Mobile battery replacement method and system

By setting two rows of battery boxes on the platform components of the mobile battery swap system and forming an intermediate battery swap channel using the drive part and spreader, the problems of limited loading and poor safety of the battery box in the prior art are solved, and more efficient Battery swap capability and safety.

CN119037354BActive Publication Date: 2025-01-07SHANGHAI ENNEAGON ENERGY TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411539437.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-01-07
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

Due to space limitations during the battery swap process, existing mobile battery swap systems have limited loading of battery boxes, poor safety, and are difficult to meet the temporary or short-term needs of battery swap vehicles, especially when transporting heavy vehicles.

Method used

By setting two rows of battery boxes on the platform component, and moving the battery box to both sides in the width direction using the first driving part and the spreader, forming an intermediate battery swap channel, achieving higher battery swap capability and ensuring that in the width direction When two-row battery boxes are placed, battery swap can be smoothly performed.

Benefits of technology

The battery swap capability of platform components is improved, ensuring that it can be effectively loaded and replaced in a limited space, improving the safety and stability of the vehicle's battery swap, and meeting temporary or short-term battery swap needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119037354B_ABST
    Figure CN119037354B_ABST
Patent Text Reader

Abstract

The present invention relates to the field of mobile battery replacement technology, and specifically, to a mobile battery replacement method and system. The mobile battery replacement method includes: step S10, based on the platform component moving to the battery replacement area, driving the battery box of the platform component to move to a first set position, and driving the idle charging seat to move to a second set position; step S20, based on the platform component being stationary in the battery replacement area, driving the hoist to grab the battery box on the battery replacement vehicle. Step S30, based on the battery box of the platform component moving to the first set position, the hoist grabs the battery box on the battery replacement vehicle and moves along the battery replacement channel. Step S40, based on the idle charging seat moving to the second set position, the hoist places the grabbed battery box on the battery replacement vehicle on the idle charging seat. Step S50, based on the hoist putting down the battery box on the battery replacement vehicle, the hoist grabs the battery box of the platform component and moves it to the battery replacement seat of the battery replacement vehicle. This solves the problem of improving the battery replacement capacity of the platform component.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of mobile battery replacement technology, and in particular to a mobile battery replacement method and system. Background Art

[0002] The mobile battery swap system uses a mobile platform to load the battery box, which can be moved to the battery swap area on the road by a tractor to carry out the battery swap operation; the mobile platform is loaded with sliding and lifting mechanisms, etc., which can grab the battery box and move it between the mobile platform and the battery swap vehicle to complete the battery swap operation. The location of the battery swap station is fixed, and the battery swap vehicle cannot be swapped anytime and anywhere; in the face of some short-term / temporary battery swap needs, the cost of building a battery swap station is high; the mobile battery swap method is a good solution to problems such as the out-of-town operation of electric engineering machinery, emergency battery swapping of ordinary vehicles, and the need for temporary battery swap stations for reconstruction in disaster areas.

[0003] At present, the mobile battery exchange system mainly adopts two solutions: battery exchange on the side of the mobile platform and battery exchange at the rear of the mobile platform. Since the mobile platform needs to be transferred through the road from one battery exchange area to another, traffic regulations limit the width of the mobile platform to a set range. Therefore, in order to load more battery boxes, the length of the mobile platform is often increased. However, heavy vehicles such as vans and trucks require battery boxes with larger capacity and weight due to cargo and long-distance transportation requirements. If the battery is exchanged on the side of the mobile platform, it is easy to roll over and the safety is poor. Due to the limited space on the mobile platform in the mobile battery exchange system, the number of battery boxes loaded is limited. At the same time, in order to reserve a channel for transporting the battery boxes on the mobile platform to the battery exchange vehicle, the space occupied by the battery boxes will be further squeezed. Summary of the invention

[0004] In order to solve the problem of improving the battery replacement capacity of platform components, the present invention provides a mobile battery replacement method and system.

[0005] In a first aspect, the present invention provides a mobile battery replacement method, the mobile battery replacement method comprising:

[0006] Step S10, based on the platform assembly moving to the battery exchange area, the first driving unit drives the battery box of the platform assembly to move to the first set position on both sides of the width direction of the platform assembly, and the first driving unit drives the idle charging seat to move to the middle position of the width direction of the platform assembly to the second set position; wherein, the number of the charging seats is 2n, and the number of the battery boxes of the platform assembly is initially 2n-1, n≥2, and n is a positive integer; the platform assembly includes a movable table, a first sliding unit, a battery box, a second sliding unit, and a hanger; the first sliding unit includes a first slide rail, a charging seat, and a first driving unit; the first slide rail is detachably connected to the movable table along the width direction of the movable table; the charging seat is slidably connected to the first slide rail; one first sliding unit includes two charging seats;

[0007] Step S20, based on the platform assembly being stationary in the battery swapping area, the second sliding unit drives the hoist to grab the battery box on the battery swapping vehicle;

[0008] Step S30, based on the battery box of the platform assembly moving to the first set position, the lifting device grabs the battery box on the battery swap vehicle and moves along the battery swap channel toward the idle charging seat; wherein the battery swap channel is located between the two rows of battery boxes of the platform assembly;

[0009] Step S40, based on the idle charging seat being moved to the second set position, the lifting device places the battery box on the battery swapping vehicle grabbed on the idle charging seat;

[0010] Step S50, based on the hoist lowering the battery box on the battery swapping vehicle, the hoist grabs the battery box of the platform assembly and moves it to the battery swapping seat of the battery swapping vehicle; wherein, the battery box on the battery swapping vehicle lowered by the hoist is the battery box in a low-power state, and the battery box of the platform assembly that the hoist grabs and moves to the battery swapping seat of the battery swapping vehicle is the battery box in a high-power state.

[0011] In some embodiments, step S50 includes:

[0012] Step S51, based on the lifting device putting down the battery box in a low-power state, the lifting device grabs the battery box in a high-power state;

[0013] Step S52, based on the hoist grabbing the battery box in multiple power states, obtaining the position state of the battery box in multiple power states close to the platform assembly on one side of the battery swapping vehicle; wherein the position state includes that the battery box in multiple power states close to the platform assembly on one side of the battery swapping vehicle is partially located at or all located at the first set position;

[0014] Step S53, based on the battery box portion of the platform assembly close to the battery swapping vehicle side of the battery box in a multi-power state being located at the first set position, driving the battery box in the multi-power state close to the battery swapping vehicle side of the battery box in the second set position to move to the first set position;

[0015] Step S54, based on the battery boxes of the platform assembly on one side of the battery swapping vehicle close to the battery boxes in multiple power states are all located at the first set position, the hoist drives the battery boxes in multiple power states to move above the battery swapping seat of the battery swapping vehicle;

[0016] Step S55, moving the battery box in the multi-power state to above the battery swap seat of the battery swap vehicle, and obtaining the inclination angle of the platform assembly along the width direction;

[0017] Step S56, based on the inclination angle of the platform component in the width direction being outside the set range, moving the charging seat to adjust the inclination angle of the platform component in the width direction to be within the set range; wherein, when the inclination angle of the platform component in the width direction is outside the set range, one side of the platform component is lighter and the other side of the platform component is heavier, the lighter side of the platform component is the side on which the number of battery boxes is arranged on either side in the width direction of the platform component, and the heavier side of the platform component is the side on which the number of battery boxes is arranged on either side in the width direction of the platform component;

[0018] Step S57, based on the inclination angle of the platform assembly along the width direction being within a set range, the battery box in the multi-power state is placed on the battery exchange seat of the battery exchange vehicle.

[0019] In some embodiments, moving the charging seat in step S56 to adjust the inclination angle of the platform assembly along the width direction within a set range includes: the first driving unit drives the battery box on the heavier side of the platform assembly to move toward the middle position along the width direction of the platform assembly.

