A bolt maintenance system for wind turbine towers
By designing a walking component and a balance module that adapts to the curvature of the inner wall of the tower and combining with the safety component, the robot offset problem caused by the curvature of the inner wall of the wind power tower is solved, and the safety and efficiency of bolt maintenance are improved.
Patent Information
- Application Number
- CN202411208191.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-08-30
AI Technical Summary
The curvature of the inner wall of the wind power tower gradually increases, resulting in unstable deviation of the robot in bolt maintenance operations, and traditional maintenance methods have safety risks.
A bolt maintenance system is designed, including a walking assembly and a balance module. Through a servo motor-driven walking assembly and a balance module, the stable movement of the system when the curvature of the inner wall of the tower changes, and is equipped with a safety component to improve safety.
The system can maintain stable movement as the inner diameter of the tower gradually decreases, avoid offsets, and improve construction safety through the safety components, enhancing the efficiency and safety of bolt maintenance.
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Figure CN119084257B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bolt maintenance, and in particular to a bolt maintenance system applied to a wind power tower. Background Art
[0002] A wind turbine tower is a tower for wind power generation, usually made of steel, with the characteristics of high strength and corrosion resistance. A wind turbine tower needs maintenance after long-term use. The maintenance mainly includes appearance inspection, fastener inspection, internal equipment inspection, and anti-corrosion treatment.
[0003] Especially for the maintenance of fasteners such as bolts, including checking whether they are loose and tightening them in time, as well as anti-corrosion treatment to prevent rust due to long-term exposure to the external environment, the traditional maintenance method is to use robots and workers to cooperate. First, the robot detects the tightness and damage of the bolts one by one, and then the workers perform bolt maintenance based on the robot's detection results;
[0004] In order to meet the requirements of structural stability and economy, the shape of a wind turbine tower is usually narrow at the top and wide at the bottom. When the robot walks inside the tower, as the robot rises, the inner diameter of the tower becomes smaller and smaller, and the curvature of the inner wall of the tower becomes larger and larger, which can easily lead to a decrease in the contact area between the robot's tracks or rollers and the inner wall of the tower, causing the robot to deviate and become unstable, thus affecting the bolt maintenance operation. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a bolt maintenance system for a wind power tower, which solves the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A bolt maintenance system for a wind power tower, comprising a first fixing plate, a servo motor and a second fixing plate, wherein the servo motor is fixedly mounted on the upper surface of the first fixing plate, the second fixing plate is fixedly mounted on the output shaft of the servo motor, and a walking assembly is arranged on the second fixing plate, wherein the walking assembly comprises a walking module and a balancing module, and the walking module and the balancing module cooperate to realize stable movement of the system;
[0007] The walking module comprises a first mounting column fixedly mounted on the bottom of a second fixing plate, a second mounting column fixedly mounted on the bottom of the first mounting column, first mounting members fixedly mounted on both sides of the first fixing plate, a bearing member fixedly mounted on one end of the first mounting member away from the first fixing plate, first electric telescopic rods fixedly mounted on both sides of the upper surface of the bearing member, a second mounting member installed on the output shaft of the first electric telescopic rod and the bottom of the second mounting column, a second electric telescopic rod fixedly mounted on the surface of the second mounting member, a support pad fixedly mounted on the output shaft of the second electric telescopic rod, and six second electric telescopic rods evenly distributed on the outer surface of the second mounting member;
[0008] The first electric telescopic rod is fixedly connected to the corresponding second mounting piece, and the second mounting column is movably connected to the corresponding second mounting piece.
[0009] Optionally, the balancing module includes four support columns, which are distributed on both sides of the bearing member, and the number of the support columns on each side is two;
[0010] A limit block is fixedly installed on one end of the support column away from the bearing member, a first return spring is sleeved on the outer surface of the support column, a telescopic member is movably installed on the outer surface of the support column, and a balancing member is fixedly installed on one end of the telescopic member away from the support column.
