Automatic control method and system for dental floss packaging production line

Abstract

The present invention provides an automatic control method and system for a dental floss packaging production line, the method comprising: step 1: collecting field data and obtaining a production process; step 2: spatially arranging the field data according to the production process to obtain a multi-region dental floss packaging production line; step 3: arranging sensors for each regional dental floss packaging production line and collecting monitoring data of the sensors; step 4: constructing a management window corresponding to each regional dental floss packaging production line, and transmitting the monitoring data to the corresponding management window for processing, and dynamically optimizing and controlling the operating status of the multi-region dental floss packaging production lines based on the processing results. Through the automatic control method of the present invention, the dental floss packaging production line can achieve highly automated and intelligent production operations, effectively improve product quality, production efficiency and equipment stability, and reduce production costs and the degree of manual intervention.

Description

Technical Field

[0001] The present invention relates to the technical field of monitoring and equipment control, and in particular to an automatic control method and system for a dental floss packaging production line. Background Art

[0002] At present, as people pay more and more attention to oral health, dental floss, as an important cleaning tool, continues to grow in market demand. As consumers' requirements for product quality and production efficiency continue to increase, traditional dental floss packaging production methods face many challenges.

[0003] Traditional dental floss packaging production lines often rely on a large amount of manual operations, which is not only inefficient but also prone to human errors, resulting in unstable product quality. For example, problems such as missing or wrong packaging may occur during the packaging process, affecting the consumer experience. At the same time, the traditional production model lags behind in monitoring and adjusting the production process and is unable to respond to various abnormal situations in the production process in a timely manner, which may lead to a waste of production resources, increase production costs, and reduce the competitiveness of enterprises.

[0004] Therefore, in order to overcome the above technical problems, the present invention provides an automatic control method and system for a dental floss packaging production line. Summary of the invention

[0005] The present invention provides an automatic control method and system for a dental floss packaging production line, which is used to collect field data and obtain production processes, so that the field data can be effectively spatially arranged according to the production processes to obtain multi-region dental floss packaging production lines, and sensors are arranged for each regional dental floss packaging production line to collect monitoring data of the sensors. A management window corresponding to each regional dental floss packaging production line is constructed, and the monitoring data is transmitted to the corresponding management window for processing, and the operating status of the multi-region dental floss packaging production lines is dynamically optimized and controlled based on the processing results. Through the automatic control method of the present invention, the dental floss packaging production line can achieve highly automated and intelligent production operations, effectively improve product quality, production efficiency and equipment stability, and reduce production costs and the degree of manual intervention.

[0006] An automatic control method for a dental floss packaging production line, comprising:

[0007] Step 1: Collect on-site data and obtain production process;

[0008] Step 2: Perform spatial layout of the field data according to the production process to obtain a multi-area dental floss packaging production line;

[0009] Step 3: Arrange sensors for the dental floss packaging production line in each area and collect the monitoring data of the sensors;

[0010] Step 4: Construct a management window corresponding to each regional dental floss packaging production line, and transmit the monitoring data to the corresponding management window for processing, and dynamically optimize and control the operating status of the multi-region dental floss packaging production lines based on the processing results.

[0011] Preferably, in an automatic control method for a dental floss packaging production line, in step 1, collecting field data comprises:

[0012] The multi-view camera at the dental floss packaging production line is used to collect multi-view images at the dental floss packaging production line to obtain the target image corresponding to each view;

[0013] Mark the key areas of the target image corresponding to each viewpoint;

[0014] Obtain the angle vector corresponding to each viewing angle, and perform three-dimensional mapping of the marked key area according to the angle vector to obtain a viewing angle map of the key area corresponding to each viewing angle;

[0015] Perform three-dimensional stitching of the view diagram according to the angle vector;

[0016] Based on the 3D stitching results, a 3D model diagram of the dental floss packaging production line is constructed, and at the same time, the actual size information of the dental floss packaging production line is collected;

[0017] The three-dimensional model diagram is sized according to the actual size information of the dental floss packaging production line, and the field data is obtained based on the correction results.

[0018] Preferably, an automatic control method for a dental floss packaging production line, marking a key area of ​​a target image corresponding to each viewing angle, comprises:

[0019] Collect pixel position information elements and color information elements of the target image corresponding to each viewing angle;

[0020] Divide the target image at the current viewing angle into multiple regions based on the pixel position information element to obtain multiple sub-image regions corresponding to the target image at the current viewing angle;

[0021] Retrieving a reference image of a dental floss packaging production line and determining a color distribution state of the reference image;

[0022] The color information element of each sub-image area is matched with the color distribution state of the reference image respectively in similarity;

[0023] According to the matching results, the key area of ​​the target image corresponding to the current perspective is obtained.

[0024] Preferably, an automatic control method for a dental floss packaging production line, obtaining a key area of ​​a target image corresponding to a current viewing angle according to a matching result, comprises:

[0025] Reading the similarity between the color information element of each sub-image area and the color distribution state of the reference image;

[0026] Sort the similarities between the color information elements of each sub-image area and the color distribution state of the reference image to obtain the maximum similarity;

[0027] The sub-image area corresponding to the maximum similarity is taken as the key area.

[0028] Preferably, an automatic control method for a dental floss packaging production line, the production process includes: preparation of dental floss raw materials, preliminary processing and sorting of dental floss, dental floss screening, dental floss bagging, dental floss conveying and dental floss packaging.

