Double-sliding-rail cross motion type industrial cleaning machine

Through the design of a dual-slide cross-motion industrial cleaning machine, the double-layer slide rail and gear power device that can rotate indirectly, solve the problem of low spraying and drying efficiency of existing cleaning equipment, and realize the cleaning agent and hot air All-round coverage improves cleaning and drying efficiency.

CN119098419APending Publication Date: 2024-12-10INNOVATION RES INST OF ZHEJIANG UNIV OF TECH SHENGZHOU
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Patent Information

Application Number
CN202411219099.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

The existing cleaning equipment has low efficiency problems in the spraying and drying stages. The spraying effect is poor and the air supply direction is single, making it difficult to cover all corners of the workpiece in all directions, resulting in low cleaning and drying efficiency.

Method used

The double-slide cross-motion industrial cleaning machine is adopted. By setting up a double-layer slide rail that can rotate in a directionally and combines the spray system and the air supply system, the cleaning agent and hot air are fully covered by multiple angles, and the gear power device is used to drive the outer side and The inner spray system rotates in reverse to improve spraying and drying efficiency.

Benefits of technology

It realizes all-round coverage of cleaning agents and uniform delivery of hot air, improves the efficiency of cleaning and drying, and improves the utilization efficiency and cleaning effect of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a double-sliding-rail cross motion type industrial cleaning machine which comprises a cleaning cavity and is characterized by further comprising a liquid supply and air supply system and a cross spraying system. The liquid and air supply system is used for providing cleaning liquid and hot air for the cross spraying system and comprises a cleaning liquid tank, an air blower and a liquid and air double-layer pipe, and the cleaning liquid tank and the air blower are connected with the liquid and air double-layer pipe through pipelines. The cross spraying system is used for spraying a cleaning agent and blowing hot air to a workpiece in the cleaning cavity, and comprises an outer side spraying system, an inner side spraying system and a gear power device; gear power devices are arranged on the outer side spraying system and the inner side spraying system respectively, so that the outer side spraying system and the inner side spraying system rotate reversely, and cross spraying is achieved; according to the device, the coaxial double-layer space is arranged at the liquid and air supply port, liquid is supplied on the inner side, air is supplied on the outer side, the two spaces are connected with the spraying arms respectively, and the coaxial same-direction or coaxial reverse rotation function is achieved.
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Description

Technical Field

[0001] The invention patent relates to the field of energy-saving and environmental protection technology, and in particular to a double-slide cross-motion industrial cleaning machine. Background Art

[0002] In the cleaning industry, after the workpiece is processed, a large amount of metal debris and processing oil will remain on the surface. Therefore, the product needs to be cleaned before assembly. With the development of the country and the progress of science and technology, cleaning equipment has been used in all walks of life, and ordinary cleaning equipment has great cleaning disadvantages, so most people will choose vacuum hydrocarbon solvent cleaning equipment. However, in the vacuum hydrocarbon cleaning machine equipment, the spraying stage in the cleaning process generally sets a nozzle at the top of the cleaning chamber, and sprays the cleaning agent from top to bottom. The spraying effect is relatively poor, and it is difficult to cover every corner of the workpiece to be cleaned; at the same time, in the drying stage, in order to prevent the washing liquid in the immersion stage from entering the air outlet, most general cleaning machines set the air outlet at the top of the cleaning chamber, and can only supply air from one direction above, and the drying efficiency is low.

[0003] In order to solve the above problems, the present invention provides a double-slide cross-motion industrial cleaning machine. The device is provided with double-layer slides that can rotate in different directions, combined with a spray system and an air supply system, so that the cleaning agent and hot air can cover every corner of the workpiece to be cleaned in all directions and angles, thereby improving the efficiency of the spray cleaning stage and the hot air drying stage. Summary of the invention

[0004] In order to solve the above technical problems and improve the spraying efficiency in the cleaning stage and the drying efficiency in the drying stage, the present invention provides a double-slide rail cross-motion type industrial cleaning machine.