[0011] Optionally, a maintenance assembly is provided on the second mounting column, the maintenance assembly includes an extension arm, the extension arm is hinged to the surface of the second mounting column, one end of the extension arm away from the second mounting column is hinged to a spray bin, two extension arms are hinged to the surface of one spray bin, and the number of the spray bins is greater than one;
[0012] The spray bin is fixedly installed with a blowing bin on both the upper and lower sides, the surface of the upper blowing bin is fixedly connected with a steel cable, the end of the steel cable away from the blowing bin is fixedly connected with a driven ring, the driven ring is movably installed on the outer surface of the first mounting column, the interior of the second fixing plate is fixedly installed with a third electric telescopic rod, and the driven ring is fixedly connected to the output shaft of the third electric telescopic rod;
[0013] The diameter of the second mounting column is greater than that of the first mounting column, a second return spring is sleeved on the outer surface of the first mounting column, the bottom of the second return spring is fixedly connected to the top of the second mounting column, and the top of the second return spring is fixedly connected to the driven ring;
[0014] The spray bin is concave in shape, a fourth electric telescopic rod is fixedly installed in the depression in the middle of the spray bin, a third fixing plate is fixedly installed on the output shaft of the fourth electric telescopic rod, an elastic column is bonded to the surface of the third fixing plate, a polishing piece is bonded to one end of the elastic column away from the third fixing plate, and the number of the elastic column and the polishing piece is greater than one;
[0015] A vacuum cleaner is fixedly installed on the surface of the spray bin, and the vacuum cleaner is located on one side of the third fixed plate;
[0016] A two-way electric telescopic rod is fixedly installed in the depression in the middle of the spray bin, a first piston plate is fixedly installed on the output shaft of the two-way electric telescopic rod, spaces are opened inside the upper and lower ends of the spray bin, and the spaces at the upper and lower ends are not connected, the first piston plate is movably installed in the internal space of the blowing bin, the first piston plate is fixedly connected to one side of the two-way electric telescopic rod, and is fixedly connected to a third return spring, and one end of the third return spring away from the first piston plate is fixedly connected to the surface of the internal space of the spray bin;
[0017] The surfaces of the upper and lower sides of the spray bin are provided with spray holes, the spray holes are inclined toward the direction of the vacuum cleaner, and the spray holes are connected to the internal space of the spray bin;
[0018] A piston rod is fixedly mounted on one side of the first piston plate away from the third return spring, a second piston plate is fixedly mounted on one end of the piston rod away from the first piston plate, the second piston plate is movably mounted inside the blowing bin, an air outlet slot is provided on the surface of the blowing bin, and the air outlet slot is tilted toward the direction of the vacuum cleaner;
[0019] A camera mechanism is fixedly mounted on the surface of the blowing bin, and a liquid supply box is fixedly mounted on the surface of the spray bin. The liquid supply box is in one-way communication with the inner space of the spray bin.
[0020] Optionally, a safety component is provided on the first mounting member, the safety component comprises a slide groove provided inside the first mounting member, a slider is movably provided in the slide groove, a third mounting member is fixedly provided on the surface of the slider, a driving block is fixedly provided on one end of the third mounting member away from the slider, and a buckle groove is provided in the middle of the third mounting member;
[0021] A follower is fixedly mounted on the upper surface of the telescopic member, the upper surface of the follower is an inclined surface, and the bottom of the driving block is in the shape of an inclined surface that fits the upper surface of the follower.
[0022] Optionally, the shape of the slider is T-shaped, and the shape of the slide groove is T-shaped to match the slider.
[0023] Optionally, the diameter of the limit block is greater than the diameter of the support column, and a telescopic groove adapted to the limit block is provided inside the telescopic member.
[0024] Optionally, the balance member is in an arc shape, one end of the first return spring is fixedly connected to the bearing member, and the other end of the first return spring is fixedly connected to the telescopic member.
