A construction inspection device
By designing inspection equipment for construction, using components such as arc-shaped clamps, guide rods and detection heads, the structural strength changes and unstable flow caused by pipe fitting depressions and protrusions are solved, and effective detection and cutting of pipe fittings is achieved. , ensuring construction quality and equipment safety.
Patent Information
- Application Number
- CN202411487052.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-24
AI Technical Summary
During construction, pipe fittings may appear in depressions or protrusions during transportation and production, resulting in changes in structural strength and unstable internal flow, and existing testing equipment cannot effectively measure and solve these problems.
A construction inspection equipment was designed, including mobile vehicles, conveyor components, outer wall measurement components, cutting measurement components and inner wall measurement components. Through the arc-shaped clamping rings, guide rods, detection heads, color sensors and cutting machines, it can be detected. The outer and inner walls of the pipe fittings are deformed, mark and cut defective parts to ensure the safe installation and use of the pipe fittings.
Effectively detect and mark the deformation of the outer and inner walls of the pipe fittings to ensure the structural strength and flow of the pipe fittings to avoid rupture caused by defects, and improve the construction quality and the service life of the equipment.
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Figure CN118999467B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of measurement technology, and in particular to a building construction detection device. Background Art
[0002] Pipeline construction in construction mainly includes planning and design, material selection, pipeline laying, connection and sealing, inspection and testing, as well as insulation and protection. In the planning stage, the pipeline layout is formulated according to the architectural drawings; suitable materials are selected to meet corrosion resistance and pressure bearing capacity; pipelines are laid according to the design and the slope is ensured to meet drainage requirements; joints are ensured to be sealed through welding or threaded connections; pressure testing and leak detection are carried out after completion to ensure safety; insulation treatment is carried out when necessary, especially for hot and cold water pipes, to improve energy efficiency.
[0003] Before the pipe fittings are transported to the construction site, the outer wall of the pipe fittings may be hit during the transportation process, causing dents on the outer wall of the pipe fittings. When picking up the pipe fittings, if the pipe fittings fall, the pipe fittings will come into contact with protrusions on the ground and cause dents. Similarly, when producing pipe fittings, possible process defects may also cause protrusions on the inner wall of the pipe fittings. Such dents and protrusions will change the structural strength of the pipe fittings. Moreover, if the pipe fittings are directly installed without measurement, the flow of liquid inside the pipe fittings will be uneven during use, affecting their use. In addition, the structural strength of the depressed part of the pipe fittings will change. When the pipe fittings are subjected to greater pressure or impact, the depressed area may become a weak point, causing the pipe fittings to rupture. Therefore, it is necessary to measure the inner wall of the pipe fittings before the construction of the pipe fittings. For example, a steel pipe diameter measuring device for construction quality inspection disclosed in publication number CN110672054A does not detect the dents caused by the above-mentioned pipe fittings, and the resulting measurement results are not sufficient to support the normal use of the pipe fittings. Summary of the invention
[0004] In view of the above-mentioned shortcomings of the prior art, the present invention provides a construction detection device, which can effectively solve the problems in the prior art that the inner wall of the pipe is sunken, which will change the structural strength of the pipe and cause the flow of the internal liquid to be unstable.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] The present invention provides a construction detection device, comprising:
[0007] Mobile car;
[0008] A conveying assembly, the conveying assembly is used to drive the pipe to move and rotate;
[0009] An outer wall measuring assembly, the outer wall measuring assembly is used to detect the deformation degree and diameter of the outer wall of the pipe fitting, the outer wall measuring assembly includes two arc-shaped clamping rings, the outer wall measuring assembly also includes a plurality of blanking bases, the blanking bases have two symmetrical inclined surfaces, a rotation gap is provided between the plurality of blanking bases, a plurality of guide rods are rotatably installed between the rotation gaps, and when errors in the deformation degree and diameter of the outer wall of the pipe fitting are detected, the plurality of guide rods are driven to rotate and be flush with any inclined surface of the blanking base;
[0010] A cutting and measuring assembly, the cutting and measuring assembly is used to cut the pipe fitting and measure the degree of deformation of the cut portion of the pipe fitting;
[0011] An inner wall measuring component is used to detect the deformation degree of the inner wall of the pipe fitting. The inner wall measuring component includes a detection head driven to move on the inner wall of the pipe fitting, a plurality of fixed boxes are fixedly installed in an inner circumferential array of the detection head, and marking heads are elastically slidably installed on the inner walls of the plurality of fixed boxes. A color sensor is fixedly installed on one side of the fixed box. The color sensor is connected to an external alarm device through a controller, and lighting lamps are fixedly installed on both sides of the color sensor. The detection head marks the protrusions on the inner wall of the pipe fitting when being driven forward in the pipe fitting, and detects the marked parts of the inner wall of the pipe fitting through the color sensor when retreating.
[0012] Preferably, a first support plate and a second support plate are equidistantly installed on the upper end surface of the mobile vehicle, and an inner wall of the first support plate is symmetrically provided with installation grooves, and two conveying rollers are rotatably installed in the installation grooves. A first rotating gear sleeve is rotatably installed on the inner wall of the second support plate, and a groove is provided in the first rotating gear sleeve, and a plurality of rotating rollers are installed in a circular array in the groove, and the conveying roller and the first rotating gear sleeve are driven by a driving device.
[0013] The cam is an angular channel that is fixedly provided with two cams, and two cams are connected with each other with a button bar, and a button bar is provided with a button bar at the bottom end of the cam, and a button bar is connected with a button bar at the bottom end of the cam.
