Full-automatic corner cutting single-machine equipment and using method

Abstract

The full-automatic corner cutting single machine equipment comprises a machine cabinet and supporting columns, and the multiple supporting columns are fixedly arranged on the rear side of the top end of the machine cabinet; the first transverse servo module is fixedly arranged on the front side of the supporting column in the horizontal direction. The mechanical arm is arranged on the front side of the first transverse servo module; sucker manipulators are fixedly arranged at the left and right ends and the middle part of the front side of the mechanical arm; the feeding mechanism is arranged on the right side of the top end of the machine cabinet and located below the suction cup mechanical arm on the rightmost side. The R angle cutting mechanism is arranged in the middle of the top end of the machine cabinet and located below the middle suction cup mechanical arm and the suction cup mechanical arm on the leftmost side. According to the full-automatic corner cutting single-machine equipment, the four corners of a material plate can be automatically subjected to R corner cutting by arranging the R corner cutting mechanism, the yield of products is greatly increased through mechanical corner cutting, the machining efficiency of the material plate is improved, and market requirements are effectively met.

Description

Technical Field

[0001] The invention relates to the technical field of battery parts, and in particular to a fully automatic corner cutting stand-alone device and a use method thereof. Background Art

[0002] The existing soft-pack power battery tabs are usually manually taken out after the tab forming machine produces the product, and then transferred to a manual chamfering machine for corner cutting. This operation is difficult and can easily cause secondary defects to the product, such as scratches, crushing, deformation, etc. In addition, manual loading and unloading is inefficient and labor-intensive. Summary of the invention

[0003] The purpose of the present invention is to provide a fully automatic corner cutting stand-alone equipment and a method of use, so as to solve the problems in the above-mentioned background technology that the manual corner cutting operation of the product is difficult and easily causes secondary defects to the product, such as scratches, crushing, deformation, etc., and the manual loading and taking of materials is slow in efficiency and has high labor intensity.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic corner cutting stand-alone equipment, comprising: a cabinet, a support column, a first lateral servo module, a robotic arm, a suction cup manipulator, a feeding mechanism, a R-angle cutting mechanism and a discharging assembly; a plurality of support columns are fixedly arranged on the rear side of the top end of the cabinet; the first lateral servo module is fixedly arranged on the front side of the support column in the horizontal direction; the robotic arm is arranged on the front side of the first lateral servo module; suction cup manipulators are fixedly arranged on the left and right ends and the middle part of the front side of the robotic arm; the feeding mechanism is arranged on the right side of the top end of the cabinet, and is located below the rightmost suction cup manipulator; the R-angle cutting mechanism is arranged in the middle part of the top end of the cabinet, and is located below the middle suction cup manipulator and the leftmost suction cup manipulator; the discharging assembly is arranged on the left side of the top end of the cabinet.

[0005] Preferably, the loading mechanism includes: a second transverse servo module, which is fixedly arranged on the top right side of the cabinet along the front-to-back direction; a movable seat is fixedly arranged on the top of the second transverse servo module; a support plate is fixedly arranged on the top of the movable seat; a plurality of columns are fixedly arranged on the left and right sides of the top of the support plate in sequence from front to back, and a card slot is opened on the inner side of every four columns, and a plurality of through holes are opened on the top of the support plate in sequence from front to back; wherein a material plate is placed on the inner side of every four columns, and the material plate is located above the through hole.

[0006] Preferably, the loading mechanism also includes: a vertical servo module, which is fixedly arranged on one side of the top end of the inner cavity of the cabinet; a push rod is fixedly arranged on one side of the vertical servo module, and the top end of the vertical servo module extends to the top end of the cabinet and is plugged into the inner cavity of one of the through holes, and the push rod extends out of the through hole and contacts the material plate.

[0007] Preferably, the R-angle cutting mechanism includes: a third lateral servo module, which is fixedly arranged on both sides of the left and right sides of the middle of the top of the cabinet along the front-to-back direction; a bracket is fixedly arranged on the top of the third lateral servo module; a first pressure cylinder is fixedly arranged on one side of the bracket; and a material table is fixedly arranged on the top of the first pressure cylinder.

[0008] Preferably, the right suction cup manipulator is located directly above the material plate on the inner side of one of the side columns.

