Environment-friendly post-treatment device for molecular sieve preparation
By designing the inclined screen and reciprocating removal mechanism in the molecular sieve screening equipment, and using multiple sets of eccentric hammer structures to drive vibration, the problems of blockage during the screening process and short service life of the equipment are solved, and efficient and environmentally friendly screening effect is achieved .
Patent Information
- Application Number
- CN202411225958.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2024-12-10
AI Technical Summary
Blockage is prone to occur during molecular sieve screening, and the driving structure of traditional equipment is single, resulting in reduced equipment performance and shortened service life.
An environmentally friendly after-treatment device is designed, including a bevel screen and a reciprocating removal mechanism to remove the clamped material, and a composite multi-group eccentric hammer structure is used to drive the vibration of the screen box to ensure the uniform distribution and flow of the material.
It effectively avoids screen clogging, improves screening efficiency and accuracy, extends the service life of the equipment, and realizes a clean and environmentally friendly treatment process.
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Figure CN119098381A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of molecular sieve preparation and processing equipment, and in particular to an environmentally friendly post-processing device for molecular sieve preparation. Background Art
[0002] Molecular sieve is a crystalline compound with a specific pore size distribution. Molecular sieve has a microporous structure and can adsorb molecules of different sizes. Its crystal pore size is generally between 0.3 and 0.8 nanometers. The pores are arranged in an orderly manner and are uniform in size, which allows the molecular sieve to separate molecules of similar molecular sizes. Molecular sieve crystals have strong adsorption capacity and selectivity, and can be used to selectively adsorb, separate, concentrate, and purify various molecules.
[0003] The production of molecular sieves is a complex and delicate process, which includes multiple key steps such as raw powder manufacturing, granulation, screening, drying, roasting and packaging. Among them, screening is a key link in the production of molecular sieves, and its main purpose is to classify the granulated products according to particle size. The design of the screening box and the screen inside it plays a decisive role in the screening effect. Through reasonable screening, it can ensure that the particle size distribution of the product meets the standard and improve the uniformity and stability of the product.
[0004] At present, there are the following technical problems in molecular sieve screening. First, clogging is prone to occur during the screening process, that is, the molecular sieve often gets stuck on the screen. Screen blockage not only affects the screening efficiency, but may also cause equipment performance degradation and even cause failures. Second, traditional screening equipment often uses a single drive structure, which not only limits the flexibility and adaptability of the equipment, but also easily causes wear and failure due to long-term operation, thereby shortening the service life of the equipment. Summary of the invention
[0005] The invention provides an environmentally friendly post-processing device for preparing molecular sieves, so as to solve the technical problems in the prior art that screening equipment used for screening molecular sieves is prone to clogging and has a single driving structure, which affects the service life.
[0006] In order to solve the above problems, the environmentally friendly post-processing device for preparing molecular sieves provided by the present invention adopts the following technical solutions:
[0007] It comprises a base and a screening box supported by the base, the screening box is provided with a sealing box, the sealing box is provided with a flange for installing a fan, one end of the sealing box is provided with a feed port, an inclined screen is provided in the screening box, a reciprocating cleaning mechanism for removing the stuck materials on the inclined screen is provided on the screening box, and a power mechanism for driving the screening box to vibrate is also provided on the screening box;
[0008] The reciprocating cleaning mechanism includes a cleaning roller. Both sides of the screening box are provided with inclined channels that allow the cleaning roller to pass through. The ends of the cleaning roller correspond to the inclined channels and are provided with gears. The sides of the screening box are provided with inclined tooth plates. The gears are meshed on the inclined tooth plates. One end of the cleaning roller is provided with a motor that drives the cleaning roller. The inclination angles of the inclined channels and the inclined tooth plates are consistent with the inclination angles of the inclined screen.
[0009] Furthermore, the end of the cleaning roller is rotatably matched with two auxiliary positioning plates spaced apart, the two auxiliary positioning plates are respectively located on two side surfaces of the side wall of the screening box, and the motor is fixed on the side surface of the auxiliary positioning plate located on the outside.
[0010] Furthermore, a cleaning brush is provided on the circumference of the outer surface of the cleaning roller.
