Internet-based material metering system

Through the Internet-based material measurement system, the mobile and real-time monitoring of metrology-related functions are achieved, which solves the problem of low efficiency of unmanned metrology and information transmission in the existing technology, improves the real-time and accuracy of metrology management, and reduces the Hardware and manual workload.

CN119090450APending Publication Date: 2024-12-06HUNAN VALIN XIANGTAN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202411258032.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2024-12-06

AI Technical Summary

Technical Problem

There is a lack of an unmanned metrology system in the prior art, it is impossible to realize mobile office, it is impossible to view the current metrology process status of the vehicle in real time, it is impossible to supervise the overweight status, and it is impossible to actively detect and notify maintenance personnel.

Method used

A material measurement system based on the Internet is designed, including the device and system, which can realize the mobile measurement related functions through smartphones, tablets and laptops, providing business declaration, business tracking, abnormal data processing, equipment status monitoring and data. Modules such as traceability allow metrology related personnel to query and process metrology services at any location that can be connected to the Internet, real-time status monitoring and automatic fault reminders.

Benefits of technology

It realizes mobile offices for metrology-related personnel, provides full-process and full-service metrology process management, reduces hardware investment and manual workload, improves work efficiency and accuracy, and solves the limitations of information transmission and management models in traditional systems. improves the management level of the metrology system.

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Abstract

The invention discloses an internet-based material metering system, and relates to the technical field of material metering. The material metering system based on the Internet comprises an equipment end and a system end, the equipment end comprises an intelligent mobile phone terminal, a tablet computer and a notebook computer, metering related functions are achieved on the mobile terminal through the Internet technology, and the material metering system based on the Internet mainly comprises the functions of service declaration, service tracking, abnormal data processing, an equipment state monitoring module and data tracing; the system end comprises a service declaration module, a service tracking module, an abnormal data processing module, an equipment state monitoring module and a data tracing module, the system realizes mobile office of metering related personnel, and realizes integration of all service and operation functions related to truck scale metering on a mobile internet platform by using the system. Full-flow and full-service metering process management is realized, real-time state electronic basis is provided for drivers, operators and managers in metering related links, and paper transmission and manual workload are canceled.
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Description

Technical Field

[0001] The present invention relates to the technical field of material measurement, and in particular to a material measurement system based on the Internet. Background Art

[0002] With the development of network technology, large industrial and mining enterprises apply information technologies such as 5G+ and cloud technology in production management systems. As each link is closely connected, the management demand for measurement process tracking in each production link is increasing. Limited by the local area network, relevant personnel must inquire about the vehicle status at a designated location, or transmit information through paper, IC card or RFID card, and then register the electronic ledger or synchronize information from IC card and RFID card. The practicality is poor, and it is easy to lose information or information cannot be synchronized; if an abnormal situation occurs, the driver needs to run back and forth between multiple locations, the logistics efficiency is low, and the work efficiency is low. Therefore, new management requirements and implementation methods are proposed for the measurement process tracking management. Usually, the industry can only view the weighing order information on the mobile phone. There are no other business processing functions.

[0003] There is no unmanned metering in the industry, only remote centralized metering. Mobile office is not possible, and the current metering process status of the vehicle cannot be viewed in real time. The weighing status cannot be monitored. Maintenance personnel cannot be actively detected and notified. Summary of the invention

[0004] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art and to provide an Internet-based material metering system that can solve the problems in the industry such as the lack of unmanned metering, only remote centralized metering, inability to move office, inability to view the current metering process status of the vehicle in real time, inability to monitor the weighing status, and inability to actively detect and notify maintenance personnel.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a material metering system based on the Internet, including a device end and a system end, wherein the device end includes a smart phone terminal, a tablet and a notebook, and the metering-related functions are implemented on the mobile terminal by using Internet technology. By simplifying the operation process and humanizing the operation interface, the metering-related personnel can use the tablet, laptop computer, and smart phone terminal to query and process metering business at any place connected to the Internet. The present invention mainly includes several major functions including business declaration, business tracking, abnormal data processing, equipment status monitoring module, and data tracing;

[0006] The system side includes business declaration, business tracking module, abnormal data processing module, equipment status monitoring module, and data tracing module.

[0007] Preferably, the business declaration includes management declarations for different business types such as procurement, sales, internal transportation, group procurement, and group sales. Each unit can set up the corresponding business model in the system in advance according to its own needs, and the driver or each business unit shall make business declarations on the mobile terminal before weighing.