[0020] In some embodiments, the step S51 includes step S511, and the step S511 includes:

[0021] Step S5111, based on the battery box in a low-power state being put down by the lifting device, obtaining the position of the battery box in a high-power state to be grabbed;

[0022] Step S5112, based on the fact that the distance between the battery box in a high-power state to be grasped and the battery-swapping vehicle is greater than the distance between the battery box in a low-power state and the battery-swapping vehicle, and the battery box in a high-power state to be grasped is located on the heavier side of the platform assembly, the battery box in a high-power state to be grasped is driven to move toward the middle position along the width direction of the platform assembly to the second set position;

[0023] Step S5113, based on the battery box in multiple power states to be grasped, the lifting device moves toward the middle position to the second set position along the width direction of the platform assembly, and grasps the battery box in multiple power states.

[0024] In some embodiments, the step S51 includes a step S512, and the step S512 includes:

[0025] Step S5121, based on the battery box in a low-power state being put down by the lifting device, obtaining the position of the battery box in a high-power state to be grabbed;

[0026] Step S5122, based on the fact that the distance between the battery box in a high-power state to be grasped and the battery swapping vehicle is greater than the distance between the battery box in a low-power state and the battery swapping vehicle, and that the battery box in a high-power state to be grasped is located on the lighter side of the platform assembly, the battery box in a low-power state is driven to move toward the idle side along the width direction of the platform assembly to the first set position, the non-aligned battery box on the opposite side of the battery box in a high-power state to be grasped is driven to move toward the middle position along the width direction of the platform assembly to the second set position, and the battery box in a high-power state to be grasped is moved toward the middle position along the width direction of the platform assembly to the second set position; wherein, the difference between the distance between the non-aligned battery box on the opposite side of the battery box in a high-power state to be grasped and the battery swapping vehicle and the distance between the battery box in a high-power state to be grasped and the battery swapping vehicle is outside the set range;

[0027] Step S5123, based on the battery box in multiple power states to be grasped, the battery box is moved to the second set position, and the lifting device grasps the battery box in multiple power states.

[0028] In some embodiments, the step S51 includes step S513, and the step S513 includes:

[0029] Step S5131, based on the battery box in a low-power state being put down by the lifting device, obtaining the position of the battery box in a high-power state to be grabbed;

[0030] Step S5132, based on the fact that the distance between the battery box in a high-power state to be grasped and the battery-swapping vehicle is shorter than the distance between the battery box in a low-power state and the battery-swapping vehicle, and the battery box in a high-power state to be grasped is located on the heavier side of the platform assembly, the battery box in a high-power state to be grasped is driven to move toward the middle position along the width direction of the platform assembly to the second set position;

[0031] Step S5133, based on the battery box in multiple power states to be grasped, the lifting device moves toward the middle position to the second set position along the width direction of the platform assembly, and grasps the battery box in multiple power states.

[0032] In some embodiments, the step S51 includes a step S514, and the step S514 includes:

[0033] Step S5141, based on the battery box in a low-power state being put down by the lifting device, obtaining the position of the battery box in a high-power state to be grabbed;

[0034] Step S5142, based on the fact that the distance between the battery box in the high-power state to be grasped and the battery-swap vehicle is shorter than the distance between the battery box in the low-power state and the battery-swap vehicle, and that the battery box in the high-power state to be grasped is located on the lighter side of the platform assembly, the battery box in the low-power state is driven to move toward the idle side along the width direction of the platform assembly to the first set position, the non-aligned battery box on the opposite side of the battery box in the high-power state to be grasped is driven to move toward the middle position along the width direction of the platform assembly to the second set position, and the battery box in the high-power state to be grasped is moved toward the middle position along the width direction of the platform assembly to the second set position; wherein, the difference between the distance between the non-aligned battery box on the opposite side of the battery box in the high-power state to be grasped and the battery-swap vehicle and the distance between the battery box in the high-power state to be grasped and the battery-swap vehicle is outside the set range;

[0035] Step S5143, based on the battery box in multiple power states to be grasped, the lifting device moves toward the middle position to the second set position along the width direction of the platform assembly, and grasps the battery box in multiple power states.

[0036] In some embodiments, the step S51 includes a step S515, and the step S515 includes:

[0037] Step S5151, based on the battery box in a low-power state being put down by the lifting device, obtaining the position of the battery box in a high-power state to be grabbed;

[0038] Step S5152, based on the fact that the distance between the battery box in a high-power state to be grasped and the battery swapping vehicle is equal to the distance between the battery box in a low-power state and the battery swapping vehicle, drive the battery box in a low-power state to move toward the idle side along the width direction of the platform component to the first set position, drive the non-aligned battery box on the opposite side of the battery box in a high-power state to be grasped to move toward the middle position along the width direction of the platform component to the second set position, and move the battery box in a high-power state to be grasped to the middle position along the width direction of the platform component to the second set position; wherein, the difference between the distance between the non-aligned battery box on the opposite side of the battery box in a high-power state to be grasped and the battery swapping vehicle and the distance between the battery box in a high-power state to be grasped and the battery swapping vehicle is outside the set range;

[0039] Step S5153, based on the battery box in multiple power states to be grasped, the hoist moves toward the middle position along the width direction of the platform assembly to the second set position, and the hoist grasps the battery box in multiple power states.

[0040] In some embodiments, step S20 includes:

[0041] Step S21, based on the platform assembly being stationary in the battery exchange area, obtaining an inclination angle of the platform assembly along the width direction;

[0042] Step S22, based on the fact that the inclination angle of the platform component along the width direction is outside the set range, driving the non-aligned battery box on the heavier side of the platform component and the battery box in multiple power states to be grasped to move toward the middle position along the width direction of the platform component until the inclination angle of the platform component along the width direction is within the set range; wherein, the difference between the distance of the non-aligned battery box of the battery box in multiple power states to be grasped to the battery swapping vehicle and the distance of the battery box in multiple power states to be grasped to the battery swapping vehicle is outside the set range;

[0043] Step S23, based on the inclination angle of the platform assembly along the width direction being within a set range, the second sliding unit drives the hoist to grab the battery box on the battery-swap vehicle.

[0044] In some embodiments, step S40 includes:

[0045] Step S41, based on the idle charging seat moving to the second set position, obtaining the inclination angle of the platform assembly along the width direction;

[0046] Step S42, based on the fact that the inclination angle of the platform assembly along the width direction is outside the set range, drive the non-aligned battery box of the idle charging seat on the heavier side of the platform assembly to move toward the middle position along the width direction of the platform assembly until the inclination angle of the platform assembly along the width direction is within the set range; wherein, the difference between the distance of the non-aligned battery box of the idle charging seat to the battery swapping vehicle and the distance of the idle charging seat to the battery swapping vehicle is outside the set range;

[0047] Step S43: based on the inclination angle of the platform assembly along the width direction being within a set range, the hoisting device places the captured low-power battery box on the idle charging seat.

[0048] In a second aspect, the present invention proposes a mobile battery exchange system, which is applied to a mobile battery exchange method of any embodiment in the first aspect.