[0011] Furthermore, an inner wall of the screening box is provided with an inclined guide plate between the feed port and the upper end of the inclined screen, and an angle between the inclined guide plate and the horizontal plane is greater than an angle between the inclined screen and the horizontal plane.
[0012] Furthermore, the angle between the inclined screen and the horizontal plane is 15°-30°, and the angle between the inclined guide plate and the horizontal plane is 30°-45°.
[0013] Furthermore, the power mechanism includes vertical plates fixed on the side walls of the screening box, a main shaft is rotatably supported between the two vertical plates, the main shaft fixing sleeve is provided with a fan-shaped eccentric weight, and a first motor for driving the main shaft to rotate is fixed on one side of the vertical plate.
[0014] Furthermore, a driven shaft is provided for rotation support between the two vertical plates, the driven shaft is driven by linkage with the main shaft, and a fan-shaped eccentric weight is fixedly sleeved on the driven shaft.
[0015] Furthermore, a bottom support plate is fixedly provided between the two vertical plates, and two transmission boxes are provided on the bottom support plate at intervals. The main shaft and the driven shaft both pass through the transmission box, and a driving gear located in the transmission box is fixedly provided on the main shaft, and a driven gear located in the transmission box is fixedly provided on the driven shaft, and the driving gear is meshed with the driven gear.
[0016] Furthermore, both side surfaces of the screening box are provided with reinforcement supports, and vertical rubber pillars are provided on the reinforcement supports, and the bottom surfaces of the rubber pillars are fixed on the base.
[0017] The beneficial effects of the environmentally friendly post-processing device for preparing molecular sieves provided by the present invention are: it can effectively screen materials with high screening efficiency, and the reciprocating cleaning mechanism enables the stuck materials on the inclined screen to be cleared in time, avoiding the blockage of the screen, improving the screening effect and the service life of the screen, and the processing process can be clean and environmentally friendly, improving the applicability of the device; in addition, the power mechanism for driving the vibration of the screening box adopts a composite multi-group eccentric hammer structure. Since the multi-group eccentric hammer can generate a more uniform and stable vibration force, the material can be more evenly distributed and flowed on the screen surface, improving the screening accuracy and efficiency. At the same time, the coordinated use of multiple groups of eccentric hammers can also reduce the load of a single eccentric hammer and extend the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] By reading the following detailed description with reference to the accompanying drawings, the above and other objects, features and advantages of the exemplary embodiments of the present invention will become readily understood. In the accompanying drawings, several embodiments of the present invention are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:
[0019] Figure 1 A schematic diagram of the structure of an environmentally friendly post-treatment device for preparing the molecular sieve of the present invention;
[0020] Figure 2 for Figure 1 A partial enlarged view of area A shown;
[0021] Figure 3 It is a structural schematic diagram of the power mechanism in the present invention.
[0022] Description of reference numerals:
[0023] 1. Base; 2. Screening box; 21. Inclined screen; 22. Inclined trough; 23. Inclined tooth plate; 24. Reinforced support; 241. Rubber pillar; 3. Sealing box; 31. Flange; 32. Feed inlet; 33. Inclined guide plate; 4. Reciprocating cleaning mechanism; 41. Cleaning roller; 42. Gear; 43. Auxiliary positioning plate; 5. Power mechanism; 51. Vertical plate; 52. Main shaft; 53. Eccentric hammer; 54. Driven shaft; 55. Bottom support plate; 56. Transmission box. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Those skilled in the art should know that the embodiments described below are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0025] Any number of elements in the drawings is for illustration and not limitation, and any naming is for distinction only and does not have any limiting meaning.
[0026] The principle and spirit of the present invention are explained in detail below with reference to several representative embodiments of the present invention.
[0027] Example 1 of the environmentally friendly post-treatment device for preparing the molecular sieve provided by the present invention:
[0028] like Figures 1 to 3 As shown,
[0029] The invention comprises a base 1 and a screening box 2 supported by the base 1, a sealing box 3 is provided on the screening box 2, a flange 31 for installing a fan is provided on the sealing box 3, a feed port 32 is provided at one end of the sealing box 3, an inclined screen 21 is provided inside the screening box 2, a reciprocating clearing mechanism 4 for removing stuck materials on the inclined screen 21 is provided on the screening box 2, and a power mechanism 5 for driving the screening box 2 to vibrate is also provided on the screening box 2.