[0014] Preferably, the upper end surface of the mobile vehicle is fixed to multiple material unloading bases at a position away from the mounting plate, a connecting rod is fixedly installed between the multiple guide rods, a magnet is fixedly connected to one side of the material unloading base, one end of the connecting rod passes through the material unloading base and is fixedly connected to the magnet, a guide box is embedded in the upper end surface of the mobile vehicle at a position corresponding to the lower end surface of the magnet, an electromagnet is fixedly installed in the guide box, the electromagnet is connected to a controller via a time relay, and the electromagnet is electrically connected to a proximity sensor via the controller.
[0015] Preferably, two L-shaped brackets are fixedly installed on one side of the two vertical plates close to the blanking base, a rotating column is rotatably installed between the two L-shaped brackets and at a position away from the vertical plates, a first driving source is fixedly installed on one side of the L-shaped bracket, an output end of the first driving source passes through the L-shaped bracket and is fixedly connected to the rotating column, a first fixed bracket is sleeved at the middle position of the outer wall of the rotating column, the first fixed bracket consists of a first circular ring and a straight rod integrally formed on the outer wall of the first circular ring, a connecting disk is fixedly installed on the end of the straight rod away from the circular ring, an audible and visual alarm is fixedly installed on the upper end of the connecting disk, a connecting column is fixedly installed on the lower end surface of the connecting disk, and the lower end surface of the connecting column is fixedly installed A detection disk is fixedly installed, and a regular polyhedron fixed block is fixedly installed at the middle position of the inner wall of the detection disk, the regular polyhedron fixed block is provided with multiple installation surfaces, and the multiple installation surfaces are all fixedly installed with a first trigger sensor, and multiple first sliding heads are slidably installed in a circular array within the detection disk, and a conical rotating wheel is rotatably installed on the lower end surfaces of the multiple first sliding heads and away from the axial center line of the detection disk. A first contact rod is fixedly installed on one side of the corresponding installation surface of the multiple first sliding heads, and a second spring is sleeved on the outer wall of the first contact rod, and the two ends of the second spring are respectively fixed to the first sliding head and the detection disk, and the first trigger sensor is connected to the sound and light alarm signal through a controller.
[0016] Preferably, two blocks are equidistantly installed on the upper end surface of the first fixed bracket, a round rod is fixedly installed between the two blocks, a T-shaped rod is slidably installed on the outer wall of the round rod, and a third spring is sleeved on the outer wall of the round rod, and two ends of the third spring are respectively fixed to the block and the T-shaped rod, and the lower end of the T-shaped rod passes through a straight rod and is fixedly installed with a moving box, and a first slider is slidably installed on the inner wall of the moving box, and a second sliding head is fixedly installed on the side of the first slider away from the rotating column, and a contact roller is rotatably installed in the second sliding head, and two second trigger sensors are symmetrically installed on the inner wall of the moving box and at a position away from the second sliding head, and the two second trigger sensors are connected with the sound and light alarm signal through a controller, and two second contact rods are symmetrically installed on the side of the first slider corresponding to the second trigger sensor, and a fourth spring is fixedly installed on the side of the first slider corresponding to the second trigger sensor and at the middle position of the two second contact rods, and the two ends of the fourth spring are respectively fixed to the first slider and the moving box;
[0017] Transmission brackets are rotatably installed at both ends of the T-shaped rod, and two second fixed brackets are symmetrically installed on the outer wall of the rotating column. The second fixed bracket consists of a second circular ring and an L-shaped mounting rod integrally formed on the outer wall of the second circular ring. A linkage bracket is fixedly installed at one end of the L-shaped mounting rod, and the linkage bracket is rotatably connected to the transmission bracket.
[0018] Preferably, a U-shaped frame is fixedly installed at the middle position of both sides of the mounting plate, and a cutting machine is fixedly installed on one side of the U-shaped frame.
[0019] Preferably, a connecting block is fixedly installed on one side of the moving vehicle away from the guide rod, and the upper end of the connecting block is fixedly installed with a third support plate, and a second rotating gear sleeve is rotatably installed in the third support plate, and a telescopic screw is internally threadedly installed with a telescopic screw, and two sliding sleeves are fixedly installed on both sides of the third support plate, and two sliding sleeves are slidably installed in the two sliding sleeves, and the U-shaped sliding rod is fixedly connected to one end of the telescopic screw away from the third support plate, and the liquid storage bag is fixedly installed at one end of the U-shaped sliding rod away from the third support plate. The liquid outlet end of the liquid storage bag passes through the U-shaped sliding rod and is connected with the telescopic screw, and the end of the telescopic screw away from the liquid storage bag is fixedly connected to the detection head, and the marking head is fixedly installed with a fifth spring at one end corresponding to the inner wall of the fixed box, the inner wall of the fixed box is provided with a flow groove, and the marking head is provided with a liquid outlet groove. When the marking head is not driven to slide on the inner wall of the fixed box, the liquid outlet groove is not connected to the flow groove.
[0020] A second driving source is fixedly installed at an upper position on one side of the third supporting plate, and a rotating tooth is fixedly installed on an output end of the second driving source through the third supporting plate, and the rotating tooth is meshed with a second rotating gear sleeve.
[0021] Compared with the known prior art, the technical solution provided by the present invention has the following beneficial effects:
[0022] First, through the setting of the telescopic screw, the telescopic screw can be driven to drive the detection head into the interior of the pipe. When the detection head moves in the inner wall of the pipe, it will drive the marking head to contact the inner wall of the pipe. When there is a protrusion in the pipe, it will contact the marking head and make the marking head slide inside the fixed box, so that the flow groove and the liquid outlet groove are connected, and the pigment flows out from the end of the marking head through the liquid outlet groove and is smeared on the protrusion for marking. The telescopic screw is driven in the reverse direction by the second driving source to retreat from the inner wall of the pipe. During the retreat process, the lighting lamp will illuminate the inner wall of the pipe, and the color sensor will detect the pigment at the mark and sound an alarm, thereby determining that there is a protrusion on the inner wall of the pipe.