[0049] A platform assembly, the platform assembly includes a movable table, a first sliding unit, a battery box, a second sliding unit, and a hanger; the first sliding unit includes a first slide rail, a charging seat, and a first driving unit; the first slide rail is detachably connected to the movable table along the width direction of the movable table; the charging seat is slidably connected to the first slide rail; one first sliding unit includes two charging seats; the first driving unit is detachably connected to the movable table; the first driving unit is drivingly connected to the charging seat; the battery box is detachably connected to the charging seat; the battery box is electrically connected to the charging seat; the second sliding unit is detachably connected to the movable table; the second sliding The unit is located on the side of the battery box away from the first sliding unit; the second sliding unit includes a large car, a small car, and a second slide rail; the second slide rail is detachably connected to the movable platform along the length direction of the movable platform; the large car is slidably connected to the side of the second slide rail close to the battery box; the small car is slidably connected to the side of the large car close to the battery box along the width direction of the platform component; the side of the small car close to the battery box is drive-connected to the hoist; the battery box includes a structure that facilitates the grabbing of the hoist; wherein the number of the charging seats is 2n, and the number of the battery boxes of the platform component is initially 2n-1, n≥2, and n is a positive integer;

[0050] A battery-swapping vehicle, comprising a vehicle body and a battery-swapping seat; the vehicle body and the battery-swapping seat are detachably connected; the battery-swapping seat is detachably connected to the battery box; the battery-swapping seat is electrically connected to the battery box; the battery-swapping vehicle comprises a battery-swapping state, the battery-swapping state comprises the battery-swapping seat being located on one side of the length direction of the movable platform, and the battery-swapping seat being located on the axis of the movable platform along the length direction.

[0051] In order to solve the problem of improving the battery replacement capacity of platform components, the present invention has the following advantages:

[0052] The second sliding unit and the sling are arranged above the battery box of the platform assembly along the length direction of the platform assembly, without occupying the placement space of the battery box, which is convenient for loading more battery boxes. By setting the first driving unit, the battery box can be driven to move along the width direction of the platform assembly. The two rows of battery boxes of the platform assembly can be moved to both sides of the width direction of the platform assembly respectively, so as to leave a battery replacement channel in the middle position of the width direction of the platform assembly, so as to facilitate the placement of the battery box in the low-power state of the captured battery replacement vehicle into the idle charging seat of the platform assembly through the battery replacement channel, and the placement of the battery box in the high-power state to be captured by the platform assembly into the battery replacement seat of the battery replacement vehicle through the battery replacement channel. Thereby, it is achieved that the battery replacement work of the battery replacement vehicle can be carried out smoothly even when two rows of battery boxes are placed on both sides of the width direction of the platform assembly, thereby improving the battery replacement capacity of the vehicle. BRIEF DESCRIPTION OF THE DRAWINGS

[0053] Figure 1 A flow chart of a mobile battery replacement method according to an embodiment is shown;

[0054] Figure 2 A partial schematic diagram of a mobile battery swapping system according to an embodiment is shown;

[0055] Figure 3 A schematic diagram of a platform component of an embodiment is shown;

[0056] Figure 4 A partial schematic diagram of a mobile battery swapping system according to another embodiment is shown;

[0057] Figure 5 A schematic diagram of a platform assembly of another embodiment is shown;

[0058] Figure 6 A schematic diagram of a platform component of another embodiment is shown;

[0059] Figure 7 A schematic diagram of a second sliding unit according to an embodiment is shown.

[0060] Figure numerals: 01 platform assembly; 11 movable platform; 12 first sliding unit; 121 first slide rail; 122 charging seat; 13 battery box; 14 second sliding unit; 141 large car; 142 small car; 143 second slide rail; 15 lifting device; 02 battery exchange vehicle; 21 vehicle body; 22 battery exchange seat. DETAILED DESCRIPTION

[0061] The present disclosure will now be discussed with reference to several exemplary embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and thus implement the present disclosure, rather than implying any limitation on the scope of the present disclosure.

[0062] As used herein, the term "including" and its variants are to be interpreted as open-ended terms meaning "including but not limited to". The term "based on" is to be interpreted as "based at least in part on". The terms "one embodiment" and "an embodiment" are to be interpreted as "at least one embodiment". The term "another embodiment" is to be interpreted as "at least one other embodiment". The orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "vertical", "horizontal", "lateral", "longitudinal" and the like is based on the orientation or position relationship shown in the accompanying drawings. These terms are mainly for better describing the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation. In addition, in addition to being used to indicate an orientation or position relationship, some of the above terms may also be used to indicate other meanings, such as the term "upper" may also be used to indicate a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to the specific circumstances. In addition, the terms "install", "set", "provided with", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be an internal connection between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances. In addition, the terms "first", "second", etc. are mainly used to distinguish different devices, elements or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance and quantity of the indicated devices, elements or components. Unless otherwise specified, "plurality" means two or more.

[0063] In this embodiment, in order to improve the battery replacement capacity of the platform assembly 01, two rows of battery boxes 13 are arranged along the length direction of the movable platform 11. The platform assembly 01 needs to move on the road from one area to another battery replacement area. Traffic regulations stipulate the upper limit of the width of vehicles traveling on the road, so the width of the platform assembly 01 is limited. When two rows of battery boxes 13 are loaded on the movable platform 11, the reserved space cannot meet the second sliding unit 14 driving the hoist 15 to grab the battery box 13 and pass smoothly, and cannot meet the needs of battery replacement work at the rear of the movable platform 11. Therefore, a mobile battery replacement method is proposed.

[0064] Among them, Figure 2 As shown, the mobile battery swap system includes a platform component 01 and a battery swap vehicle 02. Figure 6As shown, the platform assembly 01 includes a movable platform 11, a first sliding unit 12, a battery box 13, a second sliding unit 14, and a hanger 15. The first sliding unit 12 includes a first slide rail 121, a charging seat 122, and a first driving unit. Figure 4 As shown, the first slide rail 121 is detachably connected to the movable platform 11 along the width direction of the movable platform 11. The charging seat 122 is slidably connected to the first slide rail 121. A first sliding unit 12 includes two charging seats 122. The first driving unit is detachably connected to the movable platform 11. The first driving unit is drivingly connected to the charging seat 122, and the first driving unit drives the charging seat 122 to reciprocate along the width direction of the platform assembly 01, and controls the distance moved by the charging seat 122. The battery box 13 is detachably connected to the charging seat 122. The battery box 13 is electrically connected to the charging seat 122, so that the battery box 13 is charged through the charging seat 122. The second sliding unit 14 is detachably connected to the movable platform 11. The second sliding unit 14 is located on the side of the battery box 13 away from the first sliding unit 12, that is, the second sliding unit 14 is located on the upper side of the battery box 13 in height. The second sliding unit 14 moves the battery box 13 from the charging seat 122 of the movable platform 11 to the battery-swapping vehicle 02 through the lifting device 15, or moves the battery box 13 from the battery-swapping vehicle 02 to the idle charging seat 122 of the movable platform 11. Figure 4 As shown, the battery-swapping vehicle 02 includes a vehicle body 21 and a battery-swapping seat 22. The vehicle body 21 is detachably connected to the battery-swapping seat 22. The battery-swapping seat 22 is detachably connected to the battery box 13. The battery-swapping seat 22 is electrically connected to the battery box 13, and when the battery box 13 is placed on the battery-swapping seat 22, the battery box 13 provides power for the vehicle body 21 to travel. The battery-swapping vehicle 02 includes a battery-swapping state, and the battery-swapping state includes the battery-swapping seat 22 of the battery-swapping vehicle 02 being located on one side of the length direction of the movable platform 11 (that is, the battery-swapping seat 22 of the battery-swapping vehicle 02 is located on the tail side of the movable platform 11), and the battery-swapping seat 22 is located on the symmetry axis of the movable platform 11 along the length direction, so that the second sliding unit 14 can facilitate placing the battery box 13 of the platform assembly 01 on the battery-swapping seat 22 of the battery-swapping vehicle 02.