[0025] Optionally, sealing layers are provided on the four sides of the first piston plate, the piston rod passes through the spray bin and extends to the inside of the blowing bin, and a sealing ring is provided at the movable connection between the piston rod and the spray bin.
[0026] The present invention provides a bolt maintenance system for a wind power tower, which has the following beneficial effects:
[0027] 1. The bolt maintenance system applied to the wind power tower can adapt to different parts of the tower when walking inside the tower which is narrow at the top and wide at the bottom through the walking component, so as to avoid the problem of instability caused by the gradual increase of the curvature of the inner wall of the tower, which leads to the reduction of the contact surface between the system and the inner wall of the tower. By adding a safety component to the balancing module, the stability of the system can be further improved when the staff accidentally slips down the ladder, and the falling staff can be stopped to prevent them from continuing to fall, thereby improving the safety during operation.
[0028] 2. The bolt maintenance system applied to wind turbine towers can grind bolts and nuts through maintenance components, and detect whether the bolts are loose or cracked during the grinding process, thereby improving detection efficiency. At the same time, it is adapted to different positions of the tower and different curvatures of the inner wall, so that the system can grind bolts with flanges of different diameters, and can perform rust-proof treatment on the bolts after grinding, thereby improving the bolt maintenance effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 The structure of the present invention is shown in FIG. Figure 1 ;
[0030] Figure 2 The structure of the present invention is shown in FIG. Figure 2 ;
[0031] Figure 3 The structure of the maintenance component of the present invention is shown in FIG. Figure 1 ;
[0032] Figure 4 The structure of the maintenance component of the present invention is shown in FIG. Figure 2 ;
[0033] Figure 5 It is a schematic diagram of the structure inside the spray bin and the blowing bin of the present invention;
[0034] Figure 6It is a structural schematic diagram of the travel assembly and the insurance assembly of the present invention;
[0035] Figure 7 It is a side view structural schematic diagram of the insurance component of the present invention;
[0036] Figure 8 It is a schematic diagram of the structure inside the telescopic member of the present invention.
[0037] In the figure: 1, first fixing plate; 11, servo motor; 12, second fixing plate; 2, first mounting column; 21, second mounting column; 22, first mounting member; 23, bearing member; 24, first electric telescopic rod; 25, second mounting member; 26, second electric telescopic rod; 27, support pad; 28, support column; 29, limit block; 210, first return spring; 211, telescopic member; 212, balance member; 213, telescopic slot; 3, extension arm; 31, spray chamber; 32, blowing chamber; 33, steel cable; 34, driven ring; 35, The third electric telescopic rod; 36. The second return spring; 37. The fourth electric telescopic rod; 38. The third fixed plate; 39. The elastic column; 310. The polishing piece; 311. The vacuum cleaner; 312. The two-way electric telescopic rod; 313. The first piston plate; 314. The third return spring; 315. The spray hole; 316. The piston rod; 317. The second piston plate; 318. The air outlet slot; 319. The camera mechanism; 320. The liquid supply box; 4. The slide slot; 41. The slider; 42. The third mounting piece; 43. The driving block; 44. The buckle slot; 45. The follower. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0039] Example 1: Please refer to Figure 1 , Figure 2 , Figure 6 and Figure 8 The present invention provides a technical solution: a bolt maintenance system for a wind power tower, comprising a first fixing plate 1, a servo motor 11 and a second fixing plate 12, wherein the servo motor 11 is fixedly mounted on the upper surface of the first fixing plate 1, and the second fixing plate 12 is fixedly mounted on the output shaft of the servo motor 11, and a walking assembly is arranged on the second fixing plate 12, wherein the walking assembly comprises a walking module and a balancing module, and the walking module and the balancing module cooperate to realize stable movement of the system;