[0029] Preferably, in a method for automatically controlling a dental floss packaging production line, in step 2, spatially arranging the field data according to the production process to obtain a multi-region dental floss packaging production line includes:

[0030] Acquire scene data of the production scene, and construct a three-dimensional model of the production scene according to the scene data; at the same time, acquire the obtained field data, and determine the global model size of the dental floss packaging production line according to the field data;

[0031] Read the execution steps of the production process, determine the spatial information in each execution step, and calculate the spatial ratio of each execution step in the global model size based on the spatial information;

[0032] Divide the three-dimensional model according to the spatial ratio and the global model size to obtain the spatial sub-model corresponding to each execution step in the production process;

[0033] Among them, the spatial sub-model is the regional dental floss packaging production line.

[0034] Preferably, in a method for automatically controlling a dental floss packaging production line, in step 3, a sensor is arranged for each regional dental floss packaging production line, and monitoring data of the sensor is collected, including:

[0035] Obtain the monitoring coverage of the sensor and obtain the spatial scope of the dental floss packaging production line in each area;

[0036] Obtain information on the ratio between the monitoring coverage of the sensor and the spatial range of the dental floss packaging production line in each area;

[0037] determining the arrangement quantity of the sensors according to the ratio information;

[0038] Obtaining the monitoring coverage angle of the sensor, and arranging the sensor in the dental floss packaging production line in each area according to the monitoring coverage angle of the sensor and the number of sensors arranged;

[0039] Preset the execution status of the regional dental floss packaging production line and obtain sample data corresponding to the execution status;

[0040] Based on the arranged sensors, data is collected on the production status of the dental floss packaging production line in the preset area to obtain inspection and monitoring data;

[0041] Compare the inspection and monitoring data with the sample data to determine whether the sensors in the regional dental floss packaging production line are properly arranged;

[0042] When the inspection monitoring data is equal to the sample data, it is determined that the sensor arrangement in the regional dental floss packaging production line is qualified;

[0043] Otherwise, it is determined that the arrangement of sensors in the regional dental floss packaging production line is unqualified, and when the arrangement of sensors in the regional dental floss packaging production line is unqualified, the position of the sensors is adjusted until the arrangement of sensors in the regional dental floss packaging production line is qualified;

[0044] When the sensor arrangement in the regional dental floss packaging production line is qualified, the monitoring data of the regional dental floss packaging production line is collected in real time based on the sensors.

[0045] Preferably, in a method for automatically controlling a dental floss packaging production line, in step 4, a management window corresponding to each regional production line is constructed, and the monitoring data is transmitted to the corresponding management window for processing, and the operating state of the multi-region dental floss packaging production line is dynamically optimized and controlled based on the processing result, including:

[0046] Based on the operation agreement of the dental floss packaging production line, determine the business needs and business execution objectives of the management window corresponding to the dental floss packaging production line in each area, and retrieve the multi-dimensional window construction data elements from the coding database based on the business needs and business execution objectives;

[0047] Based on the data attributes between the data elements in the multi-dimensional window construction, the data elements in the multi-dimensional window construction are laid out as a whole, the management windows corresponding to the dental floss packaging production lines in each area are obtained, and the data interaction mechanism between each functional unit in the management window and the background main control center is constructed;

[0048] Based on the construction result, the monitoring data corresponding to the dental floss packaging production line in each region is received, and the monitoring data is processed based on a preset neural network to determine the semantic features of the monitoring data corresponding to the dental floss packaging production line in each region;

[0049] The monitoring data is split into multiple dimensions based on semantic features, and the multi-dimensional split results are quantified, and the quantified results are displayed based on virtual points in the coordinate system;

[0050] Based on the displayed results, the threshold range characteristics of the multi-dimensional monitoring data of the dental floss packaging production lines in different regions are determined, and based on the threshold range characteristics, the equipment production status of the dental floss packaging production lines in each region is obtained;

[0051] At the same time, the physical images of the stages corresponding to the dental floss packaging production lines in each area are obtained based on the camera, and the physical images of the stages are globally traversed based on the first traversal step length to determine the sensitive areas where the production objects are located;

[0052] Performing local pixel traversal on the sensitive area based on the second traversal step length, and determining the physical characteristics of the stages of the dental floss packaging production line in different areas based on the local pixel traversal results;

[0053] Determine the operation status of the dental floss packaging production line in each region based on the equipment production status of the dental floss packaging production line in each region and the corresponding stage physical characteristics, and locate the abnormal items based on the equipment production status and stage physical characteristics when the operation status does not meet the preset requirements;

[0054] Determine the abnormal representation of the abnormal item based on the positioning result, and determine the optimization parameters for the dental floss packaging production line in different areas based on the relative difference between the abnormal representation and the preset requirements;

[0055] Based on the optimized parameters, the operating status of the dental floss packaging production line in the corresponding area is dynamically optimized and controlled.

[0056] Preferably, in a method for automatically controlling a dental floss packaging production line, in step 4, the monitoring data is transmitted to a corresponding management window for processing, including:

[0057] Obtain display requirements for monitoring data and build a graphical user interface based on the display requirements;

[0058] Obtaining dimensions to be displayed of monitoring data of dental floss packaging production lines in different regions, dividing the graphical user interface into regions based on the dimensions to be displayed, and marking the independent display regions obtained by the regional division;

[0059] Generate display elements from the monitoring data of dental floss packaging production lines in different regions, and independently display the display elements of dental floss packaging production lines in different regions in corresponding display areas of a graphical user interface based on the attribution marking results;

[0060] At the same time, the database address corresponding to the monitoring data of the dental floss packaging production lines in different regions is obtained, and a hyperlink is constructed based on the database address;

[0061] The hyperlink is associated with the display element in the corresponding display area, and based on the association result, the jump configuration and display of the monitoring data of the dental floss packaging production lines in different areas are completed.