[0023] Second, through the setting of the arc clamp ring, the pipe fitting will contact the arc clamp ring when moving. If the diameter of the pipe fitting is too large or the pipe fitting is bent as a whole, it will drive the two arc clamp rings or one of the arc clamp rings to move. The moving arc clamp ring will drive the sliding clamp head to contact the fixed clamp head to energize the two proximity sensors, thereby transmitting power to energize the electromagnet. The electromagnet drives the magnet and the guide rod to rotate in the rotating gap through magnetic force. After the outer wall of the pipe fitting is inspected, the pipe fitting will be transferred to the upper end face of the mobile vehicle and rolled and conveyed through the adjusted guide rod to determine whether the outer wall of the pipe fitting is too large or the pipe fitting is bent as a whole.
[0024] Third, after the inner wall of the pipe is inspected, the defective part of the pipe can be cut off by the provided cutting machine, and at the same time, the provided first sliding head drives the conical rotating wheel to inspect the inside of the cut part of the pipe to detect whether the cut part of the pipe is sunken due to cutting. The provided second sliding head and contact roller are used to inspect the outer wall of the cut part of the pipe to detect whether the outer wall of the cut part of the pipe is bulging due to cutting. In this way, when inspecting the cut part, the assembly problem of the pipe with other pipes after cutting can be effectively avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0027] Figure 2 It is a schematic diagram of the structure of the conveying assembly of the present invention;
[0028] Figure 3 It is a schematic diagram of the structure of the outer wall measurement assembly of the present invention;
[0029] Figure 4 It is a schematic diagram of the fixed clamp structure of the present invention;
[0030] Figure 5 It is a schematic diagram of the guide rod structure of the present invention;
[0031] Figure 6 It is a bottom view structural schematic diagram of the cutting measurement assembly of the present invention;
[0032] Figure 7 It is a schematic diagram of the structure of the rotating column of the present invention;
[0033] Figure 8 It is a schematic diagram of the T-shaped rod structure of the present invention;
[0034] Fig. 9 It is a schematic diagram of the exploded structure of the detection disk of the present invention;
[0035] Fig.10 It is a schematic diagram of the decomposed structure of the mobile box of the present invention;
[0036] Fig.11 It is a schematic diagram of the structure of the inner wall measurement component of the present invention;
[0037] Fig.12 It is a schematic diagram of the structure of the second rotating gear sleeve of the present invention;
[0038] Fig.13 It is a schematic diagram of the decomposition structure of the detection head of the present invention;
[0039] Fig.14 for Fig.13 Enlarged structural diagram at A in the middle.
[0040] Figure numerals: 1, mobile vehicle; 2, conveying assembly; 201, first support plate; 202, second support plate; 203, conveying roller; 204, first rotating gear sleeve; 205, rotating roller; 206, driving device; 3, outer wall measurement assembly; 301, mounting plate; 302, vertical plate; 303, horizontal plate; 304, sliding rod; 305, C-shaped rod; 306, sliding clamp; 307, fixed clamp; 308, proximity sensor; 309, fastening bolt; 310, clamp disk; 311, first spring; 312, arc-shaped collar; 313, blanking base; 314, guide rod; 315, magnet; 316, guide box; 4, cutting measurement assembly; 401, L-shaped bracket; 402, U-shaped bracket; 403, cutting machine; 404, rotating column; 405, first driving source; 406, first fixed bracket; 407, connecting disk; 408, sound and light alarm; 409, connecting column; 410, detection disk; 411, first sliding head; 412, cone Rotating wheel; 413, first contact rod; 414, second spring; 415, regular polyhedron fixed block; 416, first trigger sensor; 417, second fixed bracket; 418, linkage bracket; 419, T-shaped rod; 420, transmission bracket; 421, stopper; 422, round rod; 423, third spring; 424, moving box; 425, first slider; 426, second slider; 427, contact roller; 428, fourth spring; 429, second contact rod; 430 , second trigger sensor; 5, inner wall measurement component; 501, connecting block; 502, third support plate; 503, second rotating gear sleeve; 504, second driving source; 505, rotating gear; 506, sliding sleeve; 507, U-shaped sliding rod; 508, liquid storage bag; 509, telescopic screw; 510, detection head; 511, fixing box; 512, marking head; 513, fifth spring; 514, liquid outlet tank; 515, flow tank; 516, color sensor; 517, lighting lamp. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] The present invention will be further described below in conjunction with the embodiments.
[0043] Example: Refer to Figures 1 to 14 , a construction detection device, comprising:
[0044] Mobile car 1;
[0045] Conveying assembly 2, conveying assembly 2 is used to drive the pipe to move and rotate;
[0046] The outer wall measuring assembly 3 is used to detect the deformation degree and diameter of the outer wall of the pipe fitting. The outer wall measuring assembly 3 includes two arc-shaped clamping rings 312, and the outer wall measuring assembly 3 also includes multiple blanking bases 313. The blanking bases 313 have two symmetrical inclined surfaces. A rotation gap is set between the multiple blanking bases 313. Multiple guide rods 314 are rotatably installed between the rotation gaps. When errors in the deformation degree and diameter of the outer wall of the pipe fitting are detected, the multiple guide rods 314 are driven to rotate and are flush with any inclined surface of the blanking base 313. The outer wall measuring assembly 3 can measure the deformation, bending and diameter of the pipe fitting when in use. The pipe fitting may be bent as a whole and have protrusions on the outer wall during installation (protrusions on the outer wall of the pipe fitting may be caused by production process defects during the production of the pipe fitting). In this way, the pipe fitting may not match the installation groove opened on the building during installation, or after installation, the building cement or bricks cannot cover the water pipe (the protrusions lift the bricks).