[0030] The inner wall of the screening box 2 is provided with an inclined guide plate 33 between the feed port 32 and the upper end of the inclined screen 21 , and the angle between the inclined guide plate 33 and the horizontal plane is greater than the angle between the inclined screen 21 and the horizontal plane.
[0031] Specifically, the angle between the inclined screen 21 and the horizontal plane is 30°, and the angle between the inclined guide plate 33 and the horizontal plane is 45°.
[0032] The material can be effectively screened by the inclined screen 21 in the screening box 2, and molecular sieves of different particle sizes can be quickly separated, thereby improving the screening efficiency.
[0033] The flange 31 at the top of the sealing box 3 is connected to the fan, and during the specific operation of the equipment, the fan is externally connected to the dust removal equipment through a corrugated hose, thereby improving the working environment and the comfort and work efficiency of the operators.
[0034] In addition, the fast air flow in the screening box 2 is achieved through the action of the fan, which helps to maintain the dryness inside. The dry environment is conducive to the flow and screening of materials. Through the action of the fan, the humidity in the screening box is controlled, the passing rate of the material on the screen is improved, and the screening efficiency is significantly improved. It can also reduce the phenomenon of clogging of the inclined screen 21 due to humidity, etc., and can extend the service life of the equipment.
[0035] In this embodiment, the reciprocating cleaning mechanism 4 includes a cleaning roller 41, and both sides of the screening box 2 are provided with an inclined channel 22 allowing the cleaning roller 41 to pass through the inclined channel 22. The ends of the cleaning roller 41 correspond to the inclined channel 22 and are provided with gears 42 at the ends. The side of the screening box 2 is provided with a beveled tooth plate 23, and the gear 42 is meshed on the beveled tooth plate 23. One end of the cleaning roller 41 is provided with a motor for driving the cleaning roller 41, and the inclination angles of the inclined channel 22 and the beveled tooth plate 23 are consistent with the inclination angle of the inclined screen 21.
[0036] The length of the bevel tooth plate 23 is greater than the length of the bevel channel 22 , so as to prevent the gear 42 from being separated from the bevel tooth plate 23 and improve the continuity and stability of use.
[0037] The cleaning roller 41 is driven by the motor and reciprocates along the inclined channel 22 of the screening box 2 through the meshing action of the gear 42 and the inclined tooth plate 23. This movement mode enables the cleaning roller 41 to effectively remove the stuck materials on the inclined screen 21, prevent the inclined screen 21 from being blocked, and ensure the continuity and efficiency of the screening process.
[0038] In addition, the design of the inclined channel 22 and the inclined tooth plate 23 enables the cleaning roller 41 to move stably, and at the same time, its inclination angle is consistent with the inclined screen 21, ensuring the fit between the cleaning roller 41 and the inclined screen 21, thereby improving the cleaning effect. The entire reciprocating cleaning mechanism 4 has a compact structure and occupies a small space, which is beneficial to the overall layout of the screening box.
[0039] In this embodiment, the end of the cleaning roller 41 is rotatably matched with two auxiliary positioning plates 43 spaced apart, and the two auxiliary positioning plates 43 are respectively located on the two sides of the side wall of the screening box 2, and the motor is fixed on the side of the auxiliary positioning plate 43 on the outside.
[0040] Among them, the auxiliary positioning plate 43 can enhance the support and positioning of the cleaning roller 41 on the side wall of the screening box 2 to prevent it from shaking or shifting during operation, thereby ensuring the stable operation of the cleaning roller 41; in addition, by rationally utilizing the side wall space of the screening box 2, the spatial layout is optimized to make it more compact.
[0041] In this embodiment, a cleaning brush is provided on the circumference of the outer surface of the cleaning roller 41 .