[0062] An automatic control system for a dental floss packaging production line, comprising:

[0063] Data acquisition module, used to collect on-site data and obtain production processes;

[0064] The spatial layout module is used to spatially layout the field data according to the production process to obtain a multi-area dental floss packaging production line;

[0065] A sensor placement module is used to place sensors on the dental floss packaging production line in each area and collect monitoring data from the sensors;

[0066] The control module is used to construct a management window corresponding to each regional dental floss packaging production line, transmit the monitoring data to the corresponding management window for processing, and dynamically optimize the operating status of the multi-region dental floss packaging production lines based on the processing results.

[0067] Compared with the prior art, the present invention has the following beneficial effects:

[0068] 1. By collecting field data and obtaining the production process, the field data can be effectively spatially arranged according to the production process to obtain a multi-region dental floss packaging production line. By arranging sensors for each regional dental floss packaging production line, the monitoring data of the sensors are collected, and a management window corresponding to each regional dental floss packaging production line is constructed. The monitoring data is transmitted to the corresponding management window for processing, and the operating status of the multi-region dental floss packaging production line is dynamically optimized and controlled based on the processing results. Through the automatic control method of the present invention, the dental floss packaging production line can achieve highly automated and intelligent production operations, effectively improve product quality, production efficiency and equipment stability, and reduce production costs and the degree of manual intervention.

[0069] 2. By determining the business needs and business execution purposes of the management window corresponding to each regional dental floss packaging production line, and by constructing a data interaction mechanism between each functional unit in the management window and the background main control center, the layout and docking of the management window are realized, which facilitates the acceptance and management of monitoring data. By processing the monitoring data, the operating status of the dental floss packaging production line in the corresponding area can be effectively determined, and then the abnormal state of the regional dental floss packaging production line can be determined through the operating status. When an abnormality exists, the operating parameters of the regional dental floss packaging production line are dynamically adjusted, thereby improving the control effect and intelligence of the dental floss packaging production line and ensuring the stable operation of the dental floss packaging production line.

[0070] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures specifically pointed out in this application document.

[0071] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0072] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0073] Figure 1 This is a flow chart of an automatic control method of a dental floss packaging production line in an embodiment of the present invention;

[0074] Figure 2 This is a flow chart of step 2 in an automatic control method of a dental floss packaging production line according to an embodiment of the present invention;

[0075] Figure 3 The figure is a flow chart of an automatic control system of a dental floss packaging production line in an embodiment of the present invention. DETAILED DESCRIPTION

[0076] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0077] Embodiment 1:

[0078] This embodiment provides an automatic control method for a dental floss packaging production line. Figure 1 As shown, including:

[0079] Step 1: Collect on-site data and obtain production process;

[0080] Step 2: Perform spatial layout of the field data according to the production process to obtain a multi-area dental floss packaging production line;

[0081] Step 3: Arrange sensors for the dental floss packaging production line in each area and collect the monitoring data of the sensors;

[0082] Step 4: Construct a management window corresponding to each regional dental floss packaging production line, and transmit the monitoring data to the corresponding management window for processing, and dynamically optimize and control the operating status of the multi-region dental floss packaging production lines based on the processing results.

[0083] In this embodiment, the production process includes: preparing dental floss raw materials, preliminary processing and sorting of dental floss, dental floss screening, dental floss bagging, dental floss transportation and dental floss packaging.

[0084] In this embodiment, the on-site data may be the structure and size information of the dental floss packaging production line obtained after collecting on-site images.

[0085] In this embodiment, the regional dental floss packaging production line is a regional dental floss packaging production line corresponding to one execution step in the production process, wherein the regional dental floss packaging production line may include: a raw material area: for storing dental floss raw materials; a pretreatment area: for preliminary treatment and sorting of the dental floss; a screening area: a vibration screening device is set to ensure product quality; a bagging area: a bagging device is installed to achieve efficient bagging operations; a conveying area: equipped with a stable, low-noise conveying structure to ensure smooth transportation of the product; and a packaging area: for final packaging operations.

[0086] In this embodiment, the management window may be an interface or an interface area used to analyze and process the monitoring data of the sensor.

[0087] In this embodiment, the dynamic optimization control can be to make timely adjustments when an abnormality occurs in the regional dental floss packaging production line until it is adjusted to a state where normal production can be achieved.

[0088] The working principle and beneficial effects of the above technical solution are: by collecting field data and obtaining the production process, the field data can be effectively spatially arranged according to the production process to obtain a multi-region dental floss packaging production line, by arranging sensors for each regional dental floss packaging production line, collecting the monitoring data of the sensors, by constructing a management window corresponding to each regional dental floss packaging production line, and transmitting the monitoring data to the corresponding management window for processing, and dynamically optimizing the operating status of the multi-region dental floss packaging production line based on the processing results. Through the automatic control method of the present invention, the dental floss packaging production line can achieve highly automated and intelligent production operations, effectively improve product quality, production efficiency and equipment stability, and reduce production costs and the degree of manual intervention.

[0089] Embodiment 2:

[0090] Based on Example 1, this embodiment provides an automatic control method for a dental floss packaging production line. In step 1, collecting field data includes:

[0091] The multi-view camera at the dental floss packaging production line is used to collect multi-view images at the dental floss packaging production line to obtain the target image corresponding to each view;

[0092] Mark the key areas of the target image corresponding to each viewpoint;

[0093] Obtain the angle vector corresponding to each viewing angle, and perform three-dimensional mapping of the marked key area according to the angle vector to obtain a viewing angle map of the key area corresponding to each viewing angle;

[0094] Perform three-dimensional stitching of the view diagram according to the angle vector;

[0095] Based on the 3D stitching results, a 3D model diagram of the dental floss packaging production line is constructed, and at the same time, the actual size information of the dental floss packaging production line is collected;

[0096] The three-dimensional model diagram is sized according to the actual size information of the dental floss packaging production line, and the field data is obtained based on the correction results.

