upper surface of the brush holder 18. Figure 5 As shown, the upper surface of the brush holder 18 is an inverted "V"-shaped guide surface 181. After the brush bristles 19 clean the debris on the roller 1 and the support column 3, the debris will be shaken off more smoothly along the guide surface 181.

[0038] Embodiment three, as Figure 1-Figure 5As shown, the present embodiment proposes an intelligent manufacturing building wall panel conveying device. Compared with the first embodiment, in the present embodiment, in the multiple groups of star-shaped vibration components in the same cleaning conveying mechanism, the length of the support column 3 gradually increases from one end to the other end of the roller 1 axis and the distance extending out of the roller 1 gradually increases, and a wheel frame 27 is arranged on the top of the frame 2, and a roller 28 is arranged on the wheel frame 27 to rotate obliquely, and the roller 28 is located above the roller 1, and the roller 28 is located on the side of the support column 3 with the smallest length. The wallboard is transported in the horizontal direction, but the wallboard is in an inclined state. Because the lengths and extension distances of the support columns 3 at different positions on the roller 1 are different, the height of the end of the wallboard on the side of the shortest support column 3 is the lowest, and this end abuts against the roller 28. During the transportation of the wallboard, multiple rollers 28 can effectively limit and guide the wallboard, so that the wallboard is transported in the horizontal direction in an inclined state. Then, the dust, debris and other debris shaken off the upper surface of the wallboard will gradually fall along the upper surface of the wallboard and fall from the lowest end of the wallboard, while the dust, debris and other debris shaken off the lower surface of the wallboard will fall directly downward. Therefore, the debris on the wallboard can be shaken off and cleaned more quickly, efficiently and fully.

[0039] Embodiment 4, as Figure 1-Figure 5 As shown, the present embodiment proposes an intelligent manufacturing building wall panel conveying device. Compared with the third embodiment, in the present embodiment, the sewage collection mechanism includes a water tank 21, a fan 22 arranged on the water tank 21, a connecting pipe 23 connected to the output end of the fan 22, an air supply pipe 24 connected to the connecting pipe 23, a plurality of diversion pipes 25 horizontally arranged on the water tank 21 and connected to the air supply pipe 24, and a plurality of air nozzles 26 connected to the lower part of the diversion pipe 25, and the air nozzles 26 are gradually inclined from top to bottom in a direction away from the roller 28.

[0040] In this embodiment, the air jet 26 blows air downward at an angle to create negative air pressure, so that the debris, dust and other debris that are shaken off will fall into the water more easily. After the debris is shaken off from the inclined wall panel, more debris is shaken off below the lower end of the wall panel, and more debris accumulates in the water tank 21 below this point. The inclined air jet 26 can blow away the most accumulated debris to the other direction, so that all debris, dust and other debris gradually accumulate on the other side of the water tank 21, ensuring that the water surface can remove the debris, dust and other debris. The air jet 26 can also splash the water surface to expand the cleaning range of debris, dust and other debris attached to the water.