[0042] The cleaning brush can effectively remove the stuck materials on the inclined screen 21 as the cleaning roller 41 rotates. The cleaning brush can be optimized according to the material characteristics to ensure that the materials are quickly and thoroughly removed, thereby improving the cleanliness and screening efficiency of the inclined screen 21. The cleaning brush can also reduce the wear and damage to the screen and extend the service life of the screen.
[0043] During specific use, when cleaning is not required, the cleaning roller 41 is placed at the bottom of the inclined channel 22 to avoid interference with the feed screening.
[0044] In this embodiment, the power mechanism 5 includes a vertical plate 51 fixed on the side walls of the screening box 2, and a main shaft 52 is rotatably supported between the two vertical plates 51. The main shaft 52 is fixedly sleeved with a fan-shaped eccentric weight 53, and a first motor for driving the main shaft 52 to rotate is fixedly provided on one side of the vertical plate 51.
[0045] When in use, the first motor drives the main shaft 52 to rotate, so that the fan-shaped eccentric weight 53 fixed on the main shaft 52 generates a rotational motion. Due to the shape and position design of the eccentric weight 53, centrifugal force is generated during the rotation process, thereby driving the screening box 2 to vibrate efficiently. Vibration helps the flow and stratification of materials on the screen, thereby improving the screening efficiency and accuracy.
[0046] In this embodiment, a driven shaft 54 is rotatably supported between the two vertical plates 51 . The driven shaft 54 is driven by the main shaft 52 . A fan-shaped eccentric weight 53 is fixedly sleeved on the driven shaft 54 .
[0047] Specifically, a bottom support plate 55 is fixedly provided between the two vertical plates 51, and two transmission boxes 56 are provided on the bottom support plate 55 and are spaced apart from each other. The main shaft 52 and the driven shaft 54 both pass through the transmission box 56, and a driving gear in the transmission box 56 is fixedly provided on the main shaft 52, and a driven gear in the transmission box 56 is fixedly provided on the driven shaft 54, and the driving gear is meshed with the driven gear.
[0048] The driven shaft 54 is driven in linkage with the main shaft 52, so that the eccentric weights on the two shafts can rotate synchronously, thereby generating superimposed centrifugal force, which enhances the vibration amplitude and frequency of the screening box 2. This enhanced vibration helps the material to flow and stratify more quickly on the screen, further improving the screening efficiency and accuracy.
[0049] Since the two sets of eccentric weights are respectively mounted on the main shaft 52 and the driven shaft 54, their rotational motion can make the vibration of the screening box 2 more uniform. This uniform vibration distribution helps to evenly distribute the material on the screen, reduces the possibility of material accumulation and clogging, and thus improves the uniformity and stability of screening.
[0050] At the same time, the coordinated use of multiple sets of eccentric hammers can also reduce the load of a single eccentric hammer and extend the service life of the equipment.
[0051] In this embodiment, both side surfaces of the screening box 2 are provided with reinforcement supports 24 , and vertical rubber pillars 241 are provided on the reinforcement supports 24 . The bottom surfaces of the rubber pillars 241 are fixed on the base 1 .
[0052] The vertical rubber pillars 241 not only play a supporting role, but more importantly, the rubber material has good buffering and shock absorption performance, which can significantly reduce the transmission of the vibration of the screening box 2 to the base 1 and the surrounding environment, reduce the noise level, and improve the comfort of the working environment.
[0053] The reinforced support 24 and the vertical rubber support 241 thereon provide effective support and shock absorption for the screening box 2, thereby enhancing structural stability, reducing vibration transmission, extending the life of the equipment, and improving screening efficiency.
[0054] According to the above description of this specification, those skilled in the art may also understand that the terms used below, such as "up", "down", "front", "back", "left", "right", "width", "horizontal", "top", "bottom", "inside", "outside" and the like, which indicate orientation or positional relationships, are based on the orientation or positional relationships shown in the drawings of this specification, and are only for the purpose of facilitating the explanation of the scheme of the present invention and simplifying the description, rather than explicitly or implicitly indicating that the devices or elements involved must have the specific orientation, be constructed and operated in a specific orientation. Therefore, the above-mentioned orientation or positional relationship terms cannot be understood or interpreted as limitations on the scheme of the present invention.