[0097] In this embodiment, the target image may be an image obtained after image acquisition of the crimping packaging production line according to each acquisition viewing angle.

[0098] In this embodiment, the key area may be a spatial area that can be monitored at each viewing angle determined according to the target image, that is, each viewing angle corresponds to a key area.

[0099] In this embodiment, the angle vector may be a monitoring angle corresponding to each viewing angle.

[0100] In this embodiment, the actual size information may be specific size information such as width, length, and height of the dental floss packaging production line.

[0101] The working principle and beneficial effects of the above technical solution are: multi-view acquisition is performed on the dental floss packaging production line through a multi-view camera to effectively obtain the target image at each view; secondly, the key area corresponding to each view is determined through the target image, and then the angle vector of each view is obtained, and the marked key area is three-dimensionally mapped using the vector to obtain a view diagram, thereby facilitating three-dimensional stitching of the view diagrams at different view angles, and achieving accurate and effective determination of the three-dimensional model diagram of the dental floss packaging production line; finally, the three-dimensional model diagram is dimensionally corrected according to the actual size information of the production line collected, and finally accurate on-site data is obtained, so as to obtain the relevant information of the dental floss packaging production line in a more comprehensive and accurate manner, so as to facilitate subsequent more effective control and analysis operations.

[0102] Embodiment 3:

[0103] Based on Example 2, this example provides an automatic control method for a dental floss packaging production line, marking a key area of ​​a target image corresponding to each viewing angle, including:

[0104] Collect pixel position information elements and color information elements of the target image corresponding to each viewing angle;

[0105] Divide the target image at the current viewing angle into multiple regions based on the pixel position information element to obtain multiple sub-image regions corresponding to the target image at the current viewing angle;

[0106] Retrieving a reference image of a dental floss packaging production line and determining a color distribution state of the reference image;

[0107] The color information element of each sub-image area is matched with the color distribution state of the reference image respectively in similarity;

[0108] According to the matching results, the key area of ​​the target image corresponding to the current perspective is obtained.

[0109] In this embodiment, the key area of ​​the target image corresponding to the current perspective is obtained based on the matching results, including: reading the similarity between the color information element of each sub-image area and the color distribution state of the reference image; sorting the similarity between the color information element of each sub-image area and the color distribution state of the reference image to obtain the maximum similarity; and taking the sub-image area corresponding to the maximum similarity as the key area.

[0110] In this embodiment, the pixel point position information element may be specific position information corresponding to different pixel points in the target image.

[0111] In this embodiment, the color information element may be the color composition corresponding to different pixels in the target image.

[0112] In this embodiment, the reference image may be an actual representation of a dental floss packaging production line.

[0113] The working principle and beneficial effects of the above technical solution are: by determining the pixel position information element and color information element of each target image, it is convenient to divide the target image of the current perspective into multiple sub-image areas according to the pixel position information element, and secondly, obtain the reference image of the dental floss packaging production line, and determine the color distribution state of the reference image, so as to easily compare the color information element of each sub-image area with the color distribution state of the reference image for similarity, and finally achieve locking of the key area corresponding to the current perspective according to the comparison result.

[0114] Embodiment 4:

[0115] Based on Example 1, this example provides an automatic control method for a dental floss packaging production line, such as Figure 2 As shown, in step 2, the field data is spatially arranged according to the production process to obtain a multi-region dental floss packaging production line, including:

[0116] S201: Acquire scene data of a production scene, and construct a three-dimensional model of the production scene according to the scene data. At the same time, acquire the obtained field data, and determine the global model size of the dental floss packaging production line according to the field data;

[0117] S202: reading the execution steps of the production process, determining the spatial information in each execution step, and calculating the spatial ratio of each execution step in the global model size according to the spatial information;

[0118] S203: Divide the three-dimensional model according to the space ratio and the global model size to obtain a space sub-model corresponding to each execution step in the production process;

[0119] Among them, the spatial sub-model is the regional dental floss packaging production line.

[0120] In this embodiment, the spatial information of the execution step may be: the volume occupied by the amount of dental floss in the execution step, the space occupied by the equipment, etc. The determined spatial size is the spatial information of the execution step.

[0121] In this embodiment, the global model size may be the size information of the dental floss packaging production line, so as to facilitate the corresponding spatial layout.

[0122] In this embodiment, the execution step may be the specific production steps involved in the production of dental floss.

[0123] In this embodiment, the space information may be the space size required for each execution step.

[0124] In this embodiment, the space ratio may be used to characterize the ratio of the space sizes corresponding to different execution steps in the global model size to the global model size.

[0125] In this embodiment, dividing the three-dimensional model according to the space ratio and the global model size can be to divide the production scene into regions according to the space required for each execution step, thereby facilitating the layout of the dental floss packaging production line in the production scene.

[0126] In this embodiment, the spatial sub-model may be a deployment space finally obtained in each execution step after dividing the three-dimensional model of the production scene according to the spatial ratio and the global model size.

[0127] The working principle and beneficial effects of the above technical solution are: by determining the three-dimensional model of the production site and the global model size of the dental floss packaging line, at the same time, obtaining the execution steps of the production process and analyzing the execution steps of the production process, so as to effectively determine the spatial information in each execution step, and secondly, determine the spatial ratio of each execution step in the global model size through the spatial information, so as to effectively realize the effective division of the three-dimensional model and realize the effective acquisition of the spatial sub-model, which can effectively ensure the effectiveness and accuracy of the regional dental floss packaging production line, thereby ensuring the comprehensiveness and accuracy of the global automation control of the dental floss packaging production line.