[0009] Preferably, the R angle cutting mechanism also includes: a support, which is fixedly provided on both sides of the left and right sides of the middle of the top of the cabinet along the front-to-back direction, and the support is located on the opposite side of the third lateral servo module; the cutting mold is fixedly provided at the top of the support; guide columns are fixedly provided on both sides of the top of the support; the top plate is fixedly provided at the top of the guide column; the mounting seat is fixedly provided on one side of the support; the second pressure cylinder is fixedly provided on both sides of the top of the mounting seat; the push plate is fixedly provided at the top of the second pressure cylinder; the cutting column is fixedly provided at the bottom end of the push plate, and the cutting column extends out of the bottom end of the top plate; the fixed plate is fixedly provided on the outer wall of the cutting column; the pressure plate is adaptively connected to the bottom end of the outer wall of the cutting column; the spring is fixedly provided between the fixed plate and the pressure plate.

[0010] Preferably, an R-groove recessed inwardly is provided on the inner side of the cutting column.

[0011] Preferably, the discharging assembly includes: an XY servo module, which is fixedly arranged on the left side of the top of the cabinet; and a Tray, which is fixedly arranged on the top of the XY servo module.

[0012] The invention proposes a fully automatic angle cutting stand-alone device, which has the following beneficial effects: 1. The present invention is capable of storing and automatically loading material plates by providing a loading mechanism, eliminating the need for repeated manual loading, thus saving labor costs and reducing labor intensity.

[0013] 2. The present invention is capable of automatically performing R-angle cutting on the four corners of the material plate by providing an R-angle cutting mechanism. The mechanical angle cutting greatly improves the yield rate of the product and the processing efficiency of the material plate, thereby effectively adapting to market demand.

[0014] 3. The present invention is provided with a discharging assembly to facilitate the storage of products with four R corners cut. The products are placed in designated Tray hole positions by moving the XY servo module until the Tray hole positions are filled with products as required, thereby realizing automatic continuous production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 For the present invention Figure 1 A in the enlarged view; Figure 3 For the present invention Figure 1 The enlarged view of point B in the figure; Figure 4 A top view of the present invention; Figure 5 It is a structural schematic diagram of the feeding mechanism of the present invention; Figure 6 It is a top view of the support plate of the present invention.

[0016] In the figure: 1, cabinet; 2, support column; 3, first horizontal servo module; 4, mechanical arm; 5, suction cup manipulator; 6, feeding mechanism; 61, second horizontal servo module; 62, moving seat; 63, support plate; 64, column; 65, slot; 66, through hole; 67, vertical servo module; 68, push rod; 7, R angle cutting mechanism; 71, third horizontal servo module; 72, bracket; 73, first pressure cylinder; 74, material table; 75, support; 76, cutting mold; 77, guide column; 78, top plate; 79, mounting seat; 710, second pressure cylinder; 711, push plate; 712, cutting column; 713, fixed plate; 714, pressure plate; 715, spring; 8, discharge assembly; 81, XY servo module; 82, tray. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] See also Figure 1-Figure 6 The present invention provides a technical solution: a fully automatic corner cutting stand-alone equipment, including: a cabinet 1, a support column 2, a first lateral servo module 3, a mechanical arm 4, a suction cup manipulator 5, a feeding mechanism 6, a R corner cutting mechanism 7 and a discharging component 8.

[0019] A plurality of support columns 2 are fixedly arranged on the rear side of the top of the cabinet 1, and a first lateral servo module 3 is fixedly arranged on the front side of the support column 2 in the horizontal direction. The first lateral servo module 3 is a prior art and can push the robotic arm 4 to move laterally. The robotic arm 4 is arranged on the front side of the first lateral servo module 3, and suction cup manipulators 5 are fixedly arranged on the left and right ends and the middle part of the front side of the robotic arm 4. A loading mechanism 6 is arranged on the right side of the top of the cabinet 1 and is located below the rightmost suction cup manipulator 5. A R-angle cutting mechanism 7 is arranged in the middle part of the top of the cabinet 1 and is located below the middle suction cup manipulator 5 and the leftmost suction cup manipulator 5. A discharging assembly 8 is arranged on the left side of the top of the cabinet 1.