[0005] The technical solution adopted by the present invention to solve the technical problem is:

[0006] A double-slide rail cross-motion industrial cleaning machine includes a cleaning chamber, characterized in that it also includes a liquid and air supply system and a cross-spray system; the liquid and air supply system is used to provide cleaning liquid and hot air to the cross-spray system, and includes a cleaning liquid tank, a blower and a liquid-air double-layer pipe, and the cleaning liquid tank and the blower are respectively connected to the liquid-air double-layer pipe through pipelines; the cross-spray system is used to spray cleaning agent and blow hot air to the workpiece in the cleaning chamber, and includes an outer spray system, an inner spray system and a gear power device; the outer spray system and the inner spray system are respectively provided with gear power devices, so that the outer spray system and the inner spray system rotate in the opposite direction to achieve cross-spraying.

[0007] Furthermore, the cleaning chamber includes a chamber door, a shell, a cleaning basket and a cleaning basket support; the chamber door is arranged on one side of the shell, and the cleaning basket is arranged inside the shell through the cleaning basket support.

[0008] Furthermore, the liquid-air double-layer pipe includes a liquid pipe and an air duct, and the liquid pipe is installed on the inner side of the air duct through a support frame; an opening at one end of the liquid pipe is connected to the cleaning liquid tank, and an opening on the circumferential outer wall is connected to an outer spray system and an inner spray system; an opening at one end of the air duct is connected to a blower, and an opening on the circumferential outer wall is connected to an outer spray system and an inner spray system.

[0009] Furthermore, the liquid-air double-layer pipe is divided into two sections, including a front section and a rear section. The front section is connected to the inner spray system, and the rear section is connected to the outer spray system. The front section is engaged with the rear section and can rotate relative to each other at the connection.

[0010] Furthermore, the outer spray system includes an outer slide rail, an outer spray arm and an outer air supply duct. The outer slide rail is fixed on a side wall of the cleaning chamber, the outer spray arm is connected to the inner liquid pipe of the liquid-air double-layer tube, and has a spray hole on the branch end; the rod end of the outer air supply duct is connected to the outer air duct of the liquid-air double-layer tube, and has an air supply hole on the branch end.

[0011] Furthermore, the inner spray system includes an inner slide rail, an inner spray arm and an inner air supply pipe; the inner slide rail is fixed on the other side wall of the cleaning chamber, the inner spray arm rod end is connected to the inner liquid pipe of the liquid-air double-layer pipe, and there is a spray hole on the branch end; the inner air supply pipe rod end is connected to the outer air duct of the liquid-air double-layer pipe, and there is an air supply hole on the branch end.

[0012] Furthermore, the gear power device includes a motor, a pinion and a track gear; the motor is connected to the spray arm and the air supply pipe, and the motor shaft is connected to the pinion; the track gear is arranged on the outer slide rail or the inner slide rail and meshes with the pinion.

[0013] The working process of a double-slide cross-motion industrial cleaning machine includes the following steps:

[0014] 1) When the cleaning machine is spraying, the cleaning liquid tank pumps the cleaning liquid to the liquid pipe to supply the liquid to the outer spray arm and the inner spray arm, and sprays it out from the spray hole;

[0015] 2) At the same time, the gear power device drives the outer spray system and the inner spray system to rotate in opposite directions, and spray crosswise;

[0016] 3) When the cleaning machine is drying, the blower pumps hot air to the air duct, supplies air to the outer air supply duct and the inner air supply duct, and the air is discharged from the air supply hole;

[0017] 4) At the same time, the gear power device drives the outer spray system and the inner spray system to rotate in the opposite direction to achieve all-round drying.