[0128] Embodiment 5:

[0129] Based on Example 1, this example provides an automatic control method for a dental floss packaging production line. In step 3, a sensor is arranged for each regional dental floss packaging production line to collect monitoring data of the sensor, including:

[0130] Obtain the monitoring coverage of the sensor and obtain the spatial scope of the dental floss packaging production line in each area;

[0131] Obtain information on the ratio between the monitoring coverage of the sensor and the spatial range of the dental floss packaging production line in each area;

[0132] determining the arrangement quantity of the sensors according to the ratio information;

[0133] Obtaining the monitoring coverage angle of the sensor, and arranging the sensor in the dental floss packaging production line in each area according to the monitoring coverage angle of the sensor and the number of sensors arranged;

[0134] Preset the execution status of the regional dental floss packaging production line and obtain sample data corresponding to the execution status;

[0135] Based on the arranged sensors, data is collected on the production status of the dental floss packaging production line in the preset area to obtain inspection and monitoring data;

[0136] Compare the inspection and monitoring data with the sample data to determine whether the sensors in the regional dental floss packaging production line are properly arranged;

[0137] When the inspection monitoring data is equal to the sample data, it is determined that the sensor arrangement in the regional dental floss packaging production line is qualified;

[0138] Otherwise, it is determined that the arrangement of sensors in the regional dental floss packaging production line is unqualified, and when the arrangement of sensors in the regional dental floss packaging production line is unqualified, the position of the sensors is adjusted until the arrangement of sensors in the regional dental floss packaging production line is qualified;

[0139] When the sensor arrangement in the regional dental floss packaging production line is qualified, the monitoring data of the regional dental floss packaging production line is collected in real time based on the sensors.

[0140] In this embodiment, when the sensor arrangement in the regional dental floss packaging production line is unqualified, the sensor position is adjusted, and the monitoring angle and monitoring position of the sensor are adjusted multiple times based on fixed adjustment parameters (each adjustment distance and angle) until the sensor arrangement in the regional dental floss packaging production line is qualified.

[0141] In this embodiment, the ratio information may be the size ratio relationship between the monitoring coverage of the sensor and the spatial range of the dental floss packaging production line.

[0142] In this embodiment, the execution state may be an execution action of the dental floss packaging production line during the production process.

[0143] In this embodiment, the sample data may be specific data content corresponding to the execution state.

[0144] In this embodiment, the inspection monitoring data may be monitoring data obtained by monitoring the production status of the dental floss packaging production line in a preset area through the arranged sensors.

[0145] The working principle and beneficial effects of the above technical solution are: by determining the monitoring coverage range of the sensor and the spatial range of the regional dental floss packaging production line, the ratio information between the two is calculated to determine the number of sensors to be arranged, and then the actual arrangement is performed according to the monitoring coverage angle and the number of arrangements, and then the execution status of the production line is preset and the corresponding sample data is obtained. In this state, the inspection monitoring data is obtained by collecting data through the arranged sensors, and it is compared with the sample data to determine whether the sensor arrangement is qualified. If it is qualified, the monitoring data can be collected in real time based on the sensor. If it is unqualified, the sensor position is adjusted until it is qualified, which can ensure that the sensor arrangement is reasonable, thereby effectively collecting accurate and reliable monitoring data.

[0146] Embodiment 6:

[0147] Based on Example 1, this example provides an automatic control method for a dental floss packaging production line. In step 4, a management window corresponding to each regional production line is constructed, and the monitoring data is transmitted to the corresponding management window for processing, and the operating state of the multi-region dental floss packaging production line is dynamically optimized and controlled based on the processing results, including:

[0148] Based on the operation agreement of the dental floss packaging production line, determine the business needs and business execution objectives of the management window corresponding to the dental floss packaging production line in each area, and retrieve the multi-dimensional window construction data elements from the coding database based on the business needs and business execution objectives;

[0149] Based on the data attributes between the data elements in the multi-dimensional window construction, the data elements in the multi-dimensional window construction are laid out as a whole, the management windows corresponding to the dental floss packaging production lines in each area are obtained, and the data interaction mechanism between each functional unit in the management window and the background main control center is constructed;

[0150] Based on the construction result, the monitoring data corresponding to the dental floss packaging production line in each region is received, and the monitoring data is processed based on a preset neural network to determine the semantic features of the monitoring data corresponding to the dental floss packaging production line in each region;

[0151] The monitoring data is split into multiple dimensions based on semantic features, and the multi-dimensional split results are quantified, and the quantified results are displayed based on virtual points in the coordinate system;

[0152] Based on the displayed results, the threshold range characteristics of the multi-dimensional monitoring data of the dental floss packaging production lines in different regions are determined, and based on the threshold range characteristics, the equipment production status of the dental floss packaging production lines in each region is obtained;

[0153] At the same time, the physical images of the stages corresponding to the dental floss packaging production lines in each area are obtained based on the camera, and the physical images of the stages are globally traversed based on the first traversal step length to determine the sensitive areas where the production objects are located;

[0154] Performing local pixel traversal on the sensitive area based on the second traversal step length, and determining the physical characteristics of the stages of the dental floss packaging production line in different areas based on the local pixel traversal results;

[0155] Determine the operation status of the dental floss packaging production line in each region based on the equipment production status of the dental floss packaging production line in each region and the corresponding stage physical characteristics, and locate the abnormal items based on the equipment production status and stage physical characteristics when the operation status does not meet the preset requirements;

[0156] Determine the abnormal representation of the abnormal item based on the positioning result, and determine the optimization parameters for the dental floss packaging production line in different areas based on the relative difference between the abnormal representation and the preset requirements;

[0157] Based on the optimized parameters, the operating status of the dental floss packaging production line in the corresponding area is dynamically optimized and controlled.