[0008] Preferably, the business tracking module can query the actual status of the current vehicle in the business tracking module after the business declaration is completed, and understand which links the entire business process of the vehicle includes, which links have been completed, which link is currently in, and which links are not completed, providing a reference for drivers and personnel in various business links.

[0009] Preferably, the abnormal data processing module is divided into two types of management authority. When there are abnormal situations such as the need to terminate the current business in advance, the loading and unloading time is too long and exceeds the allowed time, and the measurement supervision department finds abnormal situations and needs to review the weight, a corresponding application is submitted. After the measurement management personnel receives the application, they verify and confirm the situation, and the system background automatically completes the processing of the abnormal situation, without the need for manual intervention by the measurement personnel to process subsequent data.

[0010] Preferably, the equipment status monitoring module enables managers with equipment maintenance authority to monitor the status of instruments, infrared, vehicle number recognition, UPS and other equipment in real time. When an abnormality occurs, a message will pop up automatically, and the equipment fault point can be accurately located based on the equipment abnormality prompt, thereby improving the timeliness of fault handling.

[0011] Preferably, the data tracing module can query the vehicle measurement history records, abnormal operation records, historical weighing ticket queries and other record data according to the vehicle number.

[0012] Preferably, the metering terminal device accesses the intranet server to detect the equipment operating status in real time. If the equipment status is abnormal or the metering process in the process is abnormal, it will actively issue a fault reminder, actively call the maintenance personnel through the external network server, and push the fault information via WeChat.

[0013] Preferably, the system establishes an external network server, isolates it from the internal network server with a firewall, and accesses relevant information of the internal network server through the external network server.

[0014] Preferably, the mobile terminal accesses the external network server and establishes an APP application on the mobile terminal. The customer can view the weighing slip and the current measurement status of the vehicle on the mobile terminal. The measurement business personnel can submit applications through the mobile phone, and the management personnel can review and approve them on the mobile phone.

[0015] Preferably, an operation method of an Internet-based material metering system device terminal comprises the following steps:

[0016] S1: Use the scan function of WeChat, browser, etc. on tablet or smart phone terminal to open the remote metering system client through the QR code provided in advance. You can also use the computer browser to directly open the system client;

[0017] S2: The driver or metering business personnel opens the corresponding function menu;

[0018] S3: Enter the license plate number and the business code corresponding to it in advance and confirm it twice;

[0019] S4: According to the system prompt information and business instructions, go to the corresponding link to perform heavy or empty vehicle measurement, loading or unloading, loading or unloading confirmation, obtain system forecast information, etc.;

[0020] S5: After the current business is completed, the current and historical weighing order information can be queried.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The Internet-based material measurement system enables measurement-related personnel to work on the move. The system is used on the mobile Internet platform to integrate all business and operation functions related to vehicle weighing and measurement, and manage the whole process and business measurement process. It provides real-time status electronic evidence for drivers, operators, and managers in measurement-related links, reduces hardware investment, and eliminates paper delivery and manual workload.

[0023] 2. The Internet-based material metering system has created a new metering management model, integrating the metering system operation functions in mobile terminals, and tracking the entire process of vehicles entering and leaving the factory, and internal transportation vehicles from loading to unloading. It has changed the working mode of traditional truck scale integrated metering systems that rely on manual paper documents, IC cards or RFID cards as information transmission media, and realized the medium-free information transmission throughout the metering process. It has broken the working mode of traditional truck scale integrated metering systems that must be operated at designated locations, and realized mobile and arbitrary location participation in metering process control and management, raising the management level of truck scale centralized metering systems to a new level.

[0024] 3. The Internet-based material measurement system has business declaration functions including purchase business declaration, sales business declaration, group purchase business declaration, group sales business declaration, and internal transshipment business declaration. The business personnel inform the driver of the business code in advance, and the driver only needs to enter the vehicle number, business code and other information on the mobile terminal before weighing. These business types realize the measurement mode of various business needs, solve the problem that business personnel must enter information into the system in advance, otherwise the measurement cannot be carried out, realize on-demand use, solve the parking problem when vehicles are handled at concentrated locations, improve work efficiency, and also improve the real-time and accuracy of work.

[0025] 4. The business tracking functions of this Internet-based material metering system include business guidance, weighing slip query, and information processing progress function. After declaring the business, the driver can use the business guidance to understand which information nodes the business has, which node the current vehicle is at, the completed nodes and the nodes to be completed. The weighing slip query is electronic, which reduces carbon emissions. The information processing progress display allows drivers to no longer blindly weigh and constantly ask the meter operator about the information processing progress. The business tracking function generates a unique progress tracking for each vehicle. Business personnel and drivers can grasp the current status of the vehicle at any time. After mastering the current status of the vehicle in the system, they can directly solve the current problem, avoiding the driver running back and forth in multiple links for consultation, occupying metering point resources, reducing the manual workload of metering personnel, and improving work efficiency.