[0047] The cutting and measuring component 4 is used to cut the pipe fittings and measure the degree of deformation of the cut opening of the pipe fittings. When irreparable defects are detected on the inner and outer walls of the pipe fittings, the cutting and measuring component 4 can be used to cut the pipe fittings and remove the pipe fittings that cannot be used;
[0048] The inner wall measuring component 5 is used to detect the deformation degree of the inner wall of the pipe fitting. The inner wall measuring component 5 includes a detection head 510 driven to move on the inner wall of the pipe fitting. A plurality of fixed boxes 511 are fixedly installed in a circular array inside the detection head 510. A marking head 512 is elastically and slidably installed on the inner wall of the plurality of fixed boxes 511. A color sensor 516 is fixedly installed on one side of the fixed box 511. The color sensor 516 is connected to an external alarm device through a controller. Lights 517 are fixedly installed on both sides of the color sensor 516. The detection head 510 marks the protrusions on the inner wall of the pipe fitting when being driven forward in the pipe fitting, and detects the marked parts of the inner wall of the pipe fitting through the color sensor 516 when retreating.
[0049] Reference Figure 2A first support plate 201 and a second support plate 202 are equidistantly installed on the upper end surface of the mobile vehicle 1. The inner wall of the first support plate 201 is symmetrically provided with installation grooves, and two conveying rollers 203 are rotatably installed in the installation grooves. A first rotating gear sleeve 204 is rotatably installed on the inner wall of the second support plate 202. A groove is provided in the first rotating gear sleeve 204, and a plurality of rotating rollers 205 are installed in a circular array in the groove. The conveying roller 203 and the first rotating gear sleeve 204 are driven by a driving device 206. By setting the conveying roller 203 and the rotating roller 205, the pipe fitting can be driven to rotate while the pipe fitting is being transported.
[0050] Reference Figure 3 to Figure 4 A mounting plate 301 is fixedly installed on the upper end surface and the middle position of the mobile vehicle 1, and two vertical plates 302 are symmetrically installed on the upper end surface of the mounting plate 301. A horizontal plate 303 is fixedly installed on the upper end surfaces of the two vertical plates 302. Two sliding rods 304 are inserted and slidably arranged in the two vertical plates 302. A chuck 310 is fixedly installed on the opposite side of the two sliding rods 304. The opposite side of the two chucks 310 is fixed to an arc-shaped clamping ring 312. A first spring 311 is sleeved on the outer side of the sliding rod 304. The two ends of the first spring 311 are respectively fixed to the chuck 310 and the vertical plate 302. A C-shaped rod 305 is fixedly installed on the opposite side of the two sliding rods 304. A sliding clamp head 306 is fixedly installed on the lower end surface of the C-shaped rod 305. The movable clamp 306 is slidably connected to the outer side of the cross plate 303. Two fixed clamps 307 are slidably installed on the outer side of the cross plate 303 and away from the axis of the arc clamp 312. A proximity sensor 308 is fixedly installed on the side of the fixed clamp 307 corresponding to the sliding clamp 306. The proximity sensor 308 is connected to the drive device 206 signal through the controller. A fastening bolt 309 is threadedly installed in the fixed clamp 307 and at a lower position. When the pipe fitting is driven to move, it will contact the arc clamp 312. When the diameter of the pipe fitting does not match the arc clamp 312, the arc clamp 312 will be squeezed to move. Similarly, when the pipe fitting is bent as a whole, one or both of the arc clamps 312 will be driven to move.
[0051] Reference Figure 5The upper end surface of the mobile vehicle 1 is fixed to a plurality of blanking bases 313 at a position away from the mounting plate 301, a connecting rod is fixedly installed between the plurality of guide rods 314, a magnet 315 is fixedly connected to one side of the blanking base 313, one end of the connecting rod passes through the blanking base 313 and is fixedly connected to the magnet 315, a guide box 316 is embedded at a position on the upper end surface of the mobile vehicle 1 corresponding to the lower end surface of the magnet 315, an electromagnet is fixedly installed in the guide box 316, the electromagnet is connected to the controller through a time relay, and the electromagnet is electrically connected to the proximity sensor 308 through the controller, after detecting the inner and outer walls of the pipe fitting, the electromagnet can be energized, the energized electromagnet will absorb the magnet 315 and allow the magnet 315 to drive the guide rod 314 to rotate through the connecting rod to adjust the blanking direction of the pipe fitting after cutting.