[0040] The walking module includes a first mounting column 2 fixedly mounted on the bottom of the second fixing plate 12, a second mounting column 21 fixedly mounted on the bottom of the first mounting column 2, first mounting members 22 fixedly mounted on both sides of the first fixing plate 1, a bearing member 23 fixedly mounted on one end of the first mounting member 22 away from the first fixing plate 1, first electric telescopic rods 24 fixedly mounted on both sides of the upper surface of the bearing member 23, a second mounting member 25 mounted on the output shaft of the first electric telescopic rod 24 and the bottom of the second mounting column 21, a second electric telescopic rod 26 fixedly mounted on the surface of the second mounting member 25, a support pad 27 fixedly mounted on the output shaft of the second electric telescopic rod 26, and six second electric telescopic rods 26 are evenly distributed on the outer surface of the second mounting member 25;
[0041] The first electric telescopic rod 24 is fixedly connected to the corresponding second mounting member 25, and the second mounting column 21 is movably connected to the corresponding second mounting member 25;
[0042] The balancing module includes four support columns 28 , which are distributed on both sides of the bearing member 23 , and two on each side;
[0043] A limit block 29 is fixedly installed on one end of the support column 28 away from the bearing member 23, a first return spring 210 is sleeved on the outer surface of the support column 28, a telescopic member 211 is movably installed on the outer surface of the support column 28, and a balance member 212 is fixedly installed on one end of the telescopic member 211 away from the support column 28;
[0044] The diameter of the limit block 29 is larger than the diameter of the support column 28, and a telescopic groove 213 adapted to the limit block 29 is provided inside the telescopic member 211;
[0045] The balance member 212 is arc-shaped. One end of the first return spring 210 is fixedly connected to the bearing member 23 , and the other end is fixedly connected to the telescopic member 211 .
[0046] Specifically, when in use, the system needs to be placed at the center of the tower, and then the lower second electric telescopic rod 26 is started, so that the lower second electric telescopic rod 26 drives the support pad 27 to move and contact the inner wall of the tower, and then the staff needs to buckle their own safety belts in the buckle groove 44;
[0047] Then, it is necessary to start the first electric telescopic rod 24 to drive the upper second mounting member 25 to move upward. After the upper second mounting member 25 moves to the highest stroke, it is necessary to start the upper second electric telescopic rod 26 to make the upper support pad 27 in close contact with the inner wall of the tower, and then start the lower second electric telescopic rod 26 to make the lower support pad 27 separate from the inner wall of the tower. After that, it is necessary to start the first electric telescopic rod 24 again. Since the lower support pad 27 is separated from the inner wall of the tower at this time, under the action of the friction force between the upper support pad 27 and the inner wall of the tower, the first electric telescopic rod 24 will drive the lower second mounting member 25 to rise after it is started again, thereby making the system rise as a whole.
[0048] When the system rises, the lower second electric telescopic rod 26 is started again, so that the lower support pad 27 is in close contact with the inner wall of the tower again, and then the upper second electric telescopic rod 26 is started again, so that the upper support pad 27 is separated from the inner wall of the tower, and then the support pad 27 is started again to drive the upper second mounting member 25 to rise, providing a travel for the system to walk. Such repeated operations can realize the walking of the system, and when the inner diameter of the tower gradually becomes smaller, the stability of the system during walking will not be affected;
[0049] When the system is moving, the staff needs to climb the ladder inside the tower and follow the system. During the movement of the system, under the action of the elastic force of the first return spring 210, the balance member 212 will contact the inner wall of the tower, thereby balancing the system and avoiding the situation in which only one side of the support pad 27 contacts the inner wall of the tower during the movement of the system, causing the system to deflect under the influence of the system's gravity or causing damage to the system due to the stress generated when the system deflects, thereby further improving the stability of the system during movement.