[0026] 5. The Internet-based material measurement system has the function of abnormal data processing. Drivers or measurement-related personnel can initiate the termination of the measurement process, the long measurement time processing interval, or the measurement review application submitted by the downstream quality inspection and measurement supervision departments on the mobile terminal at any time and anywhere. After the measurement management department reviews and agrees, the system automatically completes the processing. Drivers and business managers can apply in the system, which solves the troubles of business personnel who need to handle business at designated times and places, and solves the difficulty that managers must be on call during non-working hours and handle problems at fixed locations, improves the efficiency of abnormal data processing, and improves customer satisfaction.

[0027] 6. The equipment status monitoring module of the Internet-based material metering system monitors the underlying equipment in real time. When an abnormal situation occurs, the equipment operation and maintenance personnel's mobile terminal can automatically receive a pop-up window of equipment abnormality message. The equipment operation and maintenance personnel can quickly locate the fault point based on the equipment alarm and improve the speed of fault handling.

[0028] 7. The Internet-based material measurement system has a data traceability function. When measurement supervisors find abnormal vehicles, they can input the license plate number through the mobile terminal, directly query the data operation record and vehicle historical data, and deal with the problem directly. This solves the problem that measurement supervisors must go to a fixed office location to verify data and deal with problems, and realizes mobile office for measurement supervisors. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The present invention is further described below in conjunction with the accompanying drawings and embodiments:

[0030] Figure 1 This is a system block diagram of a material measurement system method based on the Internet of the present invention;

[0031] Figure 2 A schematic diagram of a method flow chart of a material metering system based on the Internet according to the present invention;

[0032] Figure 3 This is a flow chart of a fixed-post mobile terminal of the present invention;

[0033] Figure 4 This is a schematic diagram of the implementation process of the fixed-post mobile terminal of the present invention. DETAILED DESCRIPTION

[0034] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0035] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0036] In the description of the present invention, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0037] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0038] See also Figure 1-2 The present invention provides a technical solution: a material metering system based on the Internet, including a device end and a system end, wherein the device end includes a smart phone terminal, a tablet and a notebook, and the metering-related functions are implemented on the mobile terminal by using Internet technology. By simplifying the operation process and humanizing the operation interface, the metering-related personnel can use the tablet, notebook computer, and smart phone terminal to query and process metering business at any place that can be connected to the Internet. The present invention mainly includes several major functions including business declaration, business tracking, abnormal data processing, equipment status monitoring module, and data tracing;

[0039] The system end includes business declaration, business tracking module, abnormal data processing module, equipment status monitoring module, and data tracing module;

[0040] Business declaration includes management declaration of different business types such as procurement, sales, internal transportation, group procurement and group sales. Each unit can set up the corresponding business model in the system in advance according to its own needs. The driver or each business unit shall make business declaration on the mobile terminal before weighing;

[0041] Business tracking module: Once the business declaration is completed, the actual status of the current vehicle can be queried in the business tracking module, and the vehicle's entire business process can be understood, including which links have been completed, which link is currently in, and which links are still unfinished, providing a reference for drivers and personnel in various business links;

[0042] The abnormal data processing module is divided into two types of management permissions. When there are abnormal situations such as the need to terminate the current business in advance, the loading and unloading time is too long and exceeds the allowed time, and the measurement supervision department finds abnormal situations and needs to recheck the weight, the corresponding application is submitted. After the measurement management personnel receive the application, they verify and confirm the situation, and the system background automatically completes the processing of the abnormal situation, without the need for manual intervention of the measurement personnel to process the subsequent data;

[0043] Equipment status monitoring module: managers with equipment maintenance authority can monitor the status of instruments, infrared, vehicle number recognition, UPS and other equipment in real time. When an abnormality occurs, a message will pop up automatically. The equipment fault point can be accurately located based on the abnormality prompt, thus improving the timeliness of fault handling.