[0052] Reference Figures 6 to 10 Two L-shaped brackets 401 are fixedly installed on one side of the two vertical plates 302 close to the blanking base 313, and a rotating column 404 is rotatably installed between the two L-shaped brackets 401 and at a position away from the vertical plate 302. A first driving source 405 is fixedly installed on one side of the L-shaped bracket 401, and the output end of the first driving source 405 passes through the L-shaped bracket 401 and is fixedly connected to the rotating column 404. A first fixed bracket 406 is sleeved at the middle position of the outer wall of the rotating column 404, and the first fixed bracket 406 is composed of a first circular ring and a straight rod integrally formed on the outer wall of the first circular ring. A connecting disk 407 is fixedly installed on the end of the straight rod away from the circular ring, and an audible and visual alarm 408 is fixedly installed on the upper end of the connecting disk 407, and a connecting column 409 is fixedly installed on the lower end surface of the connecting disk 407, and a detection disk 410 is fixedly installed on the lower end surface of the connecting column 409, and a regular polyhedron is fixedly installed at the middle position of the inner wall of the detection disk 410 The fixed block 415 is a regular polyhedron and is provided with a plurality of mounting surfaces, and a first trigger sensor 416 is fixedly installed on each of the plurality of mounting surfaces. A plurality of first sliding heads 411 are slidably installed in an array on the inner circumference of the detection disk 410, and a conical rotating wheel 412 is rotatably installed on the lower end surfaces of the plurality of first sliding heads 411 and away from the axial center line of the detection disk 410. A first contact rod 413 is fixedly installed on one side of the corresponding mounting surface of the plurality of first sliding heads 411, and a second spring 414 is sleeved on the outer wall of the first contact rod 413, and the two ends of the second spring 414 are respectively fixed to the first sliding head 411 and the detection disk 410, and the first trigger sensor 416 is connected to the sound and light alarm 408 signal through the controller. Through the setting of the detection disk 410, the detection disk 410 can be detected at the cutting port of the pipe fitting, and the conical rotating wheel 412 is used to rotate and contact with the inner wall of the cutting port of the pipe fitting for detection.
[0053] Reference Fig.10Two stoppers 421 are equidistantly installed on the upper end surface of the first fixed bracket 406, a round rod 422 is fixedly installed between the two stoppers 421, a T-shaped rod 419 is slidably installed on the outer wall of the round rod 422, a third spring 423 is sleeved on the outer wall of the round rod 422, two ends of the third spring 423 are respectively fixed to the stopper 421 and the T-shaped rod 419, a moving box 424 is fixedly installed through the straight rod at the lower end of the T-shaped rod 419, a first slider 425 is slidably installed on the inner wall of the moving box 424, a second sliding head 426 is fixedly installed on the side of the first slider 425 away from the rotating column 404, and the second sliding head 426 rotates inside A contact roller 427 is installed on the inner wall of the mobile box 424 and at a position away from the second sliding head 426, two second trigger sensors 430 are symmetrically installed, and the two second trigger sensors 430 are connected to the sound and light alarm 408 through the controller. Two second contact rods 429 are symmetrically installed on one side of the first slider 425 corresponding to the second trigger sensor 430, and a fourth spring 428 is fixedly installed on the first slider 425 corresponding to one side of the second trigger sensor 430 and at a position between the two second contact rods 429, and the two ends of the fourth spring 428 are respectively fixed to the first slider 425 and the mobile box 424;
[0054] Transmission brackets 420 are rotatably installed at both ends of the T-shaped rod 419, and two second fixed brackets 417 are symmetrically installed on the outer wall of the rotating column 404. The second fixed bracket 417 consists of a second circular ring and an L-shaped mounting rod integrally formed on the outer wall of the second circular ring. A linkage bracket 418 is fixedly installed at one end of the L-shaped mounting rod. The linkage bracket 418 is rotatably connected to the transmission bracket 420. Through the setting of the contact roller 427, the contact roller 427 will roll in contact with the outer wall of the pipe cutting port to detect the deformation degree of the pipe cutting port.
[0055] Reference Figure 6 A U-shaped frame 402 is fixedly installed at the middle position of both sides of the mounting plate 301, and a cutting machine 403 is fixedly installed on one side of the U-shaped frame 402. The cutting machine 403 is driven to rise and fall to cut the pipe fittings.
[0056] Reference Figures 11 to 14A connecting block 501 is fixedly installed on one side of the mobile vehicle 1 away from the guide rod 314, a third support plate 502 is fixedly installed on the upper end of the connecting block 501, a second rotating gear sleeve 503 is rotatably installed in the third support plate 502, a telescopic screw 509 is installed on the inner thread of the second rotating gear sleeve 503, two sliding sleeves 506 are fixedly installed on both sides of the third support plate 502, U-shaped sliding rods 507 are slidably installed in the two sliding sleeves 506, the U-shaped sliding rod 507 is fixedly connected to one end of the telescopic screw 509 away from the third support plate 502, and the U-shaped sliding rod 507 is away from the third support plate 502. A liquid storage capsule 508 is fixedly installed at one end of the support plate 502, and the liquid outlet end of the liquid storage capsule 508 passes through the U-shaped sliding rod 507 and is connected to the telescopic screw 509. The end of the telescopic screw 509 away from the liquid storage capsule 508 is fixedly connected to the detection head 510. A fifth spring 513 is fixedly installed at one end of the marking head 512 corresponding to the inner wall of the fixed box 511. The inner wall of the fixed box 511 is provided with a flow groove 515, and a liquid outlet groove 514 is provided in the marking head 512. When the marking head 512 is not driven to slide on the inner wall of the fixed box 511, the liquid outlet groove 514 is not connected to the flow groove 515.
[0057] A second driving source 504 is fixedly installed at an upper position on one side of the third supporting plate 502, and a rotating tooth 505 is fixedly installed on the output end of the second driving source 504 through the third supporting plate 502. The rotating tooth 505 is meshed with the second rotating gear sleeve 503. Through the setting of the detection head 510, the detection head 510 can be driven to move on the inner wall of the pipe fitting, and contact the inner wall of the pipe fitting through the marking head 512. When it contacts the protrusion, it will mark it, and then after exiting the inner wall of the pipe fitting, the color of the marked place will be detected through the color sensor 516 (the color sensor 516 can accurately identify the color of the object and convert it into an electrical signal).