[0020] As a preferred solution, further, the feeding mechanism 6 includes: a second transverse servo module 61 , a movable seat 62 , a support plate 63 , a column 64 , a slot 65 , a through hole 66 , a vertical servo module 67 and a push rod 68 .

[0021] In order to place the material sheet, the second transverse servo module 61 is fixedly arranged on the top right side of the cabinet 1 along the front-to-back direction, the movable seat 62 is fixedly arranged on the top of the second transverse servo module 61, and the support plate 63 is fixedly arranged on the top of the movable seat 62. A plurality of columns 64 are fixedly arranged on the left and right sides of the top of the support plate 63 from front to back, and a card slot 65 is provided on the inner side of every four columns 64. A plurality of through holes 66 are provided on the top of the support plate 63 from front to back.

[0022] A material plate is placed inside every four columns 64 , and the material plate is located above the through hole 66 .

[0023] In order to lift the material sheet, the vertical servo module 67 is fixedly set on one side of the top of the inner cavity of the cabinet 1, and the push rod 68 is fixedly set on one side of the vertical servo module 67. The top of the vertical servo module 67 extends to the top of the cabinet 1 and is plugged into the inner cavity of one of the through holes 66. The push rod 68 extends out of the through hole 66 and contacts the material sheet.

[0024] As a preferred solution, further, the right suction cup manipulator 5 is located directly above the material sheet inside one of the side columns 64, so that the support plate 63 can always move the material sheet to the bottom of the suction cup manipulator 5 after moving back and forth.

[0025] As a preferred solution, further, the R angle cutting mechanism 7 includes: a third lateral servo module 71, a bracket 72, a first pressure cylinder 73, a material table 74, a support 75, a cutting mold 76, a guide column 77, a top plate 78, a mounting seat 79, a second pressure cylinder 710, a push plate 711, a cutting column 712, a fixing plate 713, a pressure plate 714 and a spring 715.

[0026] In order to be able to control the forward and backward and up and down movement of the material table 74, a third lateral servo module 71 is fixedly arranged on both sides of the left and right sides of the middle of the top of the cabinet 1 along the front-to-back direction, the bracket 72 is fixedly arranged on the top of the third lateral servo module 71, the first pressure cylinder 73 is fixedly arranged on one side of the bracket 72, and the material table 74 is fixedly arranged on the top of the first pressure cylinder 73.

[0027] In order to be able to install the cutting mold 76, a support 75 is fixedly arranged on both sides of the left and right sides of the middle top of the cabinet 1 along the front-to-back direction, and the support 75 is located on the opposite side of the third lateral servo module 71, and the cutting mold 76 is fixedly arranged on the top of the support 75, and guide columns 77 are fixedly arranged on both sides of the top of the support 75, and the top plate 78 is fixedly arranged on the top of the guide column 77.

[0028] In order to be able to cut the material sheet with the help of the cutting mold 76, the mounting seat 79 is fixedly set on one side of the support 75, and the second pressure cylinder 710 is fixedly set on the left and right sides of the top of the mounting seat 79. The push plate 711 is fixedly set on the top of the second pressure cylinder 710, and the bottom end of the push plate 711 is fixedly set with a cutting column 712, and the cutting column 712 extends out of the bottom end of the top plate 78.

[0029] In order to ensure stable cutting of the sheet material, the fixing plate 713 is fixedly disposed on the outer wall of the cutting column 712 , the pressing plate 714 is adapted to be matched with the bottom end of the outer wall of the cutting column 712 , and the spring 715 is fixedly disposed between the fixing plate 713 and the pressing plate 714 .

[0030] As a preferred solution, further, an R-groove recessed inward is provided on the inner side of the cutting column 712 so that the cutting column 712 can perform R-angle cutting on the material sheet.

[0031] As a preferred solution, further, the discharging assembly 8 includes: an XY servo module 81 and a Tray 82; In order to store the material plates, the XY servo module 81 is fixedly arranged on the top left side of the cabinet 1, and the Tray 82 is fixedly arranged on the top of the XY servo module 81. Driven by the XY servo module 81, the Tray 82 can realize free movement in the XY direction and can stop at the position required by actual needs. The suction cup robot 5 puts the sucked products into the designated empty positions of the Tray 82 until the holes of the Tray 82 are filled with products as required.