[0158] In this embodiment, the operation protocol may be a standard or operation mode that the dental floss packaging production line needs to obtain during operation.

[0159] In this embodiment, the service requirement may be a type of service management that can be performed by the management window.

[0160] In this embodiment, the service execution purpose may be the result and purpose that needs to be achieved by performing service management through the management window.

[0161] In this embodiment, the multi-dimensional window building data elements may be all constituent components required when constructing a management window.

[0162] In this embodiment, the data attribute may be an association relationship between data elements established in a multi-dimensional window, etc.

[0163] In this embodiment, the data interaction mechanism between each functional unit in the management window and the background main control center can be constructed by connecting the communication interface of the management window with the main control center to realize data interaction.

[0164] In this embodiment, the preset neural network is set in advance and is used to extract semantic features of the monitoring data, wherein the semantic features may be the main content of the monitoring data, that is, the core content represented by the monitoring data.

[0165] In this embodiment, quantification may be to concretize the data values ​​of the splitting results of the monitoring data, thereby determining the specific values ​​of the monitoring data.

[0166] In this embodiment, the threshold range feature may be a value variation range of monitoring data of different dimensions.

[0167] In this embodiment, the equipment production status may be the performance and working status of the equipment reflected by the dental floss packaging production line.

[0168] In this embodiment, the stage physical image may be an image of the physical object finally obtained by the dental floss packaging production line in each area.

[0169] In this embodiment, the first traversal step length may be a number of pixels analyzed each time when pixel analysis is performed on the stage physical object image.

[0170] In this embodiment, the sensitive area may be a specific area where the determined production object is located in the stage physical image.

[0171] In this embodiment, the second traversal step size may be the number of pixels in the sensitive area analyzed each time.

[0172] In this embodiment, the stage physical object characteristics may be the state and structure of the stage physical object.

[0173] In this embodiment, the abnormal item may be a production link with an abnormal operating status in a regional dental floss packaging production line.

[0174] In this embodiment, the relative difference may be the difference between the abnormal representation and the preset requirement.

[0175] In this embodiment, the optimization parameter may be a specific adjustment value corresponding to the optimization adjustment of the dental floss packaging production lines in different areas.

[0176] The working principle and beneficial effects of the above technical solution are: by determining the business needs and business execution purposes of the management window corresponding to each regional dental floss packaging production line, and by constructing a data interaction mechanism between each functional unit in the management window and the background main control center, the layout and docking of the management window are realized, which is convenient for receiving and managing the monitoring data. By processing the monitoring data, the operating status of the corresponding regional dental floss packaging production line can be effectively determined, and then the abnormal state of the regional dental floss packaging production line can be determined through the operating status. When an abnormality exists, the operating parameters of the regional dental floss packaging production line are dynamically adjusted, thereby improving the control effect and intelligence of the dental floss packaging production line and ensuring the stable operation of the dental floss packaging production line.

[0177] Embodiment 7:

[0178] Based on Example 1, this example provides an automatic control method for a dental floss packaging production line. In step 4, the monitoring data is transmitted to a corresponding management window for processing, including:

[0179] Obtain display requirements for monitoring data and build a graphical user interface based on the display requirements;

[0180] Obtaining dimensions to be displayed of monitoring data of dental floss packaging production lines in different regions, dividing the graphical user interface into regions based on the dimensions to be displayed, and marking the independent display regions obtained by the regional division;

[0181] Generate display elements from the monitoring data of dental floss packaging production lines in different regions, and independently display the display elements of dental floss packaging production lines in different regions in corresponding display areas of a graphical user interface based on the attribution marking results;

[0182] At the same time, the database address corresponding to the monitoring data of the dental floss packaging production lines in different regions is obtained, and a hyperlink is constructed based on the database address;

[0183] The hyperlink is associated with the display element in the corresponding display area, and based on the association result, the jump configuration and display of the monitoring data of the dental floss packaging production lines in different areas are completed.

[0184] In this embodiment, the display requirements are set in advance and are used to characterize the display format and display method of the monitoring data.

[0185] In this embodiment, the graphical user interface is a tool for displaying monitoring data.

[0186] In this embodiment, the dimensions to be displayed may be categories of monitoring data that need to be displayed, that is, different types of monitoring data need to be displayed in the graphical user interface.

[0187] In this embodiment, the attribution mark may be a distinguishing mark for the divided independent display areas, thereby facilitating determination of display dimensions corresponding to different independent display areas.

[0188] In this embodiment, the display element may be a result obtained after format conversion of the monitoring data, that is, specific content that can be displayed on a graphical user interface.

[0189] In this embodiment, the hyperlink is a jump link between the display element and the database of monitoring data, that is, by clicking the display element, one can directly jump to the corresponding database.

[0190] The working principle and beneficial effects of the above technical solution are: building a suitable graphical user interface (i.e., GUI interface) for the monitoring data through display requirements, and dividing the graphical user interface into regions according to the display dimensions of the monitoring data of the dental floss packaging production lines in different regions, so as to facilitate independent display of different regions, and facilitate users to intuitively and effectively view the dental floss packaging production lines in different regions, generate display elements from the monitoring data, and display them in the divided areas, and at the same time construct hyperlinks of the dental floss packaging production lines in different regions according to the display results, and associate and bind the hyperlinks with the display elements, thereby improving the jump configuration and display reliability of the monitoring data of the dental floss packaging production lines in different regions and ensuring the display effect.