[0058] The working principle of the present invention is as follows:
[0059] The pipe is placed inside the first support plate 201 and the second support plate 202, and the driving device 206 drives the conveying roller 203 and the rotating roller 205 to drive the pipe to be conveyed. The driving device 206 is driven by a controller (not shown in the drawings), a motor, a transmission gear and a bevel gear. The transmission gear is used to drive the first rotating gear sleeve 204 to rotate, and the bevel gear is suitable for driving one of the two provided conveying rollers 203. At the same time, when the driving bevel gear is rotated, it is driven by an electromagnetic clutch. The pipe driven to move and rotate will move toward the top of the mobile vehicle 1 and contact the arc-shaped clamping ring 312. The two arc-shaped clamping rings 312 will contact the outer wall of the pipe. In addition, Teflon tape is attached to the inner wall of the arc-shaped clamping ring 312 to prevent the pipe from being damaged by excessive friction when it contacts the arc-shaped clamping ring 312.
[0060] Measurement of the outer wall of the pipe fitting: When the diameter of the pipe fitting is large or the pipe fitting is bent as a whole, the pipe fitting will push the two arc-shaped clamping rings 312 or one of them to slide. When the arc-shaped clamping ring 312 slides, it will drive the sliding rod 304 to slide on the inner wall of the vertical plate 302 and compress the first spring 311. The moving sliding rod 304 will drive the sliding clamp 306 to slide on the outer side of the horizontal plate 303 and drive the proximity sensor 308 to approach the fixed clamp 307 for sensing (through the provided fastening bolts 309, the fixed clamp 307 can be sensed on the outer side of the horizontal plate 303). The proximity sensor 308 senses the proximity of the fixed clamp 307 and transmits a signal to the electromagnet inside the guide box 316 through the controller to make the electromagnet conductive. The conductive electromagnet generates a magnetic force to attract the magnet 315 to rotate, and the magnet 315 drives the guide rod 314 to rotate through the connecting rod (when the electromagnet does not attract the magnet 315 to rotate, the magnet 315 rotates to the other side in the rotation gap, see the attached Figure 5 ), let the guide rod 314 rotate to the other side of the original rotation direction at the top of the mobile vehicle 1, so as to determine whether the pipe is qualified, and then the pipe will be transmitted to the upper end surface of the unloading base 313 and rotate to the other side of the original rotation direction through the angle adjusted by the guide rod 314 to unload (in the process of detecting pipes, the electromagnet needs to be conductive after an error occurs in the pipe, and the electromagnet needs to maintain the conductive state for a set time until the pipe is unloaded. In this process, when the controller transmits power to the electromagnet, it can use a time relay (the time relay is a prior art and is not drawn in the attached figure) to keep the electromagnet powered on for a set time and then turn off the power and reset to the original state);
[0061] 509 is a kind of pipe fitting which is used for marking. When the telescopic screw 509 moves to a limited position, the second driving source 504 will rotate in the opposite direction, driving the second rotating gear sleeve 503 to rotate in the opposite direction, and the second rotating gear sleeve 503 will drive the telescopic screw 509 to rotate in the opposite direction and push out the inner wall of the pipe. In this process, the color sensor 516 will detect the position of the marking pigment, and the set lighting lamp 517 will illuminate the inner wall of the pipe. When the color sensor 516 detects the pigment mark, it will be connected to the input end of the alarm device (not shown in the accompanying drawings) and let the alarm device sound an alarm, thereby indicating that there is a protrusion in the inner wall of the pipe. It should be noted that before working, pigment can be injected into the liquid storage capsule 508, and the expanded liquid storage capsule 508 will compress the pigment due to its own elastic force and make the pigment have a certain liquid pressure. When the detection head 510 detects that the inner wall of the pipe is concave, the expanded liquid storage capsule 508 will allow the pigment to be sprayed out quickly from the liquid outlet groove 514 under a certain liquid pressure for marking;
[0062] After the inner wall of the pipe is detected to be unqualified (the unqualified pipe may only exist partially, while the rest of the pipe is still intact, so the defective part of the pipe needs to be cut off), the linear drive installed on one side of the U-shaped frame 402 is turned on (see attached Figure 6 ) drives the cutting machine 403 to descend, and at the same time closes the electromagnetic clutch to stop driving the pipe to move, so that the pipe is still being driven to rotate, and the cutting machine 403 will cut the rotating pipe, and the remaining pipes that are not detected due to the length limitation of the telescopic screw 509 can be driven by the conveying component 2 to be conveyed and then detected;
[0063] It should be noted that when cutting off a pipe with defects, the cut end of the pipe needs to be inspected. Inspecting the deformation of the cut end of the pipe can avoid errors in the installation of the pipe. By turning on the first driving source 405 to drive the rotating column 404 to rotate, the rotating column 404 will drive the connecting disk 407 and the detection disk 410 to rotate through the first fixed bracket 406. The rotation angle is 90°, so that the detection disk 410 is engaged with the cut end of the pipe. When the pipe is driven to rotate again, the inner wall of the pipe will contact the conical rotating wheel 412. When the cut end of the pipe is concave inward due to cutting deformation, the first sliding head 411 and the first contact rod 413 will be driven to contact the first trigger sensor 416. The first trigger sensor 416 is connected to the sound and light alarm 408 by signal, so that the sound and light alarm 408 buzzes and lights up, thereby indicating that the cut end of the pipe is deformed. When the rotating column 404 is driven to rotate, the second fixed bracket 41 will also be driven 7 rotates with the linkage bracket 418, and the linkage bracket 418 drives the transmission bracket 420 to rotate during the rotation process. The rotating transmission bracket 420 drives the T-shaped rod 419 to slide on the outer wall of the round rod 422, and the sliding T-shaped rod 419 drives the moving box 424 to move toward the outer wall of the pipe fitting, and makes the contact roller 427 contact the outer wall of the pipe fitting cutout. As the pipe fitting is continuously driven to rotate, the pipe fitting cutout protrudes outward due to cutting deformation, which drives the contact roller 427 and the second sliding head 426 to make the first slider 425 slide in the inner wall of the moving box 424. Therefore, the moving box 424 compresses the fourth spring 428 and drives the second contact rod 429 to contact the second trigger sensor 430. The second trigger sensor 430 connects with the signal of the sound and light alarm 408 to make the sound and light alarm 408 buzz and light up, thereby indicating that the pipe fitting cutout is deformed, and the pipe fitting is determined to be scrapped and cannot be used.