[0018] The beneficial effects of the present invention are embodied in:

[0019] 1) The device is equipped with a double slide rail rotating structure. The two slide rails drive the two sets of fork arms to rotate in opposite directions through gears, which can cover the workpiece to be cleaned in all directions and at multiple angles, thereby improving the cleaning effect;

[0020] 2) The device is provided with a cleaning agent nozzle and a hot air outlet on the slide rail fork arm, which can be used for both cleaning and drying, thereby improving the utilization efficiency of the device and accelerating the cleaning and drying processes;

[0021] 3) The device sets up a coaxial double-layer space at the liquid supply and air supply port, with liquid supply on the inner side and air supply on the outer side, each of which is connected to a spray arm to achieve a coaxial same-direction or coaxial reverse rotation function. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a front view of the cleaning machine of the present invention;

[0023] Figure 2 is a front view of the cleaning machine of the present invention;

[0024] Figure 3 It is a structural diagram of the spraying and drying device of the present invention;

[0025] Figure 4 It is the principle diagram of the spraying and drying system of the present invention;

[0026] Figure 5 It is a double slide rail structure diagram of the present invention;

[0027] Figure 6 is an enlarged view of the gear pusher P2 of the present invention;

[0028] Figure 7 It is an enlarged view of the liquid-air double-layer pipeline P1 of the present invention;

[0029] Figure 8 is an enlarged view of the rotary connection structure P3 of the present invention;

[0030] Fig. 9 is a cross-sectional view of the rotary connection structure of the present invention;

[0031] In the figure: 1. cleaning chamber; 11. chamber door; 12. shell; 13. cleaning basket; 14. cleaning basket support; 21. cleaning liquid tank; 22. blower; 23. liquid-air double-layer pipe; 231. liquid pipe; 232. air duct; 233. connecting rod; 234. front section of double-layer pipe; 235. rear section of double-layer pipe; 301. spray hole; 302. air supply hole; 31. outer spray system; 311. outer slide rail; 312. outer spray arm; 313. outer air supply duct; 32. inner spray system; 321. inner slide rail; 322. inner spray arm; 323. inner air supply duct; 33. gear power device; 331. motor; 332. pinion; 333. track gear. DETAILED DESCRIPTION

[0032] The following is a detailed description with reference to the accompanying drawings and embodiments:

[0033] In order to show the technical scheme and advantages of the present invention in more detail, some relevant examples will now be used for description. The purpose of the present invention is explained by combining the corresponding pictures and examples. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention in any way. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Reference Figure 1-9 , a double-slide cross-motion industrial cleaning machine, including a cleaning chamber 1, a liquid and air supply system, and a cross spray system.

[0035] The cleaning chamber 1 is cylindrical in shape as a whole and is the core component of the cleaning machine, including a chamber door 11, an outer shell 12, a cleaning basket 13, and a cleaning basket support 14; the chamber door 11 is rectangular in shape as a whole and is opened at the end of the cleaning chamber 1 facing outward, so that the workpiece to be cleaned can enter the cleaning chamber; the wall 12 is cylindrical in shape as a whole and is the outer surface of the cleaning chamber 1, separating the chamber from the outside, and the connection between the cleaning chamber 1 and various liquid tanks and water pumps needs to pass through the outer shell 12; the cleaning basket 13 is rectangular in shape as a whole, specifically a mesh basket frame woven with 2mm diameter aluminum alloy wire, which is used to hold the workpiece to be cleaned and can carry the workpiece through the chamber door 11 into the cleaning chamber 1; the cleaning basket support 14 is two steel square tubes, one end of which is fixed to the chamber door 11 and the other end is fixed to the wall of the cleaning chamber, and is used to support the cleaning basket 13. The cleaning chamber 1 is also provided with a drain, which is a conventional setting and will not be repeated here.

[0036] The liquid and air supply system is used to provide cleaning liquid and hot air to the spray device, and includes a cleaning liquid tank 21, a blower 22, and a liquid-air double-layer pipe 23;

[0037] The cleaning liquid tank 21 is used to hold the cleaning solution and is connected to the liquid pipe 231 on the inner side of the liquid-air double-layer pipe 23; the blower 22 is used to supply air to the blowing pipe and is connected to the air pipe 232 on the outer side of the liquid-air double-layer pipe 23; the inner pipe of the liquid-air double-layer pipe 23 is the liquid pipe 231, one side of which is connected to the cleaning liquid tank 21, and the other side is connected to the spray arm 312, and the outer pipe is the air pipe 232, one side of which is connected to the blower 22, and the other side is connected to the air supply pipe 313; the liquid pipe 231 and the air pipe 232 are connected by a connecting rod 233; the liquid-air double-layer pipe 23 is divided into a front and a rear section, the front section 234 of the double-layer pipe is connected to the inner spray system 32 and can rotate clockwise, and the rear section 235 of the double-layer pipe is connected to the outer spray system 31 and can rotate counterclockwise; the front section 234 of the double-layer pipe is engaged with the rear section 235 of the double-layer pipe, and the front and rear sections rotate in opposite directions at the engaged connection.