[0032] The detailed connection means are well-known in the art. The following mainly introduces the working principle and process. The specific work is as follows.

[0033] Step 1: manually take out the semi-finished product after the molding machine is completed, and after visual inspection of the appearance, neatly stack it into the card slot 65 of the column 64, start the vertical servo module 67, so that the vertical servo module 67 pushes the push rod 68 to move upward, so that the push rod 68 pushes the material plate placed in the card slot 65 to move upward, so as to facilitate the loading of the material plate, and the second horizontal servo module 61 can move the moving seat 62 forward and backward, so that the material plates at different positions can be loaded; Step 2: Under the push of the first lateral servo module 3, the robot arm 4 drives the suction cup robot 5 to move and grab the material sheet and transfer it to the right material table 74, and the third lateral servo module 71 is started to make the material table 74 move the material sheet to above the cutting mold 76, and the first pressure cylinder 73 can place the material sheet on the cutting mold 76; Step 3: Start the second pressure cylinder 710, which can drive the push plate 711 to move downward, so as to drive the cutting column 712 and the fixing plate 713 to move downward, so that the pressing plate 714 first contacts the material sheet and presses and fixes the material sheet, and drives the cutting column 712 to continue to move downward, so that the cutting column 712 performs R angle cutting on the two corners on one side of the material sheet with the cooperation of the cutting mold 76, and takes out the material sheet by moving the material table 74, and moves the material sheet to the left material table 74 driven by the suction cup manipulator 5 and repeats the same operation to perform R angle cutting on the two corners of the material sheet on the other side; Step 4: Move the product with four R corners cut to the loading position of Tray 82 through the suction cup robot 5. Driven by the XY servo module 81, Tray 82 can realize free movement in the XY direction and can stop at the position required by actual needs. The suction cup robot 5 puts the sucked product into the designated hole position of Tray 82 until the holes of Tray 82 are filled with products as required, thereby realizing automatic continuous production, improving production efficiency and achieving high product yield.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic corner cutting stand-alone device, It is characterized in that include: Cabinet (1); Support columns (2), a plurality of support columns (2) being fixedly arranged on the rear side of the top end of the cabinet (1); A first lateral servo module (3) fixedly arranged on the front side of the support column (2) in a horizontal direction; A mechanical arm (4) arranged on the front side of the first lateral servo module (3); Suction cup manipulator (5), the suction cup manipulator (5) is fixedly arranged at both left and right ends and the middle part of the front side of the manipulator arm (4); A loading mechanism (6) is arranged on the right side of the top of the cabinet (1) and is located below the suction cup manipulator (5) on the far right; An R-angle cutting mechanism (7) is arranged at the middle of the top of the cabinet (1) and is located below the middle suction cup manipulator (5) and the leftmost suction cup manipulator (5); A material discharging assembly (8) is arranged on the left side of the top end of the cabinet (1).

2. A fully automatic angle cutting stand-alone device according to claim 1, Features: The feeding mechanism (6) comprises: A second transverse servo module (61) is fixedly arranged on the right side of the top end of the cabinet (1) along the front-to-back direction; A movable seat (62) fixedly arranged on the top of the second transverse servo module (61); A support plate (63) fixedly disposed on the top of the movable seat (62); A plurality of upright posts (64) are fixedly disposed on the left and right sides of the top end of the support plate (63) from front to back, and a slot (65) is provided on the inner side of each of the four upright posts (64). A plurality of through holes (66) are provided on the top end of the support plate (63) from front to back; A material plate is placed inside each of the four upright posts (64), and the material plate is located above the through hole (66).

3. A fully automatic angle cutting stand-alone device according to claim 2, Features: The feeding mechanism (6) further comprises: A vertical servo module (67) is fixedly arranged on one side of the top end of the inner cavity of the cabinet (1); A push rod (68) is fixedly arranged on one side of the vertical servo module (67), and the top end of the vertical servo module (67) extends to the top end of the cabinet (1) and is plugged into the inner cavity of one of the through holes (66), and the push rod (68) extends out of the through hole (66) and contacts the material plate.

4. The fully automatic angle cutting stand-alone device according to claim 3, Features: The suction cup manipulator (5) on the right side is located directly above the material plate on the inner side of one of the side columns (64).