[0050] Example 2: Please refer to Figures 1 to 5 A maintenance assembly is provided on the second mounting column 21, and the maintenance assembly includes an extension arm 3, the extension arm 3 is hinged on the surface of the second mounting column 21, and a spray bin 31 is hinged on one end of the extension arm 3 away from the second mounting column 21, and two extension arms 3 are hinged on the surface of one spray bin 31, and the number of the spray bins 31 is greater than one;
[0051] Blowing bins 32 are fixedly installed on both the upper and lower sides of the spray bin 31, a steel cable 33 is fixedly connected to the surface of the upper blowing bin 32, and a driven ring 34 is fixedly connected to one end of the steel cable 33 away from the blowing bin 32. The driven ring 34 is movably installed on the outer surface of the first mounting column 2, and a third electric telescopic rod 35 is fixedly installed inside the second fixing plate 12, and the driven ring 34 is fixedly connected to the output shaft of the third electric telescopic rod 35;
[0052] The diameter of the second mounting column 21 is greater than that of the first mounting column 2. A second return spring 36 is sleeved on the outer surface of the first mounting column 2. The bottom of the second return spring 36 is fixedly connected to the top of the second mounting column 21. The top of the second return spring 36 is fixedly connected to the driven ring 34.
[0053] The spray bin 31 is concave in shape, a fourth electric telescopic rod 37 is fixedly installed in the depression in the middle of the spray bin 31, a third fixing plate 38 is fixedly installed on the output shaft of the fourth electric telescopic rod 37, an elastic column 39 is bonded to the surface of the third fixing plate 38, a polishing piece 310 is bonded to one end of the elastic column 39 away from the third fixing plate 38, and the number of the elastic column 39 and the polishing piece 310 is greater than one;
[0054] A dust collector 311 is fixedly mounted on the surface of the spray bin 31, and the dust collector 311 is located on one side of the third fixing plate 38;
[0055] A two-way electric telescopic rod 312 is fixedly installed in the depression in the middle of the spray bin 31, and a first piston plate 313 is fixedly installed on the output shaft of the two-way electric telescopic rod 312. Spaces are opened inside the upper and lower ends of the spray bin 31, and the spaces at the upper and lower ends are not connected. The first piston plate 313 is movably installed in the inner space of the blowing bin 32. The first piston plate 313 is fixedly connected to one side of the two-way electric telescopic rod 312 and is fixedly connected to a third return spring 314. One end of the third return spring 314 away from the first piston plate 313 is fixedly connected to the surface of the inner space of the spray bin 31.
[0056] The spray chamber 31 is provided with spray holes 315 on both upper and lower surfaces. The spray holes 315 are inclined toward the vacuum cleaner 311 and are connected to the inner space of the spray chamber 31.
[0057] A piston rod 316 is fixedly mounted on one side of the first piston plate 313 away from the third return spring 314, and a second piston plate 317 is fixedly mounted on one end of the piston rod 316 away from the first piston plate 313. The second piston plate 317 is movably mounted inside the blowing bin 32, and an air outlet groove 318 is provided on the surface of the blowing bin 32, and the air outlet groove 318 is tilted toward the direction of the vacuum cleaner 311.
[0058] A camera mechanism 319 is fixedly installed on the surface of the blowing chamber 32, and a liquid supply box 320 is fixedly installed on the surface of the spray chamber 31. The liquid supply box 320 is in one-way communication with the inner space of the spray chamber 31.
[0059] The four sides of the first piston plate 313 are provided with sealing layers. The piston rod 316 penetrates the spray bin 31 and extends to the inside of the blowing bin 32 . A sealing ring is provided at the movable connection between the piston rod 316 and the spray bin 31 .
[0060] The traditional maintenance system uses robots to tighten bolts. However, after long-term use, the nuts are prone to cracks due to stress. If the bolts are simply tightened, there are still safety hazards.
[0061] On the basis of Example 1, as the system gradually rises, it will contact the flange connection of each section of the tower, which is also the part where the bolts need to be maintained. As the system rises, the balance member 212 will contact the flange, and the flange will squeeze the balance member 212, so that the first return spring 210 is compressed and deformed, providing a stroke for the movement of the balance member 212, so that the balance member 212 bypasses the flange and moves upward with the system, preventing the flange and the balance member 212 from interfering with each other.