[0044] The data tracing module can query the vehicle measurement history, abnormal operation records, historical weighing order query and other record data according to the vehicle number;

[0045] Drivers or metering-related business personnel can access the system through smartphone terminals, tablets, and laptops;

[0046] The system establishes an external network server, isolates it from the internal network server with a firewall, and accesses the relevant information of the internal network server through the external network server;

[0047] Mobile terminals access external network servers and build APP applications on mobile terminals. Customers can view weighing orders and the current measurement status of vehicles on their mobile terminals. Measurement business personnel can submit applications through their mobile phones, and management personnel can review and approve applications on their mobile phones.

[0048] The metering terminal equipment accesses the intranet server to detect the equipment operation status in real time. If the equipment status is abnormal or the metering process is abnormal, it will actively issue a fault reminder, call the maintenance personnel through the external network server, and push the fault information through WeChat;

[0049] Furthermore, the system enables measurement-related personnel to work on the move, and uses the system on the mobile Internet platform to integrate all business and operational functions related to vehicle weighing and measurement, and manage the full-process and full-business measurement process, providing real-time electronic status evidence for drivers, operators, and managers in measurement-related links, reducing hardware investment and eliminating paper delivery and manual workload.

[0050] The business declaration function includes purchase business declaration, sales business declaration, group purchase business declaration, group sales business declaration, and internal transshipment business declaration. The business personnel inform the driver of the business code in advance, and the driver can enter the vehicle number, business code and other information on the mobile terminal before weighing. These business types realize the measurement mode of various business needs, solve the problem that business personnel must enter information in the system in advance, otherwise the measurement cannot be done, realize on-demand use, solve the parking problem when vehicles are concentrated in places to handle business, improve work efficiency, and also improve the real-time and accuracy of work;

[0051] The business tracking function includes business guidance, weighing order inquiry, and information processing progress. After declaring the business, the driver can learn about the information nodes of the business, the node where the current vehicle is, the completed nodes and the nodes to be completed through the business guidance. The weighing order inquiry is electronic, which reduces carbon emissions. The information processing progress display allows drivers to no longer blindly weigh and constantly ask the metering personnel about the information processing progress. The business tracking function generates a unique progress tracking for each vehicle. Business personnel and drivers can grasp the current status of the vehicle at any time. After grasping the current status of the vehicle in the system, they can directly solve the current problem, avoiding the driver running back and forth in multiple links for consultation, occupying metering point resources, reducing the manual workload of metering personnel, and improving work efficiency.

[0052] Abnormal data processing function: drivers or measurement-related personnel can initiate the termination of the measurement process, the long measurement time processing interval, or the measurement review application submitted by the downstream quality inspection and measurement supervision departments on the mobile terminal at any time and anywhere. After the measurement management department reviews and agrees, the system automatically completes the processing. Drivers and business managers can submit applications in the system, which solves the troubles of business personnel who need to handle business at designated times and places, and solves the difficulties of managers who must be on call during non-working hours and handle problems at fixed locations, improves the efficiency of abnormal data processing, and improves customer satisfaction;

[0053] The equipment status monitoring module monitors the underlying equipment in real time. When an abnormal situation occurs, the equipment operation and maintenance personnel can automatically receive a pop-up window of the equipment abnormality message on their mobile terminals. The equipment operation and maintenance personnel can quickly locate the fault point based on the equipment alarm, thus improving the speed of fault handling.

[0054] With the data tracing function, when measurement supervisors find abnormal vehicles, they can input the license plate number through the mobile terminal to directly query the data operation records and vehicle historical data and deal with the problems directly. This solves the problem that measurement supervisors must go to a fixed office location to verify data and deal with problems, and realizes mobile office for measurement supervisors.

[0055] Furthermore, an operation method of a material metering system device based on the Internet includes the following steps:

[0056] S1: Use the scan function of WeChat, browser, etc. on tablet or smart phone terminal to open the remote metering system client through the QR code provided in advance. You can also use the computer browser to directly open the system client;

[0057] S2: The driver or metering business personnel opens the corresponding function menu;

[0058] S3: Enter the license plate number and the business code corresponding to it in advance and confirm it twice;

[0059] S4: According to the system prompt information and business instructions, go to the corresponding link to perform heavy or empty vehicle measurement, loading or unloading, loading or unloading confirmation, obtain system forecast information, etc.;

[0060] S5: After the current business is completed, the current and historical weighing order information can be queried.

[0061] Special embodiments: please refer to Figure 3-Figure 4

[0062] For mobile terminals at fixed positions, due to site reasons, the factory guards do not have the conditions to install license plate recognition systems and display screens. After the cancellation of IC cards and paper delivery, all vehicle information must be queried and confirmed in the metering system. Therefore, a wireless LAN is established at the guards' duty locations for vehicle management in and out of the factory, and tablet operation terminals are developed. The guards use tablet computers to access the metering system through the wireless LAN. When the vehicle leaves the factory, the guards scan the license plate number through the camera of the tablet computer or directly enter the license plate number. The system calls and displays the vehicle status. After verifying that there is no abnormality in the vehicle information, the security personnel confirm the vehicle leaving the factory on the tablet computer.