[0038] The cross spray system is used to spray cleaning agent and blow hot air to the workpieces in the cleaning basket 13, and includes an outer spray system 31, an inner spray system 32, and a gear power device 33;

[0039] The outer spray system 31 rotates counterclockwise, and includes an outer slide rail 311, an outer spray arm 312, and an outer air supply pipe 313; the outer slide rail 311 is fixed to the rear wall of the cleaning chamber 1, the rod end of the outer spray arm 312 is connected to the inner part of the liquid pipe 231 of the liquid-air double-layer pipe 23, and a spray hole 301 is provided on the branch end; the rod end of the outer air supply pipe 313 is connected to the outer part of the air pipe 231 of the liquid-air double-layer pipe 23, and an air supply hole 302 is provided on the branch end;

[0040] The inner spray system 32 rotates clockwise, and includes an inner slide rail 321, an inner spray arm 322, and an inner air supply pipe 323; the inner slide rail 321 is fixed to the front wall of the cleaning chamber 1, the rod end of the inner spray arm 322 is connected to the inner part of the liquid pipe 231 of the liquid-air double-layer pipe 23, and a spray hole 301 is provided on the branch end; the rod end of the inner air supply pipe 323 is connected to the outer part of the air pipe 231 of the liquid-air double-layer pipe 23, and an air supply hole 302 is provided on the branch end;

[0041] The gear power device 33 is used to drive the spray arm to move around the slide rail, and includes a motor 331, a pinion 332, and a track gear 333; the side of the motor 331 is connected to the spray arm 312 and the air supply pipe 313, and the rotating shaft is connected to the pinion 332; the pinion axis is connected to the rotating shaft of the motor 331 and meshes with the track gear 333; the track gear 333 is arranged on the slide rail and meshes with the pinion 332. In this embodiment, the motor is powered by an independent power supply, such as a battery, which provides power to control the rotation of the motor.

[0042] Working principle:

[0043] 1) During the spraying stage of the cleaning machine, the cleaning liquid tank will supply liquid to the spraying device through the liquid pipe;

[0044] 2) During the hot air blowing stage of the cleaning machine when drying, the blower will blow hot air to the blowing device through the air duct;

[0045] 3) The power device of the double-slide cross motion system is a motor and gear installed between the spray arm and the slide rail. The motor drives the small gear to move on the large gear of the guide rail;

[0046] 4) The outer spray system and the inner spray system rotate in opposite directions, which can cover the workpiece to be cleaned in all directions and angles, improving the cleaning efficiency and effect.

[0047] The above embodiments are only preferred embodiments of the present invention and are not limitations of the technical solutions of the present invention. Any technical solution that can be implemented on the basis of the above embodiments without creative work should be deemed to fall within the scope of protection of the patent of the present invention.

Claims

1. A double-slide cross-motion industrial cleaning machine, comprising a cleaning chamber (1), It is characterized in that The invention also comprises a liquid supply and air supply system and a cross spray system; the liquid supply and air supply system is used to provide cleaning liquid and hot air to the cross spray system, and comprises a cleaning liquid tank (21), a blower (22) and a liquid-air double-layer pipe (23); the cleaning liquid tank (21) and the blower (22) are respectively connected to the liquid-air double-layer pipe (23) through pipelines; the cross spray system is used to spray cleaning agent and blow hot air to the workpiece in the cleaning chamber (1), and comprises an outer spray system (31), an inner spray system (32) and a gear power device (33); the outer spray system (31) and the inner spray system (32) are respectively provided with a gear power device (33), so that the outer spray system (31) and the inner spray system (32) rotate in opposite directions to realize cross spraying.