5. A fully automatic angle cutting stand-alone device according to claim 4, Features: The R angle cutting mechanism (7) comprises: A third transverse servo module (71), wherein the third transverse servo module (71) is fixedly arranged on both left and right sides of the middle portion of the top of the cabinet (1) along the front-to-back direction; A bracket (72) fixedly arranged on a top end of the third transverse servo module (71); A first pressure cylinder (73) is fixedly arranged on one side of the bracket (72); A material table (74) is fixedly arranged on the top of the first pressure cylinder (73).

6. The fully automatic angle cutting stand-alone device according to claim 5, Features: The R-angle cutting mechanism (7) further comprises: A support (75), wherein the support (75) is fixedly arranged on both left and right sides of the middle of the top of the cabinet (1) along the front-to-back direction, and the support (75) is located on the opposite side of the third lateral servo module (71); A cutting mold (76) fixedly disposed on the top of the support (75); Guide pillars (77), guide pillars (77) are fixedly provided on both left and right sides of the top end of the support (75); A top plate (78) fixedly disposed on the top of the guide pillar (77); A mounting seat (79) fixedly disposed on one side of the support (75); A second pressure cylinder (710), with the second pressure cylinder (710) being fixedly arranged on both left and right sides of the top end of the mounting seat (79); A push plate (711) fixedly disposed on a top end of the second pressure cylinder (710); A cutting column (712), wherein the bottom end of the push plate (711) is fixedly provided with a cutting column (712), and the cutting column (712) extends out of the bottom end of the top plate (78); A fixing plate (713) fixedly disposed on the outer wall of the cutting column (712); A pressing plate (714) adapted to be matched with the bottom end of the outer wall of the cutting column (712); A spring (715) is fixedly disposed between the fixing plate (713) and the pressing plate (714).

7. The fully automatic angle cutting stand-alone device according to claim 6, Features: An R-groove recessed inwards is provided on the inner side of the cutting column (712).

8. The fully automatic angle cutting stand-alone device according to claim 7, Features: The discharging assembly (8) comprises: An XY servo module (81) is fixedly arranged on the left side of the top end of the cabinet (1); The tray (82) is fixedly arranged on the top of the XY servo module (81).

9. The method for using the fully automatic angle cutting stand-alone device according to claim 8, Features: The following steps are involved: Step 1: manually take out the semi-finished product after the molding machine is completed, visually inspect the appearance, and neatly stack it in the slot (65) of the column (64), start the vertical servo module (67), so that the vertical servo module (67) pushes the push rod (68) to move upward, so that the push rod (68) pushes the material plate placed in the slot (65) to move upward, so as to facilitate the loading of the material plate, and the second horizontal servo module (61) can move the moving seat (62) back and forth, so that the material plates at different positions can be loaded; Step 2: Under the impetus of the first transverse servo module (3), the mechanical arm (4) drives the suction cup mechanical arm (5) to move and grab the material sheet and transfer it to the right material table (74); the third transverse servo module (71) is started to enable the material table (74) to move the material sheet to above the cutting mold (76); and the material sheet can be placed on the cutting mold (76) through the first pressure cylinder (73); Step 3: Start the second pressure cylinder (710), which can drive the push plate (711) to move downward, thereby driving the cutting column (712) and the fixing plate (713) to move downward, so that the pressing plate (714) first contacts the material plate and presses and fixes the material plate, driving the cutting column (712) to continue to move downward, so that the cutting column (712) performs R-angle cutting on two corners on one side of the material plate with the cooperation of the cutting mold (76), and the material plate is taken out by moving the material table (74), and the material plate is moved to the left material table (74) under the drive of the suction cup manipulator (5) and the same operation is repeated to perform R-angle cutting on the two corners of the material plate on the other side; Step 4: The product with four R corners cut is moved to the loading position of the Tray (82) by the suction cup manipulator (5). Driven by the XY servo module (81), the Tray (82) can realize free movement in the XY direction and can stop at the position according to actual needs. The suction cup manipulator (5) puts the sucked product into the designated hole position of the Tray (82) until the hole position of the Tray (82) is filled with products as required, thereby realizing automatic continuous production, improving production efficiency, and achieving a high product yield rate.

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