[0064] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A construction inspection device, It is characterized in that include: Mobile Car (1); A conveying assembly (2), the conveying assembly (2) being used to drive the pipe to move and rotate; An outer wall measuring assembly (3), the outer wall measuring assembly (3) being used to detect the degree of deformation and the diameter of the outer wall of a pipe fitting, the outer wall measuring assembly (3) comprising two arc-shaped clamping rings (312), the outer wall measuring assembly (3) further comprising a plurality of blanking bases (313), the blanking bases (313) having two symmetrical inclined surfaces, a rotation gap being provided between the plurality of blanking bases (313), a plurality of guide rods (314) being rotatably mounted between the rotation gaps, and when errors in the degree of deformation and the diameter of the outer wall of the pipe fitting are detected, the plurality of guide rods (314) are driven to rotate and become flush with any inclined surface of the blanking base (313); A cutting measurement component (4), the cutting measurement component (4) being used to cut a pipe and measure the degree of deformation of a cut portion of the pipe; An inner wall measuring assembly (5) is used to detect the degree of deformation of the inner wall of a pipe fitting. The inner wall measuring assembly (5) comprises a detection head (510) driven to move on the inner wall of the pipe fitting. A plurality of fixed boxes (511) are fixedly mounted in an array on the inner circumference of the detection head (510). Marking heads (512) are elastically slidably mounted on the inner walls of the plurality of fixed boxes (511). A color sensor (516) is fixedly mounted on one side of the fixed box (511). The color sensor (516) is connected to an external alarm device via a controller. Lights (517) are fixedly mounted on both sides of the color sensor (516). When the detection head (510) is driven to move forward in the pipe fitting, it marks a protrusion on the inner wall of the pipe fitting. When it moves backward, it detects the marked portion of the inner wall of the pipe fitting through the color sensor (516).
2. A construction detection device according to claim 1, It is characterized in that A first support plate (201) and a second support plate (202) are equidistantly mounted on the upper end surface of the mobile vehicle (1); mounting grooves are symmetrically provided on the inner wall of the first support plate (201); two conveying rollers (203) are rotatably mounted in the mounting grooves; a first rotating gear sleeve (204) is rotatably mounted on the inner wall of the second support plate (202); a groove is provided in the first rotating gear sleeve (204); a plurality of rotating rollers (205) are mounted in a circular array in the groove; the conveying rollers (203) and the first rotating gear sleeve (204) are driven by a driving device (206).
3. A construction detection device according to claim 1, It is characterized in that A mounting plate (301) is fixedly mounted on the upper end surface and at the middle position of the moving vehicle (1); two vertical plates (302) are symmetrically mounted on the upper end surface of the mounting plate (301); a horizontal plate (303) is fixedly mounted on the upper end surfaces of the two vertical plates (302); two sliding rods (304) are horizontally slidably inserted in the two vertical plates (302); a chuck (310) is fixedly mounted on opposite sides of the two sliding rods (304); opposite sides of the two chucks (310) are fixed to an arc-shaped clamping ring (312); a first spring (311) is sleeved on the outer side of the sliding rod (304); two ends of the first spring (311) are respectively connected to the chuck (310) and the vertical plate (302). The two sliding rods (304) are fixedly mounted with a C-shaped rod (305) on the opposite side, and a sliding clamp (306) is fixedly mounted on the lower end surface of the C-shaped rod (305). The sliding clamp (306) is slidably connected to the outer side of the horizontal plate (303). Two fixed clamps (307) are slidably mounted on the outer side of the horizontal plate (303) away from the axis of the arc clamp (312). A proximity sensor (308) is fixedly mounted on the side of the fixed clamp (307) corresponding to the sliding clamp (306). The proximity sensor (308) is connected to the drive device (206) through a controller, and a fastening bolt (309) is threadedly mounted in the fixed clamp (307) at a lower position.
4. A construction detection device according to claim 3, It is characterized in that The upper end surface of the mobile vehicle (1) is fixed to a plurality of material discharging bases (313) at a position away from the mounting plate (301); a connecting rod is fixedly installed between the plurality of guide rods (314); a magnet (315) is fixedly connected to one side of the material discharging base (313); one end of the connecting rod passes through the material discharging base (313) and is fixedly connected to the magnet (315); a guide box (316) is embedded in the upper end surface of the mobile vehicle (1) at a position corresponding to the lower end surface of the magnet (315); an electromagnet is fixedly installed in the guide box (316); the electromagnet is connected to a controller via a time relay; and the electromagnet is electrically connected to a proximity sensor (308) via the controller.