2. A double-slide cross-motion industrial cleaning machine according to claim 1, It is characterized in that The cleaning chamber (1) comprises a chamber door (11), an outer shell (12), a cleaning basket (13) and a cleaning basket support (14); the chamber door (11) is arranged on one side of the outer shell (12), and the cleaning basket (13) is arranged inside the outer shell (12) via the cleaning basket support (14).

3. A double-slide cross-motion industrial cleaning machine according to claim 1, It is characterized in that The liquid-air double-layer pipe (23) comprises a liquid pipe (231) and an air pipe (232); the liquid pipe (231) is installed on the inner side of the air pipe (232) via a support frame; an opening at one end of the liquid pipe (231) is connected to the cleaning liquid tank (21), and an opening at a circumferential outer wall is connected to an outer spray system (31) and an inner spray system (32); an opening at one end of the air pipe (232) is connected to a blower (22), and an opening at a circumferential outer wall is connected to an outer spray system (31) and an inner spray system (32).

4. A double-slide rail cross-motion industrial cleaning machine according to claim 3, It is characterized in that The liquid-air double-layer pipe (23) is divided into two sections, front and rear, including a double-layer pipe front section (234) and a double-layer pipe rear section (235). The double-layer pipe front section (234) is connected to the inner spray system (32), and the double-layer pipe rear section (235) is connected to the outer spray system (31); and the double-layer pipe front section (234) and the double-layer pipe rear section (235) are engaged and connected, and can rotate relative to each other at the connection.

5. A double-slide cross-motion industrial cleaning machine according to claim 3 or 4, It is characterized in that The outer spray system (31) comprises an outer slide rail (311), an outer spray arm (312) and an outer air supply pipe (313); the outer slide rail (311) is fixed on a side wall of the cleaning chamber (1); the outer spray arm (312) is connected to the inner liquid pipe (231) of the liquid-air double-layer pipe (23), and has a spray hole (301) on the branch end; the rod end of the outer air supply pipe (313) is connected to the outer air pipe (232) of the liquid-air double-layer pipe (23), and has an air supply hole (302) on the branch end.

6. A double-slide cross-motion industrial cleaning machine according to claim 5, It is characterized in that The inner spray system (32) comprises an inner slide rail (321), an inner spray arm (322) and an inner air supply pipe (323); the inner slide rail (321) is fixed to the other side wall of the cleaning chamber (1); the rod end of the inner spray arm (322) is connected to the inner liquid pipe (231) of the liquid-air double-layer pipe (23), and a spray hole (301) is provided on the branch end; the rod end of the inner air supply pipe (323) is connected to the outer air pipe (232) of the liquid-air double-layer pipe (23), and an air supply hole (302) is provided on the branch end.

7. A double-slide cross-motion industrial cleaning machine according to claim 6, It is characterized in that The gear power device (33) comprises a motor (331), a pinion (332) and a track gear (333); the motor (331) is connected to the spray arm (312) and the air supply pipe (313), and the motor (331) shaft is connected to the pinion (332); the track gear (333) is arranged on the outer slide rail (311) or the inner slide rail (321), and meshes with the pinion (332).

8. The working process of the double-slide cross-motion industrial cleaning machine according to any one of claims 1 to 7, It is characterized in that The steps include: 1) When the cleaning machine is spraying, the cleaning liquid tank (21) pumps the cleaning liquid to the liquid pipe (231) to supply the liquid to the outer spray arm (312) and the inner spray arm (322), and the liquid is sprayed out from the spray hole (301); 2) At the same time, the gear power device (33) drives the outer spray system (31) and the inner spray system (32) to rotate in opposite directions to perform cross spraying; 3) When the cleaning machine is drying, the blower (22) pumps hot air to the air duct (232), supplies air to the outer air supply duct (313) and the inner air supply duct (323), and discharges the air from the air supply hole (302); 4) At the same time, the gear power device (33) drives the outer spray system (31) and the inner spray system (32) to rotate in opposite directions, thereby achieving all-round drying.

Citation Information

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