[0191] Embodiment 8:

[0192] This embodiment provides an automatic control system for a dental floss packaging production line. Figure 3 As shown, including:

[0193] Data acquisition module, used to collect on-site data and obtain production processes;

[0194] The spatial layout module is used to spatially layout the field data according to the production process to obtain a multi-area dental floss packaging production line;

[0195] A sensor placement module is used to place sensors on the dental floss packaging production line in each area and collect monitoring data from the sensors;

[0196] The control module is used to construct a management window corresponding to each regional dental floss packaging production line, transmit the monitoring data to the corresponding management window for processing, and dynamically optimize the operating status of the multi-region dental floss packaging production lines based on the processing results.

[0197] The working principle and beneficial effects of the above technical solution are: by collecting field data and obtaining the production process, the field data can be effectively spatially arranged according to the production process to obtain a multi-region dental floss packaging production line, by arranging sensors for each regional dental floss packaging production line, collecting the monitoring data of the sensors, by constructing a management window corresponding to each regional dental floss packaging production line, and transmitting the monitoring data to the corresponding management window for processing, and dynamically optimizing the operating status of the multi-region dental floss packaging production line based on the processing results. Through the automatic control method of the present invention, the dental floss packaging production line can achieve highly automated and intelligent production operations, effectively improve product quality, production efficiency and equipment stability, and reduce production costs and the degree of manual intervention.

[0198] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. An automatic control method for a dental floss packaging production line, characterized in that: include: Step 1: Collect on-site data and obtain production process; Step 2: Perform spatial layout of the field data according to the production process to obtain a multi-area dental floss packaging production line; Step 3: Arrange sensors for the dental floss packaging production line in each area and collect the monitoring data of the sensors; Step 4: Construct a management window corresponding to each regional dental floss packaging production line, and transmit the monitoring data to the corresponding management window for processing, and dynamically optimize and control the operation status of the multi-region dental floss packaging production lines based on the processing results; In step 2, the field data is spatially arranged according to the production process to obtain a multi-area dental floss packaging production line, including: Acquire scene data of the production scene, and construct a three-dimensional model of the production scene according to the scene data; at the same time, acquire the obtained field data, and determine the global model size of the dental floss packaging production line according to the field data; Read the execution steps of the production process, determine the spatial information in each execution step, and calculate the spatial ratio of each execution step in the global model size based on the spatial information; Divide the three-dimensional model according to the spatial ratio and the global model size to obtain the spatial sub-model corresponding to each execution step in the production process; Among them, the spatial sub-model is the regional dental floss packaging production line; In step 4, a management window corresponding to each regional production line is constructed, and the monitoring data is transmitted to the corresponding management window for processing, and the operation status of the multi-region dental floss packaging production line is dynamically optimized and controlled based on the processing results, including: Based on the operation agreement of the dental floss packaging production line, determine the business needs and business execution objectives of the management window corresponding to the dental floss packaging production line in each area, and retrieve the multi-dimensional window construction data elements from the coding database based on the business needs and business execution objectives; Based on the data attributes between the data elements in the multi-dimensional window construction, the data elements in the multi-dimensional window construction are laid out as a whole, the management windows corresponding to the dental floss packaging production lines in each area are obtained, and the data interaction mechanism between each functional unit in the management window and the background main control center is constructed; Based on the construction result, the monitoring data corresponding to the dental floss packaging production line in each region is received, and the monitoring data is processed based on a preset neural network to determine the semantic features of the monitoring data corresponding to the dental floss packaging production line in each region; The monitoring data is split into multiple dimensions based on semantic features, and the multi-dimensional split results are quantified, and the quantified results are displayed based on virtual points in the coordinate system; Based on the displayed results, the threshold range characteristics of the multi-dimensional monitoring data of the dental floss packaging production lines in different regions are determined, and based on the threshold range characteristics, the equipment production status of the dental floss packaging production lines in each region is obtained; At the same time, the physical images of the stages corresponding to the dental floss packaging production lines in each area are obtained based on the camera, and the physical images of the stages are globally traversed based on the first traversal step length to determine the sensitive areas where the production objects are located; Performing local pixel traversal on the sensitive area based on the second traversal step length, and determining the physical characteristics of the stages of the dental floss packaging production line in different areas based on the local pixel traversal results; Determine the operation status of the dental floss packaging production line in each region based on the equipment production status of the dental floss packaging production line in each region and the corresponding stage physical characteristics, and locate the abnormal items based on the equipment production status and stage physical characteristics when the operation status does not meet the preset requirements; Determine the abnormal representation of the abnormal item based on the positioning result, and determine the optimization parameters for the dental floss packaging production line in different areas based on the relative difference between the abnormal representation and the preset requirements; Based on the optimized parameters, the operating status of the dental floss packaging production line in the corresponding area is dynamically optimized and controlled.

2. The automatic control method of a dental floss packaging production line according to claim 1, characterized in that: In step 1, field data is collected, including: The multi-view camera at the dental floss packaging production line is used to collect multi-view images at the dental floss packaging production line to obtain the target image corresponding to each view; Mark the key areas of the target image corresponding to each viewpoint; Obtain the angle vector corresponding to each viewing angle, and perform three-dimensional mapping of the marked key area according to the angle vector to obtain a viewing angle map of the key area corresponding to each viewing angle; Perform three-dimensional stitching of the view diagram according to the angle vector; Based on the 3D stitching results, a 3D model diagram of the dental floss packaging production line is constructed, and at the same time, the actual size information of the dental floss packaging production line is collected; The three-dimensional model diagram is sized according to the actual size information of the dental floss packaging production line, and the field data is obtained based on the correction results.