5. A construction detection device according to claim 4, It is characterized in that Two L-shaped brackets (401) are fixedly installed on one side of the two vertical plates (302) close to the blanking base (313), and a rotating column (404) is rotatably installed between the two L-shaped brackets (401) and at a position away from the vertical plates (302). A first driving source (405) is fixedly installed on one side of the L-shaped bracket (401), and the output end of the first driving source (405) passes through the L-shaped bracket (401) and is fixedly connected to the rotating column (404). A first fixed bracket (406) is sleeved at a middle position of the outer wall of the rotating column (404), and the first fixed bracket (406) is composed of a first circular ring and a straight rod integrally formed on the outer wall of the first circular ring. A connecting plate (407) is fixedly installed on the end of the straight rod away from the circular ring, and an audible and visual alarm (408) is fixedly installed on the upper end of the connecting plate (407). A connecting column (409) is fixedly installed on the lower end surface of the connecting plate (407), and the lower end surface of the connecting column (409) A detection disk (410) is fixedly installed, a regular polyhedron fixed block (415) is fixedly installed at a middle position of the inner wall of the detection disk (410), the regular polyhedron fixed block (415) is provided with a plurality of mounting surfaces, and a first trigger sensor (416) is fixedly installed on each of the plurality of mounting surfaces; a plurality of first sliding heads (411) are slidably installed in an array on the inner circumference of the detection disk (410); a conical rotating wheel (412) is rotatably installed on the lower end surfaces of the plurality of first sliding heads (411) and at a position away from the axis of the detection disk (410); a first contact rod (413) is fixedly installed on one side of the plurality of first sliding heads (411) corresponding to the mounting surface; a second spring (414) is sleeved on the outer wall of the first contact rod (413); two ends of the second spring (414) are respectively fixed to the first sliding head (411) and the detection disk (410); and the first trigger sensor (416) is connected to the sound and light alarm (408) by signal through a controller.
6. A construction detection device according to claim 5, It is characterized in that Two stoppers (421) are equidistantly mounted on the upper end surface of the first fixed bracket (406); a round rod (422) is fixedly mounted between the two stoppers (421); a T-shaped rod (419) is slidably mounted on the outer wall of the round rod (422); a third spring (423) is sleeved on the outer wall of the round rod (422); two ends of the third spring (423) are respectively fixed to the stoppers (421) and the T-shaped rod (419); a moving box (424) is fixedly mounted on the lower end of the T-shaped rod (419) through a straight rod; a first sliding block (425) is slidably mounted on the inner wall of the moving box (424); a second sliding head (426) is fixedly mounted on the side of the first sliding block (425) away from the rotating column (404); and the second sliding head (426) A contact roller (427) is rotatably installed in the first slider (426), two second trigger sensors (430) are symmetrically installed on the inner wall of the mobile box (424) and at a position away from the second sliding head (426), and the two second trigger sensors (430) are connected to the sound and light alarm (408) through the controller. Two second contact rods (429) are symmetrically installed on one side of the first slider (425) corresponding to the second trigger sensor (430), and a fourth spring (428) is fixedly installed on one side of the first slider (425) corresponding to the second trigger sensor (430) and at a middle position of the two second contact rods (429), and the two ends of the fourth spring (428) are respectively fixed to the first slider (425) and the mobile box (424); Transmission brackets (420) are rotatably mounted at both ends of the T-shaped rod (419); two second fixed brackets (417) are symmetrically mounted on the outer wall of the rotating column (404); the second fixed bracket (417) is composed of a second circular ring and an L-shaped mounting rod integrally formed on the outer wall of the second circular ring; a linkage bracket (418) is fixedly mounted at one end of the L-shaped mounting rod; and the linkage bracket (418) is rotatably connected to the transmission bracket (420).
7. A construction detection device according to claim 3, It is characterized in that A U-shaped frame (402) is fixedly mounted at the middle position of both sides of the mounting plate (301), and a cutting machine (403) is fixedly mounted on one side of the U-shaped frame (402).
8. A construction detection device according to claim 1, It is characterized in that A connecting block (501) is fixedly mounted on one side of the moving vehicle (1) away from the guide rod (314); a third support plate (502) is fixedly mounted on the upper end of the connecting block (501); a second rotating gear sleeve (503) is rotatably mounted in the third support plate (502); a telescopic screw rod (509) is internally threadedly mounted in the second rotating gear sleeve (503); two sliding sleeves (506) are fixedly mounted on both sides of the third support plate (502); U-shaped sliding rods (507) are slidably mounted in the two sliding sleeves (506); the U-shaped sliding rods (507) are fixedly connected to one end of the telescopic screw rod (509) away from the third support plate (502); and the U-shaped sliding rod (507) is away from the third support plate (502). A liquid storage capsule (508) is fixedly installed at one end of the plate (502), and the liquid outlet end of the liquid storage capsule (508) passes through the U-shaped sliding rod (507) and is connected to the telescopic screw (509), and the end of the telescopic screw (509) away from the liquid storage capsule (508) is fixedly connected to the detection head (510), and a fifth spring (513) is fixedly installed on one end of the marking head (512) corresponding to the inner wall of the fixed box (511), and a flow groove (515) is provided on the inner wall of the fixed box (511), and a liquid outlet groove (514) is provided in the marking head (512), and when the marking head (512) is not driven to slide on the inner wall of the fixed box (511), the liquid outlet groove (514) is not connected to the flow groove (515); A second driving source (504) is fixedly mounted at an upper position on one side of the third supporting plate (502); an output end of the second driving source (504) passes through the third supporting plate (502) and is fixedly mounted with a rotating tooth (505); the rotating tooth (505) is meshed with a second rotating gear sleeve (503).