[0055] In addition, in the description of this specification, “plurality” means at least two, for example, two, three or more, etc., unless otherwise clearly and specifically defined.
Claims
1. An environmentally friendly post-processing device for preparing molecular sieves, characterized in that: The invention comprises a base (1) and a screening box (2) supported by the base (1), the screening box (2) being provided with a sealing box (3), the sealing box (3) being provided with a flange (31) for installing a fan, one end of the sealing box (3) being provided with a feed port (32), an inclined screen (21) being provided inside the screening box (2), the screening box (2) being provided with a reciprocating cleaning mechanism (4) for removing materials stuck on the inclined screen (21), and the screening box (2) being further provided with a power mechanism (5) for driving the screening box (2) to vibrate; The reciprocating cleaning mechanism (4) comprises a cleaning roller (41), both sides of the screening box (2) are provided with an inclined channel (22) for allowing the cleaning roller (41) to pass through, the end of the cleaning roller (41) correspondingly passes through the inclined channel (22) and is provided with a gear (42), the side of the screening box (2) is provided with an inclined tooth plate (23), the gear (42) is meshed with the inclined tooth plate (23), one end of the cleaning roller (41) is provided with a motor for driving the cleaning roller (41), and the inclination angles of the inclined channel (22) and the inclined tooth plate (23) are consistent with the inclination angle of the inclined screen (21).
2. The environmentally friendly post-processing device for preparing molecular sieves according to claim 1, characterized in that: The end of the cleaning roller (41) is rotatably fitted with two auxiliary positioning plates (43) which are spaced apart from each other. The two auxiliary positioning plates (43) are respectively located on two side surfaces of the side wall of the screening box (2). The motor is fixed on the side surface of the auxiliary positioning plate (43) located on the outside.
3. The environmentally friendly post-processing device for preparing molecular sieve according to claim 1, characterized in that: A cleaning brush is provided in the circumferential direction of the outer surface of the cleaning roller (41).
4. The environmentally friendly post-processing device for preparing molecular sieves according to claim 1, characterized in that: The inner wall of the screening box (2) is provided with an inclined guide plate (33) between the feed inlet (32) and the upper end of the inclined screen (21), and the angle between the inclined guide plate (33) and the horizontal plane is greater than the angle between the inclined screen (21) and the horizontal plane.
5. The environmentally friendly post-processing device for preparing molecular sieves according to claim 4, characterized in that: The angle between the inclined screen (21) and the horizontal plane is 15°-30°, and the angle between the inclined guide plate (33) and the horizontal plane is 30°-45°.
6. The environmentally friendly post-processing device for preparing molecular sieves according to claim 1, characterized in that: The power mechanism (5) comprises vertical plates (51) fixed on the side walls of the screening box (2), a main shaft (52) is rotatably supported between the two vertical plates (51), a fan-shaped eccentric weight (53) is fixedly sleeved on the main shaft (52), and a first motor for driving the main shaft (52) to rotate is fixedly provided on one side of the vertical plate (51).
7. The environmentally friendly post-processing device for preparing molecular sieves according to claim 6, characterized in that: A driven shaft (54) is rotatably supported between the two vertical plates (51), and the driven shaft (54) is driven in linkage with the main shaft (52). A fan-shaped eccentric weight (53) is fixedly sleeved on the driven shaft (54).
8. The environmentally friendly post-processing device for preparing molecular sieves according to claim 7, characterized in that: A bottom support plate (55) is fixedly arranged between the two vertical plates (51); two transmission boxes (56) are arranged on the bottom support plate (55) and are spaced apart; the main shaft (52) and the driven shaft (54) both pass through the transmission box (56); a driving gear in the transmission box (56) is fixedly sleeved on the main shaft (52); a driven gear in the transmission box (56) is fixedly sleeved on the driven shaft (54); the driving gear is meshed with the driven gear.
9. The environmentally friendly post-processing device for preparing molecular sieves according to claim 1, characterized in that: Both sides of the screening box (2) are provided with reinforcement supports (24), and vertical rubber pillars (241) are provided on the reinforcement supports (24), and the bottom surfaces of the rubber pillars (241) are fixed on the base (1).
Citation Information
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