[0041] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. An intelligent manufacturing building wall panel conveying device, characterized in that: include: Rack (2); A cleaning conveying mechanism, wherein a plurality of groups are arranged side by side in a horizontal direction, and include a roller (1) rotatably arranged on a frame (2), a plurality of groups of star-shaped vibration components arranged side by side in a direction parallel to the central axis of the roller (1), and a cleaning component abutting against the roller (1) and the bottom of the star-shaped vibration component, wherein the star-shaped vibration component includes a rotating shaft (6), a swinging plate (5) rotatably arranged on the rotating shaft (6), and a plurality of groups of vibration components distributed around the rotating shaft (6), wherein the vibration component includes a support column (3) radially slidingly penetrating the roller (1) and a connecting frame (4) with two ends respectively connected to the support column (3) and the swinging plate (5) for rotation, and the rotating shaft (6) and the roller (1) are eccentrically distributed and transmission-connected; A dirt collecting mechanism, which is located below the cleaning component; A driving mechanism for driving the roller (1) to rotate; A rotating drum portion (101) rotatably mounted on a frame (2) is coaxially arranged at one axial end of the roller (1), a gear a (9) is coaxially arranged on the rotating drum portion (101), a mounting shaft a (8) is coaxially penetrated and rotatably mounted on the rotating drum portion (101), the mounting shaft a (8) is located at one end of the inner side of the roller (1) and is connected to a connecting plate (7), the connecting plate (7) is connected to the rotating shaft (6), a gear b (10) is coaxially arranged on the mounting shaft a (8), a mounting shaft b (13) is rotatably mounted on the frame (2), a gear c (11) and a gear d (12) are coaxially arranged on the mounting shaft b (13), the gear a (9) is meshingly connected with the gear d (12), the gear a (9) is larger than the gear d (12), the gear c (11) is meshingly connected with the gear b (10), and the gear c (11) is larger than the gear b (10); A rotating rod (14) is arranged on the mounting shaft b (13), the rotating rod (14) is rotatably connected to a connecting rod (15), the connecting rod (15) is rotatably connected to a sliding block (16), a sliding rail (17) for the sliding block (16) to slide is vertically arranged on the frame (2), and the cleaning assembly is connected to the sliding block (16); The cleaning component comprises a brush seat (18) whose end is connected to a slider (16) and a plurality of bristles (19) evenly distributed on the upper surface of the brush seat (18); the upper surface of the brush seat (18) is an inverted "V"-shaped guide surface (181).

2. The intelligent manufacturing building wall panel conveying device according to claim 1 is characterized in that: The driving mechanism comprises a motor (20) and a plurality of groups of driving mechanisms for drivingly connecting each two adjacent rollers (1); the motor (20) is arranged on the frame (2) and is drivingly connected to one roller (1).

3. The intelligent manufacturing building wall panel conveying device according to claim 1 is characterized in that: In the multiple groups of star-shaped vibration components in the same cleaning conveying mechanism, the length of the support column (3) gradually increases from one end to the other end of the roller (1) axis and the distance extending from the roller (1) gradually increases; a wheel frame (27) is arranged on the top of the frame (2); a roller (28) is arranged on the wheel frame (27) in an inclined and rotatable manner; the roller (28) is located above the roller (1) and is located on the side of the support column (3) with the smallest length.

4. The intelligent manufacturing building wall panel conveying device according to claim 3 is characterized in that: The sewage collecting mechanism comprises a water tank (21), a fan (22) arranged on the water tank (21), a connecting pipe (23) connected to the output end of the fan (22), an air supply pipe (24) connected to the connecting pipe (23), a plurality of groups of flow diversion pipes (25) horizontally arranged on the water tank (21) and connected to the air supply pipe (24), and a plurality of air nozzles (26) connected to the lower part of the flow diversion pipe (25), wherein the air nozzles (26) are gradually inclined from top to bottom in a direction away from the roller (28).

5. A method for using the intelligent manufacturing building wall panel conveying device according to claim 1, characterized in that: The following steps are involved: S1. Start the driving mechanism, the driving mechanism drives the roller (1) to rotate, the roller (1) drives the rotating shaft (6) to rotate, the rotating shaft (6) drives the swing plate (5) to rotate, the swing plate (5) drives the support column (3) to move back and forth through a plurality of connecting frames (4), the support column (3) reciprocates and extends in the radial direction on the roller (1), and the support column (3) moves in a circumferential direction along with the roller (1); S2, placing the building wall panel on the cleaning conveying mechanism, the building wall panel is lifted up by the outer ends of the support columns (3) on the plurality of rollers (1), the support columns (3) drive the rollers (1) to move along the conveying direction, and drive the building wall panel to vibrate up and down, so as to shake off the dust and debris remaining on the building wall panel; S3. The dirt collecting mechanism collects dust and debris shaken off the building wall panels.

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