[0065] like Figure 1 As shown, the mobile battery replacement method includes:

[0066] Step S10, based on the platform component 01, move to the battery replacement area, such as Figure 4 As shown, the first driving unit drives the two rows of battery boxes 13 of the platform assembly 01 to move to the first set position respectively toward the two sides of the width direction of the platform assembly 01, and the first driving unit drives the idle charging seat 122 to move to the middle position of the width direction of the platform assembly 01 to the second set position. Figure 5As shown, the first setting position includes battery boxes 13 located on both sides of the width direction of the platform component 01, and the second setting position includes battery boxes 13 located in the middle of the width direction of the platform component 01; the battery box 13 located at the second setting position passes through the gap between the two aligned battery boxes 13 located at the first setting position along the length direction of the platform component 01. Aligned battery boxes 13 refer to two battery boxes 13 located on both sides of the width direction of the platform component 01, and the distances between the two battery boxes 13 and the battery swap vehicle 02 are equal. Before the platform component 01 is transferred to the area, as shown in FIG. Figure 3 As shown, the two rows of battery boxes 13 of the driving platform assembly 01 move toward the middle position along the width direction of the platform assembly 01, thereby improving the safety and stability of the vehicle during driving. The number of charging seats is 2n, and the number of battery boxes of the platform assembly is initially 2n-1, n≥2, and n is a positive integer.

[0067] Step S20, based on the platform assembly 01 being stationary in the battery swapping area, the second sliding unit 14 drives the hoist 15 to grab the battery box 13 on the battery swapping seat 22 of the battery swapping vehicle 02.

[0068] Step S30, based on the two rows of battery boxes 13 of the platform assembly 01 being moved to the first set position, a battery exchange channel is formed between the two rows of battery boxes 13 of the platform assembly 01, and the width of the battery exchange channel is sufficient for the battery box 13 at the second set position to pass through, and the hoist 15 grabs the battery box 13 on the battery exchange vehicle 02 and moves along the battery exchange channel toward the idle charging seat 122.

[0069] Step S40, based on the idle charging seat 122 moving to the second set position, the hoist 15 places the captured battery box 13 on the battery-swap vehicle 02 on the idle charging seat 122.

[0070] Step S50, based on the lifting device 15 lowering the battery box 13 on the battery swap vehicle 02, the lifting device 15 grabs the battery box 13 of the platform assembly 01 and moves it to the battery swap seat 22 of the battery swap vehicle 02. Among them, the battery box 13 on the battery swap vehicle 02 lowered by the lifting device 15 is a battery box 13 in a low-power state, and the battery box 13 of the platform assembly 01 grabbed and moved by the lifting device 15 to the battery swap seat 22 of the battery swap vehicle 02 is a battery box 13 in a high-power state. By arranging two rows of battery boxes 13 in the width direction of the platform assembly 01, after arriving at the battery swapping area, the battery boxes 13 move to both sides to the first set position, leaving the battery swapping channel in the middle, so that the second sliding unit 14 grabs the battery box 13 of the battery swapping vehicle 02 through the battery swapping channel and places it in the vacant charging seat 122 at the second set position, and grabs the battery box 13 of the platform assembly 01 at the second set position and moves it to the battery swapping seat 22 of the battery swapping vehicle 02 through the battery swapping channel, thereby successfully completing the battery swapping process and improving the battery swapping capacity of the vehicle.

[0071] In other embodiments, in addition to charging the low-power battery box through the charging seat of the platform component, the low-power battery box is also lowered to the centralized charging area for centralized charging through the centralized charging station, and the battery box with high power is reloaded to continue the mobile charging operation.

[0072] In this embodiment, step S50 includes:

[0073] In step S51 , based on the lifting device 15 putting down the battery box 13 in a low-power state, the lifting device 15 moves to the top of the battery box 13 in a high-power state to be grasped and grasps the battery box 13 in a high-power state.

[0074] Step S52, based on the hoist grabbing the battery box in multiple power states, obtain the position state of the battery box in multiple power states close to the platform assembly on one side of the battery swapping vehicle. The position state includes that the battery box in multiple power states close to the platform assembly on one side of the battery swapping vehicle is partially located or all located at the first set position.

[0075] Step S53, based on the battery box part of the platform assembly on the side of the battery box with multiple power states close to the battery swapping vehicle being located at the first set position, the battery box on the side of the battery box with multiple power states close to the battery swapping vehicle and being in the second set position is driven to move to the first set position.

[0076] Step S54, based on the battery boxes in multiple power states, the battery boxes of the platform assembly on the side of the battery swapping vehicle are all located at the first set position, and the hoist drives the battery boxes in multiple power states to move above the battery swapping seat of the battery swapping vehicle. Step S55, based on the battery boxes 13 in multiple power states, move to above the battery swapping seat 22 of the battery swapping vehicle 02, and obtain the inclination angle of the platform assembly 01 along the width direction.

[0077] Step S56, based on the fact that the tilt angle of the platform assembly 01 along the width direction is outside the set range, the tilt angle of the platform assembly 01 along the width direction is adjusted to be within the set range by moving the charging seat 122. When the tilt angle of the platform assembly 01 along the width direction is outside the set range, the number of battery boxes 13 arranged on one side of the platform assembly 01 along the width direction is relatively small, and the number of battery boxes 13 arranged on the other side of the platform assembly 01 along the width direction is relatively large.

[0078] Step S57, based on the fact that the tilt angle of the platform component 01 along the width direction is within the set range, the battery box 13 in multiple power states is placed on the battery exchange seat 22 of the battery exchange vehicle 02. After the battery box 13 in multiple power states is moved to the top of the battery exchange seat 22 of the battery exchange vehicle 02, the platform component 01 is adjusted to a horizontal state so that the battery box 13 in multiple power states is directly opposite to the battery exchange seat 22 of the battery exchange vehicle 02, so as to facilitate the smooth placement of the battery box 13 on the battery exchange seat 22 and avoid damage to the battery box 13 or the battery exchange seat 22. In this embodiment, in step S56, the moving charging seat 122 adjusts the tilt angle of the platform component 01 along the width direction to within the set range, including: driving the battery box 13 on the heavier side of the platform component 01 to move toward the middle position along the width direction of the platform component 01 by the first driving unit, so that the weight of the battery boxes 13 on both sides of the width direction of the platform component 01 is equal or nearly equal, so that the tilt angle of the platform component 01 along the width direction is within the set range, that is, adjusting the platform component 01 to a horizontal or nearly horizontal state.

[0079] In this embodiment, step S51 includes step S511, and step S511 includes:

[0080] Step S5111 : based on the lifting device 15 putting down the battery box 13 in a low-power state, the position of the battery box 13 in a high-power state to be grasped is obtained.

[0081] Step S5112: Based on the fact that the distance between the battery box 13 in a high-power state to be grabbed and the battery swap vehicle 02 is greater than the distance between the battery box 13 in a low-power state and the battery swap vehicle 02, and the battery box 13 in a high-power state to be grabbed is located on the heavier side of the platform component 01, the battery box 13 in a high-power state to be grabbed is driven to move to the second set position along the width direction of the platform component 01 toward the middle position. Thus, the inclination angle of the platform component 01 along the width direction is within the set range, so that the sling 15 is directly opposite to the battery box 13 in a fully-charged state to be grabbed, which is convenient for the sling 15 to grab the battery box 13 in a fully-charged state and avoid shaking of the battery box 13 during the grabbing process.

[0082] Step S5113, based on the battery box 13 in a multi-power state to be grabbed, moves toward the middle position to the second set position along the width direction of the platform component 01, and the hoist 15 grabs the battery box 13 in a multi-power state. After the hoist 15 puts down the battery box 13 in a low-power state, the distance between the battery box 13 in a multi-power state to be grabbed and the battery swap vehicle 02 is greater than the distance between the battery box 13 in a low-power state and the battery swap vehicle 02, and the battery box 13 in a multi-power state to be grabbed is located on the heavier side of the platform component 01, the inclination angle of the platform component 01 along the width direction is adjusted within the set range, and then the battery box 13 in a multi-power state is grabbed, ensuring that the hoist 15 and the battery box 13 are facing each other during the grabbing process, so as to smoothly grab the battery box 13 and avoid the battery box 13 from shaking during the grabbing process.