[0062] When the position of the third fixing plate 38 is slightly lower than the height of the bolt, it is necessary to start the second electric telescopic rods 26 on the upper and lower sides so that the support pads 27 on the upper and lower sides are in close contact with the inside of the tower to position the system. After the system positioning is completed, it is necessary to start the third electric telescopic rod 35 to drive the driven ring 34 to rise so that the driven ring 34 pulls the steel cable 33 upward. The steel cable 33 can pull the blowing bin 32 upward, and with the cooperation of the expansion arm 3, the spray bin 31 can be expanded outward, and the third fixing plate 38 can be close to the bolt.
[0063] Then, the fourth electric telescopic rod 37 needs to be started to drive the third fixed plate 38 to move, so that the elastic column 39 and the polishing piece 310 can reciprocate, and the bolt is in the moving path of the polishing piece 310. During the reciprocating movement of the polishing piece 310, the bolt and the nut can be polished. Before the polishing process, the vacuum cleaner 311 needs to be started to absorb the rust and dust generated by the polishing to avoid affecting the shooting clarity of the camera mechanism 319;
[0064] The polished bolts and nuts reduce the influence of rust and are easier to observe for cracks. At the same time, during the polishing process, the polishing piece 310 is in constant contact with the nut. The staff can observe whether the nut is shaking or cracked through the display device connected to the camera mechanism 319, thereby improving the maintenance effect.
[0065] When some bolts are polished, the servo motor 11 can be started to drive the first mounting column 2 to rotate, so that the third fixing plate 38 can correspond to the unpolished bolts, thereby completing the polishing of all bolts. It should be noted that in the production process, the spray bins 31 need to be evenly distributed and adapted to the bolt installation spacing of the common tower connection flange after expansion, so as to facilitate the simultaneous operation of multiple spray bins 31 and improve the operation efficiency.
[0066] Furthermore, when the present invention is in use, as the upper end of the tower gradually becomes smaller, the expansion spacing of the spray bin 31 can be changed by starting the third electric telescopic rod 35, so as to adapt to the different inner diameters of the tower at different parts, thereby improving the versatility of the system;
[0067] Furthermore, when the grinding operation is completed, the staff needs to tighten the loose bolts and nuts and replace the cracked bolts and nuts. After the replacement is completed, the two-way electric telescopic rod 312 needs to be started to drive the first piston plate 313 to move, so as to squeeze the anti-rust paint in the internal space of the spray bin 31, so that the anti-rust paint is lightly atomized through the spray hole 315 and then sprayed on the surface of the bolts and nuts, so as to perform anti-rust treatment on the nuts and bolts and increase their service life;
[0068] On the other hand, during the process of spraying the anti-rust paint, in order to prevent the paint from escaping, when the first piston plate 313 moves, it will drive the second piston plate 317 to move, so that the airflow generated during the movement of the second piston plate 317 is blown out through the air outlet slot 318, which can prevent the anti-rust paint from escaping and being wasted, and at the same time, the anti-rust paint mist beads are confined in the space near the bolts and nuts, thereby improving the anti-rust paint spraying effect.
[0069] Example 3: Please refer to Figure 1 , Figure 7 and Figure 8 The first mounting member 22 is provided with a safety assembly, which includes a slide groove 4 provided inside the first mounting member 22, a slider 41 being movably provided in the slide groove 4, a third mounting member 42 being fixedly provided on the surface of the slider 41, a driving block 43 being fixedly provided on one end of the third mounting member 42 away from the slider 41, and a buckle groove 44 being provided in the middle of the third mounting member 42;
[0070] A follower 45 is fixedly mounted on the upper surface of the telescopic member 211. The upper surface of the follower 45 is an inclined surface. The bottom of the driving block 43 is in the shape of an inclined surface that fits the upper surface of the follower 45.
[0071] The shape of the slider 41 is T-shaped, and the shape of the slide groove 4 is T-shaped to match the slider 41 .