3. The automatic control method of a dental floss packaging production line according to claim 2, characterized in that: Mark the key areas of the target image corresponding to each view, including: Collect pixel position information elements and color information elements of the target image corresponding to each viewing angle; Divide the target image at the current viewing angle into multiple regions based on the pixel position information element to obtain multiple sub-image regions corresponding to the target image at the current viewing angle; Retrieving a reference image of a dental floss packaging production line and determining a color distribution state of the reference image; The color information element of each sub-image area is matched with the color distribution state of the reference image respectively in similarity; According to the matching results, the key area of ​​the target image corresponding to the current perspective is obtained.

4. The automatic control method of a dental floss packaging production line according to claim 3, characterized in that: According to the matching results, the key area of ​​the target image corresponding to the current perspective is obtained, including: Reading the similarity between the color information element of each sub-image area and the color distribution state of the reference image; Sort the similarities between the color information elements of each sub-image area and the color distribution state of the reference image to obtain the maximum similarity; The sub-image area corresponding to the maximum similarity is taken as the key area.

5. The automatic control method of a dental floss packaging production line according to claim 1, characterized in that: The production process includes: preparation of dental floss raw materials, preliminary processing and sorting of dental floss, dental floss screening, dental floss bagging, dental floss transportation and dental floss packaging.

6. The automatic control method of a dental floss packaging production line according to claim 1, characterized in that: In step 4, the monitoring data is transmitted to the corresponding management window for processing, including: Obtain display requirements for monitoring data and build a graphical user interface based on the display requirements; Obtaining dimensions to be displayed of monitoring data of dental floss packaging production lines in different regions, dividing the graphical user interface into regions based on the dimensions to be displayed, and marking the independent display regions obtained by the regional division; Generate display elements from the monitoring data of dental floss packaging production lines in different regions, and independently display the display elements of dental floss packaging production lines in different regions in corresponding display areas of a graphical user interface based on the attribution marking results; At the same time, the database address corresponding to the monitoring data of the dental floss packaging production lines in different regions is obtained, and a hyperlink is constructed based on the database address; The hyperlink is associated with the display element in the corresponding display area, and based on the association result, the jump configuration and display of the monitoring data of the dental floss packaging production lines in different areas are completed.

7. An automatic control system for a dental floss packaging production line, characterized in that: include: Data acquisition module, used to collect on-site data and obtain production processes; The spatial layout module is used to spatially layout the field data according to the production process to obtain a multi-area dental floss packaging production line; A sensor placement module is used to place sensors on the dental floss packaging production line in each area and collect monitoring data from the sensors; A control module, used to construct a management window corresponding to each regional dental floss packaging production line, transmit the monitoring data to the corresponding management window for processing, and dynamically optimize and control the operation status of the multi-region dental floss packaging production lines based on the processing results; In the spatial layout module, the field data is spatially laid out according to the production process to obtain a multi-area dental floss packaging production line, including: Acquire scene data of the production scene, and construct a three-dimensional model of the production scene according to the scene data; at the same time, acquire the obtained field data, and determine the global model size of the dental floss packaging production line according to the field data; Read the execution steps of the production process, determine the spatial information in each execution step, and calculate the spatial ratio of each execution step in the global model size based on the spatial information; Divide the three-dimensional model according to the spatial ratio and the global model size to obtain the spatial sub-model corresponding to each execution step in the production process; Among them, the spatial sub-model is the regional dental floss packaging production line; In the control module, a management window corresponding to each regional production line is constructed, and the monitoring data is transmitted to the corresponding management window for processing, and the operating status of the multi-region dental floss packaging production line is dynamically optimized and controlled based on the processing results, including: Based on the operation agreement of the dental floss packaging production line, determine the business needs and business execution objectives of the management window corresponding to the dental floss packaging production line in each area, and retrieve the multi-dimensional window construction data elements from the coding database based on the business needs and business execution objectives; Based on the data attributes between the data elements in the multi-dimensional window construction, the data elements in the multi-dimensional window construction are laid out as a whole, the management windows corresponding to the dental floss packaging production lines in each area are obtained, and the data interaction mechanism between each functional unit in the management window and the background main control center is constructed; Based on the construction result, the monitoring data corresponding to the dental floss packaging production line in each region is received, and the monitoring data is processed based on a preset neural network to determine the semantic features of the monitoring data corresponding to the dental floss packaging production line in each region; The monitoring data is split into multiple dimensions based on semantic features, and the multi-dimensional split results are quantified, and the quantified results are displayed based on virtual points in the coordinate system; Based on the displayed results, the threshold range characteristics of the multi-dimensional monitoring data of the dental floss packaging production lines in different regions are determined, and based on the threshold range characteristics, the equipment production status of the dental floss packaging production lines in each region is obtained; At the same time, the physical images of the stages corresponding to the dental floss packaging production lines in each area are obtained based on the camera, and the physical images of the stages are globally traversed based on the first traversal step length to determine the sensitive areas where the production objects are located; Performing local pixel traversal on the sensitive area based on the second traversal step length, and determining the physical characteristics of the stages of the dental floss packaging production line in different areas based on the local pixel traversal results; Determine the operation status of the dental floss packaging production line in each region based on the equipment production status of the dental floss packaging production line in each region and the corresponding stage physical characteristics, and locate the abnormal items based on the equipment production status and stage physical characteristics when the operation status does not meet the preset requirements; Determine the abnormal representation of the abnormal item based on the positioning result, and determine the optimization parameters for the dental floss packaging production line in different areas based on the relative difference between the abnormal representation and the preset requirements; Based on the optimized parameters, the operating status of the dental floss packaging production line in the corresponding area is dynamically optimized and controlled.

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