[0083] In this embodiment, step S51 includes step S512, and step S512 includes:

[0084] Step S5121 , based on the lifting device 15 putting down the battery box 13 in a low-power state, the position of the battery box 13 in a high-power state to be grasped is obtained.

[0085] Step S5122, based on the fact that the distance between the battery box 13 in a high-power state to be grabbed and the battery-swapping vehicle 02 is greater than the distance between the battery box 13 in a low-power state and the battery-swapping vehicle 02, and the battery box 13 in a high-power state to be grabbed is located on the lighter side of the platform component 01, the battery box 13 in a low-power state is driven to move to the first set position along the width direction of the platform component 01 toward the idle side, the non-aligned battery box 13 on the opposite side of the battery box 13 in a high-power state to be grabbed is driven to move to the second set position along the width direction of the platform component 01 toward the middle position, and the battery box 13 in a high-power state to be grabbed is driven to move to the second set position along the width direction of the platform component 01 toward the middle position. Thus, the inclination angle of the platform component 01 along the width direction is within the set range, and the hoist 15 is directly opposite to the battery box 13 in a fully-charged state to be grabbed, so that the hoist 15 can grab the battery box 13 in a fully-charged state and avoid shaking of the battery box 13 during the grabbing process. Among them, the difference between the distance from the non-aligned battery box 13 on the opposite side of the battery box 13 in multiple electrical states to be grasped to the battery swapping vehicle 02 and the distance from the battery box 13 in multiple electrical states to be grasped to the battery swapping vehicle 02 is outside the set range, that is, the distance from the non-aligned battery box 13 on the opposite side of the battery box 13 in multiple electrical states to be grasped to the battery swapping vehicle 02 is not equal to the distance from the battery box 13 in multiple electrical states to be grasped to the battery swapping vehicle 02, thereby avoiding interference with the movement of the battery box 13 in multiple electrical states to be grasped to the second set position.

[0086] Step S5123, based on the battery box 13 in multiple power states to be grabbed, moves to the second set position, and the hoist 15 grabs the battery box 13 in multiple power states. After the hoist 15 puts down the battery box 13 in low power state, the distance between the battery box 13 in multiple power states to be grabbed and the battery swap vehicle 02 is greater than the distance between the battery box 13 in low power state and the battery swap vehicle 02, and the battery box 13 in multiple power states to be grabbed is located on the lighter side of the platform component 01, the inclination angle of the platform component 01 along the width direction is adjusted within the set range, and then the battery box 13 in multiple power states is grabbed, ensuring that the hoist 15 and the battery box 13 are facing each other during the grabbing process, so as to smoothly grab the battery box 13 and avoid the battery box 13 from shaking during the grabbing process.

[0087] In this embodiment, step S51 includes step S513, and step S513 includes:

[0088] Step S5131 : based on the lifting device 15 putting down the battery box 13 in a low-power state, the position of the battery box 13 in a high-power state to be grasped is obtained.

[0089] Step S5132: Based on the fact that the distance between the battery box 13 in a high-power state to be grabbed and the battery swap vehicle 02 is shorter than the distance between the battery box 13 in a low-power state and the battery swap vehicle 02, and the battery box 13 in a high-power state to be grabbed is located on the heavier side of the platform component 01, the battery box 13 in a high-power state to be grabbed is driven to move to the second set position along the width direction of the platform component 01 toward the middle position. Thus, the inclination angle of the platform component 01 along the width direction is within the set range, and the hoist 15 is directly opposite to the battery box 13 in a fully-charged state to be grabbed, so that the hoist 15 can grab the battery box 13 in a fully-charged state and avoid shaking of the battery box 13 during the grabbing process.

[0090] Step S5133, based on the battery box 13 in a multi-power state to be grabbed, moves toward the middle position to the second set position along the width direction of the platform component 01, and the hoist 15 grabs the battery box 13 in a multi-power state. After the hoist 15 puts down the battery box 13 in a low-power state, the distance between the battery box 13 in a multi-power state to be grabbed and the battery swap vehicle 02 is shorter than the distance between the battery box 13 in a low-power state and the battery swap vehicle 02, and the battery box 13 in a multi-power state to be grabbed is located on the heavier side of the platform component 01, the inclination angle of the platform component 01 along the width direction is adjusted within the set range, and then the battery box 13 in a multi-power state is grabbed, ensuring that the hoist 15 and the battery box 13 are facing each other during the grabbing process, so as to smoothly grab the battery box 13 and prevent the battery box 13 from shaking during the grabbing process.

[0091] In this embodiment, step S51 includes step S514, and step S514 includes:

[0092] Step S5141 : based on the lifting device 15 putting down the battery box 13 in a low-power state, the position of the battery box 13 in a high-power state to be grasped is obtained.

[0093] Step S5142, based on the fact that the distance between the battery box 13 in a high-power state to be grabbed and the battery-swapping vehicle 02 is shorter than the distance between the battery box 13 in a low-power state and the battery-swapping vehicle 02, and the battery box 13 in a high-power state to be grabbed is located on the lighter side of the platform component 01, the battery box 13 in a low-power state is driven to move to the first set position along the width direction of the platform component 01 toward the idle side, the non-aligned battery box 13 on the opposite side of the battery box 13 in a high-power state to be grabbed is driven to move to the second set position along the width direction of the platform component 01 toward the middle position, and the battery box 13 in a high-power state to be grabbed is moved to the second set position along the width direction of the platform component 01 toward the middle position. Thus, the inclination angle of the platform component 01 along the width direction is within the set range, and the hoist 15 is directly opposite to the battery box 13 in a fully-charged state to be grabbed, so that the hoist 15 can grab the battery box 13 in a fully-charged state and avoid shaking of the battery box 13 during the grabbing process. Among them, the difference between the distance from the non-aligned battery box 13 on the opposite side of the battery box 13 in multiple electrical states to be grasped to the battery swapping vehicle 02 and the distance from the battery box 13 in multiple electrical states to be grasped to the battery swapping vehicle 02 is outside the set range, that is, the distance from the non-aligned battery box 13 on the opposite side of the battery box 13 in multiple electrical states to be grasped to the battery swapping vehicle 02 is not equal to the distance from the battery box 13 in multiple electrical states to be grasped to the battery swapping vehicle 02, thereby avoiding interference with the movement of the battery box 13 in multiple electrical states to be grasped to the second set position.

[0094] Step S5143, based on the battery box 13 in a multi-power state to be grabbed, moves toward the middle position to the second set position along the width direction of the platform component 01, and the hoist 15 grabs the battery box 13 in a multi-power state. After the hoist 15 puts down the battery box 13 in a low-power state, the distance between the battery box 13 in a multi-power state to be grabbed and the battery swap vehicle 02 is smaller than the distance between the battery box 13 in a low-power state and the battery swap vehicle 02, and the battery box 13 in a multi-power state to be grabbed is located on the lighter side of the platform component 01, the inclination angle of the platform component 01 along the width direction is adjusted within the set range, and then the battery box 13 in a multi-power state is grabbed, ensuring that the hoist 15 and the battery box 13 are facing each other during the grabbing process, so as to smoothly grab the battery box 13 and prevent the battery box 13 from shaking during the grabbing process.

[0095] In this embodiment, step S51 includes step S515, and step S515 includes:

[0096] Step S5151 , based on the lifting device 15 putting down the battery box 13 in a low-power state, the position of the battery box 13 in a high-power state to be grasped is obtained.