[0072] On the basis of Example 1, the staff climbs the ladder and moves up with the system to maintain the bolts. During the climbing process, it is easy to slip and other accidents that may cause the staff to fall. When the staff falls, because their safety rope is buckled in the buckle groove 44, under the influence of its weight, it will drive the third mounting member 42 to move downward, so that the driving block 43 drives the follower 45, and the follower 45 can drive the telescopic member 211 to move, so that the telescopic member 211 drives the balancing member 212 to move and come into close contact with the inner wall of the tower, thereby increasing the friction between the system and the inner wall of the tower, thereby improving the stability of the system, pulling the staff to prevent them from falling, and improving construction safety.
[0073] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bolt maintenance system for a wind power tower, comprising a first fixing plate (1), a servo motor (11) and a second fixing plate (12), wherein the servo motor (11) is fixedly mounted on the upper surface of the first fixing plate (1), and the second fixing plate (12) is fixedly mounted on the output shaft of the servo motor (11), characterized in that: The second fixed plate (12) is provided with a walking assembly, the walking assembly comprising a walking module and a balancing module, and the walking module and the balancing module cooperate to achieve stable movement of the system; The walking module comprises a first mounting column (2) fixedly mounted on the bottom of a second fixing plate (12), a second mounting column (21) fixedly mounted on the bottom of the first mounting column (2), first mounting members (22) fixedly mounted on both sides of the first fixing plate (1), a bearing member (23) fixedly mounted on one end of the first mounting member (22) away from the first fixing plate (1), first electric telescopic rods (24) fixedly mounted on both sides of the upper surface of the bearing member (23), a second mounting member (25) mounted on the output shaft of the first electric telescopic rod (24) and the bottom of the second mounting column (21), a second electric telescopic rod (26) fixedly mounted on the surface of the second mounting member (25), a support pad (27) fixedly mounted on the output shaft of the second electric telescopic rod (26), and the number of the second electric telescopic rods (26) is six and is evenly distributed on the outer surface of the second mounting member (25); The first electric telescopic rod (24) is fixedly connected to its corresponding second mounting member (25), and the second mounting column (21) is movably connected to its corresponding second mounting member (25).
2. The bolt maintenance system for wind power tower according to claim 1 is characterized in that: The balancing module comprises support columns (28), the number of the support columns (28) being four and distributed on both sides of the bearing member (23), with the number of the support columns (28) being two on each side; A limit block (29) is fixedly mounted on one end of the support column (28) away from the bearing member (23); a first return spring (210) is sleeved on the outer surface of the support column (28); a telescopic member (211) is movably mounted on the outer surface of the support column (28); and a balancing member (212) is fixedly mounted on one end of the telescopic member (211) away from the support column (28).
3. The bolt maintenance system for wind turbine tower according to claim 2 is characterized in that: The second mounting column (21) is provided with a maintenance component, the maintenance component comprising an extension arm (3), the extension arm (3) being hinged on the surface of the second mounting column (21), one end of the extension arm (3) away from the second mounting column (21) being hinged with a spray bin (31), two extension arms (3) being hinged on the surface of one spray bin (31), and the number of the spray bins (31) being greater than one; The spray bin (31) is fixedly mounted with a blowing bin (32) on both upper and lower sides, a steel cable (33) is fixedly connected to the surface of the upper blowing bin (32), an end of the steel cable (33) away from the blowing bin (32) is fixedly connected to a driven ring (34), the driven ring (34) is movably mounted on the outer surface of the first mounting column (2), a third electric telescopic rod (35) is fixedly mounted inside the second fixing plate (12), and the driven ring (34) is fixedly connected to the output shaft of the third electric telescopic rod (35); The diameter of the second mounting column (21) is greater than the diameter of the first mounting column (2); a second return spring (36) is sleeved on the outer surface of the first mounting column (2); the bottom of the second return spring (36) is fixedly connected to the top of the second mounting column (21); and the top of the second return spring (36) is fixedly connected to the driven ring (34); The spray bin (31) is concave in shape, a fourth electric telescopic rod (37) is fixedly mounted in a concave portion in the middle of the spray bin (31), a third fixing plate (38) is fixedly mounted on the output shaft of the fourth electric telescopic rod (37), an elastic column (39) is bonded to the surface of the third fixing plate (38), a polishing piece (310) is bonded to one end of the elastic column (39) away from the third fixing plate (38), and the number of the elastic column (39) and the polishing piece (310) is greater than one; A dust collector (311) is fixedly mounted on the surface of the spray bin (31), and the dust collector (311) is located on one side of the third fixing plate (38); A bidirectional electric telescopic rod (312) is fixedly installed in a recessed position in the middle of the spray bin (31), and a first piston plate (313) is fixedly installed on the output shaft of the bidirectional electric telescopic rod (312). Spaces are provided inside the upper and lower ends of the spray bin (31), and the spaces at the upper and lower ends are not connected. The first piston plate (313) is movably installed in the inner space of the blowing bin (32). The first piston plate (313) is fixedly connected to one side of the bidirectional electric telescopic rod (312) and is fixedly connected to a third return spring (314). One end of the third return spring (314) away from the first piston plate (313) is fixedly connected to the surface of the inner space of the spray bin (31); The surfaces of the upper and lower sides of the spray bin (31) are both provided with spray holes (315), the spray holes (315) are inclined toward the direction of the vacuum cleaner (311), and the spray holes (315) are connected to the internal space of the spray bin (31); A piston rod (316) is fixedly mounted on the side of the first piston plate (313) away from the third return spring (314); a second piston plate (317) is fixedly mounted on the end of the piston rod (316) away from the first piston plate (313); the second piston plate (317) is movably mounted inside the blowing bin (32); an air outlet groove (318) is provided on the surface of the blowing bin (32); and the air outlet groove (318) is inclined toward the direction of the vacuum cleaner (311); A camera mechanism (319) is fixedly mounted on the surface of the blowing chamber (32), and a liquid supply box (320) is fixedly mounted on the surface of the spray chamber (31). The liquid supply box (320) is in one-way communication with the internal space of the spray chamber (31).
4. The bolt maintenance system for wind power tower according to claim 3 is characterized in that: The first mounting member (22) is provided with a safety assembly, the safety assembly comprising a slide groove (4) provided inside the first mounting member (22), a slider (41) being movably provided in the slide groove (4), a third mounting member (42) being fixedly provided on the surface of the slider (41), a driving block (43) being fixedly provided on one end of the third mounting member (42) away from the slider (41), and a buckle groove (44) being provided in the middle of the third mounting member (42); A follower (45) is fixedly mounted on the upper surface of the telescopic member (211); the upper surface of the follower (45) is an inclined surface; and the bottom of the driving block (43) is in the shape of an inclined surface that fits the upper surface of the follower (45).
5. The bolt maintenance system for wind power tower according to claim 4 is characterized in that: The shape of the sliding block (41) is T-shaped, and the shape of the sliding groove (4) is T-shaped to match the sliding block (41).
6. A bolt maintenance system for a wind power tower according to claim 5, characterized in that: The diameter of the limit block (29) is greater than the diameter of the support column (28), and a telescopic groove (213) adapted to the limit block (29) is provided inside the telescopic member (211).
7. The bolt maintenance system for wind power tower according to claim 6 is characterized in that: The balance member (212) is in an arc shape; one end of the first return spring (210) is fixedly connected to the bearing member (23), and the other end is fixedly connected to the telescopic member (211).
8. The bolt maintenance system for wind power tower according to claim 7 is characterized in that: The four sides of the first piston plate (313) are provided with sealing layers. The piston rod (316) penetrates the spray bin (31) and extends to the inside of the blowing bin (32). A sealing ring is provided at the movable connection between the piston rod (316) and the spray bin (31).
Citation Information
Patent Citations
Derusting device for inner wall of wind power generation tower
CN114274032A
Anti-falling safety device for wind power generation
CN116816621A