[0063] Quality inspection points are distributed in many places and there are no fixed quality inspection points for vehicles. Quality inspectors are not allowed to bring mobile phones to work, and they need to go to each unloading point or material yard to confirm or take samples of quality inspection information and establish a wireless LAN. Quality inspectors use tablet computers to enter quality inspection information in real time, which greatly improves the efficiency and real-time performance of quality inspection work.

[0064] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A material measurement system based on the Internet, characterized in that: It includes a device side and a system side. The device side includes a smart phone terminal, a tablet and a notebook. The metering-related functions are implemented on the mobile terminal using Internet technology. By simplifying the operation process and humanizing the operation interface, metering-related personnel can use tablets, laptops, and smart phone terminals to query and process metering services at any location that can be connected to the Internet. The present invention mainly includes business declaration, business tracking, abnormal data processing, equipment status monitoring module, and data tracing. The system side includes business declaration, business tracking module, abnormal data processing module, equipment status monitoring module, and data tracing module.

2. The Internet-based material measurement system according to claim 1, characterized in that: The business declaration includes management declaration of different business types such as procurement, sales, internal transportation, group procurement and group sales. Each unit can set up the corresponding business model in the system in advance according to its own needs. The driver or each business unit shall make business declaration on the mobile terminal before weighing.

3. The Internet-based material measurement system according to claim 1, characterized in that: The business tracking module, when the business declaration is completed, can query the actual status of the current vehicle in the business tracking module, understand which links the entire business process of the vehicle includes, which have been completed, which link is currently in, and which links are not completed, providing a reference for drivers and personnel in various business links.

4. The Internet-based material measurement system according to claim 1, characterized in that: The abnormal data processing module is divided into two types of management authority. When there are abnormal situations such as the need to terminate the current business in advance, the loading and unloading time is too long and exceeds the allowed time, and the measurement supervision department finds abnormal situations and needs to re-check the weight, a corresponding application is submitted. After the measurement management personnel receives the application, they verify and confirm the situation. The system background automatically completes the processing of the abnormal situation, and there is no need for the measurement personnel to manually intervene in the processing of subsequent data.

5. The Internet-based material measurement system according to claim 1, characterized in that: The equipment status monitoring module allows managers with equipment maintenance authority to monitor the status of instruments, infrared, vehicle number recognition, UPS and other equipment in real time. When an abnormality occurs, a message will pop up automatically. The equipment fault point can be accurately located based on the equipment abnormality prompt, thereby improving the timeliness of fault handling.

6. The Internet-based material measurement system according to claim 1, characterized in that: The data tracing module can query the vehicle measurement history records, abnormal operation records, historical weighing order queries and other record data according to the vehicle number.

7. The Internet-based material measurement system according to claim 1, characterized in that: The metering terminal equipment accesses the intranet server to detect the equipment operation status in real time. If the equipment status is abnormal or the metering process in the process is abnormal, it will actively issue a fault reminder, actively call the maintenance personnel through the external network server, and push the fault information via WeChat.

8. The Internet-based material measurement system according to claim 1, characterized in that: The system establishes an external server, isolates it from the internal server with a firewall, and accesses relevant information of the internal server through the external server.

9. The Internet-based material measurement system according to claim 1, characterized in that: The mobile phone terminal accesses the external network server, and an APP application is established on the mobile phone terminal. The customer can view the weighing slip and the current measurement status of the vehicle on the mobile phone terminal. The measurement business personnel can submit applications through the mobile phone, and the management personnel can review and approve them on the mobile phone.

10. An operation method of a material metering system device based on the Internet, characterized in that: The steps include: S1: Use the scan function of WeChat, browser, etc. on tablet or smart phone terminal to open the remote metering system client through the QR code provided in advance. You can also use the computer browser to directly open the system client; S2: The driver or metering business personnel opens the corresponding function menu; S3: Enter the license plate number and the business code corresponding to it in advance and confirm it twice; S4: According to the system prompt information and business instructions, go to the corresponding link to perform heavy or empty vehicle measurement, loading or unloading, loading or unloading confirmation, obtain system forecast information, etc.; S5: After the current business is completed, the current and historical weighing order information can be queried.