[0097] Step S5152, based on the fact that the distance between the battery box 13 in a high-power state to be grabbed and the battery-swapping vehicle 02 is equal to the distance between the battery box 13 in a low-power state and the battery-swapping vehicle 02, the battery box 13 in a low-power state is driven to move to the first set position along the width direction of the platform component 01 toward the idle side, the non-aligned battery box 13 on the opposite side of the battery box 13 in a high-power state to be grabbed is driven to move to the second set position along the width direction of the platform component 01 toward the middle position, and the battery box 13 in a high-power state to be grabbed is moved to the second set position along the width direction of the platform component 01 toward the middle position. Thus, the inclination angle of the platform component 01 along the width direction is within the set range, so that the hoist 15 is directly opposite to the battery box 13 in a fully-charged state to be grabbed, which facilitates the hoist 15 to grab the battery box 13 in a fully-charged state and avoids shaking of the battery box 13 during the grabbing process. Among them, the difference between the distance from the non-aligned battery box 13 on the opposite side of the battery box 13 in multiple electrical states to be grasped to the battery swapping vehicle 02 and the distance from the battery box 13 in multiple electrical states to be grasped to the battery swapping vehicle 02 is outside the set range, that is, the distance from the non-aligned battery box 13 on the opposite side of the battery box 13 in multiple electrical states to be grasped to the battery swapping vehicle 02 is not equal to the distance from the battery box 13 in multiple electrical states to be grasped to the battery swapping vehicle 02, thereby avoiding interference with the movement of the battery box 13 in multiple electrical states to be grasped to the second set position.

[0098] Step S5153, based on the battery box 13 in a high-power state to be grabbed, the hoist 15 moves toward the middle position to the second set position along the width direction of the platform component 01, and grabs the battery box 13 in a high-power state. After the hoist 15 puts down the battery box 13 in a low-power state, the distance from the battery box 13 in a high-power state to be grabbed to the battery swap vehicle 02 is equal to the distance from the battery box 13 in a low-power state to the battery swap vehicle 02, and the inclination angle of the platform component 01 along the width direction is adjusted within the set range, and then the battery box 13 in a high-power state is grabbed, ensuring that the hoist 15 and the battery box 13 are facing each other during the grabbing process, so as to smoothly grab the battery box 13 and prevent the battery box 13 from shaking during the grabbing process.

[0099] In this embodiment, step S20 includes:

[0100] Step S21, based on the platform component 01 being stationary in the battery exchange area, obtain the inclination angle of the platform component 01 along the width direction.

[0101] Step S22, based on the fact that the tilt angle of the platform component 01 along the width direction is outside the set range, the non-aligned battery box 13 of the battery box 13 in a multi-power state to be grasped on the heavier side of the platform component 01 is driven to move toward the middle position along the width direction of the platform component 01 until the tilt angle of the platform component 01 along the width direction is within the set range. By adjusting the tilt angle of the platform component 01 along the width direction within the set range, the hoist 15 is made to face the battery box 13 of the battery swap vehicle 02 to be grasped, so that the hoist 15 can grasp the battery box 13 on the battery swap seat 22 of the battery swap vehicle 02, and avoid shaking of the battery box 13 during the grasping process, which may cause damage to the docking mechanism of the battery box 13 or the battery swap seat 22. Among them, the difference between the distance from the non-aligned battery box 13 of the battery box 13 in multiple electrical states to be grasped to the battery swap vehicle 02 and the distance from the battery box 13 in multiple electrical states to be grasped to the battery swap vehicle 02 is outside the set range, that is, the distance from the non-aligned battery box 13 on the opposite side of the battery box 13 in multiple electrical states to be grasped to the battery swap vehicle 02 is not equal to the distance from the battery box 13 in multiple electrical states to be grasped to the battery swap vehicle 02, thereby avoiding the battery box 13 in multiple electrical states to be grasped at the second set position.

[0102] Step S23, based on the inclination angle of the platform component 01 along the width direction being within the set range, the second sliding unit 14 drives the sling 15 to grab the battery box 13 on the battery swap vehicle 02. Before driving the sling 15 to grab the battery box 13 in multiple power states, adjust the platform component 01 to a horizontal state so that the sling 15 is directly opposite to the battery box 13 in multiple power states, so as to facilitate the smooth grabbing of the battery box 13 by the sling 15, and also avoid the battery box 13 from shaking during the process of the sling 15 grabbing the battery box 13, so as to avoid damage to the battery box 13 or the charging seat 122.

[0103] In this embodiment, step S40 includes:

[0104] Step S41, based on the idle charging seat 122 moving to the second set position, the inclination angle of the platform component 01 along the width direction is obtained.

[0105] Step S42, based on the fact that the inclination angle of the platform component 01 along the width direction is outside the set range, the non-aligned battery box 13 of the idle charging seat 122 on the heavier side of the platform component 01 is driven to move toward the middle position along the width direction of the platform component 01 until the inclination angle of the platform component 01 along the width direction is within the set range. By adjusting the inclination angle of the platform component 01 along the width direction to be within the set range, the hoist 15 is made to face the idle charging seat 122, so that the hoist 15 can place the captured battery box 13 in a low-power state of the battery-swapping vehicle 02 on the idle charging seat 122, and avoid damage to the battery box 13 or the charging seat 122 due to misalignment of the battery box 13 and the charging seat 122 during the placement process. Among them, the difference between the distance from the non-aligned battery box 13 of the idle charging seat 122 to the battery-swapping vehicle 02 and the distance from the battery box 13 in a high-power state to be captured to the battery-swapping vehicle 02 is outside the set range. That is, the distance from the non-aligned battery box 13 of the idle charging seat 122 to the battery-swap vehicle 02 is not equal to the distance from the idle charging seat 122 (or the low-power battery box 13 to be placed) to the battery-swap vehicle 02, thereby avoiding the idle charging seat 122 (or the low-power battery box 13 to be placed) in the second set position.

[0106] Step S43, based on the inclination angle of the platform component 01 along the width direction being within the set range, the hoist 15 stably places the grabbed low-power battery box 13 on the idle charging seat 122. After the low-power battery box 13 of the battery swapping vehicle 02 is grabbed by the hoist 15 and moved to the top of the idle charging seat 122 of the platform component 01, the platform component 01 is first adjusted to a horizontal state so that the battery box 13 is directly opposite to the idle charging seat 122 of the platform component 01, so as to smoothly place the battery box 13 on the idle charging seat 122 and avoid damaging the battery box 13 or the charging seat 122.

[0107] In this embodiment, a mobile battery replacement system is proposed, and the mobile battery replacement system is applied to a mobile battery replacement method in any of the above embodiments. Figure 2 As shown, the mobile battery exchange system includes a platform component 01 and a battery exchange vehicle 02.

[0108] like Figure 6 As shown, the platform assembly 01 includes a movable platform 11, a first sliding unit 12, a battery box 13, a second sliding unit 14, and a hanger 15. The first sliding unit 12 includes a first slide rail 121, a charging seat 122, and a first driving unit. Figure 4As shown, the first slide rail 121 is detachably connected to the movable platform 11 along the width direction of the movable platform 11. The charging seat 122 is slidably connected to the first slide rail 121. A first sliding unit 12 includes two charging seats 122. The first driving unit is detachably connected to the movable platform 11. The first driving unit is drivingly connected to the charging seat 122, and the first driving unit drives the charging seat 122 to reciprocate along the width direction of the platform component 01 and controls the distance moved by the charging seat 122. The battery box 13 is detachably connected to the charging seat 122. The battery box 13 is electrically connected to the charging seat 122, so that the battery box 13 is charged through the charging seat 122. The battery box 13 includes a structure with a guiding function, which is convenient for guiding the battery box 13 to be placed on the charging seat 122. The second sliding unit 14 is detachably connected to the movable platform 11. The second sliding unit 14 is located on the side of the battery box 13 away from the first sliding unit 12, that is, the second sliding unit 14 is located on the upper side of the battery box 13 in height. The second sliding unit 14 moves the battery box 13 from the charging seat 122 of the movable platform 11 to the battery-changing vehicle 02, or moves the battery box 13 from the battery-changing vehicle 02 to the idle charging seat 122 of the movable platform 11. Figure 7 As shown, the second sliding unit 14 includes a trolley 141, a trolley 142, and a second slide rail 143. The second slide rail 143 is detachably connected to the movable platform 11 along the length direction of the movable platform 11. The length of the second slide rail 143 is adjusted so that part of the second slide rail 143 extends from the tail of the platform assembly 01. The trolley 141 is slidably connected to the side of the second slide rail 143 close to the battery box 13, so that the trolley 141 can move along the length direction of the platform assembly 01. The trolley 142 is slidably connected to the side of the trolley 141 close to the battery box 13 along the width direction of the platform assembly 01, so that the trolley 142 can move within a certain stroke along the width direction of the platform assembly 01. The side of the trolley 142 close to the battery box 13 is connected to the sling 15 for driving, and the sling 15 grabs the battery box 13, thereby driving the battery box 13 to rise and fall and driving the battery box 13 to move along a set track in a plane. The battery box 13 includes a structure that is convenient for the sling 15 to grab. Among them, the number of charging bases is 2n, the number of battery boxes of the platform components is initially 2n-1, n≥2, and n is a positive integer.

[0109] like Figure 4 As shown, the battery swap vehicle 02 includes a vehicle body 21 and a battery swap seat 22. The vehicle body 21 is detachably connected to the battery swap seat 22. The battery swap seat 22 is detachably connected to the battery box 13. The battery swap seat 22 is electrically connected to the battery box 13. When the battery box 13 is placed on the battery swap seat 22, the battery box 13 provides power for the vehicle body 21 to travel. The battery swap seat 22 and the battery box 13 contain mutually cooperating guide mechanisms to facilitate the placement of the battery box 13 on the battery swap seat 22. Figure 4As shown, the battery swapping vehicle 02 includes a battery swapping state, and the battery swapping state includes that the battery swapping seat 22 of the battery swapping vehicle 02 is located on one side of the length direction of the movable platform 11 (that is, the battery swapping seat 22 of the battery swapping vehicle 02 is located on the tail side of the movable platform 11), and the battery swapping seat 22 is located on the symmetric axis of the movable platform 11 along the length direction, so that the second sliding unit 14 can easily place the battery box 13 of the platform assembly 01 on the battery swapping seat 22 of the battery swapping vehicle 02. During the battery swapping process, when the actual position of the battery swapping seat 22 deviates from the set position, the trolley 142 is moved along the width direction of the platform assembly 01 to adjust the position of the hoist 15 to match the position of the battery swapping seat 22, so as to ensure that the hoist 15 can smoothly lift and put down the battery box 13.

[0110] Those skilled in the art will appreciate that the above-mentioned embodiments are specific examples for implementing the present disclosure, and in actual applications, various changes may be made thereto in form and detail without departing from the scope of the present disclosure.

Claims

1. A mobile battery replacement method, characterized in that: The mobile battery replacement method comprises: Step S10, based on the platform assembly moving to the battery exchange area, the first driving unit drives the battery box of the platform assembly to move to the first set position on both sides of the width direction of the platform assembly, and the first driving unit drives the idle charging seat to move to the middle position of the width direction of the platform assembly to the second set position; wherein, the number of the charging seats is 2n, and the number of the battery boxes of the platform assembly is initially 2n-1, n≥2, and n is a positive integer; the platform assembly includes a movable table, a first sliding unit, a battery box, a second sliding unit, and a hanger; the first sliding unit includes a first slide rail, a charging seat, and a first driving unit; the first slide rail is detachably connected to the movable table along the width direction of the movable table; the charging seat is slidably connected to the first slide rail; one first sliding unit includes two charging seats; Step S20, based on the platform assembly being stationary in the battery swapping area, the second sliding unit drives the hoist to grab the battery box on the battery swapping vehicle; Step S30, based on the battery box of the platform assembly moving to the first set position, the lifting device grabs the battery box on the battery swap vehicle and moves along the battery swap channel toward the idle charging seat; wherein the battery swap channel is located between the two rows of battery boxes of the platform assembly; Step S40, based on the idle charging seat being moved to the second set position, the lifting device places the battery box on the battery swapping vehicle that has been grabbed on the idle charging seat; Step S50, based on the hoist lowering the battery box on the battery swapping vehicle, the hoist grabs the battery box of the platform assembly and moves it to the battery swapping seat of the battery swapping vehicle; wherein, the battery box on the battery swapping vehicle lowered by the hoist is the battery box in a low-power state, and the battery box of the platform assembly that the hoist grabs and moves to the battery swapping seat of the battery swapping vehicle is the battery box in a high-power state; The step S50 comprises: Step S51, based on the lifting device putting down the battery box in a low-power state, the lifting device grabs the battery box in a high-power state; Step S52, based on the hoist grabbing the battery box in multiple power states, obtaining the position state of the battery box in multiple power states close to the platform assembly on one side of the battery swapping vehicle; wherein the position state includes that the battery box in multiple power states close to the platform assembly on one side of the battery swapping vehicle is partially located at or all located at the first set position; Step S53, based on the battery box portion of the platform assembly close to the battery swapping vehicle side of the battery box in a multi-power state being located at the first set position, driving the battery box in the multi-power state close to the battery swapping vehicle side of the battery box in the second set position to move to the first set position; Step S54, based on the battery boxes of the platform assembly on one side of the battery swapping vehicle close to the battery boxes in multiple power states are all located at the first set position, the hoist drives the battery boxes in multiple power states to move above the battery swapping seat of the battery swapping vehicle; Step S55, moving the battery box in the multi-power state to above the battery swap seat of the battery swap vehicle, and obtaining the inclination angle of the platform assembly along the width direction; Step S56, based on the inclination angle of the platform component in the width direction being outside the set range, moving the charging seat to adjust the inclination angle of the platform component in the width direction to be within the set range; wherein, when the inclination angle of the platform component in the width direction is outside the set range, one side of the platform component is lighter and the other side of the platform component is heavier, the lighter side of the platform component is the side on which the number of battery boxes is arranged on either side in the width direction of the platform component, and the heavier side of the platform component is the side on which the number of battery boxes is arranged on either side in the width direction of the platform component; Step S57, based on the inclination angle of the platform assembly along the width direction being within a set range, the battery box in the multi-power state is placed on the battery exchange seat of the battery exchange vehicle.

2. A mobile battery replacement method according to claim 1, characterized in that: Moving the charging seat to adjust the inclination angle of the platform assembly along the width direction within a set range in step S56 includes: the first driving unit drives the battery box on the heavier side of the platform assembly to move toward the middle position along the width direction of the platform assembly.

3. A mobile battery replacement method according to claim 1, characterized in that: The step S51 includes step S511, and the step S511 includes: Step S5111, based on the battery box in a low-power state being put down by the lifting device, obtaining the position of the battery box in a high-power state to be grabbed; Step S5112, based on the fact that the distance between the battery box in a high-power state to be grasped and the battery-swapping vehicle is greater than the distance between the battery box in a low-power state and the battery-swapping vehicle, and the battery box in a high-power state to be grasped is located on the heavier side of the platform assembly, the battery box in a high-power state to be grasped is driven to move toward the middle position along the width direction of the platform assembly to the second set position; Step S5113, based on the battery box in multiple power states to be grasped, the lifting device moves toward the middle position to the second set position along the width direction of the platform assembly, and grasps the battery box in multiple power states.

4. A mobile battery replacement method according to claim 1, characterized in that: The step S51 includes step S512, and the step S512 includes: Step S5121, based on the battery box in a low-power state being put down by the lifting device, obtaining the position of the battery box in a high-power state to be grabbed; Step S5122, based on the fact that the distance between the battery box in a high-power state to be grasped and the battery swapping vehicle is greater than the distance between the battery box in a low-power state and the battery swapping vehicle, and that the battery box in a high-power state to be grasped is located on the lighter side of the platform assembly, the battery box in a low-power state is driven to move toward the idle side along the width direction of the platform assembly to the first set position, the non-aligned battery box on the opposite side of the battery box in a high-power state to be grasped is driven to move toward the middle position along the width direction of the platform assembly to the second set position, and the battery box in a high-power state to be grasped is moved toward the middle position along the width direction of the platform assembly to the second set position; wherein, the difference between the distance between the non-aligned battery box on the opposite side of the battery box in a high-power state to be grasped and the battery swapping vehicle and the distance between the battery box in a high-power state to be grasped and the battery swapping vehicle is outside the set range; Step S5123, based on the battery box in multiple power states to be grasped, the battery box is moved to the second set position, and the lifting device grasps the battery box in multiple power states.

5. A mobile battery replacement method according to claim 1, characterized in that: The step S51 includes step S513, and the step S513 includes: Step S5131, based on the battery box in a low-power state being put down by the lifting device, obtaining the position of the battery box in a high-power state to be grabbed; Step S5132, based on the fact that the distance between the battery box in a high-power state to be grasped and the battery-swapping vehicle is shorter than the distance between the battery box in a low-power state and the battery-swapping vehicle, and the battery box in a high-power state to be grasped is located on the heavier side of the platform assembly, the battery box in a high-power state to be grasped is driven to move toward the middle position along the width direction of the platform assembly to the second set position; Step S5133, based on the battery box in multiple power states to be grasped, the lifting device moves toward the middle position to the second set position along the width direction of the platform assembly, and grasps the battery box in multiple power states.

6. A mobile battery replacement method according to claim 1, characterized in that: The step S51 includes step S514, and the step S514 includes: Step S5141, based on the battery box in a low-power state being put down by the lifting device, obtaining the position of the battery box in a high-power state to be grabbed; Step S5142, based on the fact that the distance between the battery box in the high-power state to be grasped and the battery-swap vehicle is shorter than the distance between the battery box in the low-power state and the battery-swap vehicle, and that the battery box in the high-power state to be grasped is located on the lighter side of the platform assembly, the battery box in the low-power state is driven to move toward the idle side along the width direction of the platform assembly to the first set position, the non-aligned battery box on the opposite side of the battery box in the high-power state to be grasped is driven to move toward the middle position along the width direction of the platform assembly to the second set position, and the battery box in the high-power state to be grasped is moved toward the middle position along the width direction of the platform assembly to the second set position; wherein, the difference between the distance between the non-aligned battery box on the opposite side of the battery box in the high-power state to be grasped and the battery-swap vehicle and the distance between the battery box in the high-power state to be grasped and the battery-swap vehicle is outside the set range; Step S5143, based on the battery box in multiple power states to be grasped, the lifting device moves toward the middle position to the second set position along the width direction of the platform assembly, and grasps the battery box in multiple power states.

7. A mobile battery replacement method according to claim 1, characterized in that: The step S51 includes step S515, and the step S515 includes: Step S5151, based on the battery box in a low-power state being put down by the lifting device, obtaining the position of the battery box in a high-power state to be grabbed; Step S5152, based on the fact that the distance between the battery box in a high-power state to be grasped and the battery swapping vehicle is equal to the distance between the battery box in a low-power state and the battery swapping vehicle, drive the battery box in a low-power state to move toward the idle side along the width direction of the platform component to the first set position, drive the non-aligned battery box on the opposite side of the battery box in a high-power state to be grasped to move toward the middle position along the width direction of the platform component to the second set position, and move the battery box in a high-power state to be grasped to the middle position along the width direction of the platform component to the second set position; wherein, the difference between the distance between the non-aligned battery box on the opposite side of the battery box in a high-power state to be grasped and the battery swapping vehicle and the distance between the battery box in a high-power state to be grasped and the battery swapping vehicle is outside the set range; Step S5153, based on the battery box in multiple power states to be grasped, the lifting device moves toward the middle position to the second set position along the width direction of the platform assembly, and grasps the battery box in multiple power states.

8. A mobile battery replacement method according to claim 1, characterized in that: The step S20 comprises: Step S21, based on the platform assembly being stationary in the battery exchange area, obtaining an inclination angle of the platform assembly along the width direction; Step S22, based on the fact that the inclination angle of the platform component along the width direction is outside the set range, driving the non-aligned battery box on the heavier side of the platform component and the battery box in multiple power states to be grasped to move toward the middle position along the width direction of the platform component until the inclination angle of the platform component along the width direction is within the set range; wherein, the difference between the distance of the non-aligned battery box of the battery box in multiple power states to be grasped to the battery swapping vehicle and the distance of the battery box in multiple power states to be grasped to the battery swapping vehicle is outside the set range; Step S23, based on the inclination angle of the platform assembly along the width direction being within a set range, the second sliding unit drives the hoist to grab the battery box on the battery-swap vehicle.

9. A mobile battery replacement method according to claim 1, characterized in that: The step S40 comprises: Step S41, based on the idle charging seat moving to the second set position, obtaining the inclination angle of the platform assembly along the width direction; Step S42, based on the fact that the inclination angle of the platform assembly along the width direction is outside the set range, drive the non-aligned battery box of the idle charging seat on the heavier side of the platform assembly to move toward the middle position along the width direction of the platform assembly until the inclination angle of the platform assembly along the width direction is within the set range; wherein, the difference between the distance of the non-aligned battery box of the idle charging seat to the battery swapping vehicle and the distance of the idle charging seat to the battery swapping vehicle is outside the set range; Step S43: based on the inclination angle of the platform assembly along the width direction being within a set range, the hoisting device places the captured low-power battery box on the idle charging seat.

10. A mobile battery replacement system, the mobile battery replacement system being applied to a mobile battery replacement method as claimed in any one of claims 1 to 9, characterized in that: The mobile battery exchange system comprises: A platform assembly, the platform assembly includes a movable table, a first sliding unit, a battery box, a second sliding unit, and a hanger; the first sliding unit includes a first slide rail, a charging seat, and a first driving unit; the first slide rail is detachably connected to the movable table along the width direction of the movable table; the charging seat is slidably connected to the first slide rail; one first sliding unit includes two charging seats; the first driving unit is detachably connected to the movable table; the first driving unit is drivingly connected to the charging seat; the battery box is detachably connected to the charging seat; the battery box is electrically connected to the charging seat; the second sliding unit is detachably connected to the movable table; the second sliding The unit is located on the side of the battery box away from the first sliding unit; the second sliding unit includes a large car, a small car, and a second slide rail; the second slide rail is detachably connected to the movable platform along the length direction of the movable platform; the large car is slidably connected to the side of the second slide rail close to the battery box; the small car is slidably connected to the side of the large car close to the battery box along the width direction of the platform component; the side of the small car close to the battery box is drive-connected to the hoist; the battery box includes a structure that facilitates the grabbing of the hoist; wherein the number of the charging seats is 2n, and the number of the battery boxes of the platform component is initially 2n-1, n≥2, and n is a positive integer; A battery-swapping vehicle, comprising a vehicle body and a battery-swapping seat; the vehicle body and the battery-swapping seat are detachably connected; the battery-swapping seat and the battery box are detachably connected; the battery-swapping seat is electrically connected to the battery box; the battery-swapping vehicle comprises a battery-swapping state, the battery-swapping state comprises the battery-swapping seat being located on one side of the length direction of the movable platform, and the battery-swapping seat being located on the axis of the movable platform along the length direction.

Citation Information

Patent Citations

  • Vehicle battery swap station, battery swap system and method

    CN118850009A

  • Ship battery replacement system and method

    CN118850010A